Scribd Logo
Upload

Welcome to Scribd!

  • 498 views

    Cemont Mma Units 125-130a Rev.00 SM

    Uploaded by

    Simpalean Nicolae
    This document provides repair instructions for MMA inverters models 125-130A. It describes cleaning and inspection procedures, including checking major components with a tester. Steps are outlined for checking the generator operation with an oscilloscope and voltmeter. The document concludes with instructions for final testing after repair is completed.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd

    Cemont Mma Units 125-130a Rev.00 SM

    Uploaded by

    Simpalean Nicolae
    498 views10 pages
    This document provides repair instructions for MMA inverters models 125-130A. It describes cleaning and inspection procedures, including checking major components with a tester. Steps are outlined for checking the generator operation with an oscilloscope and voltmeter. The document concludes with instructions for final testing after repair is completed.

    Original Title

    Cemont Mma Units 125-130a Rev.00 Sm

    Copyright

    © Attribution Non-Commercial (BY-NC)

    Available Formats

    PDF, TXT or read online from Scribd

    Did you find this document useful?

    Is this content inappropriate?

    This document provides repair instructions for MMA inverters models 125-130A. It describes cleaning and inspection procedures, including checking major components with a tester. Steps are outlined for checking the generator operation with an oscilloscope and voltmeter. The document concludes with instructions for final testing after repair is completed.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    498 views10 pages

    Cemont Mma Units 125-130a Rev.00 SM

    Uploaded by

    Simpalean Nicolae
    This document provides repair instructions for MMA inverters models 125-130A. It describes cleaning and inspection procedures, including checking major components with a tester. Steps are outlined for checking the generator operation with an oscilloscope and voltmeter. The document concludes with instructions for final testing after repair is completed.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 10

    Language: English

    MMA UNITS 125-130A


    Date Creation: Jan. 2005 Rev.: 00

    Service Manual

    1105

    INVERTERS MMA 130A

    1.0 REPAIR INSTRUCTIONS


    1.1 GENERAL CLEANING Remove the machine shell and clean carefully with compressed air. 1.2 MACHINE: VISUAL INSPECTION 1. Check the general conditions of the electronic circuit ref. 1, particularly: the varistor (RV1) (fig. 1) if it presents bursting marks R14 the state of the levelling condensers C32 and C33 (fig. 2) check if there are swellings or breaks on the container 1. Check for the presence of short circuits on the rectifier bridge (VD1) and the correct value of the power resistance (R14) (fig. 3). 1.3 CHECK OF THE MAIN COMPONENTS WITH TESTER (OHMMETER) ON THE CIRCUIT REF. 1

    2. Check on all the harnesses the insulation of the cables and the state at the connection points.

    RV1 VB1

    FIG.3 RIF. 1

    FIG. 1 REF. 1

    1. IGBT of the primary circuit and diodes of recycle: test points G-C, G-E, C-E of components 1 and 2; points A-K of components 3 and 4 (fig. 4).

    1 3

    C32
    2

    C33

    FIG. 2 REF. 1

    FIG. 4 RIF. 1

    check for the presence of cracks or breaks on the welds of the following components: transformer T1 impedance L2 the presence of burn tracks or electric discharge marks on the printed circuit In case of faults, replace the electronic circuit ref. 1

    2. Diodes of the secondary circuit: check points 1-K of diodes VD1 and VD2 (fig. 5). If there are short circuits or faults during these tests, replace the electronic circuit.

    1105

    Pag. 3

    INVERTERS MMA 130A

    VD1 VD2

    FIG. 5 REF. 1

    1.4 CHECK OF GENERATOR OPERATION WITH OSCILLOSCOPE AND VOLTMETER


    FIG. 8 REF. 1

    1. Connect a feeder on the zener V13 with GND on the anode and supply with approx. 15Vdc; set the oscilloscope on a time base of 5 uS and a range of 0.5 V/Div with probe x10 and verify: the presence between points: E (GND) - A (probe) and F (GND) - B (probe) (fig. 6) of the waveform shown in fig. 7: if the waveform differs from the one in the figure or it is not present, the electronic circuit is broken. Solution: board replacement ref. 1.
    P

    2. Disconnect the feeder; set the oscilloscope with a range of 1V/Div and connect the probe X100 between points M and P (fig. 9); connect the machine to the power supply, switch it on:

    A
    M

    E
    FIG.8 RIF. 1

    the motor fan starts up, and after approx. 2 seconds a wave will appear as in fig. 9.

    FIG. 7 REF. 1

    FIG. 9 REF.1

    1105

    Pag. 5

    INVERTERS MMA 130A

    check with a voltmeter that the output voltage is approx. 47Vdc (see test specification point 2). If the wave form does not appear or the output voltage is not correct, replace the electronic circuit ref. 1 Carry out the final test after the repair.
    U T

    2.0 FINAL TEST


    1. Carry out the safety test according to our operative instruction N. SLL12, before proceeding, act as follows:
    FIG. 10 RIF. 1

    on the electronic board (ref. 1) short-circuit points U, T and a rheophore of the primary circuit of the transformer (fig. 10) switch on short-circuit the feeder plug short-circuit the output dinse.. After the test remove all the short circuits and switch off. 2. Connect the generator to the power supply (230 Vac), switch it on and check if the voltage of the outputs is 47 Vdc (+/- 5%): switch off the generator. 3. Connect the generator to the resistive load: the load must be regulated so that the voltage on the load, with maximum current, is between 20V and 23V. Apply oscilloscope probe as in fig. 8
    FIG. 11 REF. 1

    PRIMARY CIRCUIT OF THE TRASF.

    4. Set the regulation knob to the centre of the dial, switch on the generator, turn the knob to the maximum welding current and read with the amperometer the maximum current indicated on the technical table with +/- 5% tolerance. You will see on the oscilloscope a waveform as in fig. 11. 5. If the current readings differ, use the trimmer T (fig. 13) to obtain the correct current value. 6. Short-circuit the load and verify that after 1,5 sec. the current descends to approx. 25A. 7. Regulate the resistive load to measure the minimum current (5A - 20V), set the minimum current on the frontal panel and check with the amperometer that there is a value near than the one indicated on the technical table. 8. Disconnect the probe, switch off the generator and with the load to the maximum current, let the machine work at the greatest capacity. 9. Carry out MMA welding tests at maximum current (one electrode)
    T

    FIG. 12 REF. 1

    1105

    Pag. 7

    LISTA PEZZI DI RICAMBIO - SPARE PARTS LIST - PICES DTACHES - ERSATZTEILLISTE - LISTA DE LAS PIEZAS DE RECAMBIO

    06 05

    11 09 56 12

    08 72 14
    SAXO 1300
    R.
    01 05 06 08 09 11 12 14 -56 56 72 W000050023 W000050026 W000050029 W000050025 W000050024 W000050027 W000050022 W000050021 W000050020 W000050028 AGGANCIO CINGHIA CAVO ALIMENTAZIONE PRESSACAVO INTERRUTTORE RACCORDO USCITA MOTOVENTILATORE CINGHIA NYLON MANOPOLA CAPPUCCIO SUPPORTO SCHEDA W000050019 POTENZIOMETRO W000050018 CIRCUITO ELETTRONICO CE 22599

    01
    DESCRIPTION
    CIRCUIT BOARD CE 22599 POTENTIOMETER STRAP ATTACHMENT POWER CABLE CABLE CLAMP SWITCH OUTLET CONNECTOR ELECTRIC FAN NYLON STRAP KNOB HOOD SUPPORT

    COD.

    DESCRIZIONE

    DESCRIPTION
    CIRCUIT LECTRONIQUE CE 22599 POTENTIOMTRE ANNEAU ACC. DE LA SANGLE CBLE D'ALIMENTATION SERRE-CABLE INTERRUPTEUR RACCORD SORTIE MOTOVENTILATEUR COURROIE NYLON BOUTON CAPUCHON SUPPORT

    BESCHREIBUNG
    STEUERPLATINE CE 22599 POTENTIOMETER RIEMENKUPPLUNG NETZKABEL KABELSCHELLE SCHALTER AUSGANGSANSCHLUSS MOTORLFTER NYLONRIEMEN DREHKNOPF KAPPE AUFHANGUNG

    DESCRIPCIN
    CIRCUITO ELECTRNICO CE 22599 POTENCIMETRO ENGANCE DE LA CORREA CABLE DE ALIMENTACIN PRENSACABLE INTERRUPTOR RACOR DE SALIDA VEN. ELCTRICO CORREA DE NYLON PERILLA CAPUCHN SUPORTE

    1105

    SAXO 1300

    SCHEMA ELETTRICO - WIRING DIAGRAM - SCHMA LECTRIQUE - STROMLAUFPLAN - ESQUEMA ELCTRICO

    1105

    TAV. 2

    CIRCUITO ELETTRONICO - ELECTRONIC CIRCUIT - CIRCUIT LECTRONIQUE - ELEKTRONIKSCHALTUNG - CIRCUITO ELECTRNICO RIF.01 - CE 22599 - COD. 800022599

    R10

    R5 C4 R6 R7

    R13 R14 R15

    V2

    R12

    R8

    V1

    XPE1
    R16 C7

    K1

    R17

    2 3 1

    V4

    V6

    R18 R19

    XP2 C12 VB1

    V5

    V11

    U1

    C11

    RP2

    V9 V10

    V8

    C9

    V7

    C10

    R21 R22

    L2

    C13 R20

    C14

    E1+E5
    V13

    R23

    V12

    L3

    R24
    V14 V15

    C16
    R26

    R25
    C18

    C15 TI1 XP7

    RTH2

    C17

    XTA1

    TA1

    XTA2 XP4 XP3

    XP8

    R39 C19 R27 1 XP9

    V16

    E2

    T1

    L4

    VM1

    VM2 3 R29 R28


    V21

    AIR FLOW
    R31

    1
    V17
    3 2 1

    2
    V18

    M1

    V20

    RB2

    R32

    C22 ISOLANTE PRESSPAN R33


    C24

    C25

    R41 R34

    E3

    E7
    V23 1 VM3 2 3 R36 R37
    V26 V27

    RTH1 VM4 R35 RB1 1


    V29
    3 2 1

    R30

    V19

    XPE2

    XP10

    E4 3 VD1
    V25

    +
    VD2 VD3 A A K A A K

    2
    V24

    E8

    R38

    E6

    C20

    1105
    C1 XP1
    3 5 4

    R1

    X1

    R2
    1
    3 2

    R3 R4
    1

    C2

    C3 C5

    L1

    V3
    2

    C6

    3 2 1 RP1

    1 2

    VH1

    21min 23max

    TAV. 3 A

    CIRCUITO ELETTRONICO - ELECTRONIC CIRCUIT - CIRCUIT LECTRONIQUE - ELEKTRONIKSCHALTUNG - CIRCUITO ELECTRNICO RIF. 01 - CE 22599 - COD. 800022599

    1105

    TAV. 3 B

    CIRCUITO ELETTRONICO - ELECTRONIC CIRCUIT - CIRCUIT LECTRONIQUE - ELEKTRONIKSCHALTUNG - CIRCUITO ELECTRNICO RIF. 1 - CE 22597 - COD. 800022597

    R11 C4 R12

    R4

    C1

    R5

    R6

    R7

    R8

    C2

    R9

    R10

    C3

    R13

    R14

    R15

    R16
    V5 V6 V11

    R1

    R2

    V1

    R3

    V2

    C5

    V3

    V4

    C7

    C8

    C10

    V8
    V7 V9

    C6

    R18

    R19

    U1

    C9

    N1
    V10

    C11

    R20

    C12

    R21

    C13

    R22

    R23

    C14

    C16

    R24

    R25

    R26

    C18

    C19

    R27

    R28

    R29

    R30

    R31

    R32 23

    C15

    C17

    V12

    C20 X1 1

    25

    1105

    R17

    TAV. 3 C

    CIRCUITO ELETTRONICO - ELECTRONIC CIRCUIT - CIRCUIT LECTRONIQUE - ELEKTRONIKSCHALTUNG - CIRCUITO ELECTRNICO COLT 1300 - RIF. 1 - CE 22597 - COD. 800022597

    1105

    You might also like

    pFad - Phonifier reborn

    Pfad - The Proxy pFad of © 2024 Garber Painting. All rights reserved.

    Note: This service is not intended for secure transactions such as banking, social media, email, or purchasing. Use at your own risk. We assume no liability whatsoever for broken pages.


    Alternative Proxies:

    Alternative Proxy

    pFad Proxy

    pFad v3 Proxy

    pFad v4 Proxy