Civic Transeje Aut CVT
Civic Transeje Aut CVT
Civic Transeje Aut CVT
Transaxle
Continuously Variable Transmission (CVT) ... 14-1 Driveline/Axle ................................................... 16-1
To avoid rendering the SRS inoperative, which could lead to personal injury or death in the event of a severe frontal or side collision, all SRS service work should be done by an authorized Honda dealer. Improper service procedures, including incorrect removal and installation of the SRS, could lead to personal injury caused by unintentional deployment of the airbags and/or side airbags. Do not bump or impact the SRS unit, front impact sensors, or side impact sensors when the ignition switch is ON (II), or for at least 3 minutes after the ignition switch is turned OFF; otherwise, the system may fail in a collision, or the airbags may deploy. SRS electrical connectors are identified by yellow color coding. Related components are located in the steering column, front console, dashboard, dashboard lower panel, in the dashboard above the glove box, in the front seats, in the roof side, and around the floor. Do not use electrical test equipment on these circuits.
Flywheel Housing
14-201 14-201 14-202 14-202 14-203 14-203 14-204 14-206 14-207 14-208 14-209 14-218 14-228 14-230 14-230 14-231 14-232 14-233 14-234 14-236 14-258 14-282 14-240 14-241 14-242 14-243 14-245 Final Drive Shaft Bearing Replacement .... 14-266 Input Shaft Oil Seal Replacement ............. 14-266
End Cover
ATF Feed Pipe Replacement ...................... 14-267
Intermediate Housing
Manual Valve Body Disassembly, Inspection, and Reassembly .................. 14-268
Transmission Housing
ATF Pump Replacement ............................ Driven Pulley Shaft Bearing Removal and Installation ........................ Final Drive Shaft Bearing Removal and Installation ........................ Selector Control Shaft Removal and Installation ............................................... 14-269 14-270 14-270 14-271
Input Shaft
Planetary Carrier Clearance Inspection .... 14-272
Forward Clutch
Disassembly ................................................ 14-273 Reassembly ................................................. 14-275
CVT Differential
Component Location Index ....................... Backlash Inspection .................................... Differential Carrier/Final Driven Gear Replacement ............................................ Carrier Bearing Replacement .................... Oil Seal Replacement ................................. Carrier Bearing Side Clearance Inspection ................................................ 14-293 14-293 14-294 14-294 14-295 14-296
CVT
Special Tools
Tool Number Description 07AAJ-PLYA100 A/T High Pressure Gauge 07AAK-SNAA120 Universal Eyelet 07GAE-PG40200 or 07GAE-PG4020A Clutch Spring Compressor Bolt Assembly 07JAD-PN00100 Oil Seal Driver Attachment, 64 x 72 mm 07JAD-PH80101 Driver Attachment, 58 mm 07LAE-PX40100 Clutch Spring Compressor Attachment 07MAJ-PY4011A A/T Pressure Hose, 2,210 mm 07MAJ-PY40120 A/T Pressure Hose Adapter 07NAD-PX40100 Driver Attachment, 78 x 80 mm 07TAE-P4V0110 Reverse Brake Spring Compressor 07TAE-P4V0120 Start Clutch Remover 07TAE-P4V0130 Start Clutch Installer 07ZAE-PRP0100 Clutch Compressor Attachment 07406-0020400 or 07406-0020401 A/T Oil Pressure Gauge Set w/Panel 07406-0070301 A/T Low Pressure Gauge 07736-A01000B or 07736-A01000A Adjustable Bearing Puller, 2540 mm 07746-0010200 Driver Attachment, 37 x 42 mm 07746-0010500 Attachment, 62 x 68 mm 07746-0010600 Attachment, 72 x 75 mm 07746-0030100 Driver, 40 mm I.D. 07749-0010000 Driver : 07HAE-PL50101 may be substituted for one of these tools. : Must be used with a commercially available 3/8 -16 UNF slide hammer. Ref. No. Qty 2 1 1 1 1 2 5 5 1 1 1 1 1 1 1 1 1 1 1 1 1
14-2
If the D indicator or malfunction indicator lamp (MIL) has been reported on, or if a driveability problem is suspected, follow this procedure: 1. Connect the HDS to the DLC. (See the HDS users manual for specific instructions.) 2. Turn the ignition switch ON (II), select A/T system, and observe the DTC in the DTCs MENU on the HDS screen. NOTE: If the HDS does not communicate with the PCM, troubleshoot the DLC circuit (see page 11-218). 3. Record all fuel and emissions DTCs, A/T DTCs, and freeze data.
When the Honda diagnostic system (HDS) is connected to the data link connector (DLC) (A) (located behind the drivers dashboard lower cover) and the SCS mode is selected, it will indicate the diagnostic trouble code (DTC) when the ignition switch is turned ON (II) and the appropriate menu is selected.
4. If there is a fuel and emissions DTC, first check the fuel and emissions system as indicated by the DTC (except for DTC P0700, DTC P0700 means there is one or more A/T DTCs, and no problems were detected in the fuel and emissions circuit of the PCM). 5. Clear the DTC and data. 6. Drive the vehicle for several minutes under the same conditions as those indicated by the freeze data, and then recheck for a DTC. If the A/T DTC returns, go to the indicated DTCs troubleshooting. If the DTC does not return, there was an intermittent problem within the circuit. Make sure all pins and terminals in the circuit are tight.
(contd)
14-3
CVT
General Troubleshooting Information (contd)
How to Check for DTCs with the SCS Mode (retrieving the flash codes)
NOTE: The preferred method is to use the HDS to retrieve the P-code. When the PCM senses an abnormality in the input or output system, the D indicator (A) in the gauge control module (tach) (B) will usually blink.
B
If the D indicator and the MIL come on at the same time, or if a driveability problem is suspected, do this: 1. Connect the HDS to the DLC. (See the HDS users manual for specific instructions.) 2. Turn the ignition switch ON (II), select SCS mode, then observe the D indicator in the gauge control module (tach). Codes 1 through 9 are indicated by individual short blinks. Codes 10 and above are indicated by a series of long and short blinks. One long blink equals 10 short blinks. Add the long and short blinks together to determine the code. NOTE: If the HDS does not communicate with the PCM, troubleshoot the DLC circuit (see page 11-218).
When the D indicator has been reported on, connect the HDS to the DLC (A) (located behind the drivers dashboard lower cover). Turn the ignition switch ON (II), select SCS mode, then the D indicator will indicate (blink) the DTC.
3. Record all fuel and emissions DTCs and A/T DTCs. 4. If there is a fuel and emissions DTC, first check the fuel and emissions system as indicated by the DTC (except DTC 70, DTC 70 means there is one or more A/T DTCs, and no problems were detected in the fuel and emissions circuit of the PCM).
A
5. Clear the DTC and data. 6. Drive the vehicle for several minutes under the same conditions as those indicated by the freeze data, and then recheck for DTCs. If the A/T DTC returns, go to the indicated DTCs troubleshooting. If the DTC does not return, there was an intermittent problem within the circuit. Make sure all pins and terminals in the circuit are tight.
14-4
5. When diagnosis/troubleshooting is done at the PCM connector, use the terminal test port (A) above the terminal you need to check.
6. Connect one side of the patch cord (A) terminals to a commercially available digital multimeter (B), and connect the other side of the patch cord terminals to a commercially available banana jack (Pomona Electronics Tool No. 3563 or equivalent) (C).
7. Gently contact the pin probe (male) at the terminal test port from the terminal side. Do not force the tips into the terminals.
For accurate results, always use the pin probe (male). To prevent damage to the connector terminals, do not insert test equipment probes, paper clips, or other substitutes as they can damage the terminals. Damaged terminals cause a poor connection and an incorrect measurement. Do not puncture the insulation on a wire. Punctures can cause poor or intermittent electrical connections. (contd)
14-5
CVT
General Troubleshooting Information (contd)
DTC Clear
1. Connect the HDS to the DLC (A).
OBD Status
The OBD status shows the current system status of each DTC and all of the parameters. This function is used to see if the technicians repair was successfully finished. The results of diagnostic tests for the DTC are displayed as: PASSED: The on-board diagnosis is successfully finished. FAILED: The on-board diagnosis has finished but failed. NOT COMPLETED: The on-board diagnosis was running but is out of the enable conditions of the DTC.
A
PCM Reset
1. Reset the PCM with the HDS when the engine is stopped.
14-6
1. Turn the ignition switch ON (II), but do not start the engine. 2. Connect the HDS to the DLC (A) located under the drivers side of the dashboard.
3. Make sure the HDS communicates with the PCM. If it does not, go to the DLC circuit troubleshooting (see page 11-218). 4. Exit the HDS diagnostic system, then select the PCM update procedure as described on the HIM label and in the CM update system.
(contd)
14-7
CVT
General Troubleshooting Information (contd)
5. If the software in the PCM is the latest, disconnect the HDS/HIM from the DLC, and go back to the procedure that you were doing. If the software in the PCM is not the latest, follow the instructions on the screen. If prompted to choose the PGM-FI system or the A/T system, make sure you update both. NOTE: If the PCM update system requires you to cool the PCM, follow the screen prompts. If you run into a problem (programming takes over 15 minutes, status bar goes over 100 %, D or immobilizer indicator flashes, HDS tablet freezes, etc.) during the update procedure, follow these steps to minimize the chance of damaging the PCM: Leave the ignition switch in the ON (II) position. Connect a jumper battery (do not connect a battery charger). Shut down the HDS. Disconnect the HDS from the DLC. Reboot the HDS. Reconnect the HDS to the DLC, and try the update procedure again. 6. Do the PCM idle learn procedure (see page 11-343). 7. Do the start clutch pressure control calibration procedures (see page 14-204). 3. Turn the ignition switch ON (II). 4. Make sure the HDS communicates with the PCM. If it does not, go to the DLC circuit troubleshooting (see page 11-218). If you are returning from DLC circuit troubleshooting, skip steps 5 to 13, then clean the throttle body (see page 11-381) after substituting the PCM. 5. Select the INSPECTION MENU with the HDS. 6. Select the ETCS TEST, then select the TP POSITION CHECK and follow the screen prompts. NOTE: If the TP POSITION CHECK indicates FAILED, continue this procedure. 7. Turn the ignition switch OFF. 8. Jump the SCS line with the HDS.
14-8
9. Disconnect the negative cable from the battery, then disconnect the positive cable. 10. Remove the battery. 11. Remove the PCM cover (A).
A
15. Turn the ignition switch ON (II). NOTE: DTC P0630 VIN Not Programmed or Mismatch may be stored because the VIN has not been programmed into the PCM; ignore it, and continue this procedure. 16. Manually input the VIN to the PCM with the HDS. 17. Update the PCM if it does not have the latest software. 18. Select the IMMOBI SYSTEM with the HDS. 19. Enter the immobilizer code with the PCM replacement procedure in the HDS; it allows you to start the engine. 20. Reset the PCM with the HDS. 21. If the TP POSITION CHECK failed in step 5, clean the throttle body (see page 11-381).
12. Remove the bolts (D), and remove the PCM (E).
B A
22. Do the PCM idle learn procedure (see page 11-343). 23. Do the CKP pattern learn procedure (see page 11-4). 24. Enter the anti-theft code for the audio unit or the navigation system. Set the clock.
13. Disconnect PCM connectors A, B, and C. NOTE: PCM connectors A, B, and C have symbols (A=, B=, C=) embossed on them for identification. 14. Install the a known-good PCM and the battery in the reverse order of removal.
14-9
CVT
DTC Troubleshooting Index
NOTE: Before you troubleshoot, record all freeze data and any on-board snapshot, and review General Troubleshooting Information (see page 14-3). DTC
(1)
MIL
Detection Item
Page
P0107 (12) P0108 (12) P0335 (88) P0336 (88) P0501 (36) P0501 (36) P0502 (36) P0502 (36) P0603 (0) P0705 (5)
(2), (3) (2), (4) (2), (3) (2), (4)
ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON
Blinks Blinks Blinks Blinks Blinks Blinks No blinks Blinks Blinks Blinks Blinks Blinks Blinks Blinks Blinks Blinks Blinks Blinks Blinks Blinks Blinks
(2)
P0706 (6) (2) P0716 (34) (2) P0717 (34) P0721 (35) P0722 (35)
(2)
(2)
(2)
P0746 (104) P0777 (105) P0780 (100) P0796 (103) (3) P0796 (103) (4) P0962 (38) (2) P0963 (38) P0966 (39) P0967 (39) P0970 (32)
(2)
(2)
(2)
(2)
Manifold absolute pressure (MAP) sensor circuit low voltage Manifold absolute pressure (MAP) sensor circuit high voltage Crankshaft position (CKP) sensor no signal Crankshaft position (CKP) sensor circuit (range/performance) CVT speed sensor circuit (range/performance) CVT speed sensor circuit (range/performance) CVT speed sensor circuit (open/short) CVT speed sensor circuit (open/short) Powertrain control module (PCM) internal control module keep alive memory (KAM) error Transmission range switch (multiple shift-position input) Transmission range switch (open) CVT input shaft (drive pulley) speed sensor (range/performance) CVT input shaft (drive pulley) speed sensor (no signal input) CVT output shaft (driven pulley) speed sensor (range/performance) CVT output shaft (driven pulley) speed sensor (no signal input) CVT drive pulley pressure control valve stuck OFF CVT driven pulley pressure control valve stuck ON Hydraulic control system CVT start clutch pressure control valve stuck OFF CVT start clutch pressure control valve stuck OFF CVT drive pulley pressure control valve circuit low voltage CVT drive pulley pressure control valve circuit high voltage CVT driven pulley pressure control valve circuit low voltage CVT driven pulley pressure control valve circuit high voltage CVT start clutch pressure control valve circuit low voltage
(see page 14-66) (see page 14-67) (see page 14-68) (see page 14-69) (see page 14-70) (see page 14-76) (see page 14-77) (see page 14-83) (see page 14-87) (see page 14-88) (see page 14-97) (see page 14-101) (see page 14-107) (see page 14-113) (see page 14-119) (see page 14-125) (see page 14-127) (see page 14-129) (see page 14-130) (see page 14-131) (see page 14-132) (see page 14-136) (see page 14-140) (see page 14-144) (see page 14-148)
NOTE: (1): The DTC in parentheses is the flash codes (Honda code). The D indicator indicates when the data link connector (DLC) is connected to the HDS, and in the SCS mode. (2): This code is caused by an electrical circuit problem and cannot be caused by a mechanical problem in the transmission. (3): 06 model (4): 07 model
14-10
NOTE: Before you troubleshoot, record all freeze data and any on-board snapshot, and review General Troubleshooting Information (see page 14-3). DTC
(1)
D Indicator Blinks No blinks Blinks Blinks Blinks Blinks Blinks Blinks Blinks Blinks Blinks
MIL
Detection Item
Page
P0971 (32)
(2)
P16C0 (99) P16D7 (107) P16D8 (120) P1860 (33) (2) P1861 (33) (2) P1890 (42) P1891 (43) (3) P1891 (43) (4) P1898 (100) P1899 (100)
(3)
U0028 (107) U0037 (120) U0121 (107) U0129 (107) U0155 (107) U1205 (120) U1206 (120)
CVT start clutch pressure control valve circuit high voltage PCM CVT control system incomplete update PCM internal F-CAN communication circuit malfunction PCM internal IMA CAN communication circuit malfunction Inhibitor solenoid circuit low voltage Inhibitor solenoid circuit high voltage CVT speed control system Start clutch control system Start clutch control system CVT drive pulley pressure control valve stuck ON or CVT driven pulley pressure control valve stuck OFF CVT drive pulley pressure control valve stuck OFF or CVT driven pulley pressure control valve stuck ON Accelerator pedal position (APP) sensor A (throttle position (TP) sensor D) circuit low voltage Accelerator pedal position (APP) sensor A (throttle position (TP) sensor D) circuit high voltage CVT speed sensor (secondary) circuit (range/performance) CVT speed sensor (secondary) circuit (no signal input) F-CAN malfunction (F-CAN bus OFF) IMA CAN malfunction (IMA CAN bus off) F-CAN malfunction (PCM-to-ABS modulator-control unit) F-CAN malfunction (PCM-to-servo unit) F-CAN malfunction (PCM-to-gauge control module) IMA CAN malfunction (PCM-to-motor control module) IMA CAN malfunction (PCM-to-battery condition monitor (BCM) module)
(see page 14-152) (see page 14-156) (see page 14-156) (see page 14-157) (see page 14-158) (see page 14-161) (see page 14-164) (see page 14-165) (see page 14-167) (see page 14-169) (see page 14-171)
(see page 14-173) (see page 14-174) (see page 14-175) (see page 14-181) (see page 14-187) (see page 14-187) (see page 14-188) (see page 14-188) (see page 14-189) (see page 14-189) (see page 14-190)
(5)
NOTE: (1): The DTC in parentheses is the flash code (Honda code). The D indicator indicates when the data link connector (DLC) is connected to the HDS, and in the SCS mode. (2): This code is caused by an electrical circuit problem and cannot be caused by a mechanical problem in the transmission. (3): 06 model (4): 07 model (5): The MIL comes on when the PGM-FI system detects the same failure.
14-11
CVT
Symptom Troubleshooting Index
Symptom When you turn the ignition switch ON (II), the D indicator comes on and stays on in all shift lever positions, or it never comes on at all A/T gear position indicator does not come on while the shift lever is in that position Shift lever cannot be moved from P while you are pressing on the brake pedal Probable cause(s) F-CAN communication line error Gauge control module defective PCM defective Notes Check the F-CAN communication line for a DTC (see page 22-225). Check indicator drive circuit in the gauge control module (tach) by gauge control module self-diagnostic function (see page 22-210). Check the F-CAN communication line for a DTC (see page 22-225). Check indicator drive circuit in the gauge control module (tach) by gauge control module self-diagnostic function (see page 22-210). Inspect the transmission range switch (see page 14-242). Troubleshoot the shift lock system circuit (see page 14-248). Test the shift lock solenoid (see page 14-254). Inspect the transmission range switch (see page 14-242).
F-CAN communication line error Gauge control module defective PCM defective Transmission range switch defective Shift lock solenoid defective Shift lock solenoid control circuit Shift lock mechanism defective Brake switch circuit Brake switch defective Accelerator pedal position sensor circuit Accelerator pedal position sensor defective Throttle body defective Transmission range switch ATP P switch stuck OFF Transmission range switch ATP P switch line opened Interlock control system circuit Key interlock solenoid stuck ON Park pin switch stuck OFF Transmission range switch
Ignition switch cannot be moved from ACC (I) to LOCK (0) (key is pushed in, shift lever in P)
Troubleshoot the key interlock system circuit (see page 14-253). Inspect the transmission range switch (see page 14-242).
14-12
1. 2. 3. 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27.
Probable cause(s) Shift cable broken or out of adjustment Transmission range switch defective Flywheel assembly defective Intermediate housing assembly worn or damaged Pulley pressure feed pipe damaged or out of round Start clutch defective Start clutch feed pipe damaged or out of round Input shaft worn or damaged Secondary drive gear or secondary driven gear worn or damaged Final driven gear worn or damaged Sun gear worn or damaged Detent lever assembly worn or damaged Control lever worn or damaged Park pawl and pawl shaft worn or damaged ATF pump worn, binding, or foreign material in ATF pump ATF pump chain or ATF pump sprocket worn or damaged Low CVTF level ATF strainer or ATF filter clogged Valve body assembly defective CVT driven pulley pressure control valve defective CVT drive pulley pressure control valve defective CVT start clutch pressure control valve defective Manual valve body defective Manual valve lines worn or damaged Solenoid harness worn or damaged PCM defective Transmission range switch defective Flywheel drive plate worn or damaged Flywheel assembly defective Engine output low
Notes Check for a loose shift cable at the shift lever and the transmission control lever. Check for a stored DTC, and check for a loose transmission range switch connector. Check the drive and driven pulley pressure, and lubrication pressure. If the pressure is low or there is no pressure, check the ATF pump, chain, and sprocket. Inspect the differential pinion gears for wear. If the differential pinion gears are worn, replace the differential assembly, replace the ATF strainer, and thoroughly clean the transmission, cooler, and lines. Check the CVTF level, and check the ATF cooler lines for leakage and loose connections. If necessary, clean the ATF cooler lines. If the strainer is clogged, find the damaged components that caused debris. Check for a stored DTC, and check for loose solenoid harness connector and transmission range switch connector.
(contd)
14-13
CVT
Symptom Troubleshooting Index (contd)
Symptom Vehicle does not move in D, L, and S 1. 2. 3. 4. 5. 6. 7. 8. 9. Vehicle does not move in R 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. Probable cause(s) Forward clutch defective Reverse brake piston stuck, worn, or damaged Sun gear worn or damaged Shift cable broken or out of adjustment Manual valve lever and pin worn Manual valve body defective PCM defective Transmission range switch defective Engine output low Forward clutch defective Reverse brake defective Reverse brake piston stuck, worn, or damaged Planetary carrier assembly worn or damaged Sun gear worn or damaged Ring gear worn or damaged Input shaft needle bearing worn or damaged Thrust needle bearing on planetary carrier seized, worn or damaged Thrust washer on planetary carrier seized, worn or damaged Shift cable broken or out of adjustment Manual valve lever and pin worn CVT driven pulley pressure control valve defective Manual valve body defective Transmission range switch defective Engine output low Notes Check the forward clutch pressure. Inspect the clutch piston, clutch piston check valve, and O-rings. Check the spring retainer for wear and damage. Inspect the clutch end-plate-to-top disc clearance. If the clearance is out of tolerance, inspect the clutch discs and plates for wear and damage. If the discs and plates are worn or damaged, replace them as a set. If they are OK, adjust the clearance with the clutch end-plate. Check for a loose shift cable at the shift lever and the transmission control shaft. Check for a stored DTC, and check for a loose transmission range switch connector. Check the forward clutch pressure. Inspect the clutch piston, clutch piston check valve, and O-rings. Check the spring retainer for wear and damage. Inspect the clutch end-plate-to-top disc clearance. If the clearance is out of tolerance, inspect the clutch discs and plates for wear and damage. If the discs and plates are worn or damaged, replace them as a set. If they are OK, adjust the clearance with the clutch end-plate. Check for a loose shift cable at the shift lever and the transmission control lever. Check the reverse brake pressure. Inspect the brake piston and O-rings. Check the spring retainer for wear and damage. Inspect the brake end-plate-to-top disc clearance. If the clearance is out of tolerance, inspect the brake discs and plates for wear and damage. If the discs and plates are worn or damaged, replace them as a set. If they are OK, adjust the clearance with the brake end-plate. Check the needle bearing and thrust washers on the planetary carrier for wear and damage. If the needle bearing or thrust washer is worn or damaged, replace the bearing or washer, and adjust the clearance with the thrust shim. Check for a stored DTC, and check for a loose solenoid harness connector and transmission range switch connector.
14-14
Probable cause(s) Intermediate housing assembly worn or damaged Reverse brake defective Reverse brake piston stuck, worn or damaged Start clutch defective Start clutch end-plate clearance incorrect ATF strainer or ATF filter clogged CVT driven pulley pressure control valve defective CVT drive pulley pressure control valve defective CVT start clutch pressure control valve defective Manual valve body defective Manual valve body lines worn or damaged Solenoid harness worn or damaged PCM defective Start clutch control system memory in PCM defective Engine output low Intermediate housing assembly worn or damaged Forward clutch defective Start clutch defective Start clutch end-plate clearance incorrect Planetary carrier worn or damaged Thrust needle bearing on planetary carrier seized, worn or damaged Thrust washer on planetary carrier seized, worn or damaged Valve body assembly defective CVT driven pulley pressure control valve defective CVT drive pulley pressure control valve defective CVT start clutch pressure control valve defective Manual valve body defective Solenoid harness worn or damaged PCM defective Start clutch control system memory in PCM defective Engine output low
Notes Check the reverse brake pressure. Inspect the reverse brake piston and O-rings. Check the spring retainer for wear and damage. Inspect the reverse brake endplate-to-top disc clearance. If the clearance is out of tolerance, inspect the reverse brake discs and plates for wear and damage. If the discs and plates are worn or damaged, replace them as a set. If they are OK, adjust the clearance with the reverse brake end-plate. Check for a stored DTC, and check for loose solenoid harness connector and transmission range switch connector. Calibrate the start clutch control system.
Check the forward clutch pressure. Inspect the clutch piston, clutch piston check valve, and O-rings. Check the spring retainer for wear and damage. Inspect the clutch end-plate-to-top disc clearance. If the clearance is out of tolerance, inspect the clutch discs and plates for wear and damage. If the discs and plates are worn or damaged, replace them as a set. If they are OK, adjust the clearance with the clutch end-plate. Check the needle bearing and thrust washers on the planetary carrier for wear and damage. If the needle bearing or thrust washer is worn or damaged, replace the bearing or washer, and adjust the clearance with the thrust shim. Check for a stored DTC, and check for loose solenoid harness connector and transmission range switch connector. Calibrate the start clutch control system.
(contd)
14-15
CVT
Symptom Troubleshooting Index (contd)
Symptom No shift to higher ratio or lower ratio 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. Poor acceleration 13. 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. Probable cause(s) Intermediate housing assembly worn or damaged Pulley pressure feed pipe damaged or out of round ATF pump worn, binding or foreign material in ATF pump Low CVTF level ATF strainer or ATF filter clogged Valve body assembly defective CVT driven pulley pressure control valve defective CVT drive pulley pressure control valve defective Solenoid harness worn or damaged CVT input shaft (drive pulley) and output shaft (driven pulley) speed sensors defective CVT speed sensor and CVT speed sensor (secondary) defective (06 model) CVT speed sensor defective (07 model) PCM defective Intermediate housing assembly worn or damaged Pulley pressure feed pipe damaged or out of round ATF strainer or ATF filter clogged Valve body assembly defective CVT driven pulley pressure control valve defective CVT drive pulley pressure control valve defective Manual valve lines worn or damaged Solenoid valve defective Solenoid harness worn or damaged CVT input shaft (drive pulley) and output shaft (driven pulley) speed sensors defective CVT speed sensor and CVT speed sensor (secondary) defective (06 model) CVT speed sensor defective (07 model) PCM defective Engine output low IMA motor defective Notes Check the drive and driven pulley pressure, and lubrication pressure. If the pressure is low or there is no pressure, check the ATF pump, chain, and sprocket. Check the CVTF level, and check the ATF cooler lines for leakage and loose connections. If necessary, clean the ATF cooler lines. If the strainer is clogged, find the damaged components that caused debris. Check for a stored DTC, and check for a loose solenoid harness connector.
Check the drive and driven pulley pressure, and lubrication pressure. If the pressure is low or there is no pressure, check the ATF pump, chain, and sprocket. Check the CVTF level, and check the ATF cooler lines for leakage and loose connections. If necessary, clean the ATF cooler lines. If the strainer is clogged, find the damaged components that caused debris. Check for a stored DTC, and check for a loose solenoid harness connector.
14-16
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23.
Probable cause(s) Intermediate housing assembly worn or damaged Pulley pressure feed pipe damaged or out of round Forward clutch defective Reverse brake defective Reverse brake piston stuck, worn or damaged Start clutch defective Start clutch end-plate clearance incorrect Start clutch feed pipe damaged or out of round Low CVTF level ATF strainer or ATF filter clogged CVTF deteriorated Valve body assembly defective CVT driven pulley pressure control valve defective CVT drive pulley pressure control valve defective CVT start clutch pressure control valve defective Manual valve body defective Manual valve lines worn or damaged Solenoid valve defective Solenoid harness worn or damaged CVT input shaft (drive pulley) and output shaft (driven pulley) speed sensors defective CVT speed sensor and CVT speed sensor (secondary) defective (06 model) CVT speed sensor defective (07 model) PCM defective
Notes Check the drive and driven pulley pressure, and lubrication pressure. If the pressure is low or there is no pressure, check the ATF pump, chain, and sprocket. Check the forward clutch pressure. Inspect the clutch piston, clutch piston check valve, and O-rings. Check the spring retainer for wear and damage. Inspect the clutch end-plate-to-top disc clearance. If the clearance is out of tolerance, inspect the clutch discs and plates for wear and damage. If the discs and plates are worn or damaged, replace them as a set. If they are OK, adjust the clearance with the clutch end-plate. Check the reverse brake pressure. Inspect the reverse brake piston and O-rings. Check the spring retainer for wear and damage. Inspect the reverse brake endplate-to-top disc clearance. If the clearance is out of tolerance, inspect the reverse brake discs and plates for wear and damage. If the discs and plates are worn or damaged, replace them as a set. If they are OK, adjust the clearance with the reverse brake end-plate. Check for a stored DTC, and check for a loose solenoid harness connector.
(contd)
14-17
CVT
Symptom Troubleshooting Index (contd)
Symptom Excessive shock when accelerating and decelerating 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. No engine braking 19. 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. Probable cause(s) Intermediate housing assembly worn or damaged Pulley pressure feed pipe damaged or out of round Forward clutch defective Reverse brake defective Reverse brake piston stuck, worn or damaged Start clutch defective Start clutch end-plate clearance incorrect Start clutch feed pipe damaged or out of round Low CVTF level CVTF deteriorated Valve body assembly defective CVT driven pulley pressure control valve defective CVT drive pulley pressure control valve defective CVT start clutch pressure control valve defective Manual valve body defective Manual valve lines worn or damaged PCM defective Start clutch control system memory in PCM defective Flywheel assembly defective Intermediate housing assembly worn or damaged Pulley pressure feed pipe damaged or out of round Start clutch defective Start clutch feed pipe damaged or out of round Valve body assembly defective CVT driven pulley pressure control valve defective CVT drive pulley pressure control valve defective CVT start clutch pressure control valve defective Manual valve body defective Manual valve lines worn or damaged Solenoid valve defective Solenoid harness worn or damaged CVT input shaft (drive pulley) and output shaft (driven pulley) speed sensors defective CVT speed sensor and CVT speed sensor (secondary) defective (06 model) CVT speed sensor defective (07 model) PCM defective IMA motor defective Notes Check the drive and driven pulley pressure, and lubrication pressure. If the pressure is low or there is no pressure, check the ATF pump, chain, and sprocket. Check the forward clutch pressure. Inspect the clutch piston, clutch piston check valve, and O-rings. Check the spring retainer for wear and damage. Inspect the clutch end-plate-to-top disc clearance. If the clearance is out of tolerance, inspect the clutch discs and plates for wear and damage. If the discs and plates are worn or damaged, replace them as a set. If they are OK, adjust the clearance with the clutch end-plate. Check the reverse brake pressure. Inspect the reverse brake piston and O-rings. Check the spring retainer for wear and damage. Inspect the reverse brake endplate-to-top disc clearance. If the clearance is out of tolerance, inspect the reverse brake discs and plates for wear and damage. If the discs and plates are worn or damaged, replace them as a set. If they are OK, adjust the clearance with the reverse brake end-plate. Check for a stored DTC, and check for a loose solenoid harness connector. Check the CVTF level, and check the ATF cooler lines for leakage and loose connections. If necessary, clean the ATF cooler lines. Calibrate the start clutch control system.
Check the drive and driven pulley pressure, and lubrication pressure. If the pressure is low or there is no pressure, check the ATF pump, chain, and sprocket. Check for a stored DTC, and check for a loose solenoid harness connector.
14-18
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21.
Probable cause(s) Intermediate housing assembly worn or damaged Pulley pressure feed pipe damaged or out of round Start clutch defective Start clutch end-plate clearance incorrect Start clutch feed pipe damaged or out of round Low CVTF level CVTF deteriorated Valve body assembly defective CVT driven pulley pressure control valve defective CVT drive pulley pressure control valve defective CVT start clutch pressure control valve defective Manual valve body defective Manual valve lines worn or damaged Solenoid valve defective Solenoid harness worn or damaged CVT input shaft (drive pulley) and output shaft (driven pulley) speed sensors defective CVT speed sensor and CVT speed sensor (secondary) defective (06 model) CVT speed sensor defective (07 model) PCM defective Start clutch control system memory in PCM defective Engine output low
Notes Check the drive and driven pulley pressure, and lubrication pressure. If the pressure is low or there is no pressure, check the ATF pump, chain, and sprocket. Check the CVTF level, and check the ATF cooler lines for leakage and loose connections. If necessary, clean the ATF cooler lines. Check for a stored DTC, and check for a loose solenoid harness connector. Calibrate the start clutch control system.
(contd)
14-19
CVT
Symptom Troubleshooting Index (contd)
Symptom Vehicle moves in N, shift cable is properly adjusted 1. 2. 3. 4. 5. 6. 7. 8. Probable cause(s) Intermediate housing assembly worn or damaged Forward clutch defective Reverse brake defective Reverse brake piston stuck, worn or damaged Input shaft worn or damaged Input shaft needle bearing seized, worn or damaged Manual valve lever and pin worn Manual valve body defective Notes Check the forward clutch pressure. Inspect the clutch piston, clutch piston check valve, and O-rings. Check the spring retainer for wear and damage. Inspect the clutch end-plate-to-top disc clearance. If the clearance is out of tolerance, inspect the clutch discs and plates for wear and damage. If the discs and plates are worn or damaged, replace them as a set. If they are OK, adjust the clearance with the clutch end-plate. Check the reverse brake pressure. Inspect the reverse brake piston and O-rings. Check the spring retainer for wear and damage. Inspect the reverse brake endplate-to-top disc clearance. If the clearance is out of tolerance, inspect the reverse brake discs and plates for wear and damage. If the discs and plates are worn or damaged, replace them as a set. If they are OK, adjust the clearance with the reverse brake end-plate. Check the drive and driven pulley pressure, and lubrication pressure. If the pressure is low or there is no pressure, check the ATF pump, chain, and sprocket. Check the forward clutch pressure. Inspect the clutch piston, clutch piston check valve, and O-rings. Check the spring retainer for wear and damage. Inspect the clutch end-plate-to-top disc clearance. If the clearance is out of tolerance, inspect the clutch discs and plates for wear and damage. If the discs and plates are worn or damaged, replace them as a set. If they are OK, adjust the clearance with the clutch end-plate. Check for a stored DTC, and check for a loose solenoid harness connector. Check for a loose shift cable at the shift lever and the transmission control lever. Check the CVTF level, and check the ATF cooler lines for leakage and loose connections. If necessary, clean the ATF cooler lines. Check for a stored DTC, and check for a loose transmission range switch connector.
Pulley pressure feed pipe damaged or out of round Forward clutch defective Start clutch defective Start clutch end-plate clearance incorrect Start clutch feed pipe damaged or out of round Shift cable broken or out of adjustment Manual valve lever and pin worn Low CVTF level ATF strainer or ATF filter clogged CVTF deteriorated Valve body assembly defective CVT start clutch pressure control valve defective Manual valve body defective Manual valve lines worn or damaged PCM defective Transmission range switch defective
14-20
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19.
Probable cause(s) Pulley pressure feed pipe damaged or out of round Reverse brake defective Reverse brake piston stuck, worn or damaged Reverse brake return springs/retainer worn or damaged Start clutch defective Start clutch end-plate clearance incorrect Start clutch feed pipe damaged or out of round Shift cable broken or out of adjustment Manual valve lever and pin worn Low CVTF level ATF strainer or ATF filter clogged CVTF deteriorated Valve body assembly defective CVT start clutch pressure control valve defective Manual valve body defective Manual valve lines worn or damaged Solenoid valve defective PCM defective Transmission range switch defective
Notes Check the drive and driven pulley pressure, and lubrication pressure. If the pressure is low or there is no pressure, check the ATF pump, chain, and sprocket. Check the reverse brake pressure. Inspect the reverse brake piston and O-rings. Check the spring retainer for wear and damage. Inspect the reverse brake endplate-to-top disc clearance. If the clearance is out of tolerance, inspect the reverse brake discs and plates for wear and damage. If the discs and plates are worn or damaged, replace them as a set. If they are OK, adjust the clearance with the reverse brake end-plate. Check for a stored DTC, and check for a loose solenoid harness connector. Check for a loose shift cable at the shift lever and the transmission control lever. Check the CVTF level, and check the ATF cooler lines for leakage and loose connections. If necessary, clean the ATF cooler lines. Check for a stored DTC, and check for a loose transmission range switch connector.
(contd)
14-21
CVT
Symptom Troubleshooting Index (contd)
Symptom Unstable rpm while driving 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. Probable cause(s) Intermediate housing assembly worn or damaged Pulley pressure feed pipe damaged or out of round Forward clutch defective Reverse brake defective Reverse brake piston stuck, worn or damaged Start clutch defective Start clutch end-plate clearance incorrect Start clutch feed pipe damaged or out of round ATF pump worn, binding, or foreign material in ATF pump Low CVTF level ATF strainer or ATF filter clogged CVTF deteriorated Valve body assembly defective CVT driven pulley pressure control valve defective CVT drive pulley pressure control valve defective CVT start clutch pressure control valve defective Manual valve body defective Manual valve lines worn or damaged Solenoid valve defective Solenoid harness worn or damaged CVT input shaft (drive pulley) and output shaft (driven pulley) speed sensors defective CVT speed sensor and CVT speed sensor (secondary) defective (06 model) CVT speed sensor defective (07 model) PCM defective Start clutch control system memory in PCM defective Engine output low Notes Check the drive and driven pulley pressure, and lubrication pressure. If the pressure is low or there is no pressure, check the ATF pump, chain, and sprocket. Check the forward clutch pressure. Inspect the clutch piston, clutch piston check valve, and O-rings. Check the spring retainer for wear and damage. Inspect the clutch end-plate-to-top disc clearance. If the clearance is out of tolerance, inspect the clutch discs and plates for wear and damage. If the discs and plates are worn or damaged, replace them as a set. If they are OK, adjust the clearance with the clutch end-plate. Check for a stored DTC, and check for a loose solenoid harness connector. Check the reverse brake pressure. Inspect the reverse brake piston and O-rings. Check the spring retainer for wear and damage. Inspect the reverse brake endplate-to-top disc clearance. If the clearance is out of tolerance, inspect the reverse brake discs and plates for wear and damage. If the discs and plates are worn or damaged, replace them as a set. If they are OK, adjust the clearance with the reverse brake end-plate. Check the CVTF level, and check the ATF cooler lines for leakage and loose connections. If necessary, clean the ATF cooler lines. Calibrate the start clutch control system.
14-22
Probable cause(s) Forward clutch defective Reverse brake defective Reverse brake piston stuck, worn or damaged Start clutch defective Start clutch end-plate clearance incorrect Start clutch feed pipe damaged or out of round Low CVTF level CVTF deteriorated Valve body assembly defective CVT driven pulley pressure control valve defective CVT drive pulley pressure control valve defective CVT start clutch pressure control valve defective Solenoid harness worn or damaged PCM defective Start clutch control system memory in PCM defective Engine output low
Notes Check the forward clutch pressure. Inspect the clutch piston, clutch piston check valve, and O-rings. Check the spring retainer for wear and damage. Inspect the clutch end-plate-to-top disc clearance. If the clearance is out of tolerance, inspect the clutch discs and plates for wear and damage. If the discs and plates are worn or damaged, replace them as a set. If they are OK, adjust the clearance with the clutch end-plate. Check for a stored DTC, and check for a loose solenoid harness connector. Check the reverse brake pressure. Inspect the reverse brake piston and O-rings. Check the spring retainer for wear and damage. Inspect the reverse brake endplate-to-top disc clearance. If the clearance is out of tolerance, inspect the reverse brake discs and plates for wear and damage. If the discs and plates are worn or damaged, replace them as a set. If they are OK, adjust the clearance with the reverse brake end-plate. Check the CVTF level, and check the ATF cooler lines for leakage and loose connections. If necessary, clean the ATF cooler lines. Calibrate the start clutch control system.
(contd)
14-23
CVT
Symptom Troubleshooting Index (contd)
Symptom Excessive vibration in D, S, L, and R 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 1. 2. 3. 4. 5. 6. Probable cause(s) Intermediate housing assembly worn or damaged Forward clutch defective Reverse brake defective Reverse brake piston stuck, worn or damaged Start clutch defective Start clutch end-plate clearance incorrect Start clutch feed pipe damaged or out of round Input shaft worn or damaged CVTF deteriorated Valve body assembly defective CVT driven pulley pressure control valve defective CVT drive pulley pressure control valve defective CVT start clutch pressure control valve defective Solenoid valve defective Solenoid harness worn or damaged PCM defective Start clutch control system memory in PCM defective Flywheel drive plate worn or damaged Flywheel assembly defective Engine output low IMA motor defective Intermediate housing assembly worn or damaged Input shaft worn or damaged Flywheel drive plate worn or damaged Flywheel assembly defective Engine output low IMA motor defective Notes Check the forward clutch pressure. Inspect the clutch piston, clutch piston check valve, and O-rings. Check the spring retainer for wear and damage, inspect the clutch end-plate-to-top disc clearance. If the clearance is out of tolerance, inspect the clutch discs and plates for wear and damage. If the discs and plates are worn or damaged, replace them as a set. If they are OK, adjust the clearance with the clutch end-plate. Check for a stored DTC, and check for a loose solenoid harness connector. Check the reverse brake pressure. Inspect the reverse brake piston and O-rings. Check the spring retainer for wear and damage. Inspect the reverse brake endplate-to-top disc clearance. If the clearance is out of tolerance, inspect the reverse brake discs and plates for wear and damage. If the discs and plates are worn or damaged, replace them as a set. If they are OK, adjust the clearance with the reverse brake end-plate. Check the CVTF level, and check the ATF cooler lines for leakage and loose connections. If necessary, clean the ATF cooler lines. Calibrate the start clutch control system.
Set idle rpm to the specified idle speed. If still no good, adjust the engine and transmission mounts.
14-24
1. 2. 3. 4. 5. 6. 7. 8.
Probable cause(s) Intermediate housing assembly worn or damaged Input shaft worn or damaged Planetary carrier worn or damaged Input shaft needle bearing seized, worn or damaged Thrust needle bearing on planetary carrier seized, worn or damaged Thrust washer on planetary carrier seized, worn or damaged ATF pump worn, binding, or foreign material in ATF pump ATF pump chain or ATF pump sprocket worn or damaged Flywheel assembly defective Flywheel drive plate worn or damaged Flywheel assembly defective IMA motor defective Intermediate housing assembly worn or damaged Pulley pressure feed pipe damaged or out of round Start clutch defective Valve body assembly defective CVT driven pulley pressure control valve defective CVT drive pulley pressure control valve defective CVT start clutch pressure control valve defective CVT input shaft (drive pulley) and output shaft (driven pulley) speed sensors defective PCM defective Transmission range switch defective Engine output low IMA motor defective
Notes Check the needle bearing and thrust washers on the planetary carrier for wear and damage. If the needle bearing or thrust washer is worn or damaged, replace the bearing or washer, and adjust the clearance with the thrust shim.
Check the drive and driven pulley pressure, and lubrication pressure. Measurement of the pressure is low or no pressure, check the ATF pump, chain, and sprocket. Check for a stored DTC, and check for a loose solenoid harness connector, and transmission range switch connector.
(contd)
14-25
CVT
Symptom Troubleshooting Index (contd)
Symptom Stall speed high 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. Probable cause(s) Intermediate housing assembly worn or damaged Pulley pressure feed pipe damaged or out of round Forward clutch defective Reverse brake defective Reverse brake piston stuck, worn or damaged Start clutch defective Start clutch end-plate clearance incorrect Start clutch feed pipe damaged or out of round ATF pump worn, binding, or foreign material in ATF pump Low CVTF level CVTF deteriorated Valve body assembly defective CVT driven pulley pressure control valve defective CVT drive pulley pressure control valve defective CVT start clutch pressure control valve defective Manual valve body defective Manual valve lines worn or damaged Solenoid harness worn or damaged CVT input shaft (drive pulley) and output shaft (driven pulley) speed sensors defective PCM defective Transmission range switch defective Notes Check the drive and driven pulley pressure, and lubrication pressure. If the pressure is low or there is no pressure, check the ATF pump, chain, and sprocket. Check the forward clutch pressure. Inspect the clutch piston, clutch piston check valve, and O-rings. Check the spring retainer for wear and damage, inspect the clutch end-plate-to-top disc clearance. If the clearance is out of tolerance, inspect the clutch discs and plates for wear and damage. If the discs and plates are worn or damaged, replace them as a set. If they are OK, adjust the clearance with the clutch end-plate. Check for a stored DTC, and check for a loose solenoid harness connector. Check the reverse brake pressure. Inspect the reverse brake piston and O-rings. Check the spring retainer for wear and damage. Inspect the reverse brake endplate-to-top disc clearance. If the clearance is out of tolerance, inspect the reverse brake discs and plates for wear and damage. If the discs and plates are worn or damaged, replace them as a set. If they are OK, adjust the clearance with the reverse brake end-plate. Check the CVTF level, and check the ATF cooler lines for leakage and loose connections. If necessary, clean the ATF cooler lines. Check for a stored DTC, and check for a loose transmission range switch connector.
14-26
1. 2. 3. 4. 5. 6. 7.
Probable cause(s) Start clutch defective CVTF deteriorated or worn out Valve body assembly defective CVT start clutch pressure control valve defective CVT input shaft (drive pulley) and output shaft (driven pulley) speed sensors defective CVT speed sensor and CVT speed sensor (secondary) defective (06 model) CVT speed sensor defective (07 model) PCM defective Reverse brake defective Reverse brake piston stuck, worn or damaged Reverse brake return springs/retainer worn or damaged Input shaft worn or damaged Planetary carrier worn or damaged Sun gear worn or damaged Ring gear worn or damaged Input shaft needle bearing seized, worn or damaged Thrust needle bearing on planetary carrier seized, worn or damaged Thrust washer on planetary carrier seized, worn or damaged Detent lever assembly worn or damaged Park pawl and pawl shaft worn or damaged Park pawl spring worn or damaged
Notes Check for a stored DTC, and check for a loose solenoid harness connector. Check the CVTF level, and check the ATF cooler lines for leakage and loose connections. Clean the ATF cooler lines, and replace the CVTF. Check the start clutch with the HDS.
Check the reverse brake pressure. Inspect the reverse brake piston and O-rings. Check the spring retainer for wear and damage. Inspect the reverse brake end plate-to-top disc clearance. If the clearance is out of tolerance, inspect the reverse brake discs and plates for wear and damage. If the discs and plates are worn or damaged, replace them as a set. If they are OK, adjust the clearance with the reverse brake end-plate. Check the needle bearing and thrust washers on the planetary carrier for wear and damage. If the needle bearing or thrust washer is worn or damaged, replace the bearing or washer, and adjust the clearance with the thrust shim.
(contd)
14-27
CVT
Symptom Troubleshooting Index (contd)
Symptom Shift lever does not operate smoothly 1. 2. 3. 4. 5. 6. 7. 8. 9. 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 1. 2. 3. Probable cause(s) Detent lever assembly worn or damaged Control lever worn or damaged Park pawl and pawl shaft worn or damaged Park gear worn or damaged Park pawl spring worn or damaged Shift cable broken or out of adjustment Manual valve lever and pin worn Manual valve body defective Transmission range switch defective Detent lever assembly worn or damaged Control lever worn or damaged Park pawl and pawl shaft worn or damaged Park gear worn or damaged Park pawl spring worn or damaged Shift cable broken or out of adjustment Manual valve lever and pin worn Manual valve body defective PCM defective Transmission range switch defective Detent lever assembly worn or damaged Shift cable broken or out of adjustment Transmission range switch defective Notes Check for loose shift cable at the shift lever and the transmission control lever. Check for a stored DTC, and check for a loose transmission range switch connector.
Check for a loose shift cable at the shift lever and the transmission control lever. Check the park pawl spring installation. Check for a stored DTC, and check for a loose transmission range switch connector.
A/T gear position indicator does not indicate shift lever positions
Check for a loose shift cable at the shift lever and the transmission control lever. Check for a stored DTC, and check for a loose transmission range switch connector.
14-28
System Description
General Operation
The continuously variable transmission (CVT) is an electronically controlled automatic transmission with drive and driven pulleys, and a steel belt. The CVT provides non-stage speeds forward and one reverse. Transmission Around the outside of the flywheel is a ring gear which meshes with the starter pinion when the engine is being started. The transmission has four parallel shafts: the input shaft, the drive pulley shaft, the driven pulley shaft, and the final drive shaft. The input shaft is connected to the flywheel, which is connected to the IMA motor rotor through the drive plate. This is connected to the end of the engine crankshaft. The drive pulley shaft and driven pulley shaft consists of movable and fixed face pulleys. Both pulleys are linked by the steel belt. The input shaft includes the sun gear and planetary gears with carrier. The drive pulley shaft includes the drive pulley and forward clutch. The driven pulley shaft includes the driven pulley, start clutch, and the secondary drive gear which is integral with the park gear. The final drive shaft is positioned between the secondary drive gear and the final driven gear. The final drive shaft includes the secondary driven gear and the final drive gear which serves to change the rotation direction, because the drive pulley shaft and driven pulley shaft rotate the same direction. When certain conditions of the planetary gears in the transmission are engaged by the forward clutch and the reverse brake, power is transmitted from the drive pulley shaft to the driven pulley shaft to provide L, S, D, and R positions. Electronic Control The electronic control system consists of the powertrain control module (PCM), sensors, and solenoid valves. Shifting is electronically controlled for comfortable driving under all conditions. The PCM is located in the engine compartment. Hydraulic Control The lower valve body assembly includes the main valve body, the secondary valve body, the CVT driven pulley pressure control valve, the CVT drive pulley pressure control valve, the CVT start clutch pressure control valve, and the inhibitor solenoid valve. These valve bodies are positioned on the lower portion of the transmission housing. The manual valve body is bolted on the intermediate housing. The main valve body contains the start clutch shift valve, the shift inhibitor valve, the lubrication regulator valve, and cooler relief valve. The secondary valve body contains the pressure high (PH) regulator valve, the pressure high control (PHC) shift valve, the start clutch back-up valve, the clutch reducing valve, and the start clutch accumulator. The CVT driven pulley pressure control valve contains pulley control valve A and the driven pulley control valve with the solenoid. The CVT drive pulley pressure control valve contains pulley control valve B and the drive pulley control valve with the solenoid. The CVT start clutch pressure control valve consists of the start clutch pressure control valve and the solenoid. These solenoids are controlled by the PCM. The manual valve body contains the manual valve and the reverse inhibitor valve. The ATF pump is located on the transmission housing, and it is linked with the input shaft by the sprockets and the sprocket chain. The pulleys, forward clutch, and start clutch receive fluid from their respective feed pipes, and the reverse brake receives fluid from an internal hydraulic circuit. Shift Control The PCM controls the shift pulley ratio through the solenoids, while receiving input signals from the various sensors and switches located throughout the vehicle. The PCM actuates the pulley control solenoids to control pulley control valves A and B. Drive pulley pressure is regulated at pulley control valve B and applied to the drive pulley, driven pulley pressure is regulated at pulley control valve A and applied to the driven pulley, and the pulley ratio is changed to their directed ratio.
(contd)
14-29
CVT
System Description (contd)
General Operation (contd)
Gear Selection The shift lever has six positions; P: PARK, R: REVERSE, N: NEUTRAL, D: DRIVE, S: SECOND, and L: LOW. Position P: PARK R: REVERSE N: NEUTRAL D: DRIVE S: SECOND L: LOW Description Front wheels locked; park pawl engaged with the park gear on the driven pulley shaft. The start clutch and forward clutch released. Reverse; reverse brake engaged. Neutral; the start clutch and forward clutch released. General driving; the transmission automatically adjusts to keep the engine at the best speed for driving under all conditions. For rapid acceleration; the transmission selects a lower range of ratios to give better acceleration. For engine braking and power for climbing; the transmission shifts into the lowest range of the ratios.
Starting is possible only in the P and N positions through the use of a slide-type, neutral-safety switch. Automatic Transmission (A/T) Gear Position Indicator The A/T gear position indicator in the instrument panel shows what gear has been selected without looking down at the console.
14-30
INPUT SHAFT
DRIVEN PULLEY
(contd)
14-31
CVT
System Description (contd)
Clutches/Reverse Brake/Planetary Gear/Pulleys (contd)
Start Clutch The start clutch engages/disengages the secondary drive gear, and is located at the end of the driven pulley shaft. The start clutch is supplied hydraulic pressure by its ATF feed pipe within the driven pulley shaft. Forward Clutch The forward clutch engages/disengages the sun gear, and is located at the end of the drive pulley shaft. The forward clutch is supplied hydraulic pressure by its ATF feed pipe within the drive pulley shaft. Reverse Brake The reverse brake locks the planetary carrier in the R position, and is located inside the intermediate housing around the planetary carrier. The reverse brake discs are mounted to the planetary carrier and the reverse brake plates are mounted on the intermediate housing. The reverse brake is supplied hydraulic pressure by a circuit connected to the internal hydraulic circuit. Planetary Gear Train The planetary gear train is only used for switch the rotational direction of the pulley shafts in the R position. The planetary gear train consists of the sun gear, planetary pinion gears, and ring gear. The sun gear is connected to the input shaft with splines. The pinion gears are mounted on the planetary carrier. The planetary carrier is located on the end of the input shaft, over the sun gear. The ring gear is located in the planetary carrier, and connected to the forward clutch drum. The sun gear inputs the engine power via the input shaft to the planetary gears, and the carrier outputs the engine power. In the D, S, and L positions (forward range), the pinion gears do not rotate and revolve around the sun gear, so the carrier rotates. In the R position (reverse range), the reverse brake locks the planetary carrier, and the sun gear drives the pinion gears to rotate. The pinion gears rotate, but do not revolve around the sun gear. The pinion gears drive the ring gear in the opposite direction from the rotational direction of the sun gear. Pulleys Both pulleys consist of a movable face and a fixed face, and the effective pulley ratio changes with engine speed. The drive pulley and the driven pulley are linked by the steel belt. To achieve a low pulley ratio, high hydraulic pressure works on the movable face of the driven pulley and reduces the effective diameter of the drive pulley, and a lower hydraulic pressure works on the movable face of the driven pulley to eliminate the steel belt slippage. To achieve a high pulley ratio, high hydraulic pressure works on the movable face of the drive pulley and reduces the effective diameter of the driven pulley, and low hydraulic pressure works on the movable face of the driven pulley to eliminate the steel belt slippage.
14-32
Power Flow
P Position Hydraulic pressure is not applied to the start clutch, forward clutch, and reverse brake. Power is not transmitted to the secondary drive gear. The secondary drive gear is locked by the park pawl, interlocking the park gear. N Position Engine power transmitted from the flywheel drives the input shaft, but hydraulic pressure is not applied to the forward clutch and reverse brake. Power is not transmitted to the drive pulley shaft. Also hydraulic pressure is not applied to the start clutch.
STEEL BELT FORWARD CLUTCH REVERSE BRAKE DRIVE PULLEY SHAFT DRIVE PULLEY FLYWHEEL
INPUT SHAFT
(contd)
14-33
CVT
System Description (contd)
Power Flow (contd)
Forward Range; D, S, and L Positions Forward clutch: engaged Reverse brake: released Start clutch: engaged Hydraulic pressure is applied to the forward clutch and start clutch, and the sun gear drives the forward clutch. The forward clutch drives the drive pulley shaft, which drives the drive pulley shaft linked by the steel belt. The driven pulley shaft drives the secondary drive gear via the start clutch. Power is transmitted to the secondary driven gear and final drive gear, which in turn drives the final driven gear.
STEEL BELT FORWARD CLUTCH REVERSE BRAKE DRIVE PULLEY SHAFT DRIVE PULLEY FLYWHEEL
INPUT SHAFT
14-34
Reverse Range; R position Forward clutch: released Reverse brake: engaged Start clutch: engaged Hydraulic pressure is applied to the reverse brake and the start clutch, and the planetary carrier locks with the reverse brake. The sun gear drives the pinion gears to rotate, and the pinion gears drive the ring gear in the opposite direction from the rotational direction of the sun gear. The ring gear drives the drive pulley shaft via the forward clutch drum, and drive pulley shaft drives the driven pulley shaft linked by the steel belt. The driven pulley shaft drives the secondary drive gear via the start clutch. Power is transmitted to the secondary driven gear and final drive gear, which in turn drives the final driven gear.
STEEL BELT FORWARD CLUTCH REVERSE BRAKE DRIVE PULLEY SHAFT DRIVE PULLEY FLYWHEEL
INPUT SHAFT
14-35
CVT
System Description (contd)
Electronic Control System
Electronic Control The electronic control system consists of the powertrain control module (PCM), sensors, switches, and solenoid valves. Shifting is electronically controlled for comfortable driving under all conditions. The PCM receives input signals from the sensors, switches, and other control units, processes data, and outputs signals for the engine control system and the CVT control system. The CVT control system includes shift control, pulley pressure control, start clutch pressure control, and reverse inhibitor control. The PCM actuates the pulley control solenoids to control pulley control valves A and B shifting transmission pulley ratios.
Engine RPM Signal Powertrain Control Module (PCM)
Accelerator Pedal Position Sensor Signal Manifold Absolute Pressure Sensor Signal Engine Coolant Temperature Sensor Signal Intake Air Temperature Sensor Signal
Brake Pedal Position Switch Signal
F-CAN Communication
Shift Control
Pulley Pressure Control Driven Pulley Pressure Control Signal CVT Driven Pulley Pressure Control Valve
Start Clutch Control Transmission Range Switch Signal Reverse Inhibitor Control Reverse Inhibitor Control Signal Inhibitor Solenoid Valve Drive Pulley Pressure Control Signal CVT Drive Pulley Pressure Control Valve
CVT Input Shaft (Drive Pulley) Speed Sensor Signal CVT Output Shaft (Driven Pulley) Speed Sensor Signal CVT Speed Sensor Signal
*: 06 model
14-36
DATA LINK CONNECTOR (DLC) PARK PIN SWITCH SHIFT LOCK SOLENOID
CVT OUTPUT SHAFT (DRIVEN PULLEY) SPEED SENSOR POWERTRAIN CONTROL MODULE (PCM) TRANSMISSION RANGE SWITCH
INHIBITOR SOLENOID CVT DRIVEN PULLEY PRESSURE CONTROL VALVE CVT DRIVE PULLEY PRESSURE CONTROL VALVE
CVT START CLUTCH PRESSURE CONTROL VALVE CVT INPUT SHAFT (DRIVE PULLEY) SPEED SENSOR
(contd)
14-37
CVT
System Description (contd)
Electronic Control System (contd)
Electronic Controls Locations (07 Model)
DATA LINK CONNECTOR (DLC) PARK PIN SWITCH SHIFT LOCK SOLENOID
INHIBITOR SOLENOID CVT START CLUTCH PRESSURE CONTROL VALVE CVT INPUT SHAFT (DRIVE PULLEY) SPEED SENSOR CVT DRIVEN PULLEY PRESSURE CONTROL VALVE CVT DRIVE PULLEY PRESSURE CONTROL VALVE
14-38
Pulley Pressure Control/Shift Control To reduce belt slippage and increase belt life, the PCM calculates signals from the sensors and switches, and actuates the pulley pressure control solenoid valves to maintain optimum pulley pressure. When the pulley ratio is low (low vehicle speed), high hydraulic pressure works on the movable face of the driven pulley and reduces the effective diameter of the driven pulley, and a lower hydraulic pressure works on the movable face of the drive pulley to eliminate the steel belt slippage. When the pulley ratio is high (high vehicle speed), high hydraulic pressure works on the movable face of the drive pulley and reduces the effective diameter of the drive pulley, and a lower hydraulic pressure works on the movable face of the driven pulley to eliminate the steel belt slippage. The PCM compares actual driving conditions with programmed driving conditions to control shifting, and it instantly determines a drive pulley ratio from various signals sent from sensors and switches. The PCM activates the CVT drive pulley pressure control valve to control pulley pressure to the pulleys. The drive pulley drives the driven pulley via a steel belt at varying ratios ranging from 2.526 to 0.421 in the D position.
Transmission Range Switch Signal Judgment of Shift Lever Position F-CAN Communication Line A/T Gear Position Indicator
Powertrain Control Module (PCM) Correction of Engine Torque Signal Data Engine RPM Signal Manifold Absolute Pressure Sensor Signal Calculation of Drive Belt Transfer Torque Fail-safe Control CVT Input Shaft (Drive Pulley) Speed Sensor Signal CVT Output Shaft (Driven Pulley) Speed Sensor Signal
Calculation of Pulley Ratio Fail-safe Control Decision of Pulley Pressure Current Feedback
CVT Driven Pulley Pressure Control Signal CVT Drive Pulley Pressure Control Signal
Accelerator Pedal Position Sensor Signal CVT Speed Sensor Signal CVT Speed Sensor (Secondary) Signal* *: 06 model
Fail-safe Control
(contd)
14-39
CVT
System Description (contd)
Electronic Control System (contd)
Start Clutch Pressure Control The hydraulic-controlled start clutch controls smooth starting-off and creeping in the D, S, L, and R positions like a torque converter. The PCM inputs signals from the sensors, and switches, and actuates the start clutch pressure control valve to regulate the clutch reducing pressure, and the clutch reducing pressure controls the start clutch.
Powertrain Control Module (PCM) Correction of Manifold Absolute Pressure Sensor Signal Data and Others
CVT Input Shaft (Drive Pulley) Speed Sensor Signal CVT Output Shaft (Driven Pulley) Speed Sensor Signal Engine RPM Signal Decision of Start Clutch Pressure
Manifold Absolute Pressure Sensor Signal CVT Speed Sensor Signal Fail-safe Control CVT Speed Sensor (Secondary) Signal*
Fail-safe Control
Current Feedback
*: 06 model
14-40
DR LS
DN LS GAUGE CONTROL MODULE (TACH) A36 F-CAN Transceiver CPU A37 CAN L INH SOL DN LS CAN H
B35
B42
B10
INHIBITOR SOLENOID
A/T Gear Position Indicator Driver Circuit C13 P R N D S L VCC1 VEL1 SG1 Dash-light Brightness Control Circuit NDN C10 CVT OUTPUT SHAFT (DRIVEN PULLEY) SPEED SENSOR C43 C14 CVT SPEED SENSOR
B13 ATP P B14 ATP R B12 ATP N B21 ATP D B16 ATP S B15 ATP L B28 ATP FWD PG1 PG2 NDR VCC2 VEL2 SG2
B17
A38 IMA CAN H Motor Control Module (MCM) A39 IMA CAN L LG1 LG2 CVT PG2
B6 C40 C44
4 10 20 21 26 27 28 29
1 10
12 13 14 15 16 17 18 19 23 24 25 31 33 34 35 42 43 44
12 13 14 15 16 17 18 21 23 25
10 11 12 13 14 15 16 17 18 19 20 21 22 26 27 36 23 24 25 29 30 31 32 33 38 39 40 42 43 44
26 36
28 29 30 31 32 33 34 35 40 41 42 43 44
36 37 38 39 40
A (44P)
C (44P)
(contd)
14-41
CVT
System Description (contd)
Electronic Control System (contd)
PCM CVT Control System Electrical Connections (07 Model)
BATTERY IGNITION SWITCH C36 BAT IG1 HOT in ON (II) and START (III) IG1 IG1 SHIFT LOCK SOLENOID A27 SLS BRAKE PEDAL POSITION SWITCH A40 BRAKE LIGHTS BK SW B44 DR LS B43 CVT DRIVEN PULLEY PRESSURE CONTROL VALVE B41 SC LS CVT DRIVE PULLEY PRESSURE CONTROL VALVE SC LS B25 CVT START CLUTCH PRESSURE CONTROL VALVE POWERTRAIN CONTROL MODULE (PCM)
A31
DR LS SCS
DN LS GAUGE CONTROL MODULE (TACH) A36 F-CAN Transceiver CPU A37 DN LS CAN H
B35
B42
INHIBITOR SOLENOID
C13 Dash-light Brightness Control Circuit VCC1 NDN SG1 C14 C10 CVT OUTPUT SHAFT (DRIVEN PULLEY) SPEED SENSOR
B13 ATP P B14 ATP R B12 ATP N B21 ATP D B16 ATP S B15 ATP L B28 ATP FWD PG1 PG2 CVT PG1 A38 IMA CAN H Motor Control Module (MCM) A39 IMA CAN L LG1 LG2 CVT PG2 NDR VCC2 VEL SG2
B17
4 10 20 21 26 27 28 29
1 10
12 13 14 15 16 17 18 19 23 24 25 31 33 34 35 42 43 44
12 13 14 15 16 17 18 21 23 25
10 11 12 13 14 15 16 17 18 19 20 21 22 26 27 36 23 24 25 29 30 31 32 33 38 39 40 42 43 44
26 36
28 29 30 31 32 33 34 35 40 41 42 43 44
36 37 38 39 40
A (44P)
C (44P)
14-42
A (44P)
C (44P)
PCM CONNECTOR A (44P) Wire color Terminal name Terminal number A27 PNK SLS (SHIFT LOCK SOLENOID) A31 A36 BRN WHT SCS (SERVICE CHECK SIGNAL)
Description Drives shift lock solenoid Detects service check signal Sends and receives communication signal Sends and receives communication signal Sends and receives communication signal Sends and receives communication signal Detects brake pedal position switch signal
Signal With ignition switch ON (II), in the P position, brake pedal pressed, and accelerator released: Battery voltage With service check signal shorted using the HDS: About 0 V With service check signal opened: About 5.0 V With ignition switch ON (II): About 2.5 V (pulses) With ignition switch ON (II): About 2.5 V (pulses) With ignition switch ON (II): About 2.5 V (pulses) With ignition switch ON (II): About 2.5 V (pulses) With brake pedal pressed: Battery voltage With brake pedal released: About 0 V
CAN H (CAN COMMUNICATION SIGNAL HIGH) A37 RED CAN L (CAN COMMUNICATION SIGNAL LOW) A38 WHT IMA CAN H (IMA CAN COMMUNICATION SIGNAL HIGH) A39 RED IMA CAN L (IMA CAN COMMUNICATION SIGNAL LOW) A40 LT GRN BK SW (BRAKE PEDAL POSITION SWITCH) NOTE: Standard battery voltage is about 12 V. PCM CONNECTOR B (44P) Wire color Terminal name Terminal number B1 BRN PG2 (POWER GROUND) NOTE: Standard battery voltage is about 12 V.
(contd)
14-43
CVT
System Description (contd)
Electronic Control System (contd)
PCM CVT Control System Inputs and Outputs (contd)
PCM Harness Connector Terminal Locations
A (44P)
C (44P)
PCM CONNECTOR B (44P) Wire color Terminal name Terminal number B6 BLK CVT PG2 (CVT POWER GROUND) 1 B8 WHT/BLK VEL2 (CVT SPEED SENSOR (SECONDARY)) B10 B12 B13 B14 B15 B16 B17 GRN/BLK BLK/RED BLU/BLK WHT BLU BLU/WHT RED/BLU INH SOL (INHIBITOR SOLENOID VALVE) ATP N (TRANSMISSION RANGE SWITCH N) ATP P (TRANSMISSION RANGE SWITCH P) ATP R (TRANSMISSION RANGE SWITCH R) ATP L (TRANSMISSION RANGE SWITCH L) ATP S (TRANSMISSION RANGE SWITCH S) NDR (CVT INPUT SHAFT (DRIVE PULLEY) SPEED SENSOR)
Description Ground circuit for PCM CVT control circuit Detects CVT speed sensor (secondary) signal Drives inhibitor solenoid valve Detects transmission range switch N position signal Detects transmission range switch P position signal Detects transmission range switch R position signal Detects transmission range switch L position signal Detects transmission range switch S position signal Detects CVT input shaft (drive pulley) speed sensor signal
Signal Less than 1.0 V at all times With ignition switch ON (II): About 0 V or about 5.0 V With vehicle moving: About 2.5 V (pulses) With engine running in the P, N, D, S, and L positions: Battery voltage With engine running in the R position: About 0 V In the N position: About 0 V In any position other than N: About 5.0V In the P position: About 0 V In any position other than P: Battery voltage In the R position: About 0 V In any position other than R: Battery voltage In the L position: About 0 V In any position other than L: Battery voltage In the S position: About 0 V In any position other than S: Battery voltage With ignition switch ON (II): About 0 V or about 5.0 V With engine idling in the N position: About 2.5 V (pulses)
14-44
PCM CONNECTOR B (44P) Terminal Wire color Terminal name number B18 YEL/BLU VCC2 (SENSOR VOLTAGE) B21 B25 B28 B33 B35 B36 B40 PNK YEL RED GRN/YEL GRN/WHT BLK BLK ATP D (TRANSMISSION RANGE SWITCH D) SC LS (CVT START CLUTCH PRESSURE CONTROL VALVE SIDE) ATP FWD (TRANSMISSION RANGE SWITCH FWD) SG2 (SENSOR GROUND) DN LS (CVT DRIVEN PULLEY PRESSURE CONTROL VALVE SIDE) PG1 (POWER GROUND)
Description Provides sensor reference voltage Detects transmission range switch D position signal Drives CVT start clutch pressure control valve Detects transmission range switch D, S, and L positions signal Sensor ground Drives CVT driven pulley pressure control valve Ground circuit for PCM circuit Ground circuit for PCM CVT control circuit Ground for CVT start clutch pressure control valve Ground for CVT driven pulley pressure control valve Ground for CVT drive pulley pressure control valve Drives CVT drive pulley pressure control valve
Signal With ignition switch ON (II): About 5.0 V In the D position: About 0 V In any position other than D: Battery voltage With ignition switch ON (II): Current controlled In the D, S, and L positions: About 0 V In any position other than D, S, and L: Battery voltage Less than 1.0 V at all times With ignition switch ON (II): Current controlled Less than 1.0 V at all times Less than 1.0 V at all times With ignition switch ON (II): About 4.5 V (between SC LS terminal and SC LS terminal) With ignition switch ON (II): About 4.5 V (between DN LS terminal and DN LS terminal) With ignition switch ON (II): About 4.5 V (between DR LS terminal and DR LS terminal) With ignition switch ON (II): Current controlled
CVT PG1 (CVT POWER GROUND) B41 PNK/BLU SC LS (CVT START CLUTCH PRESSURE CONTROL VALVE SIDE) B42 PNK/BLK DN LS (CVT DRIVEN PULLEY PRESSURE CONTROL VALVE SIDE) B43 GRN/YEL DR LS (CVT DRIVE PULLEY PRESSURE CONTROL VALVE SIDE) B44 BLU/WHT DN LS (CVT DRIVE PULLEY PRESSURE CONTROL VALVE SIDE) NOTE: Standard battery voltage is about 12 V.
(contd)
14-45
CVT
System Description (contd)
Electronic Control System (contd)
PCM CVT Control System Inputs and Outputs (contd)
PCM Harness Connector Terminal Locations
A (44P)
C (44P)
PCM CONNECTOR C (44P) Wire color Terminal name Terminal number C10 WHT NDN (CVT OUTPUT SHAFT (DRIVEN PULLEY) SPEED SENSOR) C13 C14 C36 C40 C43 YEL/RED GRN/WHT BLK/YEL BRN/YEL WHT/RED VCC1 (SENSOR VOLTAGE) SG1 (SENSOR GROUND) IG1 (IGNITION SIGNAL) LG1 (LOGIC GROUND) VEL1 (CVT SPEED SENSOR) 1 VEL (CVT SPEED SENSOR) 2 LG2 (LOGIC GROUND)
Description Detects CVT output shaft (driven pulley) speed sensor signal Provides sensor reference voltage Sensor ground Detects ignition signal Ground circuit for PCM circuit Detects CVT speed sensor signal Ground circuit for PCM circuit
Signal With ignition switch ON (II): About 0 V or about 5.0 V With engine idling in the N position: About 2.5 V (pulses) With ignition switch ON (II): About 5.0 V Less than 1.0 V at all times With ignition switch ON (II): Battery voltage Less than 1.0 V at all times With ignition switch ON (II): About 0 V or about 5.0 V With vehicle moving: About 2.5 V (pulses) Less than 1.0 V at all times
C44
BRN/YEL
14-46
Hydraulic Control
The hydraulic control system is controlled by the ATF pump, the valves, and the solenoids. The ATF pump is driven by the input shaft. The ATF pump and the input shaft are linked by the ATF pump drive chain and the sprockets. Fluid from the ATF pump flows through the PH regulator valve to maintain specified pressure to the drive pulley, the driven pulley, and the manual valve. The lower valve body assembly includes the main valve body, the secondary valve body, the CVT driven pulley pressure control valve, the CVT start clutch pressure control valve, and the CVT drive pulley pressure control valve. The manual valve body is bolted on the intermediate housing, and houses the manual valve which switches hydraulic pressure to meet with the shift lever position. Main Valve Body The main valve body contains the start clutch shift valve, the shift inhibitor valve, the lubrication regulator valve, and the cooler relief valve. Start Clutch Shift Valve When a control system malfunction occurs, the start clutch shift valve receives shift inhibitor pressure (SI) and covers the port of lubrication pressure bypass circuit. Shift Inhibitor Valve The shift inhibitor valve switches the fluid passage to switch the start clutch control from electronic control to hydraulic control when the electronic control system is faulty. Lubrication Regulator Valve The lubrication regulator valve stabilizes the lubrication pressure to the internal circuit. Cooler Relief Valve The cooler relief valve stabilizes the ATF cooler pressure and recirculation pressure to the ATF cooler and to the internal circuit.
SHIFT INHIBITOR VALVE LUBRICATION REGULATOR VALVE
(contd)
14-47
CVT
System Description (contd)
Hydraulic Control (contd)
Secondary Valve Body The secondary valve body contains the pressure high (PH) regulator valve, the pressure high control (PHC) shift valve, the start clutch back-up valve, the clutch reducing valve, and the start clutch accumulator. PH Regulator Valve The PH regulator valve maintains hydraulic pressure supplied from the ATF pump, and supplies PH pressure to the hydraulic control circuit and the lubrication circuit. PH pressure is regulated at the PH regulator valve by the PH control pressure (PHC) from PHC shift valve. PHC Shift Valve The PHC shift valve supplies PH control pressure (PHC) to the PH regulator valve to regulate PH pressure in accordance with the drive pulley control pressure (DRC) or driven pulley pressure (DNC). Start Clutch Back-up Valve When a control system malfunction occurs, the start clutch back-up valve supplies start clutch control B pressure (CCB) based on shift inhibitor pressure (SI) to the start clutch. Clutch Reducing Valve The clutch reducing valve receives PH pressure from the PH regulator valve and regulates clutch reducing pressure (CR). Start Clutch Accumulator The start clutch accumulator stabilizes the hydraulic pressure that is supplied to the start clutch.
START CLUTCH ACCUMULATOR SECONDARY VALVE BODY CLUTCH REDUCING VALVE PRESSURE HIGH (PH) REGULATOR VALVE
PRESSURE HIGH CONTROL (PHC) SHIFT VALVE START CLUTCH BACK-UP VALVE
14-48
CVT Driven Pulley Pressure Control Valve The CVT driven pulley pressure control valve contains the driven pulley control valve with the solenoid and pulley control valve A. The driven pulley control valve controls the position of pulley control valve A to applying driven pulley pressure (DN) to the driven pulley. CVT Drive Pulley Pressure Control Valve The CVT drive pulley pressure control valve contains drive pulley control valve with the solenoid and pulley control valve B. The drive pulley control valve controls the position of pulley control valve B which applies drive pulley pressure (DR) to the drive pulley. The combination of the CVT driven pulley pressure control valve and the CVT drive pulley pressure control valve applying pulley control pressures to the respective pulleys provides complete power transfer, eliminating steel belt slippage and increasing belt life. CVT Start Clutch Pressure Control Valve The CVT start clutch pressure control valve consists of the start clutch pressure control valve and the solenoid. The CVT start clutch pressure control valve controls start clutch engagement according to the throttle opening.
START CLUTCH PRESSURE CONTROL VALVE CVT START CLUTCH PRESSURE CONTROL VALVE
PULLEY CONTROL VALVE A SOLENOID CVT DRIVEN PULLEY PRESSURE CONTROL VALVE
SOLENOID
(contd)
14-49
CVT
System Description (contd)
Hydraulic Control (contd)
Manual Valve Body The manual valve body contains the manual valve and the reverse inhibitor valve. The manual valve body is bolted on the intermediate housing. Manual Valve The manual valve mechanically uncovers/covers the fluid passage according to the shift lever position. Reverse Inhibitor Valve The reverse inhibitor valve is controlled by reverse inhibitor (RI) pressure from the reverse inhibitor solenoid. The reverse inhibitor valve intercepts the hydraulic pressure flowing to the reverse brake while the vehicle is moving forward at speeds over about 6 mph (10 km/h).
REVERSE INHIBITOR VALVE
MANUAL VALVE
14-50
Hydraulic Flow
As the engine turns, the ATF pump starts to operate. CVT fluid (CVTF) is drawn through the ATF strainer and discharge into the hydraulic circuit. Then, CVTF flowing from the ATF pump flows the PH regulator valve and becomes pressure high (PH) pressure. PH pressure flows to the pulley control valves and then to the pulleys. The PCM actuates the solenoids to control hydraulic pressure shifting pulley ratio and engaging the start clutch. Hydraulic pressure at the port is as follows Port Description of Hydraulic Pressure CC Start Clutch Control CCB Start Clutch Control B COL ATF Cooler CR Clutch Reducing DN Driven Pulley DNC Driven Pulley Control DR Drive Pulley DRC Drive Pulley Control FWD Forward Clutch LUB Lubrication General Chart of Hydraulic Pressure
START CLUTCH SC LUBRICATION REVERSE BRAKE RVS FORWARD CLUTCH FWD DRIVE PULLEY DR DRIVEN PULLEY DN
Description of Hydraulic Pressure Lubrication Pressure High Pressure High Control Recirculation Reverse Inhibitor Reverse Brake Reverse Brake Start Clutch Shift Inhibitor Drain
SI
CR
RI
RVS CVT START CLUTCH PRESSURE CONTROL VALVE CR MANUAL VALVE FWD CR RI INHIBITOR SOLENOID CR
CVT DRIVE PULLEY PRESSURE CONTROL VALVE CVT DRIVEN PULLEY PRESSURE CONTROL VALVE
DRC
DNC
CR CLUTCH REDUCING VALVE RI PH DRC PHC SHIFT VALVE PH START CLUTCH BACK-UP VALVE PH REGULATOR VALVE
DNC
SI
PHC
SI
ATF PUMP
(contd)
14-51
CVT
System Description (contd)
Hydraulic Flow (contd)
N Position Fluid from the ATF pump is regulated to high pressure at the PH regulator valve, and flows to the pulley control valves. The CVT driven pulley pressure control valve and the CVT drive pulley pressure control valve control pulley control valves A and B to apply pressure to the pulleys. The driven pulley receives pressure higher than the pressure drive pulley receives, but hydraulic pressure to the forward clutch is intercepted by the manual valve and to the start clutch is intercepted by the CVT start clutch pressure control valve. Under this condition, hydraulic pressure is not applied to the start and forward clutches.
START CLUTCH INHIBITOR SOLENOID
SC
DRIVEN PULLEY
DRIVE PULLEY
X
RI
RVS
DN
DR
PH
DNC
PH
XX
SI DRC
X X CC X CR X CVT START CLUTCH PRESSURE CONTROL VALVE MANUAL VALVE CR FWD RVS
RVS
DNC X X X CR X X X X CR
DRC
XX
DRC CR DNC
PLANETARY START CLUTCH CLUTCH CANCELLER BEARING DRIVEN PULLEY CANCELLER DRIVE PULLEY DRIVEN PULLEY
CCB SI
PHC
PH REGULATOR VALVE
X LUB X LUB X LUB PH LUB
ATF PUMP
RCC
ATF COOLER
ATF FILTER
14-52
D Position, at low speed range The manual valve is shifted into the D position, and uncovers the port leading forward clutch pressure (FWD) to the forward clutch. The forward clutch pressure (FWD) flows to the forward clutch, the forward clutch is engaged, and drives the input shaft and drive pulley shaft. The drive pulley receives low pressure, and driven pulley receives high pressure. The PCM actuates the CVT start clutch pressure control valve to control start clutch pressure. The start clutch control pressure (CC) from the CVT start clutch pressure control valve becomes the start clutch pressure (SC) at the shift inhibitor valve, and flows to the start clutch. The start clutch is engaged, and the vehicle moves.
START CLUTCH INHIBITOR SOLENOID
SC
DRIVEN PULLEY
DRIVE PULLEY
X
RI
RVS
DN
DR
PH
DNC
PH
XX
SI DRC
X X CC X CR X CVT START CLUTCH PRESSURE CONTROL VALVE MANUAL VALVE CR FWD RVS
RVS
DNC X X X CR X X X X CR
DRC
XX
DRC CR DNC
PLANETARY START CLUTCH CLUTCH CANCELLER BEARING DRIVEN PULLEY CANCELLER DRIVE PULLEY DRIVEN PULLEY
CCB SI
PHC
PH REGULATOR VALVE
X LUB X LUB X LUB PH LUB
ATF PUMP
RCC
ATF COOLER
ATF FILTER
(contd)
14-53
CVT
System Description (contd)
Hydraulic Flow (contd)
D Position, at top speed range As the speed of the vehicle reaches the programmed value, the PCM controls the CVT driven pulley pressure control valve and the CVT drive pulley pressure control valve to provide about the same hydraulic pressure to the pulleys. The diameter in contact with the steel belt on the drive and driven pulleys becomes nearly equal, and the pulley ratio is in high. Hydraulic pressure is then applied to the start and forward clutches.
START CLUTCH INHIBITOR SOLENOID
SC
DRIVEN PULLEY
DRIVE PULLEY
X
RI
RVS
DN
DR
PH
DNC
PH
XX
SI DRC
X X CC X CR X CVT START CLUTCH PRESSURE CONTROL VALVE MANUAL VALVE CR FWD RVS
RVS
DNC X X X CR X X X X CR
DRC
XX
DRC CR DNC
PLANETARY START CLUTCH CLUTCH CANCELLER BEARING DRIVEN PULLEY CANCELLER DRIVE PULLEY DRIVEN PULLEY
CCB SI
PHC
PH REGULATOR VALVE
X LUB X LUB X LUB PH LUB
ATF PUMP
RCC
ATF COOLER
ATF FILTER
14-54
D Position, at high speed range Vehicle speed is further increased, the PCM controls the CVT driven pulley pressure control valve and the CVT drive pulley pressure control valve to apply hydraulic pressure to the drive pulley and to the driven pulley. The drive pulley receives high pressure and the driven pulley receives low. The drive pulley provides the steel belt a large-diameter contact and the driven pulley provides a small-diameter contact, and the result is a high pulley ratio. Hydraulic pressure remains to apply to the start and forward clutches.
START CLUTCH INHIBITOR SOLENOID
SC
DRIVEN PULLEY
DRIVE PULLEY
X
RI
RVS
DN
DR
PH
DNC
PH
XX
SI DRC
X X CC X CR X CVT START CLUTCH PRESSURE CONTROL VALVE MANUAL VALVE CR FWD RVS
RVS
DNC X X X CR X X X X CR
DRC
XX
DRC CR DNC
PLANETARY START CLUTCH CLUTCH CANCELLER BEARING DRIVEN PULLEY CANCELLER DRIVE PULLEY DRIVEN PULLEY
CCB SI
PHC
PH REGULATOR VALVE
X LUB X LUB X LUB PH LUB
ATF PUMP
RCC
ATF COOLER
ATF FILTER
(contd)
14-55
CVT
System Description (contd)
Hydraulic Flow (contd)
R Position The manual valve is shifted into the R position, uncovers the port leading to the reverse brake pressure (RVS) to the reverse inhibitor valve. The reverse inhibitor solenoid is turned OFF by the PCM, and reverse inhibitor pressure (RI) is applied to the right end of the reverse inhibitor valve. The reverse inhibitor valve is moved to the left side, and uncovers the port leading reverse brake pressure (RVS) to the reverse brake. Clutch reducing pressure (CR) becomes reverse brake pressure (RVS), and flows to the reverse brake via the reverse inhibitor valve. The reverse brake is engaged, and it locks the planetary carrier. NOTE: When used, left or right indicates direction on the hydraulic circuit.
START CLUTCH INHIBITOR SOLENOID
SC
DRIVEN PULLEY
DRIVE PULLEY
X
RI
RVS
DN
DR
PH
DNC
PH
XX
SI DRC
X X CC X CR X CVT START CLUTCH PRESSURE CONTROL VALVE MANUAL VALVE CR FWD RVS
RVS
DNC X X X CR X X X X CR
DRC
XX
DRC CR DNC
PLANETARY START CLUTCH CLUTCH CANCELLER BEARING DRIVEN PULLEY CANCELLER DRIVE PULLEY DRIVEN PULLEY
CCB SI
PHC
PH REGULATOR VALVE
X LUB X LUB X LUB PH LUB
ATF PUMP
RCC
ATF COOLER
ATF FILTER
14-56
R Position: Reverse Inhibitor Control If the R position is selected while the vehicle is moving forward at speeds over 6 mph (10 km/h), the PCM outputs signal to turn ON the reverse inhibitor solenoid, and reverse inhibitor pressure (RI) in the right end of the reverse inhibitor valve is released. The reverse inhibitor valve is moved to the right side, and uncovers the port to stop reverse brake pressure to the reverse brake from the manual valve. Reverse brake pressure (RVS) is not applied to the reverse brake, and power is not transmitted to the reverse direction. NOTE: When used, left or right indicates direction on the hydraulic circuit.
START CLUTCH INHIBITOR SOLENOID
SC
DRIVEN PULLEY
DRIVE PULLEY
X
RI
RVS
DN
DR
PH
DNC
PH
XX
SI DRC
X X CC X CR X CVT START CLUTCH PRESSURE CONTROL VALVE MANUAL VALVE CR FWD RVS
RVS
DNC X X X CR X X X X CR
DRC
XX
DRC CR DNC
PLANETARY START CLUTCH CLUTCH CANCELLER BEARING DRIVEN PULLEY CANCELLER DRIVE PULLEY DRIVEN PULLEY
CCB SI
PHC
PH REGULATOR VALVE
X LUB X LUB X LUB PH LUB
ATF PUMP
RCC
ATF COOLER
ATF FILTER
(contd)
14-57
CVT
System Description (contd)
Hydraulic Flow (contd)
P Position The manual valve is shifted into the P position, the manual valve intercepts hydraulic pressure to the forward clutch. Hydraulic pressure is not applied to the start and forward clutches, and power is not transmitted to the drive pulley shaft.
START CLUTCH INHIBITOR SOLENOID
SC
DRIVEN PULLEY
DRIVE PULLEY
X
RI
RVS
DN
DR
PH
DNC
PH
XX
SI DRC
X X CC X CR X CVT START CLUTCH PRESSURE CONTROL VALVE MANUAL VALVE CR FWD RVS
RVS
DNC X X X CR X X X X CR
DRC
XX
DRC CR DNC
PLANETARY START CLUTCH CLUTCH CANCELLER BEARING DRIVEN PULLEY CANCELLER DRIVE PULLEY DRIVEN PULLEY
CCB SI
PHC
PH REGULATOR VALVE
X LUB X LUB X LUB PH LUB
ATF PUMP
RCC
ATF COOLER
ATF FILTER
14-58
D Position, when an electronic control system malfunction occurs. When an electronic control system malfunction occurs in the D position, the CVT start clutch pressure control valve cannot operate the control start clutch pressure circuit, the transmission creates a temporary circuit for the start clutch pressure control to allow the vehicle to be driven. The CVT start clutch control valve covers the port leading start clutch control pressure (CC) to the shift inhibitor valve, and the shift inhibitor valve is moved to the left side by drive pulley control pressure (DRC). Clutch reducing pressure (CR) becomes shift inhibitor pressure (SI) at the shift inhibitor valve, flows to the left side of the start clutch back-up valve, and becomes start clutch control B pressure (CCB). Start clutch control B pressure (CCB) becomes start clutch pressure (SC) at the shift inhibitor valve, and flows to the start clutch. Clutch reducing pressure (CR) also flows to the manual valve and becomes forward clutch pressure (FWD). The start clutch and the forward clutch are engaged, and the vehicle will move. NOTE: When used, left or right indicates direction on the hydraulic circuit.
START CLUTCH INHIBITOR SOLENOID
SC
DRIVEN PULLEY
DRIVE PULLEY
X
RI
RVS
DN
DR
PH
DNC
PH
XX
SI DRC
X X CC X CR X CVT START CLUTCH PRESSURE CONTROL VALVE MANUAL VALVE CR FWD RVS
RVS
DNC X X X CR X X X X CR
DRC
XX
DRC CR DNC
PLANETARY START CLUTCH CLUTCH CANCELLER BEARING DRIVEN PULLEY CANCELLER DRIVE PULLEY DRIVEN PULLEY
CCB SI
PHC
PH REGULATOR VALVE
X LUB X LUB X LUB PH LUB
ATF PUMP
RCC
ATF COOLER
ATF FILTER
(contd)
14-59
CVT
System Description (contd)
Hydraulic Flow (contd)
R Position, when an electronic control system malfunction occurs. When an electronic control system malfunction occurs in the R position, and the CVT start clutch pressure control valve cannot operate the control start clutch pressure circuit, the transmission creates the temporary circuit of the start clutch pressure control to allow the vehicle to be driven. The CVT start clutch control valve covers the port leading start clutch control pressure (CC) to the shift inhibitor valve, and the shift inhibitor valve is moved to the left side by drive pulley control pressure (DRC). Clutch reducing pressure (CR) becomes shift inhibitor pressure (SI) at the shift inhibitor valve, flows to the left side of the start clutch back-up valve, and becomes start clutch control B pressure (CCB). Start clutch control B pressure (CCB) becomes start clutch pressure (SC) at the shift inhibitor valve, and flows to the start clutch. Clutch reducing pressure (CR) also flows to the manual valve and becomes reverse brake pressure (RVS). The start clutch and the reverse brake are engaged, and the vehicle will reverse. NOTE: When used, left or right indicates direction on the hydraulic circuit.
START CLUTCH INHIBITOR SOLENOID
SC
DRIVEN PULLEY
DRIVE PULLEY
X
RI
RVS
DN
DR
PH
DNC
PH
XX
SI DRC
X X CC X CR X CVT START CLUTCH PRESSURE CONTROL VALVE MANUAL VALVE CR FWD RVS
RVS
DNC X X X CR X X X X CR
DRC
XX
DRC CR DNC
PLANETARY START CLUTCH CLUTCH CANCELLER BEARING DRIVEN PULLEY CANCELLER DRIVE PULLEY DRIVEN PULLEY
CCB SI
PHC
PH REGULATOR VALVE
X LUB X LUB X LUB PH LUB
ATF PUMP
RCC
ATF COOLER
ATF FILTER
14-60
Park Mechanism The park mechanism locks the transmission by engaging the park pawl with the park gear which is integral with the secondary drive gear. The secondary drive gear engages with the secondary driven gear which is splined to the final drive shaft, and the final drive gear integrated with the final drive shaft engages the final driven gear. Shifting to the P position causes the park cone (installed at the end of the park rod) to press the park pawl onto the park gear. Even if the end of the park pawl rides on the top of the park gear teeth, slight movement of the vehicle will cause the park pawl and park gear to mesh with each other completely because the park rod spring puts tension on the park cone. The park pawl receives the tension (which acts to separate the park pawl from the park gear) from the park pawl spring.
PARK ROD
PARK PAWL
14-61
CVT
System Description (contd)
Circuit Diagram - PCM CVT Control System (06 Model)
UNDER-HOOD FUSE/RELAY BOX BATTERY No. 1 (100 A) No. 2 (IG) (50 A) WHT IG1 IGNITION SWITCH No. 12 (15 A) WHT WHT YEL GAUGE CONTROL MODULE (TACH) BRN 17 P R A/T GEAR POSITION INDICATOR DRIVER CIRCUIT N D
S
UNDER-DASH FUSE/RELAY BOX BAT BLU No. 10 (7.5 A) IG1 HOT in ON (II) and START (III) No. 2 (15 A)
CPU
L A36 DASH-LIGHT BRIGHTNESS CONTROL CIRCUIT 1 F-CAN TRANSCEIVER PG SG RED 19 15 16 BLK BLK C201 WHT 14 WHT A37 RED 13 CAN L CAN H 5V
BRN G102 E
SHIFT LOCK SOLENOID RED 1 YEL C209 13 G504 G503 TRANSMISSION RANGE SWITCH PNK A27 SLS PG1 B36 BLK
PNK
B1
BRN
WHT
B40
BLK
MULTIPLEX INTEGRATED CONTROL UNIT (MICU) C901 C204 12 2 WHT WHT WHT 11 10
B6
BLK
RED
RED
RED
A39
IMA CAN L
C40
BRN/YEL
LG2 DATA LINK CONNECTOR (DLC) ORN UNDER-DASH FUSE/RELAY BOX BRN A31 SCS
C44
BRN/YEL
4 10 20 21 26 27 28 29
1 10
12 13 14 15 16 17 18 19 23 24 25 31 33 34 35 42 43 44
12 13 14 15 16 17 18 21 23 25
10 11 12 13 14 15 16 17 18 19 20 21 22 26 27 36 23 24 25 29 30 31 32 33 38 39 40 42 43 44
26 36
28 29 30 31 32 33 34 35 40 41 42 43 44
36 37 38 39 40
A (44P)
C (44P)
14-62
YEL
YEL
SC LS B41
PNK/BLU
PNK/BLU
DR LS B44
BLU/WHT
BLU/WHT
DR LS B43
GRN/YEL
GRN/YEL
MAP SENSOR 1 CVT SPEED SENSOR (SECONDARY) 2 3 YEL/BLU WHT/BLK GRN/YEL B18 B8 B33 VCC2
DN LS B35
GRN/WHT
GRN/WHT
PNK/BLK
PNK/BLK
YEL/BLU RED/BLU GRN/YEL B17 NDR INH SOL B10 GRN/BLK 5 GRN/BLK
INHIBITOR SOLENOID
ERG VALVE POSITION SENSOR ENGINE OIL PRESSURE (EOP) SENSOR ENGINE OIL TEMPERATURE (EOT) SENSOR ENGINE COOLANT TEMPERATURE (ECT) SENSOR SECONDARY HEATED OXYGEN SENSOR 2
4 10 20 21 26 27 28 29
1 10
12 13 14 15 16 17 18 19 23 24 25 31 33 34 35 42 43 44
12 13 14 15 16 17 18 21 23 25
10 11 12 13 14 15 16 17 18 19 20 21 22 26 27 36 23 24 25 29 30 31 32 33 38 39 40 42 43 44
26 36
28 29 30 31 32 33 34 35 40 41 42 43 44
36 37 38 39 40
A (44P)
C (44P)
14-63
CVT
System Description (contd)
Circuit Diagram - PCM CVT Control System (07 Model)
UNDER-HOOD FUSE/RELAY BOX BATTERY No. 1 (100 A) No. 2 (IG) (50 A) WHT IG1 IGNITION SWITCH No. 12 (15 A) WHT WHT YEL GAUGE CONTROL MODULE (TACH) BRN 17 P R A/T GEAR POSITION INDICATOR DRIVER CIRCUIT N D
S
UNDER-DASH FUSE/RELAY BOX BAT BLU No. 10 (7.5 A) IG1 HOT in ON (II) and START (III) No. 2 (15 A)
CPU
L A36 DASH-LIGHT BRIGHTNESS CONTROL CIRCUIT 1 F-CAN TRANSCEIVER PG SG RED 19 15 16 BLK BLK C201 WHT 14 WHT A37 RED 13 CAN L CAN H 5V
BRN G102 E
SHIFT LOCK SOLENOID RED 1 YEL C209 13 G504 G503 TRANSMISSION RANGE SWITCH PNK A27 SLS PG1 B36 BLK
PNK
B1
BRN
WHT
B40
BLK
MULTIPLEX INTEGRATED CONTROL UNIT (MICU) C901 C204 12 2 WHT WHT WHT 11 10
B6
BLK
RED
RED
RED
A39
IMA CAN L
C40
BRN/YEL
LG2 DATA LINK CONNECTOR (DLC) ORN UNDER-DASH FUSE/RELAY BOX BRN A31 SCS
C44
BRN/YEL
4 10 20 21 26 27 28 29
1 10
12 13 14 15 16 17 18 19 23 24 25 31 33 34 35 42 43 44
12 13 14 15 16 17 18 21 23 25
10 11 12 13 14 15 16 17 18 19 20 21 22 26 27 36 23 24 25 29 30 31 32 33 38 39 40 42 43 44
26 36
28 29 30 31 32 33 34 35 40 41 42 43 44
36 37 38 39 40
A (44P)
C (44P)
14-64
YEL
YEL
SC LS B41
PNK/BLU
PNK/BLU
5V 1 CVT OUTPUT SHAFT (DRIVEN PULLEY) SPEED SENSOR 2 3 C13 C10 C14 VCC1 DR LS B44 NDN DR LS B43 SG1 GRN/YEL 7 GRN/YEL 1 BLU/WHT 3 BLU/WHT 2 CVT DRIVE PULLEY PRESSURE CONTROL VALVE
MAP SENSOR 1 CVT SPEED SENSOR 2 3 YEL/BLU WHT/RED GRN/YEL B18 C43 B33 VCC2
DN LS B35
GRN/WHT
GRN/WHT
PNK/BLK
PNK/BLK
YEL/BLU RED/BLU GRN/YEL B17 NDR INH SOL B10 GRN/BLK 5 GRN/BLK
INHIBITOR SOLENOID
EGR VALVE POSITION SENSOR ENGINE OIL PRESSURE (EOP) SENSOR ENGINE OIL TEMPERATURE (EOT) SENSOR ENGINE COOLANT TEMPERATURE (ECT) SENSOR SECONDARY HEATED OXYGEN SENSOR 2
4 10 20 21 26 27 28 29
1 10
12 13 14 15 16 17 18 19 23 24 25 31 33 34 35 42 43 44
12 13 14 15 16 17 18 21 23 25
10 11 12 13 14 15 16 17 18 19 20 21 22 26 27 36 23 24 25 29 30 31 32 33 38 39 40 42 43 44
26 36
28 29 30 31 32 33 34 35 40 41 42 43 44
36 37 38 39 40
A (44P)
C (44P)
14-65
CVT
DTC Troubleshooting
DTC P0107: Manifold Absolute Pressure (MAP) Sensor Circuit Low Voltage
NOTE: Before you troubleshoot, record all freeze data and any on-board snapshot, and review General Troubleshooting Information (see page 14-3). 1. Turn the ignition switch ON (II). 2. Clear the DTC with the HDS. 3. Turn the ignition switch OFF, then turn it ON (II) again. 4. Check for Temporary DTCs or DTCs in the PGM-FI SYSTEM with the HDS. 9. Monitor the OBD STATUS for P0107 in the DTCs MENU with the HDS.
14-66
DTC P0108: Manifold Absolute Pressure (MAP) Sensor Circuit High Voltage
NOTE: Before you troubleshoot, record all freeze data and any on-board snapshot, and review General Troubleshooting Information (see page 14-3). 1. Turn the ignition switch ON (II). 2. Clear the DTC with the HDS. 3. Turn the ignition switch OFF, then turn it ON (II) again. 4. Check for Temporary DTCs or DTCs in the PGM-FI SYSTEM with the HDS.
9. Monitor the OBD STATUS for P0108 in the DTCs MENU with the HDS.
14-67
CVT
DTC Troubleshooting (contd)
DTC P0335: Crankshaft Position (CKP) Sensor No Signal
NOTE: Before you troubleshoot, record all freeze data and any on-board snapshot, and review General Troubleshooting Information (see page 14-3). 1. Turn the ignition switch ON (II). 2. Clear the DTC with the HDS. 3. Start the engine, shift to the D position while pressing the brake pedal, and run the engine idle for more than 30 seconds. 4. Check for Temporary DTCs or DTCs in the PGM-FI SYSTEM with the HDS. 9. Monitor the OBD STATUS for P0335 in the DTCs MENU with the HDS.
14-68
6. Update the PCM if it does not have the latest software (see page 14-7), or substitute a knowngood PCM (see page 14-8). 7. Start the engine, shift to the D position while pressing the brake pedal, and run the engine idle for more than 30 seconds. 8. Check for DTCs the A/T SYSTEM with the HDS.
14-69
CVT
DTC Troubleshooting (contd)
DTC P0501: Range/Performance Problem in CVT Speed Sensor Circuit
NOTE: Before you troubleshoot, record all freeze data and any on-board snapshot, and review General Troubleshooting Information (see page 14-3). This code is caused by an electrical circuit problem and cannot be caused by a mechanical problem in the transmission. 7. Turn the ignition switch OFF. 8. Jump the SCS line with the HDS. 9. Disconnect PCM connector C (44P). 10. Check for continuity between PCM connector terminal C40 and body ground, and between PCM connector terminal C44 and body ground.
PCM CONNECTOR C (44P)
06 Model
1. Turn the ignition switch ON (II). 2. Clear the DTC with the HDS. 3. Check for proper CVT speed sensor installation (see page 14-203). 4. Raise the front of the vehicle, make sure it is securely supported, and allow the front wheels to rotate freely. Or raise the vehicle on a lift. 5. Start the engine, run the vehicle in the D position with the engine speed at 2,000 rpm or higher for more than 10 seconds. Slow down and stop the wheels. 6. Monitor the OBD STATUS for P0501 in the DTCs MENU with the HDS.
LG1 (BRN/YEL)
LG2 (BRN/YEL)
Is there continuity?
YESGo to step 11. NORepair open in the wires between PCM connector terminals C40, C44, and ground (G101), or repair poor ground (G101), then go to step 29.
14-70
11. Connect PCM connector C (44P). 12. Disconnect the CVT speed sensor connector. 13. Turn the ignition switch ON (II). 14. Measure the voltage between CVT speed sensor connector terminal No. 1 and body ground.
CVT SPEED SENSOR CONNECTOR
15. Turn the ignition switch OFF. 16. Disconnect PCM connector C (44P). 17. Check for continuity between PCM connector terminal C13 and CVT speed sensor connector terminal No. 1.
CVT SPEED SENSOR CONNECTOR PCM CONNECTOR C (44P)
(contd)
14-71
CVT
DTC Troubleshooting (contd)
18. Check for continuity between PCM connector terminal C13 and body ground.
PCM CONNECTOR C (44P) VCC1 (YEL/RED)
19. Turn the ignition switch OFF. 20. Disconnect PCM connector C (44P). 21. Check for continuity between CVT speed sensor connector terminal No. 2 and body ground.
CVT SPEED SENSOR CONNECTOR
Is there continuity?
Wire side of female terminals
YESRepair short to body ground in the wire between PCM connector terminal C13 and the CVT speed sensor, then go to step 29. NOGo to step 35.
Is there continuity?
YESRepair short to body ground in the wire between PCM connector terminal C43 and the CVT speed sensor connector, then go to step 29. NOGo to step 22.
14-72
22. Check for continuity between PCM connector terminal C14 and CVT speed sensor connector terminal No. 3.
CVT SPEED SENSOR CONNECTOR PCM CONNECTOR C (44P)
23. Connect PCM connector C (44P). 24. Turn the ignition switch ON (II). 25. Measure the voltage between CVT speed sensor connector terminals No. 2 and No. 3.
CVT SPEED SENSOR CONNECTOR
VEL1 (WHT/RED) Wire side of female terminals Terminal side of female terminals
SG1 (GRN/WHT)
Is there continuity?
YESGo to step 23.
Is there about 5 V ?
NORepair open in the wire between the CVT speed sensor connector and PCM connector terminal C14, then go to step 29. YESGo to step 29. NOGo to step 26.
(contd)
14-73
CVT
DTC Troubleshooting (contd)
26. Turn the ignition switch OFF. 27. Disconnect PCM connector C (44P). 28. Check for continuity between PCM connector terminal C43 and CVT speed sensor connector terminal No. 2.
PCM CONNECTOR C (44P) CVT SPEED SENSOR CONNECTOR
29. Reconnect all connectors. 30. Turn the ignition switch ON (II). 31. Clear the DTC with the HDS. 32. Start the engine, run the vehicle in the D position with the engine speed at 2,000 rpm or higher for more than 10 seconds. Slow down and stop the wheels. 33. Check for DTCs with the HDS.
Is DT C P0501 indicated?
VEL1 (WHT/RED) VEL1 (WHT/RED)
YESCheck for poor connections or loose terminals between the CVT speed sensor and the PCM, then go to step 1. NOGo to step 34. 34. Monitor the OBD STATUS for P0501 in the DTCs MENU with the HDS.
Is there continuity?
YESGo to step 35. NORepair open in the wire between PCM connector terminal C43 and the CVT speed sensor, then go to step 29.
14-74
Is DT C P0501 indicated?
YESCheck for poor connections or loose terminals between the CVT speed sensor and the PCM. If the PCM was updated, substitute a knowngood PCM (see page 14-8), then go to step 36. If the PCM was substituted, go to step 1. NOGo to step 38. 38. Monitor the OBD STATUS for P0501 in the DTCs MENU with the HDS.
14-75
CVT
DTC Troubleshooting (contd)
DTC P0501: Range/Performance Problem in CVT Speed Sensor Circuit
NOTE: Before you troubleshoot, record all freeze data and any on-board snapshot, and review General Troubleshooting Information (see page 14-3). This code is caused by an electrical circuit problem and cannot be caused by a mechanical problem in the transmission. 5. Turn the ignition switch ON (II). 6. Clear the DTC with the HDS. 7. Test-drive the vehicle in the L position and accelerate the vehicle at speeds over 37 mph (60 km/h), then release the accelerator and keep the fuel cut condition for more than 4 seconds. 8. Check for DTC with the HDS.
07 Model
1. Turn the ignition switch ON (II). 2. Clear the DTC with the HDS. 3. Test-drive the vehicle in the L position and accelerate the vehicle at speeds over 37 mph (60 km/h), then release the accelerator and keep the fuel cut condition for more than 4 seconds. 4. Monitor the OBD STATUS for P0501 in the DTCs MENU with the HDS.
Is DT C P 0501 indicated?
YESCheck for poor connections or loose terminals between the CVT speed sensor and the PCM, then go to step 1. NOGo to step 9. 9. Monitor the OBD STATUS for P0501 in the DTCs MENU with the HDS.
14-76
7. Turn the ignition switch OFF. 8. Jump the SCS line with the HDS. 9. Disconnect PCM connector C (44P). 10. Check for continuity between PCM connector terminal C40 and body ground, and between PCM connector terminal C44 and body ground.
PCM CONNECTOR C (44P)
06 Model
1. Turn the ignition switch ON (II). 2. Clear the DTC with the HDS. 3. Check for proper CVT speed sensor installation (see page 14-203). 4. Raise the front of the vehicle, make sure it is securely supported, and allow the front wheels to rotate freely. Or raise the vehicle on a lift. 5. Start the engine, run the vehicle in the D position with the engine speed at 2,000 rpm or higher for more than 10 seconds. Slow down and stop the wheels. 6. Monitor the OBD STATUS for P0502 in the DTCs MENU with the HDS.
LG1 (BRN/YEL)
LG2 (BRN/YEL)
Is there continuity?
YESGo to step 11. NORepair open in the wires between PCM connector terminals C40, C44, and ground (G101), or repair poor ground (G101), then go to step 29.
(contd)
14-77
CVT
DTC Troubleshooting (contd)
11. Connect PCM connector C (44P). 12. Disconnect the CVT speed sensor connector. 13. Turn the ignition switch ON (II). 14. Measure the voltage between CVT speed sensor connector terminal No. 1 and body ground.
CVT SPEED SENSOR CONNECTOR
15. Turn the ignition switch OFF. 16. Disconnect PCM connector C (44P). 17. Check for continuity between PCM connector terminal C13 and CVT speed sensor connector terminal No. 1.
CVT SPEED SENSOR CONNECTOR PCM CONNECTOR C (44P)
14-78
18. Check for continuity between PCM connector terminal C13 and body ground.
PCM CONNECTOR C (44P) VCC1 (YEL/RED)
19. Turn the ignition switch OFF. 20. Disconnect PCM connector C (44P). 21. Check for continuity between CVT speed sensor connector terminal No. 2 and body ground.
CVT SPEED SENSOR CONNECTOR
Is there continuity?
Wire side of female terminals
YESRepair short to body ground in the wire between PCM connector terminal C13 and the CVT speed sensor, then go to step 29. NOGo to step 35.
Is there continuity?
YESRepair short to body ground in the wire between PCM connector terminal C43 and the CVT speed sensor connector, then go to step 29. NOGo to step 22.
(contd)
14-79
CVT
DTC Troubleshooting (contd)
22. Check for continuity between PCM connector terminal C14 and CVT speed sensor connector terminal No. 3.
CVT SPEED SENSOR CONNECTOR PCM CONNECTOR C (44P)
23. Connect PCM connector C (44P). 24. Turn the ignition switch ON (II). 25. Measure the voltage between CVT speed sensor connector terminals No. 2 and No. 3.
CVT SPEED SENSOR CONNECTOR
VEL1 (WHT/RED) Wire side of female terminals Terminal side of female terminals
SG1 (GRN/WHT)
Is there continuity?
YESGo to step 23.
Is there about 5 V ?
NORepair open in the wire between the CVT speed sensor connector and PCM connector terminal C14, then go to step 29. YESGo to step 29. NOGo to step 26.
14-80
26. Turn the ignition switch OFF. 27. Disconnect PCM connector C (44P). 28. Check for continuity between PCM connector terminal C43 and CVT speed sensor connector terminal No. 2.
PCM CONNECTOR C (44P) CVT SPEED SENSOR CONNECTOR
29. Reconnect all connectors. 30. Turn the ignition switch ON (II). 31. Clear the DTC with the HDS. 32. Start the engine, run the vehicle in the D position with the engine speed at 2,000 rpm or higher for more than 10 seconds. Slow down and stop the wheels. 33. Check for DTCs with the HDS.
Is DT C P0502 indicated?
VEL1 (WHT/RED) VEL1 (WHT/RED)
YESCheck for poor connections or loose terminals between the CVT speed sensor and the PCM, then go to step 1. NOGo to step 34. 34. Monitor the OBD STATUS for P0502 in the DTCs MENU with the HDS.
Is there continuity?
YESGo to step 35. NORepair open in the wire between PCM connector terminal C43 and the CVT speed sensor, then go to step 29.
(contd)
14-81
CVT
DTC Troubleshooting (contd)
37. Check for DTCs with the HDS.
Is DT C P0502 indicated?
YESCheck for poor connections or loose terminals between the CVT speed sensor and the PCM. If the PCM was updated, substitute a knowngood PCM (see page 14-8), then go to step 36. If the PCM was substituted, go to step 1. NOGo to step 38. 38. Monitor the OBD STATUS for P0502 in the DTCs MENU with the HDS.
14-82
6. Turn the ignition switch OFF. 7. Disconnect the CVT speed sensor connector. 8. Turn the ignition switch ON (II). 9. Measure the voltage between CVT speed sensor connector terminal No. 1 and body ground.
CVT SPEED SENSOR CONNECTOR
07 Model
1. Turn the ignition switch ON (II). 2. Clear the DTC with the HDS. 3. Raise the front of the vehicle, make sure it is securely supported, and allow the front wheels to rotate freely. Or raise the vehicle on a lift.
Wire side of female terminals VCC2 (YEL/BLU)
4. Start the engine, run the vehicle in the D position, and hold the vehicle at speeds over 19 mph (30 km/h) while monitoring the OUTPUT SHAFT (DRIVEN PULLEY) SPEED in the DATA LIST with the HDS. 5. Check the SECONDARY SHAFT SPEED 1 (RPM) in the DATA LIST with the HDS.
Is there about 5 V ?
YESGo to step 10. NOGo to step 16.
(contd)
14-83
CVT
DTC Troubleshooting (contd)
10. Measure the voltage between CVT speed sensor connector terminals No. 1 and No. 3.
CVT SPEED SENSOR CONNECTOR CVT SPEED SENSOR CONNECTOR
11. Measure the voltage between CVT speed sensor connector terminals No. 2 and No. 3.
VCC2 (YEL/BLU)
SG2 (GRN/YEL)
VEL (WHT/RED)
SG2 (GRN/YEL)
Is there about 5 V ?
YESGo to step 11. NORepair open in the wire between PCM connector terminal B33 and CVT speed sensor connector terminal No. 3, then go to step 20.
Is there about 5 V ?
YESReplace the CVT speed sensor (see page 14-203), then go to step 20. NOGo to step 12.
14-84
12. Turn the ignition switch OFF. 13. Jump the SCS line with the HDS. 14. Disconnect PCM connector C (44P). 15. Check for continuity between PCM connector terminal C43 and body ground.
PCM CONNECTOR C (44P)
16. Turn the ignition switch OFF. 17. Jump the SCS line with the HDS. 18. Disconnect PCM connector B (44P). 19. Check for continuity between PCM connector terminal B18 and body ground.
PCM CONNECTOR B (44P) VCC2 (YEL/BLU)
VEL (WHT/RED)
Is there continuity?
YESRepair short to body ground in the wire between PCM connector terminal C43 and CVT speed sensor connector terminal No. 2, then go to step 20. NORepair open in the wire between PCM connector terminal C43 and CVT speed sensor connector terminal No. 2, then go to step 20.
Is there continuity?
YESRepair short to body ground in the wire between PCM connector terminal B18 and CVT speed sensor connector terminal No. 1, then go to step 20. NORepair open in the wire between PCM connector terminal B18 and CVT speed sensor connector terminal No. 1, then go to step 20.
(contd)
14-85
CVT
DTC Troubleshooting (contd)
20. Reconnect all connectors. 21. Turn the ignition switch ON (II). 22. Clear the DTC with the HDS. 23. Start the engine, run the vehicle in the D position, and hold the vehicle at speeds over 19 mph (30 km/h) while monitoring the OUTPUT SHAFT (DRIVEN PULLEY) SPEED in the DATA LIST with the HDS. 24. Check for DTCs with the HDS.
Is DT C P0502 indicated?
YESCheck for poor connections or loose terminals between the CVT speed sensor and the PCM, then go to step 1. NOGo to step 25. 25. Monitor the OBD STATUS for P0502 in the DTCs MENU with the HDS.
14-86
DTC P0603: Powertrain Control Module (PCM) Internal Control Module Keep Alive Memory (KAM) Error
NOTE: Before you troubleshoot, record all freeze data and any on-board snapshot, and review General Troubleshooting Information (see page 14-3). 1. Turn the ignition switch ON (II). 2. Clear the DTC with the HDS. 3. Check for Temporary DTCs or DTCs in the PGM-FI SYSTEM with the HDS.
14-87
CVT
DTC Troubleshooting (contd)
DTC P0705: Short in Transmission Range Switch Circuit (Multiple Shift-position Input)
NOTE: Before you troubleshoot, record all freeze data and any on-board snapshot, and review General Troubleshooting Information (see page 14-3). This code is caused by an electrical circuit problem and cannot be caused by a mechanical problem in the transmission. 1. Turn the ignition switch ON (II). 2. Clear the DTC with the HDS. 3. Start the engine.
Wire side of female terminals ATP P (BLU/BLK)
8. Turn the ignition switch ON (II). 9. Measure the voltage between transmission range switch connector terminals No. 2 and No. 6.
TRANSMISSION RANGE SWITCH CONNECTOR PG2 (BRN)
4. With the brake pedal pressed, move the shift lever through all positions. Stop for at least 1 second in each position. 5. Monitor the OBD STATUS for P0705 in the DTCs MENU with the HDS.
Is the switch OK ?
YESWith the switch connector disconnected, go to step 8. NOReplace the transmission range switch (see page 14-243), then go to step 45.
14-88
10. Turn the ignition switch OFF. 11. Jump the SCS line with the HDS. 12. Disconnect PCM connector B (44P). 13. Check for continuity between PCM connector terminal B13 and body ground.
PCM CONNECTOR B (44P) ATP P (BLU/BLK)
14. Check for continuity between transmission range switch connector terminal No. 2 and body ground.
TRANSMISSION RANGE SWITCH CONNECTOR PG2 (BRN)
Is there continuity?
YESGo to step 52.
Terminal side of female terminals
Is there continuity?
YESRepair short to body ground in the wire between PCM connector terminal B13 and the transmission range switch, then go to step 45. NOGo to step 14.
NORepair open in the wire between transmission range switch connector terminal No. 2 and ground (G102), or repair poor ground (G102), then go to step 45.
(contd)
14-89
CVT
DTC Troubleshooting (contd)
15. Measure the voltage between transmission range switch connector terminals No. 1 and No. 2.
TRANSMISSION RANGE SWITCH CONNECTOR
16. Turn the ignition switch OFF. 17. Jump the SCS line with the HDS. 18. Disconnect PCM connector B (44P). 19. Check for continuity between PCM connector terminal B14 and body ground.
ATP R (WHT)
Is there continuity?
YESRepair short to body ground in the wire between PCM connector terminal B14 and the transmission range switch, then go to step 45. NOGo to step 52.
14-90
20. Measure the voltage between transmission range switch connector terminals No. 2 and No. 5.
TRANSMISSION RANGE SWITCH CONNECTOR PG2 (BRN)
21. Turn the ignition switch OFF. 22. Jump the SCS line with the HDS. 23. Disconnect PCM connector B (44P). 24. Check for continuity between PCM connector terminal B12 and body ground.
PCM CONNECTOR B (44P) ATP N (BLK/RED)
ATP N (BLK/RED)
Is there about 5 V ?
YESGo to step 25. NOGo to step 21.
Terminal side of female terminals
Is there continuity?
YESRepair short to body ground in the wire between PCM connector terminal B12 and the transmission range switch, then go to step 45. NOGo to step 52.
(contd)
14-91
CVT
DTC Troubleshooting (contd)
25. Measure the voltage between transmission range switch connector terminals No. 2 and No. 3.
TRANSMISSION RANGE SWITCH CONNECTOR
26. Turn the ignition switch OFF. 27. Jump the SCS line with the HDS. 28. Disconnect PCM connector B (44P). 29. Check for continuity between PCM connector terminal B21 and body ground.
PG2 (BRN)
ATP D (PNK)
Is there continuity?
YESRepair short to body ground in the wire between PCM connector terminal B21 and the transmission range switch, then go to step 45. NOGo to step 52.
14-92
30. Measure the voltage between transmission range switch connector terminals No. 2 and No. 7.
TRANSMISSION RANGE SWITCH CONNECTOR PG2 (BRN)
31. Turn the ignition switch OFF. 32. Jump the SCS line with the HDS. 33. Disconnect PCM connector B (44P). 34. Check for continuity between PCM connector terminal B16 and body ground.
PCM CONNECTOR B (44P) ATP S (BLU/WHT)
ATP S (BLU/WHT)
Is there continuity?
YESRepair short to body ground in the wire between PCM connector terminal B16 and the transmission range switch, then go to step 45. NOGo to step 52.
(contd)
14-93
CVT
DTC Troubleshooting (contd)
35. Measure the voltage between transmission range switch connector terminals No. 2 and No. 4.
TRANSMISSION RANGE SWITCH CONNECTOR
36. Turn the ignition switch OFF. 37. Jump the SCS line with the HDS. 38. Disconnect PCM connector B (44P). 39. Check for continuity between PCM connector terminal B15 and body ground.
PCM CONNECTOR B (44P) ATP L (BLU)
PG2 (BRN)
ATP L (BLU)
Is there continuity?
YESRepair short to body ground in the wire between PCM connector terminal B15 and the transmission range switch, then go to step 45. NOGo to step 52.
14-94
40. Measure the voltage between transmission range switch connector terminals No. 2 and No. 8.
TRANSMISSION RANGE SWITCH CONNECTOR PG2 (BRN)
44. Check for continuity between PCM connector terminal B28 and body ground.
PCM CONNECTOR B (44P)
Is there continuity?
YESRepair short to body ground in the wire between PCM connector terminal B28 and the transmission range switch, then go to step 45. NOGo to step 52.
(contd)
14-95
CVT
DTC Troubleshooting (contd)
45. Reconnect all connectors. 46. Turn the ignition switch ON (II). 47. Clear the DTC with the HDS. 48. Start the engine. 49. With the brake pedal pressed, move the shift lever through all positions. Stop for at least 1 second in each position. 50. Check for DTCs with the HDS. 55. Check for DTCs with the HDS.
Is DT C P07 05 indicated?
YESCheck for intermittent short to body ground between the transmission range switch and the PCM. If the PCM was updated, substitute a knowngood PCM (see page 14-8), then go to step 53. If the PCM was substituted, go to step 1. NOGo to step 56. 56. Monitor the OBD STATUS for P0705 in the DTCs MENU with the HDS.
14-96
11. Start the engine, run the vehicle in the D position until the vehicle speed reaches 35 mph (56 km/h), then slow down and stop the wheels. 12. Monitor the OBD STATUS for P0706 in the DTCs MENU with the HDS.
Is the switch OK ?
YESGo to step 8. NOReplace the transmission range switch (see page 14-243), then go to step 25. 8. Adjust the shift cable (see page 14-236). 9. Turn the ignition switch ON (II). 10. Clear the DTC with the HDS.
(contd)
14-97
CVT
DTC Troubleshooting (contd)
17. Monitor the OBD STATUS for P0706 in the DTCs MENU with the HDS. 21. Turn the ignition switch ON (II). 22. Measure the voltage between transmission range switch connector terminals No. 2 and No. 8. YESGo to step 18. NOIntermittent failure, the system is OK at this time. Check for poor connections or loose terminals between the transmission range switch and the PCM. If the screen indicates NOT COMPLETED, go to step 16. 18. Turn the ignition switch OFF. 19. Disconnect the transmission range switch connector. 20. Check for continuity between transmission range switch connector terminal No. 2 and body ground.
TRANSMISSION RANGE SWITCH CONNECTOR PG2 (BRN) TRANSMISSION RANGE SWITCH CONNECTOR PG2 (BRN)
Is there continuity?
YESGo to step 21. NORepair open in the wire between the transmission range switch connector terminal No. 2 and ground (G102), or repair poor ground (G102), then go to step 25.
PG2 (BRN)
ATP D (PNK)
14-98
24. Measure the voltage between transmission range switch connector terminals No. 2 and No. 7.
TRANSMISSION RANGE SWITCH CONNECTOR PG2 (BRN)
25. Reconnect all connectors. 26. Turn the ignition switch ON (II). 27. Clear the DTC with the HDS. 28. Start the engine, run the vehicle in the D position until the vehicle speed reaches 35 mph (56 km/h), then slow down and stop the wheels. 29. Check for DTCs with the HDS.
ATP S (BLU/WHT)
Is DT C P07 06 indicated?
Wire side of female terminals
YESCheck for poor connections or loose terminals between the transmission range switch and the PCM, then go to step 1. NOGo to step 30.
(contd)
14-99
CVT
DTC Troubleshooting (contd)
33. Check for DTCs with the HDS.
Is DT C P07 06 indicated?
YESCheck for poor connections or loose terminals between the transmission range switch and the PCM. If the PCM was updated, substitute a known-good PCM (see page 14-8), then go to step 32. If the PCM was substituted, go to step 1. NOGo to step 34. 34. Monitor the OBD STATUS for P0706 in the DTCs MENU with the HDS.
14-100
DTC P0716: Range/Performance Problem in CVT Input Shaft (Drive Pulley) Speed Sensor Circuit
NOTE: Before you troubleshoot, record all freeze data and any on-board snapshot, and review General Troubleshooting Information (see page 14-3). This code is caused by an electrical circuit problem and cannot be caused by a mechanical problem in the transmission. 1. Turn the ignition switch ON (II). 2. Clear the DTC with the HDS. 3. Check for proper CVT input shaft (drive pulley) speed sensor installation (see page 14-202). 4. Raise the front of the vehicle, make sure it is securely supported, and allow the front wheels to rotate freely. Or raise the vehicle on a lift. 5. Start the engine, run the vehicle in the D position, and hold the vehicle at speeds over 20 mph (30 km/h) for more than 30 seconds. Slow down and stop the wheels. 6. Monitor the OBD STATUS for P0716 in the DTCs MENU with the HDS.
7. Turn the ignition switch OFF. 8. Jump the SCS line with the HDS. 9. Disconnect PCM connector C (44P). 10. Check for continuity between PCM connector terminal C40 and body ground, and between PCM connector terminal C44 and body ground.
PCM CONNECTOR C (44P)
LG1 (BRN/YEL)
LG2 (BRN/YEL)
Is there continuity?
YESGo to step 11. NORepair open in the wires between PCM connector terminals C40, C44, and ground (G101), or repair poor ground (G101), then go to step 29.
(contd)
14-101
CVT
DTC Troubleshooting (contd)
11. Connect PCM connector C (44P). 12. Disconnect the CVT input shaft (drive pulley) speed sensor connector. 13. Turn the ignition switch ON (II). 14. Measure the voltage between CVT input shaft (drive pulley) speed sensor connector terminal No. 1 and body ground.
CVT INPUT SHAFT (DRIVE PULLEY) SPEED SENSOR CONNECTOR VCC2 (YEL/BLU) VCC2 (YEL/BLU)
15. Turn the ignition switch OFF. 16. Disconnect PCM connector B (44P). 17. Check for continuity between PCM connector terminal B18 and CVT input shaft (drive pulley) speed sensor connector terminal No. 1.
PCM CONNECTOR B (44P) CVT INPUT SHAFT (DRIVE PULLEY) SPEED SENSOR CONNECTOR
VCC2 (YEL/BLU) Terminal side of female terminals Wire side of female terminals
Is there continuity?
YESGo to step 18.
Is there about 5 V ?
YESGo to step 19. NOGo to step 15. NORepair open in the wire between PCM connector terminal B18 and the CVT input shaft (drive pulley) speed sensor, then go to step 29.
14-102
18. Check for continuity between PCM connector terminal B18 and body ground.
PCM CONNECTOR B (44P) VCC2 (YEL/BLU)
19. Turn the ignition switch OFF. 20. Disconnect PCM connector B (44P). 21. Check for continuity between CVT input shaft (drive pulley) speed sensor connector terminal No. 2 and body ground.
CVT INPUT SHAFT (DRIVE PULLEY) SPEED SENSOR CONNECTOR
Is there continuity?
YESRepair short to body ground in the wire between PCM connector terminal B18 and the CVT input shaft (drive pulley) speed sensor, then go to step 29. NOGo to step 35.
Wire side of female terminals
Is there continuity?
YESRepair short to body ground in the wire between PCM connector terminal B17 and the CVT input shaft (drive pulley) speed sensor, then go to step 29. NOGo to step 22.
(contd)
14-103
CVT
DTC Troubleshooting (contd)
22. Check for continuity between PCM connector terminal B33 and CVT input shaft (drive pulley) speed sensor connector terminal No. 3.
PCM CONNECTOR B (44P) CVT INPUT SHAFT (DRIVE PULLEY) SPEED SENSOR CONNECTOR
23. Connect PCM connector B (44P). 24. Turn the ignition switch ON (II). 25. Measure the voltage between CVT input shaft (drive pulley) speed sensor connector terminals No. 2 and No. 3.
CVT INPUT SHAFT (DRIVE PULLEY) SPEED SENSOR CONNECTOR
SG2 (GRN/YEL) SG2 (GRN/YEL) Terminal side of female terminals Wire side of female terminals NDR (RED/BLU) SG2 (GRN/YEL)
Is there continuity?
Wire side of female terminals
YESGo to step 23. NORepair open in the wire between the CVT input shaft (drive pulley) speed sensor connector and PCM connector terminal B33, then go to step 29.
Is there about 5 V ?
YESGo to step 29. NOGo to step 26.
14-104
26. Turn the ignition switch OFF. 27. Disconnect PCM connector B (44P).
29. Connect the CVT input shaft (drive pulley) speed sensor connector. 30. Clear the DTC with the HDS.
28. Check for continuity between PCM connector terminal B17 and CVT input shaft (drive pulley) speed sensor connector terminal No. 2.
PCM CONNECTOR B (44P) CVT INPUT SHAFT (DRIVE PULLEY) SPEED SENSOR CONNECTOR NDR (RED/BLU)
31. Start the engine, run the vehicle in the D position, and hold the vehicle at speeds over 30 mph (48 km/h) for more than 10 seconds. Slow down and stop the wheels. 32. Monitor the OBD STATUS for P0716 in the DTCs MENU with the HDS.
NDR (RED/BLU)
Is there continuity?
YESGo to step 39. NORepair open in the wire between PCM connector terminal B17 and the CVT input shaft (drive pulley) speed sensor, then go to step 33.
(contd)
14-105
CVT
DTC Troubleshooting (contd)
33. Reconnect all connectors. 34. Turn the ignition switch ON (II). 35. Clear the DTC with the HDS. 36. Start the engine, run the vehicle in the D position, and hold the vehicle at speeds over 30 mph (48 km/h) for more than 10 seconds. Slow down and stop the wheels. 37. Check for DTCs with the HDS. 41. Check for DTCs with the HDS.
Is DT C P07 16 indicated?
YESCheck for poor connections or loose terminals between the CVT input shaft (drive pulley) speed sensor and the PCM. If the PCM was updated, substitute a known-good PCM (see page 14-8), then go to step 40. If the PCM was substituted, go to step 1. NOGo to step 42. 42. Monitor the OBD STATUS for P0716 in the DTCs MENU with the HDS.
Is DT C P07 16 indicated?
YESCheck for poor connections or loose terminals between the CVT input shaft (drive pulley) speed sensor and the PCM, then go to step 1. NOIf DTC P0716 is not indicated, or if any other DTCs are indicated, go to step 38. 38. Monitor the OBD STATUS for P0716 in the DTCs MENU with the HDS.
14-106
DTC P0717: Problem in CVT Input Shaft (Drive Pulley) Speed Sensor Circuit (No Signal Input)
NOTE: Before you troubleshoot, record all freeze data and any on-board snapshot, and review General Troubleshooting Information (see page 14-3). This code is caused by an electrical circuit problem and cannot be caused by a mechanical problem in the transmission. 1. Turn the ignition switch ON (II). 2. Clear the DTC with the HDS. 3. Check for proper CVT input shaft (drive pulley) speed sensor installation (see page 14-202). 4. Raise the front of the vehicle, make sure it is securely supported, and allow the front wheels to rotate freely. Or raise the vehicle on a lift. 5. Start the engine, run the vehicle in the D position, and hold the vehicle at speeds over 20 mph (30 km/h) for more than 30 seconds. Slow down and stop the wheels. 6. Monitor the OBD STATUS for P0717 in the DTCs MENU with the HDS.
7. Turn the ignition switch OFF. 8. Jump the SCS line with the HDS. 9. Disconnect PCM connector C (44P). 10. Check for continuity between PCM connector terminal C40 and body ground, and between PCM connector terminal C44 and body ground.
PCM CONNECTOR C (44P)
LG1 (BRN/YEL)
LG2 (BRN/YEL)
Is there continuity?
YESGo to step 11. NORepair open in the wires between PCM connector terminals C40, C44, and ground (G101), or repair poor ground (G101), then go to step 29.
(contd)
14-107
CVT
DTC Troubleshooting (contd)
11. Connect PCM connector C (44P). 12. Disconnect the CVT input shaft (drive pulley) speed sensor connector. 13. Turn the ignition switch ON (II). 14. Measure the voltage between CVT input shaft (drive pulley) speed sensor connector terminal No. 1 and body ground.
CVT INPUT SHAFT (DRIVE PULLEY) SPEED SENSOR CONNECTOR VCC2 (YEL/BLU) VCC2 (YEL/BLU)
15. Turn the ignition switch OFF. 16. Disconnect PCM connector B (44P). 17. Check for continuity between PCM connector terminal B18 and CVT input shaft (drive pulley) speed sensor connector terminal No. 1.
PCM CONNECTOR B (44P) CVT INPUT SHAFT (DRIVE PULLEY) SPEED SENSOR CONNECTOR
VCC2 (YEL/BLU) Terminal side of female terminals Wire side of female terminals
Is there continuity?
YESGo to step 18.
Is there about 5 V ?
YESGo to step 19. NOGo to step 15. NORepair open in the wire between PCM connector terminal B18 and the CVT input shaft (drive pulley) speed sensor, then go to step 29.
14-108
18. Check for continuity between PCM connector terminal B18 and body ground.
PCM CONNECTOR B (44P) VCC2 (YEL/BLU)
19. Turn the ignition switch OFF. 20. Disconnect PCM connector B (44P). 21. Check for continuity between CVT input shaft (drive pulley) speed sensor connector terminal No. 2 and body ground.
CVT INPUT SHAFT (DRIVE PULLEY) SPEED SENSOR CONNECTOR
Is there continuity?
YESRepair short to body ground in the wire between PCM connector terminal B18 and the CVT input shaft (drive pulley) speed sensor, then go to step 29. NOGo to step 35.
Wire side of female terminals
Is there continuity?
YESRepair short to body ground in the wire between PCM connector terminal B17 and the CVT input shaft (drive pulley) speed sensor connector, then go to step 29. NOGo to step 22.
(contd)
14-109
CVT
DTC Troubleshooting (contd)
22. Check for continuity between PCM connector terminal B33 and CVT input shaft (drive pulley) speed sensor connector terminal No. 3.
PCM CONNECTOR B (44P) CVT INPUT SHAFT (DRIVE PULLEY) SPEED SENSOR CONNECTOR
23. Connect PCM connector B (44P). 24. Turn the ignition switch ON (II). 25. Measure the voltage between CVT input shaft (drive pulley) speed sensor connector terminals No. 2 and No. 3.
CVT INPUT SHAFT (DRIVE PULLEY) SPEED SENSOR CONNECTOR
SG2 (GRN/YEL) SG2 (GRN/YEL) Terminal side of female terminals Wire side of female terminals NDR (RED/BLU) SG2 (GRN/YEL)
Is there continuity?
Wire side of female terminals
YESGo to step 23. NORepair open in the wire between the CVT input shaft (drive pulley) speed sensor connector and PCM connector terminal B33, then go to step 29.
Is there about 5 V ?
YESGo to step 29. NOGo to step 26.
14-110
26. Turn the ignition switch OFF. 27. Disconnect PCM connector B (44P).
29. Connect the CVT input shaft (drive pulley) speed sensor connector. 30. Clear the DTC with the HDS.
28. Check for continuity between PCM connector terminal B17 and CVT input shaft (drive pulley) speed sensor connector terminal No. 2.
PCM CONNECTOR B (44P) CVT INPUT SHAFT (DRIVE PULLEY) SPEED SENSOR CONNECTOR NDR (RED/BLU)
31. Start the engine, run the vehicle in the D position, and hold the vehicle at speeds over 30 mph (48 km/h) for more than 10 seconds. Slow down and stop the wheels. 32. Monitor the OBD STATUS for P0717 in the DTCs MENU with the HDS.
NDR (RED/BLU)
Is there continuity?
YESGo to step 39. NORepair open in the wire between PCM connector terminal B17 and the CVT input shaft (drive pulley) speed sensor, then go to step 33.
(contd)
14-111
CVT
DTC Troubleshooting (contd)
33. Reconnect all connectors. 34. Turn the ignition switch ON (II). 35. Clear the DTC with the HDS. 36. Start the engine, run the vehicle in the D position, and hold the vehicle at speeds over 30 mph (48 km/h) for more than 10 seconds. Slow down and stop the wheels. 37. Check for DTCs with the HDS. 41. Check for DTCs with the HDS.
Is DT C P07 17 indicated?
YESCheck for poor connections or loose terminals between the CVT input shaft (drive pulley) speed sensor and the PCM. If the PCM was updated, substitute a known-good PCM (see page 14-8), then go to step 40. If the PCM was substituted, go to step 1. NOGo to step 42. 42. Monitor the OBD STATUS for P0717 in the DTCs MENU with the HDS.
Is DT C P07 17 indicated?
YESCheck for poor connections or loose terminals between the CVT input shaft (drive pulley) speed sensor and the PCM, then go to step 1. NOIf DTC P0717 is not indicated, or if any other DTCs are indicated, go to step 38. 38. Monitor the OBD STATUS for P0717 in the DTCs MENU with the HDS.
14-112
DTC P0721: Range/Performance Problem in CVT Output Shaft (Driven Pulley) Speed Sensor Circuit
NOTE: Before you troubleshoot, record all freeze data and any on-board snapshot, and review General Troubleshooting Information (see page 14-3). This code is caused by an electrical circuit problem and cannot be caused by a mechanical problem in the transmission. 1. Turn the ignition switch ON (II). 2. Clear the DTC with the HDS. 3. Check for proper CVT output shaft (driven pulley) speed sensor installation (see page 14-202). 4. Raise the front of the vehicle, make sure it is securely supported, and allow the front wheels to rotate freely. Or raise the vehicle on a lift. 5. Start the engine, run the vehicle in the D position, and hold the vehicle at speeds over 20 mph (30 km/h) for more than 30 seconds. Slow down and stop the wheels. 6. Monitor the OBD STATUS for P0721 in the DTCs MENU with the HDS.
7. Turn the ignition switch OFF. 8. Jump the SCS line with the HDS. 9. Disconnect PCM connector C (44P). 10. Check for continuity between PCM connector terminal C40 and body ground, and between PCM connector terminal C44 and body ground.
PCM CONNECTOR C (44P)
LG1 (BRN/YEL)
LG2 (BRN/YEL)
Is there continuity?
YESGo to step 11. NORepair open in the wires between PCM connector terminals C40, C44, and ground (G101), or repair poor ground (G101), then go to step 29.
(contd)
14-113
CVT
DTC Troubleshooting (contd)
11. Connect PCM connector C (44P). 12. Disconnect the CVT output shaft (driven pulley) speed sensor connector. 13. Turn the ignition switch ON (II). 14. Measure the voltage between CVT output shaft (driven pulley) speed sensor connector terminal No. 1 and body ground.
CVT OUTPUT SHAFT (DRIVEN PULLEY) SPEED SENSOR CONNECTOR VCC1 (YEL/RED)
15. Turn the ignition switch OFF. 16. Disconnect PCM connector C (44P). 17. Check for continuity between PCM connector terminal C13 and CVT output shaft (driven pulley) speed sensor connector terminal No. 1.
CVT OUTPUT SHAFT (DRIVEN PULLEY) SPEED SENSOR CONNECTOR PCM CONNECTOR C (44P)
VCC1 (YEL/RED)
VCC1 (YEL/RED) Wire side of female terminals Terminal side of female terminals
Is there continuity?
YESGo to step 18.
Is there about 5 V ?
YESGo to step 19. NOGo to step 15. NORepair open in the wire between PCM connector terminal C13 and the CVT output shaft (driven pulley) speed sensor, then go to step 29.
14-114
18. Check for continuity between PCM connector terminal C13 and body ground.
PCM CONNECTOR C (44P) VCC1 (YEL/RED)
19. Turn the ignition switch OFF. 20. Disconnect PCM connector C (44P). 21. Check for continuity between CVT output shaft (driven pulley) speed sensor connector terminal No. 2 and body ground.
CVT OUTPUT SHAFT (DRIVEN PULLEY) SPEED SENSOR CONNECTOR
NDN (WHT)
Is there continuity?
YESRepair short to body ground in the wire between PCM connector terminal C13 and the CVT output shaft (driven pulley) speed sensor, then go to step 29. NOGo to step 35.
Wire side of female terminals
Is there continuity?
YESRepair short to body ground in the wire between PCM connector terminal C10 and the CVT output shaft (driven pulley) speed sensor connector, then go to step 29. NOGo to step 22.
(contd)
14-115
CVT
DTC Troubleshooting (contd)
22. Check for continuity between PCM connector terminal C14 and output shaft (driven pulley) speed sensor connector terminal No. 3.
CVT OUTPUT SHAFT (DRIVEN PULLEY) SPEED SENSOR CONNECTOR SG1 (GRN/WHT) PCM CONNECTOR C (44P)
23. Connect PCM connector C (44P). 24. Turn the ignition switch ON (II). 25. Measure the voltage between CVT output shaft (driven pulley) speed sensor connector terminals No. 2 and No. 3.
CVT OUTPUT SHAFT (DRIVEN PULLEY) SPEED SENSOR CONNECTOR
SG1 (GRN/WHT)
NDN (WHT)
SG1 (GRN/WHT)
Is there continuity?
Wire side of female terminals
YESGo to step 23. NORepair open in the wire between the CVT output shaft (driven pulley) speed sensor connector and PCM connector terminal C14, then go to step 29.
Is there about 5 V ?
YESGo to step 29. NOGo to step 26.
14-116
26. Turn the ignition switch OFF. 27. Disconnect PCM connector C (44P).
29. Connect the CVT output shaft (driven pulley) speed sensor connector. 30. Clear the DTC with the HDS.
28. Check for continuity between PCM connector terminal C10 and CVT output shaft (driven pulley) speed sensor connector terminal No. 2.
CVT OUTPUT SHAFT (DRIVEN PULLEY) SPEED SENSOR CONNECTOR PCM CONNECTOR C (44P)
31. Start the engine, run the vehicle in the D position, and hold the vehicle at speeds over 30 mph (48 km/h) for more than 10 seconds. Slow down and stop the wheels. 32. Monitor the OBD STATUS for P0721 in the DTCs MENU with the HDS.
Is there continuity?
YESGo to step 39. NORepair open in the wire between PCM connector terminal C10 and the CVT output shaft (driven pulley) speed sensor, then go to step 33.
(contd)
14-117
CVT
DTC Troubleshooting (contd)
33. Reconnect all connectors. 34. Turn the ignition switch ON (II). 35. Clear the DTC with the HDS. 36. Start the engine, run the vehicle in the D position, and hold the vehicle at speeds over 20 mph (30 km/h) for more than 10 seconds. Slow down and stop the wheels. 37. Check for DTCs with the HDS. 41. Check for DTCs with the HDS.
Is DT C P07 21 indicated?
YESCheck for poor connections or loose terminals between the CVT output shaft (driven pulley) speed sensor and the PCM. If the PCM was updated, substitute a known-good PCM (see page 14-8), then go to step 40. If the PCM was substituted, go to step 1. NOGo to step 42. 42. Monitor the OBD STATUS for P0721 in the DTCs MENU with the HDS.
Is DT C P07 21 indicated?
YESCheck for poor connections or loose terminals between the CVT output shaft (driven pulley) speed sensor and the PCM, then go to step 1. NOIf DTC P0721 is not indicated, or if any other DTCs are indicated, go to step 38. 38. Monitor the OBD STATUS for P0721 in the DTCs MENU with the HDS.
14-118
DTC P0722: Problem in CVT Output Shaft (Driven Pulley) Speed Sensor Circuit (No Signal Input)
NOTE: Before you troubleshoot, record all freeze data and any on-board snapshot, and review General Troubleshooting Information (see page 14-3). This code is caused by an electrical circuit problem and cannot be caused by a mechanical problem in the transmission. 1. Turn the ignition switch ON (II). 2. Clear the DTC with the HDS. 3. Check for proper CVT output shaft (driven pulley) speed sensor installation (see page 14-202). 4. Raise the front of the vehicle, make sure it is securely supported, and allow the front wheels to rotate freely. Or raise the vehicle on a lift. 5. Start the engine, run the vehicle in the D position, and hold the vehicle at speeds over 20 mph (30 km/h) for more than 30 seconds. Slow down and stop the wheels. 6. Monitor the OBD STATUS for P0722 in the DTCs MENU with the HDS.
7. Turn the ignition switch OFF. 8. Jump the SCS line with the HDS. 9. Disconnect PCM connector C (44P). 10. Check for continuity between PCM connector terminal C40 and body ground, and between PCM connector terminal C44 and body ground.
PCM CONNECTOR C (44P)
LG1 (BRN/YEL)
LG2 (BRN/YEL)
Is there continuity?
YESGo to step 11. NORepair open in the wires between PCM connector terminals C40, C44, and ground (G101), or repair poor ground (G101), then go to step 29.
(contd)
14-119
CVT
DTC Troubleshooting (contd)
11. Connect PCM connector C (44P). 12. Disconnect the CVT output shaft (driven pulley) speed sensor connector. 13. Turn the ignition switch ON (II). 14. Measure the voltage between CVT output shaft (driven pulley) speed sensor connector terminal No. 1 and body ground.
CVT OUTPUT SHAFT (DRIVEN PULLEY) SPEED SENSOR CONNECTOR VCC1 (YEL/RED)
15. Turn the ignition switch OFF. 16. Disconnect PCM connector C (44P). 17. Check for continuity between PCM connector terminal C13 and CVT output shaft (driven pulley) speed sensor connector terminal No. 1.
CVT OUTPUT SHAFT (DRIVEN PULLEY) SPEED SENSOR CONNECTOR PCM CONNECTOR C (44P)
VCC1 (YEL/RED)
VCC1 (YEL/RED) Wire side of female terminals Terminal side of female terminals
Is there continuity?
YESGo to step 18.
Is there about 5 V ?
YESGo to step 19. NOGo to step 15. NORepair open in the wire between PCM connector terminal C13 and the CVT output shaft (driven pulley) speed sensor, then go to step 29.
14-120
18. Check for continuity between PCM connector terminal C13 and body ground.
PCM CONNECTOR C (44P) VCC1 (YEL/RED)
19. Turn the ignition switch OFF. 20. Disconnect PCM connector C (44P). 21. Check for continuity between CVT output shaft (driven pulley) speed sensor connector terminal No. 2 and body ground.
CVT OUTPUT SHAFT (DRIVEN PULLEY) SPEED SENSOR CONNECTOR
NDN (WHT)
Is there continuity?
YESRepair short to body ground in the wire between PCM connector terminal C13 and the CVT output shaft (driven pulley) speed sensor, then go to step 29. NOGo to step 35.
Wire side of female terminals
Is there continuity?
YESRepair short to body ground in the wire between PCM connector terminal C10 and the CVT output shaft (driven pulley) speed sensor connector, then go to step 29. NOGo to step 22.
(contd)
14-121
CVT
DTC Troubleshooting (contd)
22. Check for continuity between PCM connector terminal C14 and CVT output shaft (driven pulley) speed sensor connector terminal No. 3.
CVT OUTPUT SHAFT (DRIVEN PULLEY) SPEED SENSOR CONNECTOR SG1 (GRN/WHT) PCM CONNECTOR C (44P)
23. Connect PCM connector C (44P). 24. Turn the ignition switch ON (II). 25. Measure the voltage between CVT output shaft (driven pulley) speed sensor connector terminals No. 2 and No. 3.
CVT OUTPUT SHAFT (DRIVEN PULLEY) SPEED SENSOR CONNECTOR
SG1 (GRN/WHT)
NDN (WHT)
SG1 (GRN/WHT)
Is there continuity?
Wire side of female terminals
YESGo to step 23. NORepair open in the wire between the CVT output shaft (driven pulley) speed sensor connector and PCM connector terminal C14, then go to step 29.
Is there about 5 V ?
YESGo to step 29. NOGo to step 26.
14-122
26. Turn the ignition switch OFF. 27. Disconnect PCM connector C (44P).
29. Connect the CVT output shaft (driven pulley) speed sensor connector. 30. Clear the DTC with the HDS.
28. Check for continuity between PCM connector terminal C10 and CVT output shaft (driven pulley) speed sensor connector terminal No. 2.
CVT OUTPUT SHAFT (DRIVEN PULLEY) SPEED SENSOR CONNECTOR PCM CONNECTOR C (44P)
31. Start the engine, run the vehicle in the D position, and hold the vehicle at speeds over 20 mph (30 km/h) for more than 30 seconds. Slow down and stop the wheels. 32. Monitor the OBD STATUS for P0722 in the DTCs MENU with the HDS.
Is there continuity?
YESGo to step 39. NORepair open in the wire between PCM connector terminal C10 and the CVT output shaft (driven pulley) speed sensor, then go to step 33.
(contd)
14-123
CVT
DTC Troubleshooting (contd)
33. Reconnect all connectors. 34. Turn the ignition switch ON (II). 35. Clear the DTC with the HDS. 36. Start the engine, run the vehicle in the D position, and hold the vehicle at speeds over 20 mph (30 km/h) for more than 10 seconds. Slow down and stop the wheels. 37. Check for DTCs with the HDS. 41. Check for DTCs with the HDS.
Is DT C P07 22 indicated?
YESCheck for poor connections or loose terminals between the CVT output shaft (driven pulley) speed sensor and the PCM. If the PCM was updated, substitute a known-good PCM (see page 14-8), then go to step 40. If the PCM was substituted, go to step 1. NOGo to step 42. 42. Monitor the OBD STATUS for P0722 in the DTCs MENU with the HDS.
Is DT C P07 22 indicated?
YESCheck for poor connections or loose terminals between the CVT output shaft (driven pulley) speed sensor and the PCM, then go to step 1. NOIf DTC P0722 is not indicated, or if any other DTCs are indicated, go to step 38. 38. Monitor the OBD STATUS for P0722 in the DTCs MENU with the HDS.
14-124
DTC P0746: CVT Drive Pulley Pressure Control Valve Stuck OFF
NOTE: Before you troubleshoot, record all freeze data and any on-board snapshot, and review General Troubleshooting Information (see page 14-3). 1. Turn the ignition switch ON (II). 2. Check for DTCs with the HDS.
Does the IMA battery level gauge indicate more than 4 segments?
Is DT C P07 46 indicated?
YESReplace the transmission. NOGo to step 21.
(contd)
14-125
CVT
DTC Troubleshooting (contd)
21. Monitor the OBD STATUS for P0746 in the DTCs MENU with the HDS.
14-126
Does the IMA battery level gauge indicate more than 4 segments?
Is DT C P07 7 7 indicated?
YESReplace the transmission. NOGo to step 21.
(contd)
14-127
CVT
DTC Troubleshooting (contd)
21. Monitor the OBD STATUS for P0777 in the DTCs MENU with the HDS.
14-128
Is DT C P07 80 indicated?
YESCheck for poor connections or loose terminals between the CVT drive pulley pressure control valve, CVT driven pulley pressure control valve, and the PCM. If the PCM was updated, substitute a known-good PCM (see page 14-8), then go to step 3. If the PCM was substituted, go to step 1. NOGo to step 10. 10. Monitor the OBD STATUS for P0780 in the DTCs MENU with the HDS.
14-129
CVT
DTC Troubleshooting (contd)
DTC P0796: CVT Start Clutch Pressure Control Valve Stuck OFF
NOTE: Before you troubleshoot, record all freeze data and any on-board snapshot, and review General Troubleshooting Information (see page 14-3). 7. Turn the ignition switch ON (II). 8. Clear the DTC with the HDS. 9. Test-drive the vehicle in the D position for several minutes under the same conditions as those indicated by the freeze data. 10. Check for DTCs with the HDS. 1. Turn the ignition switch ON (II).
06 Model
Is DT C P07 96 indicated?
2. Clear the DTC with the HDS. YESReplace the transmission. 3. Set the parking brake, and block the front wheels securely. 4. Warm up the engine until the engine coolant temperature reaches 176 F (80 C). 5. Firmly press the brake pedal, and shift to the D position. 6. While pressing the brake pedal fully, press the accelerator for 68 seconds at full throttle, and measure the stall speed rpm in the D position. NOGo to step 11. 11. Monitor the OBD STATUS for P0796 in the DTCs MENU with the HDS.
14-130
DTC P0796: CVT Start Clutch Pressure Control Valve Stuck OFF
NOTE: Before you troubleshoot, record all freeze data and any on-board snapshot, and review General Troubleshooting Information (see page 14-3).
9. Turn the ignition switch ON (II). 10. Clear the DTC with the HDS. 11. Start the engine. Warm up the engine to normal operating temperature (the radiator fan comes on). 12. Firmly press the brake pedal, and shift to the D position. 13. While pressing the brake pedal fully, press the accelerator for 68 seconds at full throttle. 14. Check for DTCs with the HDS.
07 Model
1. Turn the ignition switch ON (II). 2. Check for DTCs with the HDS.
Is DT C P07 96 indicated?
YESReplace the Transmission. NOGo to step 15. 15. Monitor the OBD STATUS for P0796 in the DTCs MENU with the HDS.
14-131
CVT
DTC Troubleshooting (contd)
DTC P0962: CVT Drive Pulley Pressure Control Valve Circuit Low Voltage
NOTE: Before you troubleshoot, record all freeze data and any on-board snapshot, and review General Troubleshooting Information (see page 14-3). This code is caused by an electrical circuit problem and cannot be caused by a mechanical problem in the transmission. 1. Turn the ignition switch ON (II). 2. Clear the DTC with the HDS. 3. Start the engine, wait for more than 1 second. 4. Check for DTCs with the HDS.
DR LS (GRN/YEL) DR LS (BLU/WHT)
8. Remove the lower valve body (see page 14-199). 9. Disconnect the CVT drive pulley pressure control valve connector. 10. Measure the resistance between CVT drive pulley pressure control valve connector terminals No. 1 and No. 2.
CVT DRIVE PULLEY PRESSURE CONTROL VALVE CONNECTOR
Is DT C P0962 indicated?
Terminal side of male terminals
YESGo to step 5. NOIntermittent failure, the system is OK at this time. Check for poor connections or loose terminals between the PCM and the CVT drive pulley pressure control valve. 5. Turn the ignition switch OFF. 6. Disconnect the solenoid harness connector. 7. Measure the resistance between solenoid harness connector terminals No. 3 and No. 7.
SOLENOID HARNESS CONNECTOR DR LS (BLU/WHT)
Is there 3.86.8
YESReplace the solenoid harness (see page 14-200), then go to step 17. NOReplace the CVT drive pulley pressure control valve (see page 14-200), then go to step 17.
DR LS (GRN/YEL)
Is there 3.86.8
14-132
11. Jump the SCS line with the HDS. 12. Disconnect PCM connector B (44P). 13. Check for continuity between PCM connector terminal B43 and body ground, and between PCM connector terminal B44 and body ground.
PCM CONNECTOR B (44P)
14. Check for continuity between PCM connector terminal B43 and solenoid harness connector terminal No. 7, and between PCM connector terminal B44 and solenoid harness connector terminal No. 3.
PCM CONNECTOR B (44P) SOLENOID HARNESS CONNECTOR DR LS (BLU/WHT)
DR LS (GRN/YEL) DR LS (GRN/YEL) DR LS (BLU/WHT) Wire side of female terminals Terminal side of female terminals DR LS (GRN/YEL) DR LS (BLU/WHT)
(contd)
14-133
CVT
DTC Troubleshooting (contd)
15. Disconnect PCM connector C (44P). 16. Check for continuity between the following PCM connector terminals and body ground individually: B1 and body ground B6 and body ground B36 and body ground B40 and body ground C40 and body ground C44 and body ground
PCM CONNECTORS CVT PG1 (BLK) PG2 (BRN) B (44P) C (44P)
17. Reconnect all connectors. 18. Turn the ignition switch ON (II). 19. Clear the DTC with the HDS. 20. Start the engine, wait for more than 1 second. 21. Check for DTCs with the HDS.
Is DT C P0962 indicated?
YESCheck for poor connections or loose terminals between the PCM and the CVT drive pulley pressure control valve, then go to step 1. NOGo to step 22. 22. Monitor the OBD STATUS for P0962 in the DTCs MENU with the HDS.
PG1 (BLK)
Is there continuity?
YESGo to step 23. NORepair open in the wires between PCM connector terminals B1, B6, B36, B40, C40, C44, and ground (G101), or repair poor ground (G101).
14-134
Is DT C P0962 indicated?
YESCheck for poor connections or loose terminals between the PCM and the CVT drive pulley pressure control valve. If the PCM was updated, substitute a known-good PCM (see page 14-8), then go to step 24. If the PCM was substituted, go to step 1. NOGo to step 26. 26. Monitor the OBD STATUS for P0962 in the DTCs MENU with the HDS.
14-135
CVT
DTC Troubleshooting (contd)
DTC P0963: CVT Drive Pulley Pressure Control Valve Circuit High Voltage
NOTE: Before you troubleshoot, record all freeze data and any on-board snapshot, and review General Troubleshooting Information (see page 14-3). This code is caused by an electrical circuit problem and cannot be caused by a mechanical problem in the transmission. 1. Turn the ignition switch ON (II). 2. Clear the DTC with the HDS. 3. Start the engine, wait for more than 1 second. 4. Check for DTCs with the HDS.
DR LS (GRN/YEL) DR LS (BLU/WHT)
8. Remove the lower valve body (see page 14-199). 9. Disconnect the CVT drive pulley pressure control valve connector. 10. Measure the resistance between CVT drive pulley pressure control valve connector terminals No. 1 and No. 2.
CVT DRIVE PULLEY PRESSURE CONTROL VALVE CONNECTOR
Is DT C P0963 indicated?
Terminal side of male terminals
YESGo to step 5. NOIntermittent failure, the system is OK at this time. Check for poor connections or loose terminals between the PCM and the CVT drive pulley pressure control valve. 5. Turn the ignition switch OFF. 6. Disconnect the solenoid harness connector. 7. Measure the resistance between solenoid harness connector terminals No. 3 and No. 7.
SOLENOID HARNESS CONNECTOR DR LS (BLU/WHT)
Is there 3.86.8
YESReplace the solenoid harness (see page 14-200), then go to step 19. NOReplace the CVT drive pulley pressure control valve (see page 14-200), then go to step 19.
DR LS (GRN/YEL)
Is there 3.86.8
14-136
11. Jump the SCS line with the HDS. 12. Disconnect PCM connector B (44P). 13. Turn the ignition switch ON (II). 14. Check for voltage between PCM connector terminal B43 and body ground, and between PCM connector terminal B44 and body ground.
PCM CONNECTOR B (44P)
15. Turn the ignition switch OFF. 16. Check for continuity between PCM connector terminal B43 and body ground, and between PCM connector terminal B44 and body ground.
PCM CONNECTOR B (44P)
DR LS (GRN/YEL)
DR LS (BLU/WHT)
DR LS (GRN/YEL)
DR LS (BLU/WHT)
Is there continuity?
Terminal side of female terminals
Is there voltage?
YESRepair short to power in the wire between PCM connector terminal B43 and solenoid harness connector terminal No. 7, or repair short to power in the wire between PCM connector terminal B44 and solenoid harness connector terminal No. 3, then go to step 19. NOGo to step 15.
YESRepair short to body ground in the wire between PCM connector terminal B43 and solenoid harness connector terminal No. 7, or repair short to body ground in the wire between PCM connector terminal B44 and solenoid harness connector terminal No. 3, then go to step 19. NOGo to step 17.
(contd)
14-137
CVT
DTC Troubleshooting (contd)
17. Disconnect PCM connector C (44P). 18. Check for continuity between following PCM connector terminals and body ground individually: B1 and body ground B6 and body ground B36 and body ground B40 and body ground C40 and body ground C44 and body ground
PCM CONNECTORS CVT PG1 (BLK) PG2 (BRN) B (44P) C (44P)
19. Reconnect all connectors. 20. Turn the ignition switch ON (II). 21. Clear the DTC with the HDS. 22. Start the engine, wait for more than 1 second. 23. Check for DTCs with the HDS.
Is DT C P0963 indicated?
YESCheck for poor connections or loose terminals between the PCM and the CVT drive pulley pressure control valve, then go to step 1. NOGo to step 24. 24. Monitor the OBD STATUS for P0963 in the DTCs MENU with the HDS.
PG1 (BLK)
Is there continuity?
YESGo to step 25. NORepair open in the wires between PCM connector terminals B1, B6, B36, B40, C40, C44, and ground (G101), or repair poor ground (G101).
14-138
Is DT C P0963 indicated?
YESCheck for poor connections or loose terminals between the PCM and the CVT drive pulley pressure control valve. If the PCM was updated, substitute a known-good PCM (see page 14-8), then go to step 26. If the PCM was substituted, go to step 1. NOGo to step 28. 28. Monitor the OBD STATUS for P0963 in the DTCs MENU with the HDS.
14-139
CVT
DTC Troubleshooting (contd)
DTC P0966: CVT Driven Pulley Pressure Control Valve Circuit Low Voltage
NOTE: Before you troubleshoot, record all freeze data and any on-board snapshot, and review General Troubleshooting Information (see page 14-3). This code is caused by an electrical circuit problem and cannot be caused by a mechanical problem in the transmission. 1. Turn the ignition switch ON (II). 2. Clear the DTC with the HDS. 3. Start the engine, wait for more than 1 second. 4. Check for DTCs with the HDS.
DN LS (PNK/BLK) DN LS (GRN/WHT)
8. Remove the lower valve body (see page 14-199). 9. Disconnect the CVT driven pulley pressure control valve connector. 10. Measure the resistance between CVT driven pulley pressure control valve connector terminals No. 1 and No. 2.
CVT DRIVEN PULLEY PRESSURE CONTROL VALVE CONNECTOR
Is DT C P0966 indicated?
Terminal side of male terminals
YESGo to step 5. NOIntermittent failure, the system is OK at this time. Check for poor connections or loose terminals between the PCM and the CVT driven pulley pressure control valve. 5. Turn the ignition switch OFF. 6. Disconnect the solenoid harness connector. 7. Measure the resistance between solenoid harness connector terminals No. 2 and No. 6.
SOLENOID HARNESS CONNECTOR DN LS (GRN/WHT)
Is there 3.86.8
YESReplace the solenoid harness (see page 14-200), then go to step 19. NOReplace the CVT driven pulley pressure control valve (see page 14-201), then go to step 17.
DN LS (PNK/BLK)
Is there 3.86.8
14-140
11. Jump the SCS line with the HDS. 12. Disconnect PCM connector B (44P). 13. Check for continuity between PCM connector terminal B35 and body ground, and between PCM connector terminal B42 and body ground.
PCM CONNECTOR B (44P)
14. Check for continuity between PCM connector terminal B35 and solenoid harness connector terminal No. 2, and between PCM connector terminal B42 and solenoid harness connector terminal No. 6.
PCM CONNECTOR B (44P) SOLENOID HARNESS CONNECTOR DN LS (GRN/WHT)
DN LS (PNK/BLK) DN LS (PNK/BLK) DN LS (GRN/WHT) Wire side of female terminals Terminal side of female terminals DN LS DN LS (PNK/BLK) (GRN/WHT) Terminal side of female terminals
(contd)
14-141
CVT
DTC Troubleshooting (contd)
15. Disconnect PCM connector C (44P). 16. Check for continuity between following PCM connector terminals and body ground individually: B1 and body ground B6 and body ground B36 and body ground B40 and body ground C40 and body ground C44 and body ground
PCM CONNECTORS CVT PG1 (BLK) PG2 (BRN) B (44P) C (44P)
17. Reconnect all connectors. 18. Turn the ignition switch ON (II). 19. Clear the DTC with the HDS. 20. Start the engine, wait for more than 1 second. 21. Check for DTCs with the HDS.
Is DT C P0966 indicated?
YESCheck for poor connections or loose terminals between the PCM and the CVT driven pulley pressure control valve, then go to step 1. NOGo to step 22. 22. Monitor the OBD STATUS for P0966 in the DTCs MENU with the HDS.
PG1 (BLK)
Is there continuity?
YESGo to step 23. NORepair open in the wires between PCM connector terminals B1, B6, B36, B40, C40, C44, and ground (G101), or repair poor ground (G101).
14-142
Is DT C P0966 indicated?
YESCheck for poor connections or loose terminals between the PCM and the CVT driven pulley pressure control valve. If the PCM was updated, substitute a known-good PCM (see page 14-8), then go to step 24. If the PCM was substituted, go to step 1. NOGo to step 26. 26. Monitor the OBD STATUS for P0966 in the DTCs MENU with the HDS.
14-143
CVT
DTC Troubleshooting (contd)
DTC P0967: CVT Driven Pulley Pressure Control Valve Circuit High Voltage
NOTE: Before you troubleshoot, record all freeze data and any on-board snapshot, and review General Troubleshooting Information (see page 14-3). This code is caused by an electrical circuit problem and cannot be caused by a mechanical problem in the transmission. 1. Turn the ignition switch ON (II). 2. Clear the DTC with the HDS. 3. Start the engine, wait for more than 1 second. 4. Check for DTCs with the HDS.
DN LS (PNK/BLK) DN LS (GRN/WHT)
8. Remove the lower valve body (see page 14-199). 9. Disconnect the CVT driven pulley pressure control valve connector. 10. Measure the resistance between CVT driven pulley pressure control valve connector terminals No. 1 and No. 2.
CVT DRIVEN PULLEY PRESSURE CONTROL VALVE CONNECTOR
Is DT C P0967 indicated?
Terminal side of male terminals
YESGo to step 5. NOIntermittent failure, the system is OK at this time. Check for poor connections or loose terminals between the PCM and the CVT driven pulley pressure control valve. 5. Turn the ignition switch OFF. 6. Disconnect the solenoid harness connector. 7. Measure the resistance between solenoid harness connector terminals No. 2 and No. 6.
SOLENOID HARNESS CONNECTOR DN LS (GRN/WHT)
Is there 3.86.8
YESReplace the solenoid harness (see page 14-200), then go to step 19. NOReplace the CVT driven pulley pressure control valve (see page 14-201), then go to step 19.
DN LS (PNK/BLK)
Is there 3.86.8
14-144
11. Jump the SCS line with the HDS. 12. Disconnect PCM connector B (44P). 13. Turn the ignition switch ON (II). 14. Check for voltage between PCM connector terminal B35 and body ground, and between PCM connector terminal B42 and body ground.
PCM CONNECTOR B (44P)
15. Turn the ignition switch OFF. 16. Check for continuity between PCM connector terminal B35 and body ground, and between PCM connector terminal B42 and body ground.
PCM CONNECTOR B (44P)
DN LS (PNK/BLK)
DN LS (GRN/WHT)
DN LS (PNK/BLK)
DN LS (GRN/WHT)
Is there continuity?
Terminal side of female terminals
Is there voltage?
YESRepair short to power in the wire between PCM connector terminal B35 and solenoid harness connector terminal No. 2, or repair short to power in the wire between PCM connector terminal B42 and solenoid harness connector terminal No. 6, then go to step 19. NOGo to step 15.
YESRepair short to body ground in the wire between PCM connector terminal B35 and solenoid harness connector terminal No. 2, or repair short to body ground in the wire between PCM connector terminal B42 and solenoid harness connector terminal No. 6, then go to step 19. NOGo to step 17.
(contd)
14-145
CVT
DTC Troubleshooting (contd)
17. Disconnect PCM connector C (44P). 18. Check for continuity between the following PCM connector terminals and body ground individually: B1 and body ground B6 and body ground B36 and body ground B40 and body ground C40 and body ground C44 and body ground
PCM CONNECTORS CVT PG1 (BLK) PG2 (BRN) B (44P) C (44P)
19. Reconnect all connectors. 20. Turn the ignition switch ON (II). 21. Clear the DTC with the HDS. 22. Start the engine, wait for more than 1 second. 23. Check for DTCs with the HDS.
Is DT C P0967 indicated?
YESCheck for poor connections or loose terminals between the PCM and the CVT driven pulley pressure control valve, then go to step 1. NOGo to step 24. 24. Monitor the OBD STATUS for P0967 in the DTCs MENU with the HDS.
PG1 (BLK)
Is there continuity?
YESGo to step 25. NORepair open in the wires between PCM connector terminals B1, B6, B36, B40, C40, C44, and ground (G101), or repair poor ground (G101).
14-146
Is DT C P0967 indicated?
YESCheck for poor connections or loose terminals between the PCM and the CVT driven pulley pressure control valve. If the PCM was updated, substitute a known-good PCM (see page 14-8), then go to step 26. If the PCM was substituted, go to step 1. NOGo to step 27. 28. Monitor the OBD STATUS for P0967 in the DTCs MENU with the HDS.
14-147
CVT
DTC Troubleshooting (contd)
DTC P0970: CVT Start Clutch Pressure Control Valve Circuit Low Voltage
NOTE: Before you troubleshoot, record all freeze data and any on-board snapshot, and review General Troubleshooting Information (see page 14-3). This code is caused by an electrical circuit problem and cannot be caused by a mechanical problem in the transmission. 1. Turn the ignition switch ON (II). 2. Clear the DTC with the HDS.
Terminal side of male terminals
7. Measure the resistance between solenoid harness connector terminals No. 4 and No. 8.
SOLENOID HARNESS CONNECTOR SC LS (YEL)
SC LS (PNK/BLU)
3. Start the engine. Shift to the D position while pressing the brake pedal, and keep the shift lever in the D position for more than 1 second. 4. Check for DTCs with the HDS.
Is there 3.86.8
YESGo to step 11. NOGo to step 8. 8. Remove the lower valve body (see page 14-199). 9. Disconnect the CVT start clutch pressure control valve connector. 10. Measure the resistance between CVT start clutch pressure control valve connector terminals No. 1 and No. 2.
CVT START CLUTCH PRESSURE CONTROL VALVE CONNECTOR
Is DT C P097 0 indicated?
YESGo to step 5. NOIntermittent failure, the system is OK at this time. Check for poor connections or loose terminals between the PCM and the CVT start clutch pressure control valve. 5. Turn the ignition switch OFF. 6. Disconnect the solenoid harness connector.
SC LS (PNK/BLU)
SC LS (YEL)
Is there 3.86.8
YESReplace the solenoid harness (see page 14-200), then go to step 17. NOReplace the CVT start clutch pressure control valve (see page 14-200), then go to step 17.
14-148
11. Jump the SCS line with the HDS. 12. Disconnect PCM connector B (44P). 13. Check for continuity between PCM connector terminal B25 and body ground, and between PCM connector terminal B41 and body ground.
PCM CONNECTOR B (44P)
14. Check for continuity between PCM connector terminal B25 and solenoid harness connector terminal No. 4, and between PCM connector terminal B41 and solenoid harness connector terminal No. 8.
PCM CONNECTOR B (44P) SOLENOID HARNESS CONNECTOR SC LS (YEL) SC LS (YEL)
SC LS (PNK/BLU) SC LS (PNK/BLU) SC LS (YEL) Wire side of female terminals Terminal side of female terminals
(contd)
14-149
CVT
DTC Troubleshooting (contd)
15. Disconnect PCM connector C (44P). 16. Check for continuity between the following PCM connector terminals and body ground individually: B1 and body ground B6 and body ground B36 and body ground B40 and body ground C40 and body ground C44 and body ground
PCM CONNECTORS CVT PG1 (BLK) PG2 (BRN) B (44P) C (44P)
17. Reconnect all connectors. 18. Turn the ignition switch ON (II). 19. Clear the DTC with the HDS. 20. Start the engine. Shift to the D position while pressing the brake pedal, and keep the shift lever in the D position for more than 1 second. 21. Check for DTCs with the HDS.
Is DT C P097 0 indicated?
YESCheck for poor connections or loose terminals between the PCM and the CVT start clutch pressure control valve, then go to step 1. NOGo to step 22.
PG1 (BLK)
22. Monitor the OBD STATUS for P0970 in the DTCs MENU with the HDS.
Is there continuity?
YESGo to step 23. NORepair open in the wires between PCM connector terminals B1, B6, B36, B40, C40, C44, and ground (G101), or repair poor ground (G101).
YESTroubleshooting is complete. If any other DTCs were indicated in step 21, go to the indicated DTCs troubleshooting. NOIf the screen indicates FAILED, check for poor connections or loose terminals between the PCM and the CVT start clutch pressure control valve, then go to step 1. If the screen indicates NOT COMPLETED, go to step 20. 23. Update the PCM if it does not have the latest software (see page 14-7), or substitute a knowngood PCM (see page 14-8). 24. Start the engine. Shift to the D position while pressing the brake pedal, and keep the shift lever in the D position for more than 1 second.
14-150
Is DT C P097 0 indicated?
YESCheck for poor connections or loose terminals between the PCM and the CVT start clutch pressure control valve. If the PCM was updated, substitute a known-good PCM (see page 14-8), then go to step 24. If the PCM was substituted, go to step 1. NOGo to step 26. 26. Monitor the OBD STATUS for P0970 in the DTCs MENU with the HDS.
14-151
CVT
DTC Troubleshooting (contd)
DTC P0971: CVT Start Clutch Pressure Control Valve Circuit High Voltage
NOTE: Before you troubleshoot, record all freeze data and any on-board snapshot, and review General Troubleshooting Information (see page 14-3). This code is caused by an electrical circuit problem and cannot be caused by a mechanical problem in the transmission. 1. Turn the ignition switch ON (II). 2. Clear the DTC with the HDS.
Terminal side of male terminals
7. Measure the resistance between solenoid harness connector terminals No. 4 and No. 8.
SOLENOID HARNESS CONNECTOR SC LS (YEL)
SC LS (PNK/BLU)
3. Start the engine. Shift to the D position while pressing the brake pedal, and keep the shift lever in the D position for more than 1 second. 4. Check for DTCs with the HDS.
Is there 3.86.8
YESGo to step 11. NOGo to step 8. 8. Remove the lower valve body (see page 14-199). 9. Disconnect the CVT start clutch pressure control valve connector. 10. Measure the resistance between CVT start clutch pressure control valve connector terminals No. 1 and No. 2.
CVT START CLUTCH PRESSURE CONTROL VALVE CONNECTOR
Is DT C P097 1 indicated?
YESGo to step 5. NOIntermittent failure, the system is OK at this time. Check for poor connections or loose terminals between the PCM and the CVT start clutch pressure control valve. 5. Turn the ignition switch OFF. 6. Disconnect the solenoid harness connector.
SC LS (YEL)
SC LS (PNK/BLU)
Is there 3.86.8
YESReplace the solenoid harness (see page 14-200), then go to step 19. NOReplace the CVT start clutch pressure control valve (see page 14-200), then go to step 19.
14-152
11. Jump the SCS line with the HDS. 12. Disconnect PCM connector B (44P). 13. Turn the ignition switch ON (II). 14. Check for voltage between PCM connector terminal B25 and body ground, and between PCM connector terminal B41 and body ground.
PCM CONNECTOR B (44P)
15. Turn the ignition switch OFF. 16. Check for continuity between PCM connector terminal B25 and body ground, and between PCM connector terminal B41 and body ground.
PCM CONNECTOR B (44P)
SC LS (PNK/BLU)
SC LS (YEL)
SC LS (PNK/BLU)
SC LS (YEL)
Is there continuity?
Terminal side of female terminals
Is there voltage?
YESRepair short to power in the wire between PCM connector terminal B25 and solenoid harness connector terminal No. 4, or repair short to power in the wire between PCM connector terminal B41 and solenoid harness connector terminal No. 8, then go to step 19. NOGo to step 15.
YESRepair short to body ground in the wire between PCM connector terminal B25 and solenoid harness connector terminal No. 4, or repair short to body ground in the wire between PCM connector terminal B41 and solenoid harness connector terminal No. 8, then go to step 19. NOGo to step 17.
(contd)
14-153
CVT
DTC Troubleshooting (contd)
17. Disconnect PCM connector C (44P). 18. Check for continuity between following PCM connector terminals and body ground individually: B1 and body ground B6 and body ground B36 and body ground B40 and body ground C40 and body ground C44 and body ground
PCM CONNECTORS CVT PG1 (BLK) PG2 (BRN) B (44P) C (44P)
19. Reconnect all connectors. 20. Turn the ignition switch ON (II). 21. Clear the DTC with the HDS. 22. Start the engine. Shift to the D position while pressing the brake pedal, and keep the shift lever in the D position for more than 1 second. 23. Check for DTCs with the HDS.
Is DT C P097 1 indicated?
YESCheck for poor connections or loose terminals between the PCM and the CVT start clutch pressure control valve, then go to step 1. NOGo to step 24.
PG1 (BLK)
24. Monitor the OBD STATUS for P0971 in the DTCs MENU with the HDS.
Is there continuity?
YESGo to step 25. NORepair open in the wires between PCM connector terminals B1, B6, B36, B40, C40, C44, and ground (G101), or repair poor ground (G101).
YESTroubleshooting is complete. If any other DTCs were indicated in step 23, go to the indicated DTCs troubleshooting. NOIf the screen indicates FAILED, check for poor connections or loose terminals between the PCM and the CVT start clutch pressure control valve, then go to step 1. If the screen indicates NOT COMPLETED, go to step 22. 25. Update the PCM if it does not have the latest software (see page 14-7), or substitute a knowngood PCM (see page 14-8). 26. Start the engine. Shift to the D position while pressing the brake pedal, and keep the shift lever in the D position for more than 1 second.
14-154
Is DT C P097 1 indicated?
YESCheck for poor connections or loose terminals between the PCM and the CVT start clutch pressure control valve. If the PCM was updated, substitute a known-good PCM (see page 14-8), then go to step 26. If the PCM was substituted, go to step 1. NOGo to step 27. 28. Monitor the OBD STATUS for P0971 in the DTCs MENU with the HDS.
14-155
CVT
DTC Troubleshooting (contd)
DTC P16C0: PCM CVT Control System Incomplete Update
NOTE: Before you troubleshoot, record all freeze data and any on-board snapshot, and review General Troubleshooting Information (see page 14-3). This code is indicated when PCM updating is incomplete. 1. Update the PCM (see page 14-7). 3. Check for DTCs with the HDS. 2. Check for DTCs with the HDS.
Is DT C P16D7 indicated?
YESIf the PCM was updated, substitute a knowngood PCM (see page 14-8), then recheck. If the PCM was substituted, go to step 1. NOIf the PCM was updated, troubleshooting is complete. If the PCM was substituted, replace the original PCM (see page 11-241). If any other DTCs are indicated, go to the indicated DTCs troubleshooting.
14-156
Is DT C P16D8 indicated?
YESGo to step 4. NOIntermittent failure, the system is OK at this time. 4. Update the PCM if it does not have the latest software (see page 14-7), or substitute a knowngood PCM (see page 14-8). 5. Check for DTCs with the HDS.
Is DT C P16D8 indicated?
YESIf the PCM was updated, substitute a knowngood PCM (see page 14-8), then recheck. If the PCM was substituted, go to step 1. NOIf the PCM was updated, troubleshooting is complete. If the PCM was substituted, replace the original PCM (see page 11-241). If any other DTCs are indicated, go to the indicated DTCs troubleshooting.
14-157
CVT
DTC Troubleshooting (contd)
DTC P1860: Inhibitor Solenoid Circuit Low Voltage
NOTE: Before you troubleshoot, record all freeze data and any on-board snapshot, and review General Troubleshooting Information (see page 14-3). This code is caused by an electrical circuit problem and cannot be caused by a mechanical problem in the transmission. 1. Turn the ignition switch ON (II). 2. Clear the DTC with the HDS.
Terminal side of male terminals
7. Measure the resistance between solenoid harness connector terminal No. 5 and body ground.
SOLENOID HARNESS CONNECTOR
3. Choose Inhibitor Solenoid Test in the Miscellaneous Test Menu with the HDS.
Is DT C P1860 indicated?
NOGo to step 8. YESGo to step 5. 8. Remove the lower valve body (see page 14-199). NOIntermittent failure, the system is OK at this time. Check for poor connections or loose terminals between the PCM and the inhibitor solenoid. 5. Turn the ignition switch OFF. 6. Disconnect the solenoid harness connector. 9. Disconnect the inhibitor solenoid connector.
14-158
10. Measure the resistance between inhibitor solenoid connector terminal No. 2 and body ground.
INHIBITOR SOLENOID CONNECTOR
11. Jump the SCS line with the HDS. 12. Disconnect PCM connector B (44P). 13. Check for continuity between PCM connector terminal B10 and body ground.
PCM CONNECTOR B (44P)
?
Terminal side of female terminals
YESReplace the solenoid harness (see page 14-200), then go to step 14.
Is there continuity?
NOReplace the inhibitor solenoid (see page 14-201), then go to step 14. YESRepair short to body ground in the wire between PCM connector terminal B10 and solenoid harness connector terminal No. 5, then go to step 14. NOGo to step 20.
(contd)
14-159
CVT
DTC Troubleshooting (contd)
14. Reconnect all connectors. 15. Turn the ignition switch ON (II). 22. Check for DTCs with the HDS. 16. Clear the DTC with the HDS. 21. Choose Inhibitor Solenoid Test in the Miscellaneous Test Menu with the HDS.
Is DT C P1860 indicated?
17. Choose Inhibitor Solenoid Test in the Miscellaneous Test Menu with the HDS. 18. Check for DTCs with the HDS. YESCheck for poor connections or loose terminals between the inhibitor solenoid and the PCM. If the PCM was updated, substitute a knowngood PCM (see page 14-8), then go to step 21. If the PCM was substituted, go to step 1. NOGo to step 23. 23. Monitor the OBD STATUS for P1860 in the DTCs MENU with the HDS.
Is DT C P1860 indicated?
YESCheck for intermittent short to body ground between the inhibitor solenoid and the PCM, then go to step 1. NOGo to step 19.
14-160
7. Measure the resistance between solenoid harness connector terminal No. 5 and body ground.
SOLENOID HARNESS CONNECTOR
3. Choose Inhibitor Solenoid Test in the Miscellaneous Test Menu with the HDS.
Is DT C P1861 indicated?
NOGo to step 8. YESGo to step 5. 8. Remove the lower valve body (see page 14-199). NOIntermittent failure, the system is OK at this time. Check for poor connections or loose terminals between the PCM and the inhibitor solenoid. 5. Turn the ignition switch OFF. 6. Disconnect the solenoid harness connector. 9. Disconnect the inhibitor solenoid connector.
(contd)
14-161
CVT
DTC Troubleshooting (contd)
10. Measure the resistance between inhibitor solenoid connector terminal No. 2 and body ground.
INHIBITOR SOLENOID CONNECTOR
11. Jump the SCS line with the HDS. 12. Disconnect PCM connector B (44P). 13. Check for continuity between PCM connector terminal B10 and solenoid harness connector terminal No. 5.
PCM CONNECTOR B (44P) SOLENOID HARNESS CONNECTOR INH SOL (GRN/BLK)
INH SOL (GRN/BLK) Wire side of female terminals Terminal side of female terminals
YESReplace the solenoid harness (see page 14-200), then go to step 14. NOReplace the inhibitor solenoid (see page 14-201), then go to step 14.
Is there continuity?
YESGo to step 20. NORepair open in the wire between PCM connector terminal B10 and solenoid harness connector terminal No. 5, then go to step 14.
14-162
14. Reconnect all connectors. 15. Turn the ignition switch ON (II).
21. Choose Inhibitor Solenoid Test in the Miscellaneous Test Menu with the HDS. 22. Check for DTCs with the HDS.
Is DT C P1861 indicated?
17. Choose Inhibitor Solenoid Test in the Miscellaneous Test Menu with the HDS. 18. Check for DTCs with the HDS. YESCheck for poor connections or loose terminals between the inhibitor solenoid and the PCM. If the PCM was updated, substitute a knowngood PCM (see page 14-8), then go to step 21. If the PCM was substituted, go to step 1. NOGo to step 23. 23. Monitor the OBD STATUS for P1861 in the DTCs MENU with the HDS.
Is DT C P1861 indicated?
YESCheck for poor connections or loose terminals between the inhibitor solenoid and the PCM, then go to step 1. NOGo to step 19.
14-163
CVT
DTC Troubleshooting (contd)
DTC P1890: Problem in CVT Speed Control System
NOTE: Before you troubleshoot, record all freeze data and any on-board snapshot, and review General Troubleshooting Information (see page 14-3). 1. Turn the ignition switch ON (II). 2. Check for DTCs with the HDS. 10. Check for DTCs with the HDS.
Does the IMA battery level gauge indicate more than 4 segments?
YESGo to step 6. NORun the engine in the P position at 3,500 rpm until the IMA battery level gauge indicates at least 4 segments, then go to step 6. 6. Shift to the D position. 7. Keep pressing the brake pedal for 5 seconds. 8. Accelerate from a stop at over 40 % throttle, and drive the vehicle on a flat road at speeds about 37 mph (60 km/h) for more than 1 minute. Do not release the accelerator during the test-driving. 9. Slow down to a stop, and after stopping keep pressing the brake pedal for 5 seconds.
14-164
7. Turn the ignition switch OFF. 8. Reconnect the solenoid harness connector. 9. Start the engine. Shift to the D position, and check the creeping speed on level ground.
06 Model
1. Turn the ignition switch ON (II). 2. Check for DTCs with the HDS.
(contd)
14-165
CVT
DTC Troubleshooting (contd)
17. Reconnect all connectors. 18. Turn the ignition switch ON (II). 19. Clear the DTC with the HDS. 20. Start the engine. Drive the vehicle for more than 1 minute at speeds about 37 mph (60 km/h). 21. Check for DTCs with the HDS. 25. Check for DTCs with the HDS.
Is DT C P1891 indicated?
YESCheck for poor connections or loose terminals between the CVT start clutch pressure control valve and the PCM. If the PCM was updated, substitute a known-good PCM (see page 14-8), then go to step 24. If the PCM was substituted, go to step 1. NOGo to step 26. 26. Monitor the OBD STATUS for P1891 in the DTCs MENU with the HDS.
Is DT C P1891 indicated?
YESCheck for poor connections or loose terminals between the CVT start clutch pressure control valve and the PCM, then go to step 1. NOGo to step 22. 22. Monitor the OBD STATUS for P1891 in the DTCs MENU with the HDS.
14-166
7. Turn the ignition switch OFF. 8. Reconnect the solenoid harness connector. 9. Start the engine. Shift to the D position, and check the creeping speed on level ground.
07 Model
1. Turn the ignition switch ON (II). 2. Check for DTCs with the HDS.
5. Disconnect the solenoid harness connector. 14. Turn the ignition switch OFF. 6. Start the engine. Shift to the D position, and release the parking brake and brake pedal, then check whether the vehicle move. 15. Disconnect the solenoid harness connector. 16. Start the engine. Shift to the D position, and release the parking brake and brake pedal, then check whether the vehicle move.
(contd)
14-167
CVT
DTC Troubleshooting (contd)
17. Reconnect all connectors. 18. Turn the ignition switch ON (II). 19. Clear the DTC with the HDS. 20. Start the engine. Drive the vehicle for more than 1 minute at speeds about 37 mph (60 km/h). 21. Check for DTCs with the HDS. 25. Check for DTCs with the HDS.
Is DT C P1891 indicated?
YESCheck for poor connections or loose terminals between the CVT start clutch pressure control valve and the PCM. If the PCM was updated, substitute a known-good PCM (see page 14-8), then go to step 24. If the PCM was substituted, go to step 1. NOGo to step 26. 26. Monitor the OBD STATUS for P1891 in the DTCs MENU with the HDS.
Is DT C P1891 indicated?
YESCheck for poor connections or loose terminals between the CVT start clutch pressure control valve and the PCM, then go to step 1. NOGo to step 22. 22. Monitor the OBD STATUS for P1891 in the DTCs MENU with the HDS.
14-168
DTC P1898: CVT Drive Pulley Pressure Control Valve Stuck ON or CVT Driven Pulley Pressure Control Valve Stuck OFF
NOTE: Before you troubleshoot, record all freeze data and any on-board snapshot, and review General Troubleshooting Information (see page 14-3). Keep replacement solenoid valves on hand: CVT drive pulley pressure control valve and CVT driven pulley pressure control valve set. 1. Turn the ignition switch ON (II). 2. Check for DTCs with the HDS.
Is DT C P1898 indicated?
YESReplace CVT drive pulley pressure control valve (see page 14-200) and CVT driven pulley pressure control valve (see page 14-201), then go to step 12. NOGo to step 6, and repeat the test-driving. If the screen does not indicate a DTC after the testdriving has been done four times, the problem was an intermittent failure; the system is OK at this time. 12. Turn the ignition switch ON (II). 13. Clear the DTC with the HDS. 14. Start the engine.
15. Shift to the D position. 16. Keep pressing the brake pedal for 5 seconds. 17. Accelerate from a stop until the vehicle speed reaches 4050 mph (6580 km/h), and drive the vehicle on a flat road for more than 15 seconds. Do not release the accelerator during the test-driving. 18. Slow down to a stop, and after stopping keep pressing the brake pedal for 5 seconds. 19. Turn the ignition switch OFF. Restart the engine, and repeat the test-driving in step 15. 20. Check for DTCs with the HDS.
Does the IMA battery level gauge indicate more than 4 segments?
YESGo to step 6. NORun the engine in the P position at 3,500 rpm until the IMA battery level gauge indicates at least 4 segments, then go to step 6. 6. Shift to the D position. 7. Keep pressing the brake pedal for 5 seconds. 8. Accelerate from a stop until the vehicle speed reaches 4050 mph (6580 km/h), and drive the vehicle on a flat road for more than 15 seconds. Do not release the accelerator during the test-driving. 9. Slow down to a stop, and after stopping keep pressing the brake pedal for 5 seconds. 10. Turn the ignition switch OFF. Restart the engine, and repeat the test-driving in step 6.
Is DT C P1898 indicated?
YESReplace the transmission. NOGo to step 21.
(contd)
14-169
CVT
DTC Troubleshooting (contd)
21. Monitor the OBD STATUS for P1898 in the DTCs MENU with the HDS.
14-170
DTC P1899: CVT Drive Pulley Pressure Control Valve Stuck OFF or CVT Driven Pulley Pressure Control Valve Stuck ON
NOTE: Before you troubleshoot, record all freeze data and any on-board snapshot, and review General Troubleshooting Information (see page 14-3). Keep replacement solenoid valves on hand: CVT drive pulley pressure control valve and CVT driven pulley pressure control valve set. 1. Turn the ignition switch ON (II). 2. Check for DTCs with the HDS.
13. Clear the DTC with the HDS. 4. Warm up the engine until the engine coolant temperature reaches 176 F (80 C). 5. Check the IMA battery level gauge in the gauge control module (tach). 14. Start the engine. 15. Shift to the D position. 16. Keep pressing the brake pedal for 5 seconds.
Does the IMA battery level gauge indicate more than 4 segments?
YESGo to step 6. NORun the engine in the P position at 3,500 rpm until the IMA battery level gauge indicates at least 4 segments, then go to step 6. 6. Shift to the D position. 7. Keep pressing the brake pedal for 5 seconds.
17. Accelerate from a stop until the vehicle speed reaches 4050 mph (6580 km/h), and drive the vehicle on a flat road for more than 15 seconds. Do not release the accelerator during the test-driving. 18. Slow down to a stop, and after stopping keep pressing the brake pedal for 5 seconds. 19. Turn the ignition switch OFF. Restart the engine, and repeat the test-driving in step 15. 20. Check for DTCs with the HDS.
8. Accelerate from a stop until the vehicle speed reaches 4050 mph (6580 km/h), and drive the vehicle on a flat road for more than 15 seconds. Do not release the accelerator during the test-driving. 9. Slow down to a stop, and after stopping keep pressing the brake pedal for 5 seconds. 10. Turn the ignition switch OFF. Restart the engine, and repeat the test-driving in step 6.
Is DT C P1899 indicated?
YESReplace the transmission. NOGo to step 21.
(contd)
14-171
CVT
DTC Troubleshooting (contd)
21. Monitor the OBD STATUS for P1899 in the DTCs MENU with the HDS.
14-172
DTC P2122: Accelerator Pedal Position (APP) Sensor A (Throttle Position (TP) Sensor D) Circuit Low Voltage
NOTE: Before you troubleshoot, record all freeze data and any on-board snapshot, and review General Troubleshooting Information (see page 14-3). 1. Turn the ignition switch ON (II). 2. Clear the DTC with the HDS. 3. Check for Temporary DTCs or DTCs in the PGM-FI SYSTEM with the HDS.
8. Monitor the OBD STATUS for P2122 in the DTCs MENU with the HDS.
14-173
CVT
DTC Troubleshooting (contd)
DTC P2123: Accelerator Pedal Position (APP) Sensor A (Throttle Position (TP) Sensor D) Circuit High Voltage
NOTE: Before you troubleshoot, record all freeze data and any on-board snapshot, and review General Troubleshooting Information (see page 14-3). 1. Turn the ignition switch ON (II). 2. Clear the DTC with the HDS. 3. Check for Temporary DTCs or DTCs in the PGM-FI SYSTEM with the HDS. NOIf the screen indicates FAILED, check for poor connections or loose terminals at the PCM. If the PCM was updated, substitute a known-good PCM (see page 14-8), then go to step 6. If the PCM was substituted, go to step 1. If the screen indicates NOT COMPLETED, keep the ignition switch ON (II) until a result comes on. 8. Monitor the OBD STATUS for P2123 in the DTCs MENU with the HDS.
14-174
7. Turn the ignition switch OFF. 8. Jump the SCS line with the HDS. 9. Disconnect PCM connector C (44P). 10. Check for continuity between PCM connector terminal C40 and body ground, and between PCM connector terminal C44 and body ground.
PCM CONNECTOR C (44P)
06 Model
1. Turn the ignition switch ON (II). 2. Clear the DTC with the HDS. 3. Check for proper CVT speed sensor (secondary) installation (see page 14-203). 4. Raise the front of the vehicle, make sure it is securely supported, and allow the front wheels to rotate freely. Or raise the vehicle on a lift. 5. Start the engine, run the vehicle in the D position with engine speed 2,000 rpm or higher for more than 30 seconds. Slow down and stop the wheels. 6. Monitor the OBD STATUS for P2159 in the DTCs MENU with the HDS.
LG1 (BRN/YEL)
LG2 (BRN/YEL)
Is there continuity?
YESGo to step 11. NORepair open in the wires between PCM connector terminals C40, C44, and ground (G101), or repair poor ground (G101), then go to step 29.
(contd)
14-175
CVT
DTC Troubleshooting (contd)
11. Connect PCM connector C (44P). 12. Disconnect the CVT speed sensor (secondary) connector. 13. Turn the ignition switch ON (II). 14. Measure the voltage between CVT speed sensor (secondary) connector terminal No. 1 and body ground.
CVT SPEED SENSOR (SECONDARY) CONNECTOR VCC2 (YEL/BLU) VCC2 (YEL/BLU)
15. Turn the ignition switch OFF. 16. Disconnect PCM connector B (44P). 17. Check for continuity between PCM connector terminal B18 and CVT speed sensor (secondary) connector terminal No. 1.
PCM CONNECTOR B (44P) CVT SPEED SENSOR (SECONDARY) CONNECTOR
VCC2 (YEL/BLU) Terminal side of female terminals Wire side of female terminals
Is there continuity?
YESGo to step 18.
Is there about 5 V ?
YESGo to step 19. NOGo to step 15. NORepair open in the wire between PCM connector terminal B18 and the CVT speed sensor (secondary), then go to step 29.
14-176
18. Check for continuity between PCM connector terminal B18 and body ground.
PCM CONNECTOR B (44P) VCC2 (YEL/BLU)
19. Turn the ignition switch OFF. 20. Disconnect PCM connector B (44P). 21. Check for continuity between CVT speed sensor (secondary) connector terminal No. 2 and body ground.
CVT SPEED SENSOR (SECONDARY) CONNECTOR
VEL2 (WHT/BLK)
Is there continuity?
YESRepair short to body ground in the wire between PCM connector terminal B18 and the CVT speed sensor (secondary), then go to step 29. NOGo to step 35. YESRepair short to body ground in the wire between PCM connector terminal B8 and the CVT speed sensor (secondary) connector, then go to step 29. NOGo to step 22.
Wire side of female terminals
Is there continuity?
(contd)
14-177
CVT
DTC Troubleshooting (contd)
22. Check for continuity between PCM connector terminal B33 and CVT speed sensor (secondary) connector terminal No. 3.
PCM CONNECTOR B (44P) CVT SPEED SENSOR (SECONDARY) CONNECTOR
23. Connect PCM connector B (44P). 24. Turn the ignition switch ON (II). 25. Measure the voltage between CVT speed sensor (secondary) connector terminals No. 2 and No. 3.
CVT SPEED SENSOR (SECONDARY) CONNECTOR
SG2 (GRN/YEL) SG2 (GRN/YEL) VEL2 (WHT/BLK) Terminal side of female terminals Wire side of female terminals SG2 (GRN/YEL)
Is there continuity?
YESGo to step 23.
Is there about 5 V ?
NORepair open in the wire between the CVT speed sensor (secondary) connector and PCM connector terminal B33, then go to step 29. YESGo to step 29. NOGo to step 26.
14-178
26. Turn the ignition switch OFF. 27. Disconnect PCM connector B (44P). 28. Check for continuity between PCM connector terminal B8 and CVT speed sensor (secondary) connector terminal No. 2.
PCM CONNECTOR B (44P) CVT SPEED SENSOR (SECONDARY) CONNECTOR VEL2 (WHT/BLK)
29. Reconnect all connectors. 30. Turn the ignition switch ON (II). 31. Clear the DTC with the HDS. 32. Start the engine, run the vehicle in the D position with the engine speed at 2,000 rpm or higher for more than 10 seconds. Slow down and stop the wheels. 33. Check for DTCs with the HDS.
VEL2 (WHT/BLK)
Is DT C P2159 indicated?
YESCheck for poor connections or loose terminals between the CVT speed sensor (secondary) and the PCM, then go to step 1.
NOGo to step 34. 34. Monitor the OBD STATUS for P2159 in the DTCs MENU with the HDS.
Is there continuity?
YESGo to step 35. NORepair open in the wire between PCM connector terminal B8 and the CVT speed sensor (secondary), then go to step 29.
(contd)
14-179
CVT
DTC Troubleshooting (contd)
37. Check for DTCs with the HDS.
Is DT C P2159 indicated?
YESCheck for poor connections or loose terminals between the CVT speed sensor (secondary) and the PCM. If the PCM was updated, substitute a known-good PCM (see page 14-8), then go to step 36. If the PCM was substituted, go to step 1. NOGo to step 38. 38. Monitor the OBD STATUS for P2159 in the DTCs MENU with the HDS.
14-180
DTC P2160: Problem in CVT Speed Sensor (Secondary) Circuit (No Signal Input)
NOTE: Before you troubleshoot, record all freeze data and any on-board snapshot, and review General Troubleshooting Information (see page 14-3). This code is caused by an electrical circuit problem and cannot be caused by a mechanical problem in the transmission.
7. Turn the ignition switch OFF. 8. Jump the SCS line with the HDS. 9. Disconnect PCM connector C (44P). 10. Check for continuity between PCM connector terminal C40 and body ground, and between PCM connector terminal C44 and body ground.
PCM CONNECTOR C (44P)
06 Model
1. Turn the ignition switch ON (II). 2. Clear the DTC with the HDS. 3. Check for proper CVT speed sensor (secondary) installation (see page 14-203). 4. Raise the front of the vehicle, make sure it is securely supported, and allow the front wheels to rotate freely. Or raise the vehicle on a lift. 5. Start the engine, run the vehicle in the D position with the engine speed at 2,000 rpm or higher for more than 30 seconds. Slow down and stop the wheels. 6. Monitor the OBD STATUS for P2160 in the DTCs MENU with the HDS.
LG1 (BRN/YEL)
LG2 (BRN/YEL)
Is there continuity?
YESGo to step 11. NORepair open in the wires between PCM connector terminals C40, C44, and ground (G101), or repair poor ground (G101), then go to step 29.
(contd)
14-181
CVT
DTC Troubleshooting (contd)
11. Connect PCM connector C (44P). 12. Disconnect the CVT speed sensor (secondary) connector. 13. Turn the ignition switch ON (II). 14. Measure the voltage between CVT speed sensor (secondary) connector terminal No. 1 and body ground.
CVT SPEED SENSOR (SECONDARY) CONNECTOR VCC2 (YEL/BLU) VCC2 (YEL/BLU)
15. Turn the ignition switch OFF. 16. Disconnect PCM connector B (44P). 17. Check for continuity between PCM connector terminal B18 and CVT speed sensor (secondary) connector terminal No. 1.
PCM CONNECTOR B (44P) CVT SPEED SENSOR (SECONDARY) CONNECTOR
VCC2 (YEL/BLU) Terminal side of female terminals Wire side of female terminals
Is there continuity?
YESGo to step 18.
Is there about 5 V ?
YESGo to step 19. NOGo to step 15. NORepair open in the wire between PCM connector terminal B18 and the CVT speed sensor (secondary), then go to step 29.
14-182
18. Check for continuity between PCM connector terminal B18 and body ground.
PCM CONNECTOR B (44P) VCC2 (YEL/BLU)
19. Turn the ignition switch OFF. 20. Disconnect PCM connector B (44P). 21. Check for continuity between CVT speed sensor (secondary) connector terminal No. 2 and body ground.
CVT SPEED SENSOR (SECONDARY) CONNECTOR
VEL2 (WHT/BLK)
Is there continuity?
YESRepair short to body ground in the wire between PCM connector terminal B18 and the CVT speed sensor (secondary), then go to step 29. NOGo to step 35. YESRepair short to body ground in the wire between PCM connector terminal B8 and the CVT speed sensor (secondary) connector, then go to step 29. NOGo to step 22.
Wire side of female terminals
Is there continuity?
(contd)
14-183
CVT
DTC Troubleshooting (contd)
22. Check for continuity between PCM connector terminal B33 and CVT speed sensor (secondary) connector terminal No. 3.
PCM CONNECTOR B (44P) CVT SPEED SENSOR (SECONDARY) CONNECTOR
23. Connect PCM connector B (44P). 24. Turn the ignition switch ON (II). 25. Measure the voltage between CVT speed sensor (secondary) connector terminals No. 2 and No. 3.
CVT SPEED SENSOR (SECONDARY) CONNECTOR
SG2 (GRN/YEL) SG2 (GRN/YEL) VEL2 (WHT/BLK) Terminal side of female terminals Wire side of female terminals SG2 (GRN/YEL)
Is there continuity?
YESGo to step 23.
Is there about 5 V ?
NORepair open in the wire between the CVT speed sensor (secondary) connector and PCM connector terminal B33, then go to step 29. YESGo to step 29. NOGo to step 26.
14-184
26. Turn the ignition switch OFF. 27. Disconnect PCM connector B (44P). 28. Check for continuity between PCM connector terminal B8 and CVT speed sensor (secondary) connector terminal No. 2.
PCM CONNECTOR B (44P) CVT SPEED SENSOR (SECONDARY) CONNECTOR VEL2 (WHT/BLK)
29. Reconnect all connectors. 30. Turn the ignition switch ON (II). 31. Clear the DTC with the HDS. 32. Start the engine, run the vehicle in the D position with the engine speed at 2,000 rpm or higher for more than 10 seconds. Slow down and stop the wheels. 33. Check for DTCs with the HDS.
VEL2 (WHT/BLK)
Is DT C P2160 indicated?
YESCheck for poor connections or loose terminals between the CVT speed sensor (secondary) and the PCM, then go to step 1.
NOGo to step 34. 34. Monitor the OBD STATUS for P2160 in the DTCs MENU with the HDS.
Is there continuity?
YESGo to step 35. NORepair open in the wire between PCM connector terminal B8 and the CVT speed sensor (secondary), then go to step 29.
(contd)
14-185
CVT
DTC Troubleshooting (contd)
37. Check for DTCs with the HDS.
Is DT C P2160 indicated?
YESCheck for poor connections or loose terminals between the CVT speed sensor (secondary) and the PCM. If the PCM was updated, substitute a known-good PCM (see page 14-8), then go to step 36. If the PCM was substituted, go to step 1. NOGo to step 38. 38. Monitor the OBD STATUS for P2160 in the DTCs MENU with the HDS.
14-186
4. Check for DTCs in the A/T SYSTEM with the HDS. 4. Check for DTCs in the A/T SYSTEM with the HDS.
14-187
CVT
DTC Troubleshooting (contd)
DTC U0121: Lost Communication with ABS Modulator-Control Unit
NOTE: Before you troubleshoot, record all freeze data and any on-board snapshot, and review General Troubleshooting Information (see page 14-3). 1. Turn the ignition switch ON (II). 2. Clear the DTC with the HDS. 3. Check for Temporary DTCs or DTCs in the PGM-FI SYSTEM with the HDS.
14-188
14-189
CVT
DTC Troubleshooting (contd)
DTC U1206: Lost Communication with Battery Condition Monitor (BCM) Module
NOTE: Before you troubleshoot, record all freeze data and any on-board snapshot, and review General Troubleshooting Information (see page 14-3). 1. Turn the ignition switch ON (II). 2. Clear the DTC with the HDS. 3. Check for Temporary DTCs or DTCs in the PGM-FI SYSTEM with the HDS.
14-190
Road Test
1. Warm up the engine to normal operating temperature (the radiator fan comes on). 2. Apply the parking brake, and block both rear wheels. 3. Start the engine, then shift to the D position while pressing the brake pedal. Press the accelerator pedal, and release it suddenly. The engine should not stall. 4. Repeat step 3 in all shift lever positions. 5. Connect the HDS to the DLC (A), and go to the A/T Mode Menu. NOTE: If the HDS does not communicate with the PCM, troubleshoot the DLC circuit (see page 11-218). 6. Prepare the HDS to take a HIGH SPEED SNAPSHOT (Refer to the HDS user guide for more details if needed): Select High Speed icon. Select these parameters: Vehicle Speed CVT Output Shaft CVT Input Shaft Engine Speed APP Sensor A ATF Temp Sensor Battery Voltage Shift Control Brake Switch Set the Trigger Type to Parameter. Adjust the Parameter setting to APP Sensor A above 0.75 V. Set the recording time to 60 seconds. Set the Trigger point to 30 seconds. 7. Find a suitable level road. When you are ready to do the test, press OK on the HDS. 8. Monitor the HDS, and accelerate quickly until APP Sensor A reads 0.75 V. Maintain a steady throttle until the vehicle reaches to reasonable speed, then slow the vehicle, and come to a stop. 9. Save the snapshot if the entire event was recorded or increase the recording time setting as necessary and repeat step 8. 10. Adjust the Parameter setting to 2.0 V. Retest-drive the vehicle. While monitoring the HDS, accelerate quickly until APP Sensor A reads 2.0 V. Maintain a steady throttle until the vehicle reaches a reasonable speed, then slow the vehicle, and come to a stop. 11. Save the snapshot if the entire event was recorded or increase the recording time setting as necessary and repeat step 10. 12. Accelerate quickly until the accelerator pedal is to the floor. Maintain a steady pedal until the vehicle reaches to reasonable speed, then slow to a stop, and save the snapshot.
(contd)
14-191
CVT
Road Test (contd)
13. Review each snapshot individually, and compare APP Sensor A Voltage, Vehicle Speed, and Engine Speed to the table below. D Position: APP Sensor A voltage 0.75 V 2.0 V L Position: APP Sensor A voltage 0.75 V Vehicle Speed 25 mph (40 km/h) 37 mph (60 km/h) 62 mph (100 km/h) 25 mph (40 km/h) 37 mph (60 km/h) 62 mph (100 km/h) 25 mph (40 km/h) 37 mph (60 km/h) 62 mph (100 km/h) Engine Speed 2,9003,500 rpm 3,5004,100 rpm 4,1004,700 rpm 3,7004,300 rpm 4,2004,800 rpm 4,6505,250 rpm 4,4005,000 rpm 5,7006,300 rpm 5,7006,300 rpm
4.5 V
Vehicle Speed 25 mph (40 km/h) 25 mph (40 km/h) 37 mph (60 km/h) 62 mph (100 km/h) 25 mph (40 km/h) 37 mph (60 km/h) 62 mph (100 km/h)
Engine Speed 9001,300 rpm 1,6502,250 rpm 1,8002,400 rpm 2,2002,800 rpm 4,0504,650 rpm 4,5505,150 rpm 5,0505,650 rpm 4.5 V 2.0 V
2.0 V
4.5 V
Vehicle Speed 25 mph (40 km/h) 37 mph (60 km/h) 62 mph (100 km/h) 25 mph (40 km/h) 37 mph (60 km/h) 62 mph (100 km/h) 25 mph (40 km/h) 37 mph (60 km/h) 62 mph (100 km/h)
Engine Speed 1,9002,300 rpm 2,2002,800 rpm 2,9003,500 rpm 2,8003,400 rpm 3,2503,850 rpm 3,8504,450 rpm 4,3004,900 rpm 5,6506,250 rpm 5,7006,300 rpm
14. Park the vehicle on a slope (about 16 degrees), apply the brake, and shift into the P position. Release the brake; the vehicle should not move. NOTE: Always use the brake to hold the vehicle, when stopped on an incline in gear. Depending on the grade of the incline, the vehicle could roll backwards if the brake is released.
14-192
Stall speed rpm high in the R position Stall speed rpm low in the D, S, L, and R positions
14-193
CVT
Pressure Test
Special Tools Required A/T high pressure gauge 07AAJ-PLYA100 A/T pressure hose, 2,210 mm 07MAJ-PY4011A A/T pressure hose adapter 07MAJ-PY40120 A/T oil pressure gauge set w/panel 07406-0020400 or 07406-0020401 A/T low pressure gauge 07406-0070301 NOTE: Do not test pressure for more than 10 seconds at a time. Do not move the shift lever while raising the engine speed. 1. Make sure the transmission fluid is filled to the proper level (see page 14-207). 2. Raise the vehicle on a lift, or apply the parking brake, block the rear wheels, and raise the front of the vehicle. Make sure it is securely supported. 3. Allow the front wheels to rotate freely. 4. Remove the undercover (A) and splash shield (B).
A/T HIGH PRESSURE GAUGE 07AAJ-PLYA100 (2 Required) A/T PRESSURE HOSE, 2,210 mm 07MAJ-PY4011A (5 Required)
5. Use the following special tools. Do not allow dust or other foreign particles to enter the ports while connecting the gauges. NOTE: Drive pulley pressure and driven pulley pressure may be above 3,430 kPa (35.0 kgf/cm2, 4,989 psi) when there is a transmission problem that causes the PCM to go into fail-safe mode. When troubleshooting, you must use the A/T high pressure gauge (07AAJ-PLYA100) to measuring drive pulley pressure and driven pulley pressure.
A/T OIL PRESSURE GAUGE SET W/PANEL 07406-0020400 or 07406-0020401 A/T LOW PRESSURE GAUGE 07406-0070300
14-194
6. Turn off the engine, and connect the HDS to the DLC (A). NOTE: If the HDS does not communicate with the PCM, troubleshoot the DLC circuit (see page 11-218).
11. Start the engine and warm up the engine to normal operating temperature (the radiator fan comes on). 12. Shift to the D position, and measure the forward clutch pressure at the forward clutch pressure inspection port while firmly pressing the brake pedal, and holding the engine speed at 1,700 rpm. 13. Shift to the R position, and measure the reverse brake pressure at the reverse brake pressure inspection port while firmly pressing the brake pedal, and holding the engine speed at 1,700 rpm. 14. Shift to the N position, and measure the drive pulley pressure at the drive pulley pressure inspection port while firmly pressing the brake pedal, and holding the engine speed at 1,700 rpm.
7. Connect the gauge (07406-0020400 or 07406-0020401) to the reverse brake pressure inspection port (A).
A B
15. Measure the driven pulley pressure at the driven pulley pressure inspection port while firmly pressing the brake pedal, and holding the engine speed at 1,700 rpm. 16. Measure the lubrication pressure at the lubrication pressure inspection port while firmly pressing the brake pedal, and holding the engine speed at 3,000 rpm. Pressure Forward clutch Reverse brake Drive pulley Driven pulley Lubrication Standard 1.571.84 MPa (16.018.8 kgf/cm2, 228267 psi) 1.571.84 MPa (16.018.8 kgf/cm2, 228267 psi) 0.240.54 MPa (2.55.5 kgf/cm2, 3678 psi) 0.831.13 MPa (8.511.5 kgf/cm2, 120164 psi) 0.250.40 MPa (2.54.1 kgf/cm2, 3658 psi)
C E
8. Connect the gauge (07406-0020400 or 07406-0020401) to the forward clutch pressure inspection port (B). 9. Connect the A/T low pressure gauge (07406-0070300) to the lubrication pressure inspection port (C). 10. Connect the A/T high pressure gauge (07AAJ-PLYA100) to the drive pulley pressure inspection port (D) and to the driven pulley pressure inspection port (E).
17. Turn the engine off, then disconnect the pressure gauges from the pressure inspection ports. 18. Install the sealing bolts and new sealing washers to the pressure inspection ports, and tighten the bolts to 18 Nm (1.8 kgfm, 13 lbfft). Do not reuse the old sealing washer.
(contd)
14-195
CVT
Pressure Test (contd)
19. If the measurements are out of standard, the problems and probable causes are listed in the table. Problem No or low forward clutch pressure No or low reverse brake pressure No or low drive pulley pressure Probable causes Forward clutch defective Reverse brake defective ATF pump defective PH regulator valve defective Pulley control valve A defective Pulley control valve B defective PH regulator valve defective Pulley control valve A defective Pulley control valve B defective CVT drive pulley pressure control valve defective ATF pump defective PH regulator valve defective Pulley control valve A defective Pulley control valve B defective CVT driven pulley pressure control valve defective PH regulator valve defective ATF pump defective Lubrication valve defective
14-196
3. Measure the CVT start clutch pressure control valve solenoid resistance between solenoid harness connector terminals No. 4 and No. 8. Standard: 3.86.8 4. If the resistance is out of standard, check for open or short in the solenoid harness. If the wires are OK, replace the CVT start clutch pressure control valve (see page 14-200). 5. Connect a jumper wire from the battery positive terminal to solenoid harness connector terminal No. 4, and connect another jumper wire from the battery negative terminal to terminal No. 8. A clicking sound should be heard. 6. If no sound is heard, remove the CVT start clutch pressure control valve, and clean it, then recheck. Replace the CVT start clutch pressure control valve if a problem recurs (see page 14-200).
3. Measure the CVT drive pulley pressure control valve solenoid resistance between solenoid harness connector terminals No. 3 and No. 7. Standard: 3.86.8 4. If the resistance is out of standard, check for open or short in the solenoid harness. If the wires are OK, replace the CVT drive pulley pressure control valve (see page 14-200). 5. Connect a jumper wire from the battery positive terminal to solenoid harness connector terminal No. 3, and connect another jumper wire from the battery negative terminal to terminal No. 7. A clicking sound should be heard. 6. If no sound is heard, remove the CVT drive pulley pressure control valve, and clean it, then recheck. Replace the CVT drive pulley pressure control valve if a problem recurs (see page 14-200).
14-197
CVT
CVT Driven Pulley Pressure Control Valve Solenoid Test
1. Remove the air cleaner assembly (see page 11-381) and the air intake duct. 2. Disconnect the solenoid harness connector.
3. Measure the CVT driven pulley pressure control valve solenoid resistance between solenoid harness connector terminals No. 2 and No. 6. Standard: 3.86.8 4. If the resistance is out of standard, check for open or short in the solenoid harness. If the wires are OK, replace the CVT driven pulley pressure control valve (see page 14-201). 5. Connect a jumper wire from the battery positive terminal to solenoid harness connector terminal No. 2, and connect another jumper wire from the battery negative terminal to terminal No. 6. A clicking sound should be heard. 6. If no sound is heard, remove the CVT driven pulley pressure control valve, and clean it, then recheck. Replace the CVT driven pulley pressure control valve if a problem recurs (see page 14-201).
3. Measure the inhibitor solenoid resistance between solenoid harness connector terminal No. 5 and body ground. Standard: 11.721.0 4. If the resistance is out of standard, check for open or short in the solenoid harness. If the wire is OK, replace the inhibitor solenoid (see page 14-201). 5. Connect a jumper wire from the battery positive terminal to solenoid harness connector terminal No. 5, and connect another jumper wire from the battery negative terminal to body ground. A clicking sound should be heard. 6. If no sound is heard, replace the inhibitor solenoid (see page 14-201).
14-198
C Replace. B B 6 x 1.0 mm 12 Nm (1.2 kgfm, 8.7 lbfft) 6 x 1.0 mm 12 Nm (1.2 kgfm, 8.7 lbfft) A
Replace. A
4. Remove the drain plug (A), and drain the CVT fluid (CVTF). Reinstall the drain plug and a new sealing washer (B).
6. Remove the ATF strainer (B). 7. Remove the bolts securing the lower valve body (C), and remove the bolt securing the solenoid harness connector (D) while holding the lower valve body, then remove the lower valve body. 8. Install the lower valve body in the reverse order of removal. 9. Refill the transmission with CVTF (see step 3 on page 14-208). 10. Do the start clutch pressure control calibration procedures (see page 14-204) if any control valve of the lower valve body is replaced.
14-199
CVT
CVT Start Clutch Pressure Control Valve Replacement
1. Remove the lower valve body (see page 14-199). 2. Disconnect the CVT start clutch pressure control valve connector (A).
6 x 1.0 mm 12 Nm (1.2 kgfm, 8.7 lbfft) D B H D C E B E J F I
A A F
3. Remove the CVT start clutch pressure control valve (B). 4. Check that the filter (C) is in good condition, replace it if it is clogged or damaged. 5. Install the new CVT start clutch pressure control valve with the dowel pins (D) and separator plate (E) on the lower valve body (F). 6. Connect the CVT start clutch pressure control valve connector. 7. Install the lower valve body (see page 14-199).
3. Disconnect the CVT drive pulley pressure control valve connector (B). 4. Remove the seven bolts, and remove the CVT drive pulley pressure control valve (C). The CVT start clutch pressure control valve (D) can also be removed. 5. Check that the filter (E) is in good condition, replace it if it is clogged or damaged. 6. Install the new CVT drive pulley pressure control valve with the dowel pins (F) and separator plate (G), and CVT start clutch pressure control valve with the dowel pins (H) and separator plate (I) on the lower valve body (J). 7. Connect the CVT drive pulley pressure control valve connector. 8. Install the solenoid harness clamp. 9. Install the lower valve body (see page 14-199).
14-200
A A
4. Install the new inhibitor solenoid on the CVT pulley pressure control valve. 5. Connect the inhibitor solenoid connector.
3. Remove the CVT driven pulley pressure control valve (C), and remove the inhibitor solenoid (D) from the CVT driven pulley pressure control valve. 4. Check that the filter (E) is in good condition, replace it if it is clogged or damaged. 5. Replace the O-rings (F) on the inhibitor solenoid, if necessary. 6. Install the inhibitor solenoid on the new CVT driven pulley pressure control valve. 7. Install the new CVT driven pulley pressure control valve with the dowel pins (G) and separator plate (H) on the lower valve body (I). 8. Connect the CVT driven pulley pressure control valve connector and the inhibitor solenoid connector. 9. Install the lower valve body (see page 14-199).
14-201
CVT
CVT Input Shaft (Drive Pulley) Speed Sensor Replacement
1. Remove the air cleaner assembly (see page 11-381) and the air intake duct. 2. Disconnect the CVT input shaft (drive pulley) speed sensor connector, then remove the CVT input shaft (drive pulley) speed sensor (A).
B A
3. Install the new O-ring (B) on the new CVT input shaft (drive pulley) speed sensor, then install the CVT input shaft (drive pulley) speed sensor in the transmission housing. 4. Check the connector for rust, dirt, or oil, then connect the connector securely. 5. Install the air cleaner assembly (see page 11-381) and the air intake duct.
3. Install the new O-ring (B) on the new CVT output shaft (driven pulley) speed sensor, then install the CVT output shaft (driven pulley) speed sensor in the transmission housing. 4. Check the connector for rust, dirt, or oil, then connect the connector securely. 5. Install the air cleaner assembly (see page 11-381) and the air intake duct.
14-202
2. Disconnect the CVT speed sensor connector, then remove the CVT speed sensor (A). 06 Model
6 x 1.0 mm 12 Nm (1.2 kgfm, 8.7 lbfft) A B
1. Remove the air cleaner assembly (see page 11-381) and the air intake duct. 2. Disconnect the CVT speed sensor (secondary) connector, then remove the CVT speed sensor (secondary) (A).
6 x 1.0 mm 12 Nm (1.2 kgfm, 8.7 lbfft)
07 Model
6 x 1.0 mm 12 Nm (1.2 kgfm, 8.7 lbfft)
3. Install the new O-ring (B) on the new CVT speed sensor (secondary), then install the CVT speed sensor (secondary) in the transmission housing. 4. Check the connector for rust, dirt, or oil, then connect the connector securely. 5. Install the air cleaner assembly (see page 11-381) and the air intake duct.
3. Install the new O-ring (B) on the new CVT speed sensor, then install the CVT speed sensor in the transmission housing. 4. Check the connector for rust, dirt, or oil, then connect the connector securely. 5. Install the air cleaner assembly (see page 11-381) and the air intake duct.
14-203
CVT
Start Clutch Pressure Control Calibration Procedures
Do the start clutch pressure control calibration procedures whenever you do any of these actions: Replace PCM Reset PCM Update PCM Replace the transmission Overhaul the transmission Replace the engine assembly Overhaul the engine assembly Replace the lower valve body Replace the start clutch
2. Follow the HDS screen prompts in the Start Clutch Feedback Learn (see the HDS Operators manual).
10. If the D indicator blinks or does not come on, or if the indicator comes on and stays on, turn the ignition switch OFF, and restart the procedure with step 5. 11. Shift to the D position, and check that the D indicator comes on, then goes off. 12. If the D indicator blinks or does not come on, or if the indicator comes on and stays on, turn the ignition switch OFF, and restart the procedure with step 5. 13. Turn the ignition switch OFF to complete the procedure. 14. Test-drive the vehicle to verify that a problem does not occur on the start clutch pressure control system.
14-204
14-205
CVT
Start Clutch Check
NOTE: If the transmission acts abnormally when the vehicle starts off, check the start clutch with the HDS. 1. Connect the HDS to the DLC (A), and go to the A/T Mode Menu. NOTE: If the HDS does not communicate with the PCM, troubleshoot the DLC circuit (see page 11-218). 5. Start the engine, and shift to the D position while pressing the brake pedal. 6. Accelerate from a stop at over 50 % throttle (with 2.25 V of APP sensor voltage by monitoring the HDS), then slow down to a stop. 7. Repeat step 6 two times. 8. Choose Data List in the A/T Mode Menu, and make sure that the Start Clutch Status is Normal with the HDS. 9. To verify that the engine stalling and the judder when starting off does not occur, test-drive the vehicle for several minutes.
2. Choose Data List in the A/T Mode Menu, and monitor the Start Clutch Status with the HDS. If the HDS indicates Normal, the start clutch is OK, then disconnect the HDS. If the HDS indicates Unchecked, go to step 5 If the HDS indicates Judder1 or Judder2, replace the CVTF (see page 14-208), then go to step 3. 3. Choose Start Clutch Status Data Clear in Miscellaneous Test Menu, and clear the start clutch status with the HDS. 4. Choose Data List in A/T Mode Menu, and monitor the Start Clutch Status Diagnosis condition with the HDS. If the HDS indicates Not ready, warm up the engine to normal operating temperature (the radiator fan comes on), then go to step 5. If the HDS indicates Ready, go to step 5.
14-206
6. If the level is below the lower mark, check for fluid leaks at the transmission, ATF filter, hose, line, and line joints. If a problem is found, fix it before filling the transmission. 7. If the level is above the upper mark, drain the CVTF to proper level (see step 2 on page 14-208). 8. If necessary, fill the transmission with the recommended fluid through the dipstick tube opening (A) to bring it to the upper mark on the dipstick. Always use Honda CVT fluid (CVTF). Using a non-Honda CVTF can affect shift quality.
A
4. Insert the dipstick back into the tube. 5. Remove the dipstick, and check the fluid level. It should be between upper mark (A) and lower mark (B) on the HOT level (C).
9. Insert the dipstick (A) back into the tube with the dot (B) on the handle facing to the left side of the vehicle.
A
C A B
14-207
CVT
CVT Fluid Replacement
NOTE: Keep all foreign particles out of the transmission. 1. Park the vehicle on level ground, remove the clips and bolts securing the front of the undercover, then open the undercover. CVT Fluid Capacity: 2.8 L (3.0 US qt) at change 5.1 L (5.4 US qt) at overhaul
A
3. Refill the transmission with the recommended fluid through the dipstick tube opening (A) to bring it to the upper mark on the dipstick. Always use Honda CVT fluid (CVTF). Using a non-Honda CVTF can affect shift quality.
2. Remove the drain plug (A), and drain the CVT fluid (CVTF). Reinstall the drain plug with a new sealing washer (B).
4. Check that the fluid level is between the upper mark (A) and lower mark (B) on the COLD level (C).
5. Insert the dipstick back into the tube with the dot on the handle facing to the left side of the vehicle (see step 9 on page 14-207). 6. Warm up the engine to normal operating temperature (the radiator fan comes on). 7. Check that the fluid level is between the upper mark and lower mark on the HOT level. 8. Install the undercover.
14-208
Transmission Removal
Special Tools Required Universal eyelet 07AAK-SNAA120 Engine support hanger, A and Reds AAR-T-12566 Front subframe adapter VSB02C000016 2006 Civic engine hanger VSB02C000025 These special tools are available through the Honda Tool and Equipment Program 1-888-424-6857. NOTE: Use fender covers to avoid damaging painted surfaces. A and Reds engine support hanger AAR-T-12566 must be used with the side engine mount installed. 1. Make sure you have the anti-theft code for the audio unit or navigation system. 2. Remove the cowl cover and the under-cowl panel (see page 20-135). 3. Fix the hood in the vertical position. 4. Remove the front grille cover (see page 20-134). 5. Make sure the ignition switch is OFF. Disconnect the negative cable from the battery, then disconnect the positive cable. 6. Remove the battery hold-down bracket, and remove the battery and battery tray. 7. Remove the air cleaner assembly (see page 11-381) and the air intake duct. 8. Remove the reservoir, reservoir bracket, underhood fuse/relay box bracket, PCM, and PCM bracket. 9. Remove the battery base and resonator. 10. Raise the vehicle on a lift, and make sure it is securely supported. 13. Reinstall the drain plug and a new sealing washer (B). 12. Remove the drain plug (A), and drain the CVT fluid (CVTF). 11. Remove the undercover (A) and splash shield (B).
(contd)
14-209
CVT
Transmission Removal (contd)
14. Remove the harness clamp (A) from its bracket (B), and remove the bolt securing the IMA harness cover bracket (C).
B A
17. Disconnect the solenoid harness connector (A) and CVT input shaft (drive pulley) speed sensor connector (B).
A
15. Remove the bolt securing the water hose clamp (A) on the starter (B).
A
18. Disconnect the ATF cooler hoses (A) from the ATF cooler lines (B). Turn the end of the ATF cooler hoses up to prevent CVTF from flowing out, then plug the hoses and lines.
B
B D C E A
16. Remove the harness clamp (C) from its bracket (D), disconnect the starter cables (E), and remove the starter.
14-210
24. 07 model: Disconnect the transmission range switch connector (A), and remove the harness clamp (B) from its bracket (C).
E A
E A D C B
20. Remove the snap pin (B) and control pin (C) from the control lever (D). 21. Remove the bolts securing the shift cable bracket (E), then separate the shift cable (F) from the control lever. Do not bend the shift cable excessively. 22. 06 model: Disconnect the transmission range switch connector (A), and remove the harness clamp (B) from its bracket (C).
25. 07 model: Disconnect the CVT output shaft (driven pulley) speed sensor connector (D), and CVT speed sensor connector (E). 26. Remove the harness clamps from the clamp bracket.
F A
C D B
23. 06 model: Disconnect the CVT output shaft (driven pulley) speed sensor connector (D), CVT speed sensor connector (E), and CVT speed sensor (secondary) connector (F).
(contd)
14-211
CVT
Transmission Removal (contd)
27. Remove the drive plate bolts (six) at the opening of the starter while rotating the engine crankshaft pulley. 30. Install the universal eyelet (07AAK-SNAA120) to the bolt hole (A) with 8 x 1.25 mm bolt (B) and spacers (C).
07AAK-SNAA120 C
28. Disconnect the connector (A), and remove the bolts securing the connector bracket (B).
D C
31. Install the front leg assembly (A), hook (B), and wing nut (C) from an A and Reds engine support hanger (AAR-T-12566) onto the engine hanger (VSB02C000025). Carefully position the engine hanger on the vehicle, and attach the hook to the slotted hole in the universal eyelet (07AAKSNAA120). Tighten the wing nut by hand to lift and support the engine.
A
29. Remove the bolts securing the harness cover (C), and remove the harness cover from its bracket (D).
07AAK-SNAA120 A
14-212
32. Remove the nuts and bolt securing the lower arm and ball joint, and separate the lower arms from the ball joints.
35. Remove the bolt (B) securing the steering gearbox heat shield (C). 33. Remove both mid stiffeners. 36. Remove the steering gearbox bracket mounting bolts.
(contd)
14-213
CVT
Transmission Removal (contd)
37. Remove the steering gearbox mounting bolt (A), stiffener mounting bolt (B), and stiffener (C).
A
38. Remove the steering gearbox mounting bolt (A), stiffener mounting bolt (B), and stiffener (C).
A
40. Remove the bolt (B) securing the steering gearbox heat shield (C). 41. Remove the bolts securing the ATF filter bracket (A) and the IMA harness cover (B).
B B C
14-214
42. Make reference marks (A) on the front subframe (B) that line up with the edge (C) of the body.
45. Remove the four bolts securing the front subframe, and lower the front subframe.
46. Hang the steering gearbox to the body with a rope. 43. Attach the front subframe adapter (VSB02C000016) to the front subframe by looping the strap (A) over the front of the front subframe, then secure the strap with the stop (B), then tighten the wing nut (C). 47. Remove the driveshafts from the differential and intermediate shaft (see step 8 on page 16-5). Coat all precision machined surfaces with clean engine oil, then put plastic bags over driveshaft ends.
VSB02C000016
44. Raise the jack and line up the slots in the arms with the bolt holes on the corner of the jack base, then tighten the bolts.
(contd)
14-215
CVT
Transmission Removal (contd)
48. Remove the heat shield (A) and intermediate shaft (B). 52. Remove the upper and front transmission housing mounting bolts.
53. Remove the lower torque rod bracket. 49. Coat all precision machined surfaces with clean engine oil, then put plastic bags over both ends of the intermediate shaft. 50. Remove the ground cable terminal (A).
B
C A
51. Remove the bolts and nuts, and remove the transmission mount cover (B), transmission mount/ bracket (C), and transmission mount foot (D).
14-216
54. Remove the rear and lower transmission housing mounting bolts.
59. Inspect the drive plate (A) and flywheel support (B), and replace it if it is damaged.
10 x 1.25 mm 44 Nm (4.5 kgfm, 33 lbfft)
55. Lower the transmission by loosening the wing nut of the engine support hanger, and tilt the engine just enough for the transmission to clear the side frame. 56. Place a jack under the transmission. 57. Slide the transmission away from the motor to remove it from the vehicle. 58. Remove the flywheel assembly and dowel pins.
60. Install the drive plate and flywheel support on the motor rotor (C), and secure them with the bolts, if removed. NOTE: The motor rotor contains very strong magnets and should be handled with special care. Extra special care must be taken on the installation of the drive plate, it may suddenly be pulled toward the motor with great force causing serious hand or finger injury, or damaged components. Keep pieces of metal and all foreign particles out of the motor rotor during the transmission removal.
14-217
CVT
Transmission Installation
Special Tools Required Universal eyelet 07AAK-SNAA120 Engine support hanger, A and Reds AAR-T-12566 Front subframe adapter VSB02C000016 2006 Civic engine hanger VSB02C000025 These special tools are available through the Honda Tool and Equipment Program 1-888-424-6857. NOTE: Use fender covers to avoid damaging painted surfaces. 1. Clean the ATF cooler (see page 14-228). 2. Remove the used grease in the flywheel hub cap and flywheel splines. 3. Fill the inside of the flywheel hub cap (A) and coat the flywheel hub splines (B) with about 1.5 to 2.5 g (0.05 to 0.09 oz.) of Super High Temp Urea Grease (P/N 08798-9002). Do not overfill the flywheel hub cap with grease. 4. Install the new rubber sealing ring (A) on the input shaft (B).
B C A D
5. Install the flywheel (C) on the input shaft, and install the 14 mm dowel pins (D) in the flywheel housing. 6. Place the transmission on the jack, and raise the transmission to the engine level. 7. Install the rear and lower transmission housing mounting bolts.
12 x 1.25 mm 64 Nm (6.5 kgfm, 47 lbfft)
14-218
9. Install the transmission mount foot (A) and transmission mount/bracket (B) on the body with 12 x 1.25 mm bolts (C) loosely.
C 12 x 1.25 mm 64 Nm (6.5 kgfm, 47 lbfft) D 12 x 1.25 mm 74 Nm (7.5 kgfm, 54 lbfft) 10 x 1.25 mm 38 Nm (3.9 kgfm, 28 lbfft) 6 x 1.0 mm 12 Nm (1.2 kgfm, 8.7 lbfft) C 12 x 1.25 mm 64 Nm (6.5 kgfm, 47 lbfft)
B G
10. Secure the transmission mount bracket on the transmission with the nuts (D) and new bolt (E), and tighten the 12 x 1.25 mm bolts (C) to the specified torque. 11. Install the transmission mount cover (F) and ground cable terminal (G).
(contd)
14-219
CVT
Transmission Installation (contd)
12. Install the lower torque rod bracket with the new bolts.
B A
15. Install the new set ring (A) on the left driveshaft (B).
12 x 1.25 mm 74 Nm (7.5 kgfm, 54 lbfft) Replace. 12 x 1.25 mm 74 Nm (7.5 kgfm, 54 lbfft) Replace.
13. Install the new set ring (A) on the intermediate shaft (B).
8 x 1.25 mm 22 Nm (2.2 kgfm, 16 lbfft)
16. Clean the areas where the driveshaft contacts the transmission (differential) with solvent or carburetor cleaner, and dry with compressed air. Then install the left driveshaft in the differential, be sure not to allow dust or other foreign particles to enter the transmission. Turn the steering knuckle fully outward, and slide the driveshaft into the differential until you feel its set ring fully engage the side gear. 17. Install the right driveshaft over the intermediate shaft. Turn the steering knuckle fully outward, and slide the driveshaft over the intermediate shaft until you feel the set ring of the intermediate shaft fully engage the driveshaft.
14-220
18. Set the front subframe adapter (VSB02C000016) to the front subframe by looping the strap (A) over the front of the front subframe, then secure the strap with the stop (B), then tighten the wing nut (C).
21. Align the reference marks (A) on the front subframe (B) with the edge (C) of the body, and tighten the mounting bolts to the specified torque.
B C C
VSB02C000016
19. Line up the slots in the arms with the bolt holes on the corner of the jack base, and tighten the bolts, then lift the front subframe up to the body. 20. Loosely install the new front subframe mounting bolts.
12 x 1.25 mm 64 Nm (6.5 kgfm, 47 lbfft) 14 x 1.5 mm 103 Nm (10.5 kgfm, 75.9 lbfft) Replace. 14 x 1.5 mm 103 Nm (10.5 kgfm, 75.9 lbfft) Replace.
23. Secure the steering gearbox heat shield with the bolt. 24. Remove the engine hanger.
(contd)
14-221
CVT
Transmission Installation (contd)
25. Position the steering gearbox on the gearbox mounting bracket of the front subframe. 26. Install the gearbox stiffener (A) and bolts, and tighten the bolts loosely.
10 x 1.25 mm 59 Nm (6.0 kgfm, 43 lbfft) 10 x 1.25 mm 54 Nm (5.5 kgfm, 40 lbfft)
29. Tighten the steering gearbox mounting bolts and stiffener mounting bolts to the specified torque. 27. Install the gearbox stiffener (A) and bolts, and tighten the bolts loosely.
10 x 1.25 mm 59 Nm (6.0 kgfm, 43 lbfft) 10 x 1.25 mm 54 Nm (5.5 kgfm, 40 lbfft)
14-222
31. Install both lower arms (A) to both ball joints (B), and loosely install the new mounting nuts and bolts.
35. Secure the ATF filter bracket (A) and the IMA harness cover (B) with the bolts.
6 x 1.0 mm 9.8 Nm (1.0 kgfm, 7.2 lbfft) B A
B A C 12 x 1.25 mm 59 Nm (6.0 kgfm, 43 lbfft) Replace. D 12 x 1.25 mm 59 Nm (6.0 kgfm, 43 lbfft) Replace.
32. Tighten the nuts and bolts to 59 Nm (6.0 kgfm, 43 lbfft) in the following order; the nut on the front (C), the nut on the rear (D), then the bolt (E). 33. Secure the steering gearbox heat shield with the bolt. 34. Install the exhaust pipe mount rubber (A).
A
(contd)
14-223
CVT
Transmission Installation (contd)
37. Install the harness cover (A) on its bracket (B), and secure it with the bolts.
B A
40. 06 model: Connect the transmission range switch connector (A), and install the harness clamp (B) on its bracket (C).
F A
E D
C D 8 x 1.25 mm 26 Nm (2.7 kgfm, 20 lbfft) C 6 x 1.0 mm 9.8 Nm (1.0 kgfm, 7.2 lbfft) B
38. Secure the connector bracket (C) with the bolts, and connect the connector (D). 39. Attach the flywheel to the drive plate with six bolts. Rotate the crankshaft pulley to tighten the bolts to 1/2 of the specified torque, then to the final torque, in a crisscross pattern. After tightening the last bolt, check that the crankshaft rotates freely.
41. 06 model: Connect the CVT output shaft (driven pulley) speed sensor connector (D), CVT speed sensor connector (E), and CVT speed sensor (secondary) connector (F). 42. 07 model: Connect the transmission range switch connector (A), and install the harness clamp (B) on its bracket (C).
E A
43. 07 model: Connect the CVT output shaft (driven pulley) speed sensor connector (D) and CVT speed sensor connector (E).
14-224
47. Secure the shift cable bracket (A) on the transmission with the bolts.
8 x 1.25 mm 26 Nm (2.7 kgfm, 20 lbfft) A
45. Apply molybdenum grease to the bore of the shift cable end collar (A), and attach the shift cable end to the control lever (B). Insert the control pin (C) through the control lever hole (D), through the shift cable end hole, and into the control lever slotted hole (E) in the direction shown. Push the control pin until its flange (F) contacts the control lever surface.
J
48. Install the air cleaner housing mounting bracket (B). 49. Connect the ATF cooler hoses (A) to the ATF cooler lines (B), and secure the hoses with the clips (C) (see page 14-230).
B A
G H I F D A C B
B A C
46. Insert the snap pin (G) in the direction shown through the control pin hole and out the opening (H) of the control lever so that the hooked end (I) of the snap pin snaps into the countersunk hole (J) of the control pin.
(contd)
14-225
CVT
Transmission Installation (contd)
50. Connect the CVT input shaft (drive pulley) speed sensor connector (A) and the solenoid harness connector (B).
B
54. Secure the IMA harness cover bracket (A) with the bolt, and install the harness clamp (B) on its bracket (C).
C B
55. Refill the transmission with CVTF (see step 3 on page 14-208). 56. Install the battery base and resonator.
57. Install the PCM bracket and PCM, then connect PCM connectors. 58. Install the under-hood fuse/relay box bracket, reservoir bracket, and reservoir. 59. Install the air cleaner assembly (see page 11-381) and the air intake duct.
A D C B
60. Install the front grille cover (see page 20-134). 61. Install the under-cowl panel and cowl cover (see page 20-135). 62. Install the battery tray and battery, then secure the battery with its hold-down bracket. 63. Connect the battery terminals, and apply multipurpose grease around the battery terminals. 64. Set the parking brake. Start the engine, and shift the transmission through all positions three times.
52. Connect the starter cables (B), and install the harness clamp (C) on its bracket (D). 53. Secure the water hose clamp (E) on the starter with the bolt.
14-226
65. Check the shift lever operation, A/T gear position indicator operation, and shift cable adjustment. 66. Check and adjust the front wheel alignment (see page 18-5). 67. Install the splash shield (A) and undercover (B).
68. Start the engine in the P or N position, and warm it up to normal operating temperature (the radiator fan comes on). Turn off the engine, and check the CVTF level (see page 14-207). 69. Do the start clutch pressure control calibration procedures (see page 14-204). 70. Enter the anti-theft code for the audio unit or navigation system. Set the clock. 71. Road-test the vehicle (see page 14-191). 72. If the IMA battery level gauge (BAT) displays no segments, start the engine in the P or N position, and hold it between 3,500 and 4,000 rpm without load until the BAT display at least three segments.
14-227
CVT
ATF Cooler Cleaning
Special Tools Required ATF cooler cleaner GHTTTCF6H Magnetic nonbypass spin-on filter GTHGNBP2 These special tools are available through the Honda Tool and Equipment Program 1-888-424-6857. Before installing an overhauled or remanufactured continuously variable transmission, you must thoroughly clean the ATF cooler to prevent system contamination. Failure to do so could cause a repeat continuously variable transmission failure. The cleaning procedure involves heated CVTF delivered under high pressure (100 psi). Check the security of all hoses and connections. Always wear safety glasses or a face shield, along with gloves and protective clothing. If you get CVTF in your eyes or on your skin, rinse with water immediately. 2. Plug the cooler cleaner into a 110 V grounded electrical outlet.
Make sure the outlet has no other appliances (light fixtures, drop lights, extension cords) plugged into it. Also, never plug the cooler cleaner into an extension cord or drop light; you could damage the unit.
Improper use of the ATF cooler cleaner can result in burns and other serious injuries. Always wear eye protection and protective clothing, and follow this procedure.
1. Check the fluid in the cooler cleaner tank. (The fluid level should be 4.5 inches from the top of the filler neck.) Adjust the level if needed; do not overfill. Use only Honda CVTF; do not use any additives.
FILTER/BREATHER TUBE FILLER NECK
3. Flip the HEAT toggle switch to ON; the green indicator above the toggle switch comes on. Wait 1 hour for the cooler cleaner to reach its operating temperature. (The cooler cleaner is ready to use when the temperature gauge reads 140 to 150 F.) NOTE: If the red indicator above the HEAT toggle switch comes on, the fluid level in the tank is too low for the tank heater to work (see step 1 of this procedure). 4. Select the appropriate pair of fittings, and attach them to the radiator, to the hoses, or to the banjo bolts for flow through the ATF cooler cleaner.
TANK
4.5 inches
TO RADIATOR
TO HOSE
TO BANJO BOLT
VEHICLE
COOLER CLEANER
14-228
5. Connect the red hose to the cooler outlet line (the line that normally goes to the external filter on the transmission). 6. Connect the blue hose to the cooler inlet line. 7. Connect a shop air hose (regulated to 100 to 125 psi) to the air purge valve.
12. Flip the MOTOR toggle switch to ON, and let the pump run for 5 minutes. While the pump is running, open and close the air purge valve periodically. Always open the valve slowly. At the end of the 5-minute cleaning period, leave the air purge valve open. NOTE: While the pump is running with the air purge valve open, it is normal to see vapor coming from the filler/breather tube vents. 13. With the air purge valve open, flip the MOTOR toggle switch to OFF. Leave the air purge valve open for at least 15 seconds to purge the lines and hoses of residual CVTF, then close the valve. 14. Disconnect the red and blue hoses from the ATF cooler lines. 15. Connect the red and blue hoses to each other. 16. Disconnect the shop air from the air purge valve. Disconnect and stow the coupler if used. 17. Disconnect and stow the fittings from the ATF cooler inlet and outlet lines. 18. Unplug the cooler cleaner from the 110 V outlet. Tool Maintenance Follow these instructions to keep the ATF cooler cleaner working properly: Replace the two magnetic nonbypass spin-on filters once a year or when you notice a restriction in the flow. Check the level and condition of the fluid in the tank before each use. Replace the CVTF in the tank when it looks dark or dirty.
FILLER CAP
The quick-connect fitting has a one-way check valve to keep CVTF from entering your shops air system. Do not remove or replace the fitting. Attach the coupler provided with the cooler cleaner to your shop air line if your coupler is not compatible. 8. Flip the MOTOR toggle switch to ON; the green indicator above the toggle switch comes on. Let the pump run for 5 minutes. While the pump is running, open and close the air purge valve periodically to cause agitation and improve the cleaning process. Always open the valve slowly. At the end of the 5-minute cleaning period, leave the air purge valve open. NOTE: While the pump is running with the air purge valve open, it is normal to see vapor coming from the filler/breather tube vents.
OPEN
CLOSED
9. With the air purge valve open, flip the MOTOR toggle switch to OFF; the green indicator goes off. Leave the air purge valve open for at least 15 seconds to purge the lines and hoses of residual CVTF, then close the valve. 10. Disconnect the red and blue hoses from the ATF cooler. Now connect the red hose to the cooler inlet line. 11. Now connect the blue hose to the cooler outlet line.
HEATER
14-229
CVT
ATF Cooler Hose Installation
1. Slide the ATF cooler hoses (A) over the transmission ATF cooler lines (B) until the hose ends contact the bulge (C), and secure the hoses with the clip (D) at 68 mm (0.20.3 in.) (E) from the hose end.
N K M O L Q R P E D A C B D 6 x 1.0 mm 12 Nm (1.2 kgfm, 8.7 lbfft)
B C
F I J H G
2. Remove the bolt securing the ATF filter holder (B), and remove the ATF filter. 3. Slide the ATF cooler hose (transmission side) (C) on the new ATF filter until the hose end contacts the mark, and secure the hose with the clip at 24 mm (0.10.2 in.) from the hose end (see page 14-230). 4. Slide the ATF cooler hose (ATF cooler side) (D) on the ATF filter until the hose end is 57 mm (0.20.3 in.) away from the filter housing (see page 14-230). 5. Secure the ATF filter on its bracket (E) with the ATF filter holder and the bolt.
2. Slide the ATF cooler hoses (F) over the ATF cooler lines (G) until the hose ends contact the bulge (H), and secure the hoses with the clip (I) at 24 mm (0.10.2 in.) (J) from the hose end. 3. Slide the ATF cooler hose (ATF cooler side) (K) on the ATF filter (L) until the hose end is 57 mm (0.20.3 in.) (M) away from the filter housing, and secure the hose with the clip (N) at 24 mm (0.10.2 in.) (O) from the hose end. 4. Slide the ATF cooler hose (transmission side) (P) on the ATF filter until the hose end contacts the mark (Q), and secure the hose with the clip (R) at 24 mm (0.10.2 in.) from the hose end.
14-230
5. Rotate the socket holder retainer (A) counterclockwise, push it against the socket holder bracket (B), then slide the socket holder to remove the shift cable (C) from the bracket.
4. Remove the nut securing the shift cable end. 6. Disconnect the shift lock solenoid connector (A) and park pin switch/A/T gear position indicator panel light connector (B).
B A
14-231
CVT
Shift Lever Installation
1. Install the shift lever assembly.
2. Connect the shift lock solenoid connector (A) and park pin switch/A/T gear position indicator panel light connector (B). 3. Install the shift cable on the shift lever, and adjust the cable (see page 14-236).
14-232
SILICONE GREASE
LEVER COVER BUSHING PARK PIN SWITCH A/T GEAR POSITION INDICATOR PANEL LIGHT BLUB SHIFT LEVER ROD SILICONE GREASE
SHIFT LEVER SHROUD SILICONE GREASE SHIFT LOCK STOP CUSHION SHIFT LOCK RELEASE SPRING SHIFT LOCK RELEASE
HARNESS CLAMP
SILICONE GREASE SHIFT LOCK SOLENOID PLUNGER PARK PIN SWITCH/ A/T GEAR POSITION INDICATOR PANEL LIGHT CONNECTOR SHIFT LEVER ASSEMBLY/ BRACKET BASE PLUNGER SPRING SHIFT LOCK SOLENOID
14-233
CVT
Shift Cable Replacement
1. Raise the vehicle on a lift or apply the parking brake, block the rear wheels, and raise the front of the vehicle. Make sure it is securely supported. 2. Remove the center console (see page 20-78). 3. Pry the socket holder lock (A) up with a screwdriver.
A A C
5. Rotate the socket holder retainer (A) counterclockwise, push it against the socket holder bracket (B), then slide the socket holder to remove the shift cable (C) from the bracket.
E A
7. Remove the snap pin (B) and control pin (C) from the control lever (D). 8. Remove the bolts securing the shift cable bracket (E), then separate the shift cable (F) from the control lever. Do not bend the shift cable excessively.
14-234
9. Remove the shift cable heat shield. 10. Remove the bolts securing the shift cable bracket.
16. Make sure that the transmission is in the R position at the transmission control lever. 17. Apply molybdenum grease to the bore of the shift cable end collar (A), and attach the shift cable end to the control lever (B). Insert the control pin (C) through the control lever hole (D), through the shift cable end hole, and into the control lever slotted hole (E) in the direction shown. Push the control pin until its flange (F) contacts the control lever surface.
G H
11. Remove the nuts securing the shift cable bracket (A) and grommet (B).
I F D C B
C E
B 6 x 1.0 mm 9.8 Nm (1.0 kgfm, 7.2 lbfft) 6 x 1.0 mm 9.8 Nm (1.0 kgfm, 7.2 lbfft)
18. Insert the snap pin (G) in the direction shown through the control pin hole and out the opening (H) of the control lever so that the hooked end (I) of the snap pin snaps into the countersunk hole (J) of the control pin. 19. Secure the shift cable bracket on the transmission with the bolts. 20. Install the air cleaner housing mounting bracket. 21. Install the shift cable on the shift lever, and adjust the cable (see page 14-236).
12. Remove the shift cable grommet, and pull out the shift cable (C). 13. Insert the new shift cable through the grommet hole (D), and install the grommet in its hole. Do not bend the shift cable excessively. 14. Secure the shift cable bracket and grommet with the nuts. 15. Secure the shift cable bracket with the bolts.
14-235
CVT
Shift Cable Adjustment
1. Remove the center console (see page 20-78). 2. Pry the socket holder lock (A) up with a screwdriver.
A
4. Rotate the socket holder retainer (A) counterclockwise, push it against the socket holder bracket (B), then slide the socket holder to remove the shift cable (C) from the bracket.
A C
5. While holding the socket holder (A), rotate the socket holder retainer (B) fully counterclockwise, and press in the socket holder lock (C) between the holder and retainer enough.
C B A
14-236
6. Align the socket holder (A) with the slot (B) in the socket holder bracket (C), then slide the holder into the bracket.
8. Push the shift cable (A) until it stops, then release it. Pull the shift cable back one step so that the shift position is in R. Do not hold the shift cable guide (B) to adjust the shift cable.
B A
A B
9. Turn the ignition switch ON (II), and verify that the R position indicator comes on.
7. Rotate the socket holder retainer (A) clockwise, and push the socket holder lock (B). Rotate the holder retainer counterclockwise until the retainer stops at the stop (C) of the holder lock to secure the shift cable.
B A
(contd)
14-237
CVT
Shift Cable Adjustment (contd)
11. Place the shift lever in the R position, then insert a 6.0 mm (0.24 in.) pin (A) into the positioning hole (B) on the shift lever bracket, through the positioning hole on the shift lever, and into the positioning hole on the bracket. Use only a 6.0 mm pin that is free of burrs. 13. Install the shift cable end (A) over the mounting stud (B) by aligning its square hole (C) with the square fitting (D) at the bottom of the stud. Do not install the shift cable by holding the shift cable guide (E).
B A B
A D C
14. Verify that the shift cable end (A) is properly installed on the mounting stud (B). 12. Verify that the shift lever is secured in the R position.
Properly Installed:
A Improperly Installed:
15. If improperly installed, align the square fitting with the square hole by rotating the mounting stud.
14-238
17. Remove the 6.0 mm (0.24 in.) pin that was installed to hold the shift lever. 18. Turn the ignition switch ON (II). Move the shift lever to each position, and verify that the A/T gear position indicator follows the transmission range switch. 19. Shift to the P position, and check that the shift lock works properly. Push the shift lock release, and verify that the shift lever releases. 20. Install the center console (see page 20-78).
14-239
A/T GEAR POSITION INDICATOR F-CAN Communication Circuit Troubleshooting, page 22-225 Gauge Control Module Self-diagnostic Function Indicator Drive Circuit Check, page 22-210 Communication Line Check, page 22-211
A/T GEAR POSITION INDICATOR PANEL LIGHT HARNESS Replacement, page 14-245
14-240
Circuit Diagram
UNDER-HOOD FUSE/RELAY BOX BATTERY No. 1 (100 A) No. 2 (IG) (50 A) BAT WHT IG1 IGNITION SWITCH MULTIPLEX INTEGRATED CONTROL UNIT (MICU) IG1 HOT in ON (II) and START (III) No. 10 (7.5 A) No. 14 (7.5 A) BLU No. 2 (15 A) UNDER-DASH FUSE/RELAY BOX
RED
GRY MULTIPLEX INTEGRATED CONTROL UNIT (MICU) BRN 17 P R POWERTRAIN CONTROL MODULE (PCM) 12 V
RED/BLK
RED
N D
S
IG1
C36
BLK/YEL
C101 2
BRN
CPU
L A36 DASH-LIGHT BRIGHTNESS CONTROL CIRCUIT 1 F-CAN TRANSCEIVER 19 PG SG 15 16 BLK BLK RED C201 WHT 14 WHT A37 RED 13 CAN L CAN H 5V
BRN G102 E
ORN
A31 BRN
SCS
PG2
B1
BRN
CVT PG1
B40
BLK
CVT PG2
B6
BLK
LG1
C40
BRN/YEL
LG2
C44
BRN/YEL
G101
4 10 20 21 26 27 28 29
1 10
(8)
12 13 14 15 16 17 18 19 23 24 25 31 33 34 35 42 43 44
12 13 14 15 16 17 18 21 23 25
10 11 12 13 14 15 16 17 18 19 20 21 22 26 27 36 23 24 25 29 30 31 32 33 38 39 40 42 43 44
26 36
28 29 30 31 32 33 34 35 40 41 42 43 44
36 37 38 39 40
A (44P)
C (44P)
14-241
3. Check for continuity between terminals at the switch connector. There should be continuity between the terminals in the following table for each switch position. Transmission Range Switch Connector
Connector Terminal/Signal Position 1 R P R N D S L 2 GND 3 D 4 L 5 N 6 P 7 S 8 ATP FWD
6. If the measurement of the selector control shaft end is within the standard, replace the transmission range switch. If the measurement is out of the standard, repair the selector control shaft end, and recheck the transmission range switch continuity.
4. If the transmission range switch continuity check is OK, replace the faulty wire harness.
14-242
5. Make sure the selector control shaft is in the N position. If necessary, move the shift lever to the N position. NOTE: Do not use the selector control shaft to adjust the shift position. If the control shaft tips are squeezed together it will cause a faulty signal or position due to play between the selector control shaft and switch.
6. Align the cutouts (A) on the rotary-frame with the neutral positioning cutouts (B) on the transmission range switch (C), then put a 2.0 mm (0.08 in.) feeler gauge blade (D) in the cutouts to hold the switch in the N position. 4. Remove the transmission range switch (B). NOTE: Be sure to use a 2.0 mm (0.08 in.) blade or equivalent to hold the switch in the N position.
A D B
(contd)
14-243
9. Check the connectors for rust, dirt, or oil, clean or repair if necessary, then connect the connector securely. 10. Install the control shaft cover on the transmission range switch.
8. Tighten the bolts (A) on the transmission range switch while you continue to hold the N position. Do not move the transmission range switch when tightening the bolts. Remove the feeler gauge (B).
A 6 x 1.0 mm 12 Nm (1.2 kgfm, 8.7 lbfft) B A
11. Turn the ignition switch ON (II). Move the shift lever through all positions, and check the transmission range switch synchronization with the A/T gear position indicator. 12. Check that the engine will start in the P and N positions, and will not start in any other shift lever position. 13. Check that the back-up lights come on when the shift lever is in the R position. 14. Raise the vehicle on a lift, or apply the parking brake, block the rear wheels, and raise the front of the vehicle. Make sure it is supported securely. 15. Allow the front wheels to rotate freely, then start the engine, and check the shift lever operation. 16. Install the air cleaner assembly (see page 11-381) and the air intake duct.
14-244
4. Remove the A/T gear position indicator panel light and socket (A) from the indicator panel (B).
F A B
5. Remove the harness clamp (C), and remove the park pin switch/A/T gear position indicator panel light connector (D) from the shift lever assembly/ bracket base (E). 6. Install the new park pin switch (F) on the shift lever, and install the new A/T gear position indicator panel light and socket in the indicator panel. 7. Tie the harness together into bundle with a new harness clamp, then install the harness clamp on the shift lever bracket base. 8. Route the harnesses along the harness guides, and install the new connector in the bracket base. 9. Install the A/T gear position indicator panel (see page 14-233). 10. Install the shift lever assembly (see page 14-232). 11. Install the center console (see page 20-78).
14-245
DATA LINK CONNECTOR (DLC) PARK PIN SWITCH Key Interlock System Circuit Troubleshooting, page 14-253 Test, page 14-257 Replacement, page 14-245 STEERING LOCK ASSEMBLY KEY INTERLOCK SOLENOID Key Interlock System Circuit Troubleshooting, page 14-253 SHIFT LOCK SOLENOID Shift Lock System Circuit Troubleshooting, page 14-248 Test, page 14-254 Replacement, page 14-255
14-246
Circuit Diagram
UNDER-HOOD FUSE/RELAY BOX No. 12 (15 A) WHT BATTERY No. 1 (100 A) No. 2 (IG) (50 A) WHT IG1 IGNITION SWITCH IG1 HOT in ON (II) and START (III) GAUGE CONTROL MODULE (TACH) 17 BRN POWERTRAIN CONTROL MODULE (PCM) 12 V 1 BAT BLU No. 10 (7.5 A) No. 2 (15 A) UNDER-DASH FUSE/RELAY BOX
2 C101
BLK/YEL YEL YEL BLU 3 1 2 ACCELERATOR PEDAL POSITION (APP) SENSOR LT GRN
CPU DASH-LIGHT BRIGHTNESS CONTROL CIRCUIT 1 F-CAN TRANSCEIVER RED 19 PG SG 15 16 BLK C201
WHT 14 VCC5 CAN L APSB SG5 A24 A18 A34 LT GRN PUR BLU 6 4 5
WHT
A37 RED 13
BK SW
A40
LT GRN
BLK
PNK
3 LT BLU 4
B36 B1 B40
ATP P
BLU/BLK
BLK
B6 C40 C44
P-PIN
3 1
BLU PNK
BLK
G504
4 10 20 21 26 27 28 29
1 10
(8)
12 13 14 15 16 17 18 19 23 24 25 31 33 34 35 42 43 44
12 13 14 15 16 17 18 21 23 25
10 11 12 13 14 15 16 17 18 19 20 21 22 26 27 36 23 24 25 29 30 31 32 33 38 39 40 42 43 44
26 36
28 29 30 31 32 33 34 35 40 41 42 43 44
36 37 38 39 40
A (44P)
C (44P)
14-247
NOGo to step 3. 3. Remove the center console (see page 20-78). 4. Disconnect the shift lock solenoid connector. 5. Turn the ignition switch ON (II).
Wire side of female terminals
IG1 (YEL)
14-248
9. Release the brake pedal, and measure the voltage between shift lock solenoid connector terminals No. 1 and No. 2. The shift lever must be in the P position.
SHIFT LOCK SOLENOID CONNECTOR
10. Turn the ignition switch OFF. 11. Jump the SCS line with the HDS. 12. Disconnect PCM connector A (44P). 13. Check for continuity between PCM connector terminal A27 and shift lock solenoid connector terminal No. 2.
SHIFT LOCK SOLENOID CONNECTOR PCM CONNECTOR A (44P)
IG1 (YEL)
SLS (PNK)
SLS (PNK) Wire side of female terminals SLS (PNK) Wire side of female terminals Terminal side of female terminals
Is there continuity?
YESSubstitute a known-good PCM (see page 14-8), and recheck. NORepair open in the wire between PCM connector terminal A27 and the shift lock solenoid.
(contd)
14-249
18. Measure the voltage between PCM connector terminal A40 and body ground while pressing the brake pedal and when the brake pedal is released.
PCM CONNECTOR A (44P)
Is there continuity?
YESSubstitute a known-good PCM (see page 14-8), and recheck. NORepair open in the wire between PCM connector terminal A40 and the brake pedal position switch.
BK SW (LT GRN)
Is there battery voltage while the brake pedal is pressed, and no voltage when the pedal is released?
YESGo to step 20. NOGo to step 19.
14-250
20. Connect PCM connector A (44P). 21. Disconnect the transmission range switch connector. 22. Turn the ignition switch ON (II). 23. Measure the voltage between transmission range switch connector terminals No. 2 and No. 6.
TRANSMISSION RANGE SWITCH CONNECTOR PG2 (BRN)
24. Turn the ignition switch OFF. 25. Disconnect PCM connector B (44P). 26. Check for continuity between PCM connector terminal B13 and body ground.
PCM CONNECTOR B (44P) ATP P (BLU/BLK)
ATP P (BLU/BLK) Terminal side of female terminals Wire side of female terminals
Is there continuity?
YESRepair short to body ground in the wire between PCM connector terminal B13 and the transmission range switch. NOGo to step 27.
Is there about 5 V ?
YESGo to step 29. NOGo to step 24.
27. Check for continuity between PCM connector terminal B13 and transmission range switch connector terminal No. 6.
PCM CONNECTOR B (44P) ATP P (BLU/BLK) TRANSMISSION RANGE SWITCH CONNECTOR
ATP P (BLU/BLK) Terminal side of female terminals Wire side of female terminals
Is there continuity?
YESGo to step 28. NORepair open in the wire between PCM connector terminal B13 and the transmission range switch. (contd)
14-251
Is the switch OK ?
YESGo to step 30. NOReplace the transmission range switch (see page 14-243). 30. Connect the HDS to the DLC. 31. Check the accelerator pedal position sensor in the data list with the HDS. Do not press the accelerator.
Is there continuity?
YESSubstitute a known-good PCM (see page 14-8), and recheck. NORepair open in the wire between transmission range switch connector terminal No. 2 and ground (G102), or repair poor ground (G102).
Is the accelerator pedal position sensor opening 11 % and above, or the sensor voltage 0.90 V and above?
YESCheck the APP sensor (see page 11-283). NOSubstitute a known-good PCM (see page 14-8), and recheck.
14-252
8. Check for continuity between park pin switch/A/T gear position indicator panel light connector terminal No. 3 and body ground.
PARK PIN SWITCH/ A/T GEAR POSITION INDICATOR PANEL LIGHT CONNECTOR
YESGo to step 4. NOReplace the ignition key cylinder/steering lock assembly (see page 17-13). 4. Turn the ignition switch OFF. 5. Move the shift lever out of the P position. 6. Check for continuity between steering lock assembly connector terminal No. 3 and body ground.
STEERING LOCK ASSEMBLY CONNECTOR
Is there continuity?
YESRepair short to body ground in the wire between park pin switch/A/T gear position indicator panel light connector terminal No. 3 and the MICU. NOGo to step 9. 9. Shift the shift lever into the P position. 10. Check for continuity between park pin switch/A/T gear position indicator panel light connector terminals No. 3 and No. 4. Do not push the shift lever button.
PARK PIN SWITCH/ A/T GEAR POSITION INDICATOR PANEL LIGHT CONNECTOR
P-PIN SW (BLK)
GND (WHT/BLK)
Is there continuity?
YESRepair a short in the wire between the key interlock solenoid and the MICU. NOGo to step 7. 7. Remove the center console (see page 20-78).
Terminal side of male terminals
Is there continuity?
YESFaulty park pin switch, replace the park pin switch (see page 14-245). NOGo to step 11. (contd)
14-253
ATP P (GRN)
2. Choose shift Lock Solenoid Test in the Miscellaneous Test Menu, and recheck that the shift lock solenoid operates with the HDS. NOTE: If the HDS does not communicate with the PCM, troubleshooting the DLC circuit (see page 11-218). 3. Make sure that the shift lever can be moved of the P position with the Shift Lock Solenoid: ON. Move the shift lever back in the P position, and make sure it locks with the Shift Lock Solenoid: OFF. 4. Make sure that the shift lock releases when the shift lock release is pushed, and check that it locks when the shift lock release is released. 5. If shift lock solenoid does not work properly, do the shift lock system troubleshooting (see page 14-248).
Is there no voltage while the shif t lever in the P position, and is there voltage when the shif t lever shif ts out of P ?
YESSubstitute a known-good MICU, and recheck. NORepair short to body ground in the wire between PCM connector terminal B13, the transmission range switch, and the MICU.
14-254
4. Replace the shift lock solenoid (A), solenoid plunger (B), and plunger spring (C) assembly.
E D
B A C A
5. Apply silicone grease to the tip (D) of the shift lock stop (E), and install the new shift lock solenoid assembly by aligning the joint of the shift lock solenoid plunger with the tip of the shift lock stop. 6. Route the shift lock solenoid harness in the guide, and install the connector (F) on the bracket base. 7. Install the shift lever assembly (see page 14-232).
14-255
6. Apply silicone grease to the pin on the shift lever bracket base, and install the shift lock stop over the pin. 7. Install the shift lock release spring and shift lock release, apply silicone grease to shift lock release mounting tip if necessary. 8. Apply silicone grease to the tip of the shift lock stop, and install the shift lock solenoid assembly by aligning the joint of the shift lock solenoid plunger with the tip of the shift lock stop. 9. Route the shift lock solenoid harness in the guide. 10. Install the shift lever assembly (see page 14-232).
3. Remove the shift lock release (A) and release spring (B).
D B A
4. Remove the shift lock stop (C) and stop cushion (D), and replace the shift lock stop or stop cushion. 5. Install the shift lock stop cushion on the shift lock stop.
14-256
3. Shift out of the P position, and check for continuity between connector terminals No. 3 and No. 4. There should be continuity. 4. If the park pin switch tests OK, install the center console (see page 20-78). If the park pin switch fails the test, replace the park pin switch (see page 14-245).
14-257
CVT
Transmission Disassembly
Special Tools Required Reverse brake spring compressor 07TAE-P4V0110 Start clutch remover 07TAE-P4V0120 1. Remove the ATF pan (A) (18 bolts), dowel pins (B) (2), and ATF pan gasket (C).
J D H
6 x 1.0 mm 18 Bolts
14-258
2. Remove the ATF strainer (D) (two bolts). 3. Remove the eight bolts securing the lower valve body (E), lower the lower valve body, and hold it. 4. Remove the bolt securing the solenoid harness connector (F), and remove the lower valve body, dowel pins (G) and solenoid harness connector from the transmission housing. 5. Remove the ATF magnets (H) (I), clean and reinstall them in the ATF pan. 6. Remove the O-ring (J) from the ATF strainer, and remove the O-ring (K) from the solenoid harness connector. Install the new ones when reinstalling the lower valve body. 7. Clean the inlet opening (A) of the ATF strainer (B) thoroughly with compressed air, then check that it is in good condition and that the inlet opening is not clogged.
B A
8. Test the ATF strainer by pouring clean ATF through the inlet opening, and replace it if it is clogged or damaged. 9. Shift the transmission with its end cover down.
(contd)
14-259
CVT
Transmission Disassembly (contd)
10. Remove the flywheel housing (A) (19 bolts) and harness clamp bracket (B).
8 x 1.25 mm 19 Bolts A
F H J K L M N D I * O P Q R
*: 06 model
11. Remove the differential assembly (C). 12. Remove the ATF passage pipe (D) and lubrication pipe (E). 13. Remove the three bolts securing the ATF pump drive sprocket (F), then remove the ATF pump drive chain (G) and ATF pump drive sprocket. 14. Remove the snap ring (H) from the input shaft (I), and remove the thrust shim (J), ATF pump drive sprocket hub (K), thrust washer (L), thrust needle bearing (M), and the thrust washer (N) from the input shaft. 15. Remove the park pawl shaft (O), and remove the park pawl spring (P) and park pawl (Q). 16. Remove the final drive shaft (R), then remove the secondary driven gear (S). 17. Remove the snap ring (T) securing the start clutch (U), and remove the cotter retainer (V) and cotters (W).
14-260
18. Set the special tool on the start clutch (A), and attach the pawl (B) of the special tool to the park gear (C) securely. Do not place the pawl of the special tool on the start clutch guide. If the pawl contacts the start clutch guide, the clutch guide may be damaged. Be sure not to allow dust and other foreign particles to enter the driven pulley shaft.
07TAE-P4V0120
20. Remove the secondary drive gear from the start clutch. 21. Remove the sealing ring (A) from the secondary drive gear (B), and clean it; it is reinstalled on the new secondary drive gear when assembling the transmission.
A
A C B B
19. Remove the start clutch (A) from the driven pulley shaft.
07TAE-P4V0120
22. Remove the line bolts, then remove the ATF cooler lines. 23. Remove the ATF dipstick guide pipe. 24. Remove the transmission range switch. 25. 06 model: Remove the CVT input shaft (drive pulley) speed sensor, CVT output shaft (driven pulley) speed sensor, CVT speed sensor, and CVT speed sensor (secondary). 26. 07 model: Remove the CVT input shaft (drive pulley) speed sensor, CVT output shaft (driven pulley) speed sensor, and CVT speed sensor. 27. Turn the transmission upside down, and set it on a workbench to prevent damaging to the input shaft and driven pulley shaft.
(contd)
14-261
CVT
Transmission Disassembly (contd)
28. Remove the end cover (A) (16 bolts).
8 x 1.25 mm 14 Bolts
33. Remove the planetary carrier/input shaft assembly (A), then remove the ring gear (B).
A
B B B E F I E C H G H I J C D
D G F
L M N
29. Remove the ATF feed pipes (B). 30. Remove the ATF feed pipe (10.9 x 18.6 mm) (C) from the manual valve body (D). 31. Remove the manual valve body, detent spring (E), dowel pins (F) (two), and separator plate (G). 32. Remove the 8 mm ATF pipe (H) and ATF feed pipe (10.9 x 39.6 mm) (I).
34. Remove the reverse brake snap ring (C), then remove the reverse brake end plate (D), brake discs (E), brake plates (F), and disc spring (G). 35. Remove the snap ring (H) securing the forward clutch end-plate (I), then remove the forward clutch end-plate, clutch discs (J) and clutch plates (K). 36. Remove the snap ring (L) securing the forward clutch (M) to the drive pulley shaft, then remove the forward clutch and snap ring retainer (N).
14-262
37. Install the special tool to remove the snap ring securing the reverse brake return spring retainer.
39. Remove the snap ring (A) while compressing the return spring.
A B
07TAE-P4V0110 D
38. Compress the return spring with the special tool. Be sure the special tool is set over the reverse brake return springs.
40. Remove the special tool, then remove the spring retainer/return spring assembly (B). 41. Apply air pressure to reverse brake pressure circuit hole (C) to remove the reverse brake piston (D). 42. Remove the roller (A).
A B C
43. Remove the intermediate housing (B). 44. Remove the ATF feed pipes (10.9 x 39.6 mm) (C).
14-263
D B D E C B J I H
E F
G C
2. Remove the CVT start clutch pressure control valve (B). 3. Check that the filter (C) is in good condition, replace it if it is clogged or damaged. 4. Install the CVT start clutch pressure control valve with the dowel pins (D) and separator plate (E) on the lower valve body (F). 5. Connect the CVT start clutch pressure control valve connector.
2. Disconnect the CVT drive pulley pressure control valve connector (B). 3. Remove the seven bolts, and remove the CVT drive pulley pressure control valve (C). The CVT start clutch pressure control valve (D) can also be removed. 4. Check that the filter (E) is in good condition, replace it if it is clogged or damaged. 5. Install the CVT drive pulley pressure control valve with the dowel pins (F) and separator plate (G), and CVT start clutch pressure control valve with the dowel pins (H) and separator plate (I) on the lower valve body (J). 6. Connect the CVT drive pulley pressure control valve connector. 7. Install the solenoid harness clamp.
14-264
C H G E
2. Remove the inhibitor solenoid (B). 3. Install the inhibitor solenoid on the CVT driven pulley pressure control valve. 4. Connect the inhibitor solenoid connector.
2. Remove the CVT driven pulley pressure control valve (C), and remove the inhibitor solenoid (D) from the CVT driven pulley pressure control valve. 3. Check that the filter (E) is in good condition, and replace it if it is clogged or damaged. 4. Replace the O-rings (F) on the inhibitor solenoid, if necessary. 5. Install the inhibitor solenoid on the CVT driven pulley pressure control valve. 6. Install the CVT driven pulley pressure control valve with the dowel pins (G) and separator plate (H) on the lower valve body (I). 7. Connect the CVT driven pulley pressure control valve connector and inhibitor solenoid connector.
14-265
Flywheel Housing
Final Drive Shaft Bearing Replacement
Special Tools Required Adjustable bearing puller, 2540 mm 07736-A01000B or 07736-A01000A Attachment, 62 x 68 mm 07746-0010500 Driver 07749-0010000 1. Remove the final drive shaft bearing (A) with the special tool and a commercially available 3/8 -16 UNF slide hammer (B).
B
07736-A01000B or 07736-A01000A
2. Install the new oil seal flush with 30.5 mm (0.120.02 in.) (A) below flywheel housing level.
A 07749-0010000
2. Install the new bearing into the flywheel housing with the special tools.
07749-0010000
07746-0010500 A
07746-0010200
14-266
End Cover
ATF Feed Pipe Replacement
1. Remove the feed pipe flange plates (A), then remove the feed pipes (B) and feed pipe flanges (C) from the end cover (D). NOTE: Replace the end cover if replacement of the undetectable ATF feed pipes (E) is required.
6 x 1.0 mm 12 Nm (1.2 kgfm, 8.7 lbfft) F A G C F F G C A
4. Install the feed pipe (A) through the feed pipe flange (B) by aligning the feed pipe tab (C) with the guide (D) on the flange.
B G A E
E B C D
5. Install the ATF feed pipe over the undetectable feed pipe (E), and align the mark (F) on the feed pipe flange between the tabs (G) on the end cover. 6. Install the feed pipe flange plate.
2. Install new O-rings (F) over the ATF feed pipes. 3. Install new O-rings (G) on the feed pipe flanges.
14-267
Intermediate Housing
Manual Valve Body Disassembly, Inspection, and Reassembly
1. Remove the spring seat (A), valve spring (B), and reverse inhibitor valve (C) from the manual valve body (D).
A B C
6. Install the reverse inhibitor valve (A) and valve spring (B) in the manual valve body (C). Push the valve spring in with a screwdriver (D), then install the spring seat (E).
E E
A B D C D
Reverse Inhibitor Valve Spring Specifications (Standards): Wire diameter: 0.9 mm (0.035 in.) Outside diameter: 7.0 mm (0.276 in.) Free length: 47.1 mm (1.854 in.) Number of coil: 16.9 2. Remove the manual valve (E). 3. Check all parts for wear and damage. 4. Clean all parts thoroughly in solvent or carburetor cleaner, and dry with compressed air. Blow out all passages. 5. Coat all parts with CVTF during assembly.
14-268
Transmission Housing
ATF Pump Replacement
1. Remove the bolts securing the ATF pump drive sprocket, then remove the ATF pump drive chain and ATF pump drive sprocket. 2. Expand the snap ring under the ATF driven sprocket, and remove the ATF pump driven sprocket from the ATF pump.
D
3. Remove the snap ring from the ATF pump. 5. Install the 22 x 10 mm ATF pipe (A) and the 18 x 10 mm ATF pipe (B) in the transmission housing, then install new O-rings (C) over the ATF pipes. 6. Install the new ATF pump body (D) with dowel pins (E). Do not pinch the O-rings. 7. Install the snap ring (F) in the snap ring groove. 8. Install the ATF pump driven sprocket. 9. Install the ATF pump chain and ATF pump drive sprocket.
14-269
Transmission Housing
Driven Pulley Shaft Bearing Removal and Installation
Special Tools Required Oil seal driver attachment, 64 x 72 mm 07JAD-PN00100 Driver 07749-0010000 1. Expand the snap ring with snap ring pliers, then push the driven pulley shaft bearing out with the special tools. Do not remove the snap ring unless it is necessary to clean the groove in the housing.
07749-0010000 B
07736-A01000B or 07736-A01000A
07JAD-PN00100 A
2. Expand the snap ring with the snap ring pliers, and install the bearing part-way into the housing. 3. Release the pliers, then push the bearing down into the housing until the snap ring snaps in place around it. 4. After installing the bearing, verify that the snap ring is seated in the bearing and housing groove, and that the ring end gap (A) is 09 mm (00.35 in.)
A
2. Install the new bearing into the transmission housing with the special tools.
07749-0010000
07746-0010600
14-270
2. Remove the selector control shaft from the transmission housing. 3. Check for fluid leaks between the housing and oil seal (E). If there is a fluid leak, replace the oil seal with a new one. 4. Install the selector control shaft in the transmission housing, and install the control lever on the selector control shaft. 5. Install the lock bolt with the new lock washer.
14-271
Input Shaft
Planetary Carrier Clearance Inspection
1. Measure the clearance between the 25 x 31 mm thrust shim (A) and the snap ring (B) with a feeler gauge (C), in at least three places. Use the average as the actual clearance. Standard: 0.050.115 mm (0.0180.030 in.)
A B
3. Select and install the new thrust shim, and secure them with the snap ring, then recheck. THRUST SHIM, 25 x 31 mm No. Part Number Thickness A 90451-P4V-000 1.05 mm (0.041 in.) B 90452-P4V-000 1.12 mm (0.044 in.) C 90453-P4V-000 1.19 mm (0.047 in.) D 90454-P4V-000 1.26 mm (0.050 in.) E 90455-P4V-000 1.33 mm (0.052 in.) F 90456-P4V-000 1.40 mm (0.055 in.) G 90457-P4V-000 1.47 mm (0.058 in.) H 90458-P4V-000 1.54 mm (0.061 in.) I 90459-P4V-000 1.61 mm (0.063 in.) J 90460-P4V-000 1.68 mm (0.066 in.) K 90461-P4V-000 1.75 mm (0.069 in.) L 90462-P4V-000 1.82 mm (0.072 in.) M 90480-P4V-000 1.085 mm (0.0427 in.) N 90481-P4V-000 1.155 mm (0.0454 in.) O 90482-P4V-000 1.225 mm (0.0482 in.) P 90483-P4V-000 1.295 mm (0.0510 in.) Q 90484-P4V-000 1.365 mm (0.0537 in.) R 90485-P4V-000 1.435 mm (0.0565 in.) S 90486-P4V-000 1.505 mm (0.0593 in.) T 90487-P4V-000 1.575 mm (0.0620 in.) U 90488-P4V-000 1.645 mm (0.0648 in.) V 90489-P4V-000 1.715 mm (0.0675 in.) W 90490-P4V-000 1.785 mm (0.0703 in.) 4. After replacing the 25 x 31 mm thrust shim, make sure that the clearance is within the standard. 5. Verify that the snap ring outside diameter is 30.7 mm (1.21 in.) or less.
2. If the clearance is out of standard, remove the 25 x 31 mm thrust shim (A) and measure its thickness.
30.7 mm (1.21 in.) A
14-272
Forward Clutch
Clutch Disassembly
Special Tools Required Clutch spring compressor bolt assembly 07GAE-PG40200 or 07GAE-PG4020A Clutch spring compressor attachment 07LAE-PX40100 or 07HAE-PL50101 1. Remove the snap ring (A), then remove the clutch end-plate, the clutch discs, and the plates with a screwdriver (B).
B A
07LAE-PX40100
07LAE-PX40100 or 07HAE-PL50101
07GAE-PG40200 or 07GAE-PG4020A
4. Be sure the special tool (A) is adjusted to have full contact with the spring retainer (B) on the clutch.
(contd)
14-273
Forward Clutch
Clutch Disassembly (contd)
5. If either end of the special tool is set over an area of the spring retainer which is unsupported by the return spring, the retainer may be damaged.
B
7. Remove the snap ring (A). Then remove the special tools (B), spring retainer (C), and return spring.
8. Wrap a shop rag around the clutch drum (A), and apply air pressure to the fluid passage to remove the piston (B). Place a finger tip on the other end while applying air pressure.
A
14-274
Clutch Reassembly
Special Tools Required Clutch spring compressor bolt assembly 07GAE-PG40200 or 07GAE-PG4020A Clutch spring compressor attachment 07LAE-PX40100 or 07HAE-PL50101 Clutch compressor attachment 07ZAE-PRP0100 1. Inspect the clutch piston (A) and clutch piston check valve (B). If the clutch check valve is loose or damaged, replace the clutch piston.
F D E D E D E B
2. Check the spring retainer (C) for wear and damage. 3. Inspect the clutch discs (D), clutch plates (E), and clutch end-plate (F) for wear, damage, and discoloration. If the clutch discs are worn or damaged, replace the discs as a set. If the clutch plates are worn, damaged, or discolored, replace the plates as a set. If the clutch end-plate is worn, damaged, or discolored, inspect the clutch end-plate-to-top disc clearance, then replace the clutch end-plate. 4. Soak the clutch discs thoroughly in CVTF for a minimum of 30 minutes. 5. Install new O-rings (A) on the clutch piston (B).
A
(contd)
14-275
Forward Clutch
Clutch Reassembly (contd)
6. Install the piston (A) in the clutch drum (B). Apply pressure and rotate to ensure proper seating. Lubricate the piston O-ring with CVTF before installing. Do not pinch the O-ring by installing the piston with excessive force.
B A
07LAE-PX40100
07LAE-PX40100 or 07HAE-PL50101
7. Install the return spring (A) and spring retainer (B), and position the snap ring (C) on the retainer.
C B
07GAE-PG40200 or 07GAE-PG4020A
9. Be sure the special tool (A) is adjusted to have full contact with the spring retainer (B) on the clutch.
A A
14-276
10. If either end of the special tool is set over an area of the spring retainer which is unsupported by the return spring, the retainer may be damaged.
13. Remove the special tool. 11. Compress the return spring. 14. Install the wave spring.
(contd)
14-277
Forward Clutch
Clutch Reassembly (contd)
15. Starting with a clutch plate, alternately install the clutch plates and discs. Install the clutch end-plate (A) with the flat side toward the disc (B).
A
17. Verify that the snap ring end gap (A) is 7.9 mm (0.311 in.) or more.
18. Check that the clutch piston engages by applying air pressure to the fluid passage, and also check that the piston releases when air pressure is released. 19. Set a dial indicator (A) on the clutch end-plate (B).
A
B C
20. Zero the dial indicator with the clutch end-plate lifted up to the snap ring (C).
14-278
21. Release the clutch end-plate to lower the clutch end-plate, then put the special tool on the end-plate (A).
B 39 N (4 kgf, 9 lbf)
23. If the clearance is out of service limit, select a new clutch end-plate from the following table.
07ZAE-PRP0100
22. Press the special tool down with 39 N (4 kgf, 9 lbf) using a force gauge, and read the dial indicator (B). The dial indicator reads the clearance (C) between the clutch end-plate and top disc (D). Take measurements in at least three places, and use the average as the actual clearance. Clutch End-Plate-to-Top Disc Clearance Service Limit: 0.60.8 mm (0.0240.031 in.)
FORWARD CLUTCH END-PLATE Mark Part Number Thickness 4 22554-PC9-000 2.7 mm (0.106 in.) 5 22555-PC9-000 2.8 mm (0.110 in.) 6 22556-PC9-000 2.9 mm (0.114 in.) 7 22557-PC9-000 3.0 mm (0.118 in.) 8 22558-PC9-000 3.1 mm (0.122 in.) 9 22559-PC9-000 3.2 mm (0.126 in.) 10 22560-PC9-000 3.3 mm (0.130 in.) 14 22574-P4V-003 3.4 mm (0.134 in.) 15 22561-P4V-003 3.5 mm (0.138 in.) 16 22562-P4V-003 3.6 mm (0.142 in.) 17 22563-P4V-003 3.7 mm (0.146 in.) 18 22564-P4V-003 3.8 mm (0.150 in.) 19 22565-P4V-003 3.9 mm (0.154 in.) 20 22566-P4V-003 4.0 mm (0.157 in.) 21 22567-P4V-003 4.1 mm (0.161 in.) 22 22568-P4V-003 4.2 mm (0.165 in.) 23 22569-P4V-003 4.3 mm (0.169 in.) 24 22570-P4V-003 4.4 mm (0.173 in.) 25 22571-P4V-003 4.5 mm (0.177 in.) 24. Install the new clutch end-plate, then recheck the clearance. If the thickest clutch end-plate is installed, but the clearance is still over the service limit, replace the clutch discs and plates.
14-279
3. Measure the distance (E) between the flywheel housing surface and bearing inner race surface, then note the measurement (measurement E).
Sectional View
A E
Sectional View
C B
4. Calculate the final drive shaft thrust clearance using the formula: Clearance = Measurement DMeasurement EFlywheel housing gasket thickness (0.5 mm)
A
Standard: 00.15 mm (00.006 in.) 2. Measure the distance (D) between the transmission housing surface and the thrust shim surface on the final drive shaft, then note the measurement (measurement D). NOTE: The standard of the clearance includes thickness of the flywheel housing gasket (0.5 mm, 0.02 in.)
14-280
5. If the clearance is out of standard, select a 25 x 35 mm thrust shim from the following table. THRUST SHIM, 25 x 35 mm No. Part Number Thickness A 90551-P4V-000 2.8 mm (0.110 in.) B 90552-P4V-000 2.9 mm (0.114 in.) C 90553-P4V-000 3.0 mm (0.118 in.) D 90554-P4V-000 3.1 mm (0.122 in.) E 90555-P4V-000 3.2 mm (0.126 in.) F 90556-P4V-000 3.3 mm (0.130 in.) G 90557-P4V-000 3.4 mm (0.134 in.) H 90558-P4V-000 3.5 mm (0.138 in.) I 90559-P4V-000 3.6 mm (0.142 in.) J 90560-P4V-000 3.7 mm (0.146 in.) K 90561-P4V-000 3.8 mm (0.150 in.) L 90562-PWR-000 3.9 mm (0.154 in.) M 90563-PWR-000 4.0 mm (0.157 in.)
14-281
CVT
Transmission Reassembly
Special Tools Required Reverse brake spring compressor 07TAE-P4V0110 Start clutch installer 07TAE-P4V0130 1. Soak the reverse brake discs thoroughly in ATF for a minimum of 30 minutes. 2. Install new O-rings (A) on the filter side of the ATF feed pipes (10.9 x 39.6 mm) (B), then install them with O-ring side into the housing.
H G E E B E B C C D
6. Install new O-rings (A) on the reverse brake piston (B), then install the piston in the intermediate housing (C).
D
E A C
7. Install the spring retainer/return spring assembly (D); install the return springs on the spring guide (E) on the reverse brake piston.
3. Install the dowel pins (C) (two) and the new gasket (D) on the transmission housing (E). 4. Push the selector control shaft (F) toward the outside of the transmission housing, then install the intermediate housing (G). 5. Put the selector control shaft back, then install the roller (H) in the intermediate housing by aligning the groove on the selector control shaft.
14-282
8. Install the special tool through the drive pulley shaft to compress the return spring. Be sure the special tool (spring compressor attachment) is set over the return springs, not over the reverse brake piston.
11. Verify that the snap ring end gap (A) is 15 mm (0.59 in.) or more.
A
07TAE-P4V0110
12. Install the disc spring (A) on the reverse brake piston in the direction shown.
E D C
9. Compress the return springs and make sure that the special tool is set over the return springs and the spring retainer tabs does not ride on the reverse brake piston.
13. Starting with the reverse brake plate (B), alternately install the plates and discs (C). Install the reverse brake end-plate (D), then install the snap ring (E).
10. Install the snap ring in the intermediate housing above the spring retainer, and remove the special tool.
(contd)
14-283
CVT
Transmission Reassembly (contd)
14. Verify that the snap ring inside diameter (A) is 143.5 mm (5.65 in.) or more, and also the snap ring end gap (B) is 18 mm (0.71 in.) or more.
B
18. Press the steel plate (A) down with 39 N (4 kgf, 9 lbf) using a force gauge, and read the dial indicator (B). The dial indicator reads the clearance (C) between the reverse brake end-plate (D) and top disc (E). Take measurements in at least three places, and use the average as the actual clearance. Standard: 0.550.70 mm (0.0220.028 in.)
B 39 Nm (4 kgfm, 9 lbfft) A
15. Set a dial indicator (A) on the reverse brake endplate (B).
A D C
19. If the clearance is out of standard, select a new reverse brake end-plate from the following table. REVERSE BRAKE END-PLATE No. Part Number Thickness 1 22551-P4V-003 3.6 mm (0.142 in.) A 22551-PWR-000 3.7 mm (0.146 in.) 2 22552-P4V-003 3.8 mm (0.150 in.) B 22553-PWR-000 3.9 mm (0.154 in.) 3 22553-P4V-003 4.0 mm (0.157 in.) C 22553-PWR-000 4.1 mm (0.161 in.) 4 22554-P4V-003 4.2 mm (0.165 in.) D 22554-PWR-000 4.3 mm (0.169 in.) 5 22555-P4V-003 4.4 mm (0.173 in.) E 22555-PWR-000 4.5 mm (0.177 in.) 6 22556-P4V-003 4.6 mm (0.181 in.) F 22556-PWR-000 4.7 mm (0.185 in.) 7 22557-P4V-003 4.8 mm (0.189 in.) 8 22558-P4V-003 5.0 mm (0.197 in.) 20. If replacing the reverse brake end-plate, make sure that the clearance is within the tolerance.
16. Zero the dial indicator by lifting the top disc (C) up against the reverse brake end-plate and the endplate up against the snap ring (D). 17. Release the end-plate to lower the end-plate, and place a steel plate across width of the reverse brake end-plate.
14-284
21. Install the snap ring retainer (A) over the drive pulley shaft (B).
E
25. Install the ring gear (A) on the forward clutch (B).
E C
C A A B D B
22. Wrap the drive pulley shaft splines with tape to prevent O-ring damage. Install the new O-rings (C) in the drive pulley shaft O-ring grooves, then remove the tape. 23. Install the forward clutch (D) on the drive pulley shaft, then install the snap ring (E) to secure the forward clutch. 24. Verify that the snap ring outside diameter (A) is 41.4 mm (1.63 in.) or less.
A
26. Install the input shaft/planetary carrier assembly (C) through the drive pulley shaft (D) by aligning the sun gear (E) with the forward clutch discs and aligning the planetary carrier with the reverse brake discs. 27. Install the manual valve body separator plate (A) and dowel pins (B) (two) on the intermediate housing, then install the manual valve body (C) and detent spring (D).
6 x 1.0 mm 12 Nm (1.2 kgfm, 8.7 lbfft) D C A B
(contd)
14-285
CVT
Transmission Reassembly (contd)
28. Install the new O-rings (A) on the 10.9 x 18.6 mm ATF feed pipe (B), then install it on the manual valve body (C).
8 x 1.25 mm 37 Nm (3.8 kgfm, 27 lbfft)
33. Turn the transmission end cover down. 34. Install the sealing ring (A) on the new secondary drive/park gear (B).
A
L G K I G E D
D H F J C A B A K
35. Install the park pawl (A), pawl spring (B), and pawl shaft (C) on the transmission housing, then move the control lever to any position other than P.
F C
29. Install new O-rings (D) on the 10.9 x 39.6 mm ATF feed pipe (E), then install it with the filter end and an 8 mm ATF pipe (F) in the intermediate housing. 30. Install the two dowel pins (G) and the new gasket (H) on the intermediate housing, then install new O-rings (I) on the top of the 10.9 x 39.6 mm ATF feed pipes (J). 31. Install new O-rings (K) on the ATF feed pipes (L), then install them on the manual valve body and intermediate housing. 32. Install the end cover (M) (16 bolts).
D
36. Wrap the driven pulley shaft splines to prevent O-ring damage, install the new O-rings (D) in the shaft O-ring grooves, and remove the tape. 37. Install the secondary drive/park gear (E) in the start clutch (F), then install them on the driven pulley shaft (G).
14-286
38. Pull the handle (A) of the special tool up, then install the tip of it into the driven pulley shaft feed pipe hole, and set the special tool on the start clutch. Do not allow dirt or other particles to enter into the transmission.
A 07TAE-P4V0130
41. Install the 25.5 mm cotters to the cotter groove on the driven pulley shaft, then measure the clearance between the cotters (A) and the start clutch guide (B) with a feeler gauge (C). Take measurements in at least three places, and use the average as the actual clearance. Standard: 00.13 mm (00.005 in.)
C A
39. Push the handle (A) of the special tool, then tighten the nut to seat the secondary drive/park gear on the drive pulley shaft.
A
42. If the clearance is out of standard, remove the cotters, and measure its thickness. 43. Select and install the new 25.5 mm cotters as a set, then recheck that the clearance is within the standard. COTTERS, 25.5 mm No. Part Number A 90429-P4V-000 B 90430-P4V-000 C 90431-P4V-000 D 90432-P4V-000
Thickness 2.9 mm (0.114 in.) 3.0 mm (0.118 in.) 3.1 mm (0.122 in.) 3.2 mm (0.126 in.)
44. Install the cotter retainer and snap ring. 45. Verify that the snap ring outside diameter (A) is 33.9 mm (1.33 in.) or less. 40. Pull the handle of the special tool up, and remove the special tool.
A
(contd)
14-287
CVT
Transmission Reassembly (contd)
46. Install the thrust washer (A), thrust needle bearing (B), thrust washer (C), ATF pump drive sprocket hub (D), and 22 x 28 mm thrust shim (E) on the input shaft (F), and install the snap ring (G) to secure them.
G E
48. Measure the clearance between the 22 x 28 mm thrust shim (A) and the snap ring (B) with a feeler gauge (C). Take measurements in at least three places, and use the average as the actual clearance. Standard: 0.370.65 mm (0.0150.026 in.)
C C B A B A F
49. If the clearance is out of standard, remove the 22 x 28 mm thrust shim, and measure its thickness. 50. Select and install the new 22 x 28 thrust shim, then recheck that the clearance is within the standard. THRUST SHIM, 22 x 28 mm No. Part Number Thickness C 90573-P4V-000 1.15 mm (0.045 in.) D 90574-P4V-000 1.40 mm (0.055 in.) E 90575-P4V-000 1.65 mm (0.065 in.) F 90576-P4V-000 1.90 mm (0.075 in.) G 90577-P4V-000 2.15 mm (0.085 in.) H 90578-P4V-000 2.40 mm (0.095 in.) 51. If the 22 x 28 mm thrust shim is replaced, install the snap ring, and verify that the snap ring outside diameter is within the tolerance.
47. Verify that the snap ring outside diameter (A) is 26.3 mm (1.04 in.) or less.
A
14-288
52. Place the secondary driven gear (A) on the transmission housing by aligning it with the secondary drive gear, then install the final drive shaft (B) through the secondary driven gear into the transmission housing.
6 x 1.0 mm 12 Nm (1.2 kgfm, 8.7 lbfft) F H B
H C
53. Install the 25 x 35 mm thrust shim (C) on the final drive shaft. 54. Position the ATF pump drive sprocket (D) on the sprocket hub (E), and put the ATF pump drive chain (F) on the ATF pump drive sprocket and ATF pump driven sprocket (G), then secure the ATF pump drive sprocket with the three bolts. 55. Install the lubrication pipe (H).
57. Install the new O-rings (B) on both ends of the ATF passage pipe (C), then install the pipe in the pipe joint (D) of the transmission housing, and put the other end on the pipe guide (E). 58. Install the dowel pins (F) (three) and the new gasket (G) on the transmission housing. 59. Install the flywheel housing (H) on the transmission housing, and tighten the mounting bolts (19) with the harness clamp bracket (I).
(contd)
14-289
CVT
Transmission Reassembly (contd)
60. Install the new O-ring (A) on the solenoid harness connector (B).
C D
64. Shift the transmission to the N position by turning the control lever (A). Do not squeeze the end (B) of the selector control shaft tips together when turning. If the tips are squeezed together it will cause a faulty control signal or position due to the play between the selector control shaft and the switch.
A
61. Install the ATF pipes (C) on the lower valve body (D), then install the solenoid harness connector and the lower valve body in the transmission housing. 62. Install the new O-ring (E) on the ATF strainer (F), then install the ATF strainer on the lower valve body. 63. Install the ATF pan (A) with the two dowel pins (B) and the new gasket (C).
C B
65. Align the cutouts (A) on the rotary-frame with the neutral positioning cutouts (B) on the transmission range switch (C), then put a 2.0 mm (0.08 in) feeler gauge blade (D) in the cutouts to hold the switch in the N position. NOTE: Be sure to use a 2.0 mm (0.08 in.) blade or equivalent to hold the switch in the N position.
C A
A D B
14-290
66. Install the transmission range switch (A) gently on the selector control shaft (B) while holding it in the N position with the 2.0 mm (0.08 in.) blade (C).
B
68. Install the control shaft cover on the transmission range switch.
69. Install the breather cap (A) on the breather pipe (B) on its arrow (C) points to the flywheel housing.
67. Tighten the bolts (A) on the transmission range switch while you continue to hold it in the N position. Do not move the transmission range switch when tightening the bolts. Remove the feeler gauge (B).
A
B C B
(contd)
14-291
CVT
Transmission Reassembly (contd)
70. 06 model: Install the CVT output shaft (driven pulley) speed sensor (A), CVT speed sensor (B), and CVT speed sensor (secondary) (C) with new O-rings (D).
D C D B
72. Install the dipstick tube (A) with a new O-ring (B).
F 12 x 1.25 mm 28 Nm (2.9 kgfm, 21 lbfft) G
73. Install the CVT input shaft (drive pulley) speed sensor (C) with a new O-ring (D). 74. Install the ATF cooler lines (E) with the line bolts (F) and new sealing washers (G). 75. Install the dipstick in the tube.
71. 07 model: Install the CVT output shaft (driven pulley) speed sensor (A), and CVT speed sensor (B) with new O-rings (C).
C B
14-292
CVT Differential
Component Location Index
Backlash Inspection
1. Install the driveshaft and intermediate shaft on the differential, then place the axles on V-blocks. 2. Check the backlash of the pinion gears (A) with a dial indicator (B). Standard: 0.050.15 mm (0.0020.006 in.)
FINAL DRIVEN GEAR Replacement, page 14-294 A CARRIER BEARING Replacement, page 14-294
DIFFERENTIAL CARRIER Backlash Inspection, page 14-293 Replacement, page 14-294 CARRIER BEARING Replacement, page 14-294 SET RING, 80 mm Selection, page 14-296 A
14-293
CVT Differential
Differential Carrier/Final Driven Gear Replacement
1. Remove the final driven gear from the differential carrier, and replace the differential carrier or final driven gear. The final driven gear bolts have lefthand threads. 2. Install the final driven gear (A) in the direction shown on the differential carrier (B).
10 x 1.0 mm 98 Nm (10.0 kgfm, 72.3 lbfft) Left-hand threads
A A
2. Install the bearing with the special tool and a press. Press the bearing on until it bottoms.
B 07746-0030100
14-294
07749-0010000
07NAD-PX40100
4. Install the new oil seal flush with the flywheel housing with the special tools.
07749-0010000
07JAD-PH80101
14-295
CVT Differential
Carrier Bearing Side Clearance Inspection
Special Tools Required Driver, 40 mm I.D. 07746-0030100 1. Install the set ring in the transmission housing. 3. Install the three dowel pins (A) and new gasket (B) on the transmission housing (C).
8 x 1.25 mm 29 Nm (3.0 kgfm, 22 lbfft)
D E
2. Install the differential assembly in the transmission housing, then drive the differential to seat in the housing.
07746-0030100
4. Place the flywheel housing (D) on the transmission housing. 5. Install the housing bolts with the harness clamp bracket (E), and tighten them in a crisscross pattern in two or more steps.
14-296
6. Measure the clearance between the set ring and carrier bearing outer race with a feeler gauge. Standard: 00.15 mm (00.006 in.)
7. If the clearance is out of standard, remove the set ring, and measure its thickness. 8. Select a new set ring from the following table. SET RING, 80 mm No. Part Number 1 90414-689-000 2 90415-689-000 3 90416-689-000 4 90417-689-000 5 90418-689-000 6 90419-PH8-000
Thickness 2.5 mm (0.098 in.) 2.6 mm (0.102 in.) 2.7 mm (0.106 in.) 2.8 mm (0.110 in.) 2.9 mm (0.114 in.) 3.0 mm (0.118 in.)
9. Install the new set ring, and recheck the clearance and make sure it is within the standard.
14-297