Pco Carel 1

pCO sistema
General manual
User manual
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IMPORTANT WARNINGS
CAREL bases the development of its products on decades of experience in HVAC, on the continuous investments in technological innovations to products, procedures and strict quality processes with in-circuit and functional testing on 100% of its products, and on the most innovative production technology available on the market. CAREL and its subsidiaries nonetheless cannot guarantee that all the aspects of the product and the software included with the product respond to the requirements of the final application, despite the product being developed according to start-of-the-art techniques. The customer (manufacturer, developer or installer of the final equipment) accepts all liability and risk relating to the configuration of the product in order to reach the expected results in relation to the specific final installation and/or equipment. CAREL may, based on specific agreements, acts as a consultant for the positive commissioning of the final unit/application, however in no case does it accept liability for the correct operation of the final equipment/system. The CAREL product is a state-of-the-art product, whose operation is specified in the technical documentation supplied with the product or can be downloaded, even prior to purchase, from the website www.carel.com. Each CAREL product, in relation to its advanced level of technology, requires setup/configuration/programming/commissioning to be able to operate in the best possible way for the specific application. The failure to complete such operations, which are required/indicated in the user manual, may cause the final product to malfunction; CAREL accepts no liability in such cases. Only qualified personnel may install or carry out technical service on the product. The customer must only use the product in the manner described in the documentation relating to the product. In addition to observing any further warnings described in this manual, the following warnings must be heeded for all CAREL products: Prevent the electronic circuits from getting wet. Rain, humidity and all types of liquids or condensate contain corrosive minerals that may damage the electronic circuits. In any case, the product should be used or stored in environments that comply with the temperature and humidity limits specified in the manual. Do not install the device in particularly hot environments. Too high temperatures may reduce the life of electronic devices, damage them and deform or melt the plastic parts. In any case, the product should be used or stored in environments that comply with the temperature and humidity limits specified in the manual. Do not attempt to open the device in any way other than described in the manual. Do not drop, hit or shake the device, as the internal circuits and mechanisms may be irreparably damaged. Do not use corrosive chemicals, solvents or aggressive detergents to clean the device. Do not use the product for applications other than those specified in the technical manual. All of the above suggestions likewise apply to the controllers, serial boards, programming keys or any other accessory in the CAREL product portfolio. CAREL adopts a policy of continual development. Consequently, CAREL reserves the right to make changes and improvements to any product described in this document without prior warning. The technical specifications shown in the manual may be changed without prior warning. The liability of CAREL in relation to its products is specified in the CAREL general contract conditions, available on the website www.carel.com and/or by specific agreements with customers; specifically, to the extent where allowed by applicable legislation, in no case will CAREL, its employees or subsidiaries be liable for any lost earnings or sales, losses of data and information, costs of replacement goods or services, damage to things or people, downtime or any direct, indirect, incidental, actual, punitive, exemplary, special or consequential damage of any kind whatsoever, whether contractual, extra-contractual or due to negligence, or any other liabilities deriving from the installation, use or impossibility to use the product, even if CAREL or its subsidiaries are warned of the possibility of such damage.
Disposing of the parts of the controller: controller : INFORMATION FOR USERS ON THE CORRECT HANDLING OF WASTE ELECTRICAL AND ELECTRONIC EQUIPMENT (WEEE)
In reference to European Union directive 2002/96/EC issued on 27 January 2003 and the related national legislation, please note that: 1. WEEE cannot be disposed of as municipal waste and such waste must be collected and disposed of separately; 2. The public or private waste collection systems defined by local legislation must be used. In addition, the equipment can be returned to the distributor at the end of its working life when buying new equipment; 3. The equipment may contain hazardous substances: the improper use or incorrect disposal of such may have negative effects on human health and on the environment; 4. The symbol (crossed-out wheeled bin) shown on the product or on the packaging and on the instruction sheet indicates that the equipment has been introduced onto the market after 13 August 2005 and that it must be disposed of separately; 5. In the event of illegal disposal of electrical and electronic waste, the penalties are specified by local waste disposal legislation.
Contents
INTRODUCTION ................................................................ ................................................................................................ ................................................................................................ ................................................................................................ ................................................................................................ ................................................................................................ ............................................................................. ............................................. 7 1. 1.1 2. 2.1 2.2 2.3 2.4 2.5 2.6 2.7 2.8 3. 3.1 4. 4.1 4.2 4.3 4.4 4.5 4.6 5. 5.1 5.2 5.3 5.4 5.5 5.6 5.7 5.8 6. 6.1 6.2 6.3 7. 7.1 7.2 7.3 7.4 8. 9. GENERAL FEATURES ................................................................ ................................................................................................ ................................................................................................ ................................................................................................ ................................................................................................ ......................................................................................... ......................................................... 7 Programmability .............................................................................................................................................................................................................................7 DESCRIPTION OF THE PRODUCTS ................................................................ ................................................................................................ ................................................................................................ ................................................................................................ ................................................................................................ ................................................................. ................................. 8 pCO3 controller...............................................................................................................................................................................................................................8 pCO3 technical specifications .......................................................................................................................................................................................................11 pCO1 controller.............................................................................................................................................................................................................................14 pCO1 technical specifications .......................................................................................................................................................................................................16 pCOxs board..................................................................................................................................................................................................................................19 pCOxs technical specifications.......................................................................................................................................................................................................20 pCOC controller.............................................................................................................................................................................................................................22 pCOC technical specifications .......................................................................................................................................................................................................24 USER TERMINALS ................................................................ ................................................................................................ ................................................................................................ ................................................................................................ ................................................................................................ ............................................................................................ ............................................................ 27 pGD0/pGD1, pGD2/pGD3 graphic terminals .............................................................................................................................................................................27 INSTALLING THE pCO CONTROLLER ................................................................ ................................................................................................ ................................................................................................ ................................................................................................ ........................................................................................... ........................................................... 31 General installation instructions...................................................................................................................................................................................................31 Power supply................................................................................................................................................................................................................................32 Connecting the analogue inputs ..................................................................................................................................................................................................32 Connecting the digital inputs .......................................................................................................................................................................................................36 Connecting the analogue outputs................................................................................................................................................................................................38 Connecting the digital outputs.....................................................................................................................................................................................................39 Configuration of the pLAN network ................................................................ ................................................................................................ ................................................................................................ ................................................................................................ .............................................................................................. .............................................................. 41 Introduction..................................................................................................................................................................................................................................41 Installing the pGD0 and pGD1 terminals ....................................................................................................................................................................................43 Installing the pGD2 and pGD3 terminals ....................................................................................................................................................................................44 Installing the Aria terminal ...........................................................................................................................................................................................................45 Setting the pLAN address on the pCO1, pCOXS, pCOC and pCO3.................................................................................................................................................46 pLAN electrical connections between the pCO controllers .........................................................................................................................................................46 Remote installation of a terminal in a pLAN network..................................................................................................................................................................47 pLAN network technical specifications.........................................................................................................................................................................................48 OPTIONS AND EXTERNAL MODULES................................................................ ................................................................................................ ................................................................................................ ................................................................................................ ........................................................................................... ........................................................... 49 Connectors ...................................................................................................................................................................................................................................50 Optional pCO sistema boards......................................................................................................................................................................................................50 Signal LEDs and software updates...............................................................................................................................................................................................54 Updates, Firmware and Logs for pCO controllers ................................................................ ................................................................................................ ................................................................................................ ................................................................................................ ..................................................................................... ..................................................... 55 WINLOAD.....................................................................................................................................................................................................................................55 Smart Key .....................................................................................................................................................................................................................................56 NAND FLASH memory.................................................................................................................................................................................................................56 Checking the software installed on the pCO and other information ..........................................................................................................................................56 General connection diagrams................................ diagrams ................................................................ ................................................................................................ ................................................................................................ ................................................................................................ ................................................................................................ ........................................................................ ........................................ 58 Troubleshooting ................................................................ ................................................................................................ ................................................................................................ ................................................................................................ ................................................................................................ .............................................................................................. .............................................................. 62
10. 10.1 10.2 10.3 10.4 10.5 10.6 10.7 10.8 10.9
Networks and Protocols................................ Protocols................................................................ ................................................................................................ ................................................................................................ ................................................................................................ ................................................................................................ .................................................................................. .................................................. 64 pLAN protocol ..............................................................................................................................................................................................................................64 Local terminal protocol ................................................................................................................................................................................................................64 CAREL Slave protocol ...................................................................................................................................................................................................................64 CAREL Master protocol.................................................................................................................................................................................................................65 CAREL Master 5 expansions protocol ..........................................................................................................................................................................................65 WinLoad protocol.........................................................................................................................................................................................................................66 PST protocol .................................................................................................................................................................................................................................67 Modbus Slave protocol ................................................................................................................................................................................................................67 Modbus Master protocol..............................................................................................................................................................................................................68 Modbus Master protocol - Benshaw .....................................................................................................................................................................................68 PSTN protocol (modem) .......................................................................................................................................................................................................68 GSM protocol (GSM modem) ...............................................................................................................................................................................................69 MP-Bus protocol ....................................................................................................................................................................................................................69 Serial printer protocol ............................................................................................................................................................................................................70
10.10 10.11 10.12 10.13 10.14
Appendix: Devices that can be connected to the pCO .. 71 Overview of the pCO ............................... 79
pCO Sistema
INTRODUCTION
pCO sistema: the CAREL range of programmable controllers. This consists of programmable controllers, user interfaces, gateways and communication and remote management interfaces to offer the HVAC/R market a control system that is powerful, flexible and easy to interface with the more commonly-used building management systems. pCO sistema is very reliable and can be easily customised to differentiate the controller on the manufacturers own air-conditioning or refrigeration unit.
1. GENERAL FEATURES
All versions of these controllers use a 16-bit microprocessor and up to 4 Mbytes of memory to ensure high performance in terms of speed and memory space. The pCO sistema controllers also come in different sizes according to the number of inputs and outputs so as to always offer the best cost/performance ratio. Given the increasing demand for integration, the pCO sistema family can communicate using some of the most commonly-used communication serial standards, and with the addition of optional boards can be integrated into the most widely available BMS systems. The pCO* family features the possibility to connect ratiometric sensors, the integration of a Built-In terminal, an upgraded programming key and a serial port for connection to the controlled field devices (valves, I/O expansions, electronic valve drivers). All these features ensure our controllers a level of excellence in responding to the needs of the HVAC/R market.
1.1 Programmability
The CAREL pCO sistema controllers can be programmed using the EasyTools development system, with the following advantages: transfer of the software to different types of CAREL hardware. The applications developed for the pCO can simply and quickly transferred from one hardware platform to another (and vice-versa), simply adapting only the inputs and the outputs; rapid development, at competitive costs, of custom programs; reliability guaranteed by the use of standard routines, tested in the field. The use of EasyTools, moreover, ensures the customer the maximum level of privacy and self-management when developing new programs on their own. The possibility to use the same hardware for different applications allows standardisation, with the clear advantages of being able to feature in-circuit and functional testing and burn-in procedures on all of the products and consequently reach a high level of reliability, both overall and in terms of the individual electronic components. EasyTools: exclusive CAREL development software, easy to use, for the programming, simulation, supervision and definition of pLAN networks using CAREL terminals and pCO programmable controllers.
1.1.1
Applications
The programmability of the pCO sistema controllers ensures the absolute flexibility of the applications. The same standard hardware can be used to control: chillers and heat pumps; roof-top units; air-conditioners; small / medium air handling units (upon request); showcases (upon request and to specifications); cold rooms (upon request and to specifications); seasoning rooms; compressor packs; universal circuit-closing switches. Other types of programs can be developed to specific customer requirements.
1.1.2
Hardware architecture
The structure of the pCO sistema controllers features: the pCO controller, controller fitted with a 16-bit microprocessor for running the control program, and the set of terminals required for connection to the controlled devices (for example: valves, compressors, fans). The program and the parameters are saved permanently in the flash memory, preventing data loss in the event of power failure (without requiring a backup battery). The pCO can also be connected to pLAN networks made up of a maximum of 32 pCO controllers and terminals. Each board can exchange information without the need for additional hardware (any variable, digital or analogue, according to the application software) at high transmission speeds. The connection to the supervisor/telemaintenance serial line, based on the RS485 standard, is made using the optional serial boards (PCOS004850) and the CAREL communication protocol. The terminal, terminal also managed by microprocessor, fitted with display, keypad and LEDs to allow the programming of the control parameters (set point, differential band, alarm thresholds) and basic functions by the user (ON/OFF, display of the controlled values, optional printing). The terminal does not have to be connected to the pCO for normal operation, but can be used for the initial programming of the fundamental parameters. The power of the application software means that the user terminal allows: the initial programming of the unit, with password-protected access; the possibility to modify, at any time, the fundamental operating parameters, optionally protected by password; the display and audible signalling (by buzzer) of any alarms; the display of the active functions, using the LEDs; the display of all the values measured.
Code: +030220336 - rel. 1.5 - 22/12/10
pCO Sistema
2. DESCRIPTION OF THE PRODUCTS

2.1 pCO controller
10 13 16 11 9
3
Rx+/Tx+
Rx-/Tx-
NO9
C1
C1
C4
C4
C7
C7
C8
C9
NO1
NO2
NO3
NO4
NO5
NO6
NO7
NO8
C9
C12
NO10
NO11
NO12
NO13
NC8
NC12
C13
J11
J12
J13
J14
C14 NO14
J15
C15 NO15 NC14 NC15
J16
C16 NO16 NO18 NO17 C16
J17
GND EE+
J18
J9
J10
J21
J22
J23
11
5
J20
12 7
ID14H ID14 IDC13 ID13H ID13
ID15H
ID16H
IDC15
+5 VREF
+Vterm
J1
G0 G
J24
GND
J2
+VDC GND B1 B2 B3 B4
J3
VG0
BC4 BC5
J4
ID1 ID2 ID3 ID4
J5
IDC1 GND ID10 ID5 ID6 ID7 ID8 ID9
J7
IDC9 ID11 ID12
VG
Y1
Y2
Y3
Y4
J6
B6 B7 B8
B5
J8
15
14
NO14
NO15
NO16
NO17
NO18
NO19
NO20
GND
C14
C14
C17
C17
E-
E+
NC14
NC15
NC16
NC18
NC19
NC20
J21
J22
J23
J21
J22
J23
12
11
11
12
GN D
NC17
C14
C14
C17
C17
E-
E+
J19
NO25 NO26 NO22 NO23 NO24 NO21 C25 C21 C21
NO27
NO28
NO29
J20
J19
NC25 NC21 NC22 NC23 NC24 C25 C25 C21 C21
J20
NC26 NC27 C25 B9
5
J25
BC9 B10
Fig. 2.a
Key: 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16.
power supply connector [G (+), G0 (-)]; yellow power LED and 3 status LEDs (see paragraph 6.3); additional power supply for the terminal and 0 to 5 V ratiometric probes; universal analogue inputs: NTC, 0 to 1 V, 0 to 5 V ratiometric, 0 to 10 V, 0 to 20 mA, 4 to 20 mA; passive analogue inputs: NTC, PT1000, ON/OFF; 0 to 10 V analogue outputs; 24 Vac/Vdc digital inputs; 230 Vac or 24 Vac/Vdc digital inputs; connector for the display panel (external panel with direct signals); connector for all standard pCO series terminals and for downloading the application program; relay digital outputs; connector for connection to the I/O expansion board; pLAN network connector; cover for inserting the supervisor and telemaintenance option; cover for inserting the field card option; Built-In terminal (LCD, buttons and LEDs).
Code: +030220336 - rel. 1.5 - 22/12/10
IDC17
input: 24 V / ; 50 to 60 Hz max. power: 40 VA /15W
BC10
ID15
ID16
ID17
ID18
BC9
field card
serial card
J19
B9 Y5 Y6
B10
NC13
GND
pCO Sistema
2.1.1
Connector J1-1 J1-2 J2-1 J2-2 J2-3 J2-4 J2-5 J3-1 J3-2 J3-3 J3-4 J4-1 J4-2 J4-3 J4-4 J4-5 J4-6 J5-1 J5-2 J5-3 J5-4 J5-5 J5-6 J5-7 J5-8 J5-9 J6-1 J6-2 J6-3 J6-4 J7-1 J7-2 J7-3 J7-4 J7-5 J8-1 J8-2 J8-3 J8-4 J8-5 J9 J10 J11-1 J11-2 J11-3 J12-1 J12-2 J12-3 J12-4 J12-5 J13-1 J13-2 J13-3 J13-4 J13-5 J14-1
Meaning of the pCO inputs/outputs

Signal G G0 B1 B2 B3 GND +VDC B4 BC4 B5 BC5 VG VG0 Y1 Y2 Y3 Y4 ID1 ID2 ID3 ID4 ID5 ID6 ID7 ID8 IDC1 B6 B7 B8 GND ID9 ID10 ID11 ID12 IDC9 ID13H ID13 IDC13 ID14 ID14H Description +24 Vdc or 24 Vac power supply power supply reference universal analogue input 1 (NTC, 0 to 1 V, 0 to 10 V, 0 to 20 mA, 4 to 20 mA) universal analogue input 2 (NTC, 0 to 1 V, 0 to 10 V, 0 to 20 mA, 4 to 20 mA) universal analogue input 3 (NTC, 0 to 1 V, 0 to 10 V, 0 to 20 mA, 4 to 20 mA) common for analogue inputs 21 Vdc power supply for active probes (maximum current 200 mA) passive analogue input 4 (NTC, PT1000, ON/OFF) common for analogue input 4 passive analogue input 5 (NTC, PT1000, ON/OFF) common for analogue input 5 power to optically-isolated analogue output, 24 Vac/Vdc power to optically-isolated analogue output, 0 Vac/Vdc analogue output no. 1, 0 to 10 V analogue output no. 2, 0 to 10 V analogue output no. 3, 0 to 10 V analogue output no. 4, 0 to 10 V digital input no. 1, 24 Vac/Vdc digital input no. 2, 24 Vac/Vdc digital input no. 3, 24 Vac/Vdc digital input no. 4, 24 Vac/Vdc digital input no. 5, 24 Vac/Vdc digital input no. 6, 24 Vac/Vdc digital input no. 7, 24 Vac/Vdc digital input no. 8, 24 Vac/Vdc common for digital inputs from 1 to 8 (negative pole for DC power supply) universal analogue input 6 (NTC, 0 to 1 V, 0 to 10 V, 0 to 20 mA, 4 to 20 mA) universal analogue input 7 (NTC, 0 to 1 V, 0 to 10 V, 0 to 20 mA, 4 to 20 mA) universal analogue input 8 (NTC, 0 to 1 V, 0 to 10 V, 0 to 20 mA, 4 to 20 mA) common for analogue inputs digital input no. 9, 24 Vac/Vdc digital input no. 10, 24 Vac/Vdc digital input no. 11, 24 Vac/Vdc digital input no. 12, 24 Vac/Vdc common for digital inputs from 9 to 12 (negative pole for DC power supply) digital input 13, 230 Vac digital input 13, 24 Vac/Vdc common for digital inputs 13 and 14 (negative pole for DC power supply) digital input 14, 24 Vac/Vdc digital input 14, 230 Vac 8-pin telephone connector for connection to a display panel 6-pin telephone connector for connection to the standard user terminal RX-/TX- connector for RS485 connection to the pLAN network RX+/TX+ connector for RS485 connection to the pLAN network GND connector for RS485 connection to the pLAN network common for relays: 1, 2, 3 normally open contact, relay no. 1 normally open contact, relay no. 2 normally open contact, relay no. 3 common for relays: 1, 2, 3 common for relays: 4, 5, 6 normally open contact, relay no. 4 normally open contact, relay no. 5 normally open contact, relay no. 6 common for relays: 4, 5, 6 common for relay no. 7 9
RX-/TXRX+/TX+ GND C1 NO1 NO2 NO3 C1 C4 NO4 NO5 NO6 C4 C7
Code: +030220336 - rel. 1.5 - 22/12/10
pCO Sistema
Connector J14-2 J14-3 J15-1 J15-2 J15-3 J16-1 J16-2 J16-3 J16-4 J16-5 J17-1 J17-2 J17-3 J18-1 J18-2 J18-3 J19-1 J19-2 J19-3 J19-4 J19-5 J20-1 J20-2 J20-3 J20-4 J20-5 J20-6 J20-7 J20-8 J20-9 J21-1 J21-2 J21-3 J21-4 J21-5 J21-6 J22-1 J22-2 J22-3 J22-4 J22-5 J23-1 J23-2 J23-3 J24-1 J24-2 J24-3
Signal NO7 C7 NO8 C8 NC8 C9 NO9 NO10 NO11 C9 NO12 C12 NC12 NO13 C13 NC13 ID15H ID15 IDC15 ID16 ID16H Y5 Y6 B9 BC9 B10 BC10 ID17 ID18 IDC17 NO14 C14 NC14 NO15 C15 NC15 C16 NO16 NO17 NO18 C16 EE+ GND +V term GND +5 Vref
Description normally open contact, relay no. 7 common for relay no. 7 normally open contact, relay no. 8 common for relay no. 8 normally closed contact, relay no. 8 common for relays: 9, 10, 11 normally open contact, relay no. 9 normally open contact, relay no. 10 normally open contact, relay no. 11 common for relays: 9, 10, 11 normally open contact, relay no. 12 common for relay no. 12 normally closed contact, relay no. 12 normally open contact, relay no. 13 common for relay no. 13 normally closed contact, relay no. 13 digital input 15, 230 Vac digital input 15, 24 Vac/Vdc common for digital inputs 15 and 16 (negative pole for DC power supply) digital input 16, 24 Vac/Vdc digital input 16, 230 Vac analogue output no. 5 to 0 to 10 V analogue output no. 6 to 0 to 10 V passive analogue input 9 (NTC, PT1000, ON/OFF) common for analogue input 9 passive analogue input 10 (NTC, PT1000, ON/OFF) common for analogue input 10 digital input no. 17, 24 Vac/Vdc digital input no. 18, 24 Vac/Vdc common for digital inputs 17 and 18 (negative pole for DC power supply) normally open contact, relay no. 14 common for relay no. 14 normally closed contact, relay no. 14 normally open contact, relay no. 15 common for relay no. 15 normally closed contact, relay no. 15 common for relays: 16, 17, 18 normally open contact no. 16 normally open contact no. 17 normally open contact no. 18 common for relays: 16, 17, 18 E- terminal for RS485 connection to the I/O expansion modules E+ terminal for RS485 connection to the I/O expansion modules GND terminal for RS485 connection to the I/O expansion modules additional power supply terminal for Aria power supply common power supply for 0/5 V ratiometric probes
Note: J19, J20, J21, J22 and J23 correspond to the LARGE model.
Code: +030220336 - rel. 1.5 - 22/12/10
10
pCO Sistema
2.2 pCO technical specifications

pCO 3 analogue inputs
10-bit A/D converter embedded in CPU SMALL MEDIUM and EXTRALARGE NO LARGE and EXTRALARGE NC 5 8 10 Universal: 6 (inputs B1, B2, B3, B6, B7, B8) -CAREL NTC (-50T90C; R/T 10k1% at 25C) or HT NTC (0T150C) -Voltage: 0 to 1 Vdc, 0 to 5 Vdc ratiometric or 0 to 10 Vdc -Current: 0 to 20 mA or 4 to 20 mA. Input resistance: 100 Can be selected via software. Passive: 4 (inputs B4, B5, B9, B10) -CAREL NTC (-50T90C; R/T 10k 1% at 25C) or HT NTC (0T150C) -PT1000 (-100T200C; R/T 1k at 0C) or digital input from voltage-free contact Can be selected via software. Normally open (open-closed-open) 250 ms Normally closed (closed-open-closed) 250 ms 0.5C 1C 3 mV 30 mV 15 mV 0.06 mA
Analogue conversion Maximum number Type
Minimum normally-open voltage-free digital input detection time NTC input precision PT1000 input precision 0-1V input precision 0-10V input precision 0-5V input precision 0-20 mA input precision
Warning: for the power supply of any active probes, the 21 Vdc available at the +Vdc terminal (J2) can be used. The maximum current is 150 mA, protected against short-circuits. To supply the 0/5V ratiometric probes, use the 5V available at the +5Vref (terminal J24). The maximum current is 60 mA. pCO3 digital inputs
optically-isolated no. optically-isolated inputs at 24 Vac 50/60 Hz or 24Vdc SMALL MEDIUM/EXTRALARGE LARGE Minimum digital input pulse detection time Power supply to the inputs Classification of the measurement circuits (IEC EN 61010-1) Normally open (open-closed-open) Normally closed (closed-open-closed) 230 Vac or 24 Vac (50/60 Hz) External 24Vdc Category 1 24 Vac/Vdc Category 3 230 Vac 8 12 14 no. optically-isolated inputs at 24 Vac/Vdc or 230 Vac 50/60 Hz None 2 2+2 200 ms 400 ms +10/-15% +10/-20% Total
Type Maximum number
8 14 18
Warnings: the two 230 Vac or 24 Vac/Vdc inputs at terminals J8 (ID13, ID14) or J19 (ID15, ID16) have the same common pole and consequently both must be set to the same voltage (230 Vac or 24 Vac/Vdc). There is primary insulation between the two inputs; for DC voltage inputs (24Vdc) connect the negative pole to the common terminal. pCO3 analogue outputs optically-isolated 4 outputs (Y1-Y4), 0 to 10 Vdc 6 outputs (Y1-Y6), 0 to 10 Vdc external outputs Y1-Y4 outputs Y5-Y6 8 bit outputs Y1-Y4 outputs Y5-Y6 1 k (10mA)
Type Maximum number Power supply Precision Resolution Settling time Maximum load
SMALL, MEDIUM and EXTRALARGE LARGE 24 Vac/Vdc 2% of full scale -2/+5% of full scale 2s 2s or 15s can be selected via software
Code: +030220336 - rel. 1.5 - 22/12/10
11
pCO Sistema
pCO3 digital outputs

3
The relay outputs have different features depending on the model of pCO . The outputs can be divided into groups. There is double insulation between the groups (cells in the table) and consequently these may have Insulation distance different voltages. There is also double insulation between each terminal of the digital outputs and the rest of the controller. The relays belonging to the same group (individual cells in the table) have basic insulation and therefore must have the same power supply (24 Vac or 230 Vac). Version Reference of the relays with the same insulation Group 1 Group 2 Group 3 Group 4 Group 5 Group 6 Group 7 SMALL 1 to 7 8 Type of relay Type A Type A MEDIUM 1 to 7 8 9 to 13 Type of relay Type A Type A Type A Makeup of the groups LARGE 1 to 7 8 9 to 13 14 to 18 Type of relay Type A Type A Type A Type A EXTRALARGE NO 1 to 7 8 9 to 13 14 to 16 17 to 20 21 to 24 25 to 29 Type of relay Type A Type A Type A Type B Type B Type B Type B EXTRALARGE NC 1 to 7 8 9 to 13 14 to 16 17 to 20 21 to 24 25 to 27 Type of relay Type A Type A Type A Type C Type C Type C Type C Number of 1: SMALL (output 8); 3:MEDIUM and EXTRALARGE NO/NC (outputs 8.12 and 13); changeover contacts 5: LARGE (outputs 8, 12, 13, 14 and 15) Relay ratings SPDT, 2000 VA, 250 Vac, 8 A resistive 2.5 A resistive, 2 A FLA, 12 A LRA, 250 Vac, C300 pilot duty (30,000 UL873 Relay type A cycles) pCO3approval EN 60730-1 2 A resistive, 2 A inductive, cos=0.6, 2(2)A (100,000 cycles) Relay ratings SPDT, 1250 VA, 250 Vac, 5 A resistive Switchable power UL873 1 A resistive, 1 A FLA, 6 A LRA, 250 Vac, D300 pilot duty (30,000 cycles) Relay type B pCO3approval EN 60730-1 1 A resistive, 1 A inductive, cos=0.6, 1(1)A (100,000 cycles) Relay ratings SPDT, 1250 VA, 250 Vac, 5 A resistive UL873 1 A resistive, 1 A FLA, 6 A LRA, 250 Vac, D300 pilot duty (30,000 cycles) Relay type C pCO3approval EN 60730-1 1 A resistive, 1 A inductive, cos=0.6, 1(1)A (100,000 cycles) Maximum number 1: SMALL (output 7); 2:MEDIUM and EXTRALARGE NO/NC (outputs 7 and 12); 3: LARGE (outputs 7, 12 and 14) of SSR outputs Electrical specifications: working voltage 24 Vac/Vdc, maximum switchable output 10 Watts Warnings: The groups that the digital outputs are divided into have two common pole terminals to simplify wiring; make sure that the current running through the common terminals does not exceed the rated current of an individual terminal, that is, 8 A. pCO3 mechanical specifications Mechanical dimensions SMALL MEDIUM, LARGE, EXTRALARGE Plastic container Assembly Material Flame retardancy Ball pressure test Resistance to creeping current Colour pCO3 other features Operating conditions Storage conditions Index of protection Environmental pollution Class according to protection against electric shock PTI of the insulating materials Period of stress across the insulating parts Type of action Type of disconnection or microswitching Category of resistance to heat and fire Immunity against voltage surges Ageing characteristics (operating hours) No. of automatic operating cycles Software class and structure Category of immunity to voltage surges (IEC EN 61000-4-5)
Clock clock with battery precision Battery specifications
13 DIN modules 18 DIN modules
110 x 227.5 x 60mm 110 x 315 x 60mm
Fitted on DIN rail as per DIN 43880 and IEC EN 50022 Technopolymer V0 (UL94) and 960C (IEC 695) 125C 250 V Grey RAL7035 -25T70C, 90% RH non-condensing -40T70C, 90% RH non-condensing IP20, IP40 on the front panel only 2 to be integrated into Class 1 and/or 2 appliances 250 V long 1C microswitching, for all relay outputs Category D Category 1 80,000 100,000 (EN 60730-1); 30,000 (UL 873) Class A Category 3
standard 100 ppm Lithium button battery, code CR2430, voltage 3 Vdc (dimensions 24x3 mm)
Code: +030220336 - rel. 1.5 - 22/12/10
12
pCO Sistema
pCO3 electrical specifications

24 Vac +10/-15% 50/60 Hz and 28 to 36Vdc +10/-20% 40 VA (Vac) / 15 W (Vdc) with male/female plug-in connectors (250 Vac max, 8 A max) 2 2 min 0.5 mm max 2.5 mm H8S2320, 16 bit, 24 MHz 2+2 Mbyte (Dual Bank) 16 bit 512 Kbyte, 16 bit 13 Kbyte 32 Kbyte, not available to the pLAN network 0.2 s standard
Power supply Maximum current with terminal connected Type of insulation of the power supply from the rest of the controller Terminal block Cable cross-section CPU Program memory (FLASH MEMORY) Data memory (RAM) T memory, buffer (EEPROM) P memory, parameters (EEPROM) Working cycle duration (application of average complexity) Clock with battery
pCO3 dimensions (in mm) MEDIUM, LARGE, LARGE, EXTRALARGE N.O. and N.C.: 18 DIN modules
44
45 110
315
60
Fig. 2.b SMALL: 13 DIN modules

44
45 110
227,5
60
Fig. 2.c Product certification: IEC EN 50155 standard: Railway applications Electronic equipment used on rolling stock; UL 873 and C22.2 No. 24-93: Temperature-Indicating and -Regulating Equipment; EC regulations 37/2005 of 12 January 2005; in particular, if the electronic controller is fitted with standard Carel NTC probes, it is compliant with standard EN13485 on Thermometers for measuring the air temperature in applications on units for the conservation and sale of refrigerated, frozen and deep-frozen food and ice cream.
Code: +030220336 - rel. 1.5 - 22/12/10
13
pCO Sistema
2.3 pCO controller

10 11 12 13
Rx+/Tx+ +V Term
Rx-/Tx-
+5V Rif
NO10
NO11
14
NO13
J10
J15
J11
J12
J13
J14
J16
J17
J9
Programming Key
17
Clock card
15
Analog Selection
16
Serial Card
J1
J2
J4
GND
GND
B5
B6
VG
J5
Fuse
J3
J6
J7
ID10
ID11
ID12
ID13
J8
ID13H
IDC13
IDC1
+VDC
IDC9
GND
GND
ID14
VG0
ID9
Y1
Y2
Y3
Y4
B1
B2
B3
B4
B7
G0
B8
J18
Fig.. 2.d Key: 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. power supply connector [G (+), G0 (-)] 250 Vac, 2 A slow-blow fuse (T2 A) universal analogue inputs: NTC, 0/1V, 0/5 V, 0/20 mA, 4/20 mA passive analogue inputs: NTC and ON/OFF passive analogue inputs: NTC yellow power LED and 3 status LEDs (see paragraph 6.3) 0 to 10 V analogue outputs and PWM outputs 24 Vac/Vdc digital inputs 230 Vac or 24 Vac/Vdc digital inputs connector with Vref for power supply to 5V ratiometric probe and V term for power supply to Aria terminal connector for all standard pCO* series terminals and for downloading the application program pLAN network connector programming key connector relay digital outputs port for selecting the type of analogue inputs cover for inserting the optional supervisor and telemaintenance board cover for inserting the clock board
2.3.1 Meaning of the pCO1 inputs/outputs Connector J1-1 J1-2 J2-1 J2-2 J2-3 J2-4 J2-5 J3-1 J3-2 J3-3 J3-4 J4-1 J4-2 J4-3 J4-4 J4-5 J4-6 J5-1 Signal G G0 B1 B2 B3 B4 +VDC B5 GND B6 GND VG VG0 Y1 Y2 Y3 Y4 ID1 Description +24 Vdc or 24 Vac power supply power supply reference universal analogue input 1 (NTC, 0/1V, 0/5 V, 0/20 mA, 4/20 mA) universal analogue input 2 (NTC, 0/1V, 0/5 V, 0/20 mA, 4/20 mA) universal analogue input 3 (NTC, 0/1V, 0/5 V, 0/20 mA, 4/20 mA) universal analogue input 4 (NTC, 0/1V, 0/5 V, 0/20 mA, 4/20 mA) 24 Vdc power supply for active probes (maximum current 100 mA) passive analogue input 5 (NTC, ON/OFF) common for analogue input 5 passive analogue input 6 (NTC, ON/OFF) common for analogue input 6 power to optically-isolated analogue output, 24 Vac/Vdc power to optically-isolated analogue output, 0 Vac/Vdc analogue output no. 1, 0/10 V analogue output no. 2, 0/10 V analogue output no. 3, PWM (for phase cutting speed controllers) analogue output no. 4, PWM (for phase cutting speed controllers) digital input no. 1, 24 Vac/Vdc
Code: +030220336 - rel. 1.5 - 22/12/10
14
ID14H
ID1
ID2
ID3
ID4
ID5
ID6
ID7
ID8
NC13
GND
GND
NO1
NO2
NO3
NO4
NO5
NO6
NO7
NO8
NO9
NC8
C13
C1
C1
C4
C4
C7
C7
C8
C9
C9
pCO Sistema
Connector J5-2 J5-3 J5-4 J5-5 J5-6 J5-7 J5-8 J5-9 J6-1 J6-2 J6-3 J6-4 J7-1 J7-2 J7-3 J7-4 J7-5 J8-1 J8-2 J8-3 J8-4 J8-5 J9-1 J9-2 J93 J10 J11-1 J11-2 J11-3 J12-1 J12-2 J12-3 J12-4 J12-5 J13-1 J13-2 J13-3 J13-4 J13-5 J14-1 J14-2 J14-3 J15-1 J15-2 J15-3 J16-1 J16-2 J16-3 J16-4 J16-5 J17-1 J17-2 J17-3 J18-1 J18-2 J18-3
Signal ID2 ID3 ID4 ID5 ID6 ID7 ID8 IDC1 B7 GND B8 GND ID9 ID10 ID11 ID12 IDC9 ID13H ID13 IDC13 ID14 ID14H + 5 V ref GND + Vterm TXTX+ GND C1 NO1 NO2 NO3 C1 C4 NO4 NO5 NO6 C4 C7 NO7 C7 NO8 C8 NC8 C9 NO9 NO10 NO11 C9 NO12 C12 NC12 NO13 C13 NC13
Description digital input no. 2, 24 Vac/Vdc digital input no. 3, 24 Vac/Vdc digital input no. 4, 24 Vac/Vdc digital input no. 5, 24 Vac/Vdc digital input no. 6, 24 Vac/Vdc digital input no. 7, 24 Vac/Vdc digital input no. 8, 24 Vac/Vdc common for digital inputs from 1 to 8 (negative pole for DC power supply) passive analogue input 7 (NTC) common for analogue input 7 passive analogue input 8 (NTC) common for analogue input 8 digital input no. 9, 24 Vac/Vdc digital input no. 10, 24 Vac/Vdc digital input no. 11, 24 Vac/Vdc digital input no. 12, 24 Vac/Vdc common for digital inputs from 9 to 12 (negative pole for DC power supply) digital input 13, 230 Vac digital input 13, 24 Vac/Vdc common for digital inputs 13 and 14 (negative pole for DC power supply) digital input 14, 24 Vac/Vdc digital input 14, 230 Vac power supply for 0/5 V ratiometric probes power supply common additional power supply terminal for Aria 6-pin telephone connector for connection to the standard user terminal RX-/TX- connector for RS485 connection to the pLAN network RX+/TX+ connector for RS485 connection to the pLAN network GND connector for RS485 connection to the pLAN network common for relays: 1, 2, 3 normally open contact, relay no. 1 normally open contact, relay no. 2 normally open contact, relay no. 3 common for relays: 1, 2, 3 common for relays: 4, 5, 6 normally open contact, relay no. 4 normally open contact, relay no. 5 normally open contact, relay no. 6 common for relays: 4, 5, 6 common for relay no. 7 normally open contact, relay no. 7 common for relay no. 7 normally open contact, relay no. 8 common for relay no. 8 normally closed contact, relay no. 8 common for relays: 9, 10, 11 normally open contact, relay no. 9 normally open contact, relay no. 10 normally open contact, relay no. 11 common for relays: 9, 10, 11 normally open contact, relay no. 12 common for relay no. 12 normally closed contact, relay no. 12 normally open contact, relay no. 13 common for relay no. 13 normally closed contact, relay no. 13
Code: +030220336 - rel. 1.5 - 22/12/10
15
pCO Sistema

pCO1 analogue inputs 10-bit A/D converter embedded in CPU SMALL 6 Universal: 4 (inputs B1, B2, B3, B4) -CAREL NTC (-50T90C; R/T 10k1% at 25C) HT NTC (0T150C) -Voltage 0 to 1 Vdc, 0 to 5 Vdc ratiometric -Current 0 to 20 mA or 4 to 20 mA. Input resistance: 100. Can be selected via dipswitch Passive: 4 (inputs B5, B6, B7, B8) -CAREL NTC (-50T90C; R/T 10k1% at 25C) HT NTC (0T150C) -Digital input (inputs B5, B6) from voltage-free contact Can be selected via dipswitch Normally open (open-closed-open) Normally closed (closed-open-closed) 2s 0.5C 3 mV 15 mV 0.06 mA MEDIUM 8
Minimum normally-open voltage-free digital input detection time Time constant for each input Input precision NTC Input precision 0-1V Input precision 0-5V Input precision 0-20 mA
250 ms 250 ms
Warning: for the power supply of any active probes, the 24 Vdc available at the +Vdc terminal (J2) can be used. The maximum current is 100 mA, protected against short-circuits. To supply the 0/5V ratiometric probes, use the 5V available at the +5Vref (terminal J9). The maximum current is 60 mA. pCO1 digital inputs optically-isolated no. optically-isolated inputs at 24 Vac 50/60 Hz or 24Vdc SMALL 8 MEDIUM 12 Normally open (open-closed-open) Normally closed (closed-open-closed) 230 Vac or 24 Vac (50/60 Hz) external 24Vdc no. optically-isolated inputs at 24 Vac/Vdc or 230 Vac 50/60 Hz None 2 200 ms 400 ms +10/-15% +10/-20% Total
Type Maximum number
8 14
Minimum digital input pulse detection time Power supply to the inputs
Warnings: the two 230 Vac or 24 Vac/Vdc inputs at terminals J8 have the same common pole and consequently both must be set to the same voltage (230 Vac or 24 Vac/Vdc). There is primary insulation between the two inputs; for DC voltage inputs (24Vdc) connect the negative pole to the common terminal. pCO1 analogue outputs optically-isolated 2 outputs (Y1-Y2), 0 to 10 Vdc and 2 outputs (Y3-Y4) PWM with 5 V pulse of programmable duration external outputs Y1-Y2 0.5% outputs Y1-Y2 1 k (10mA) for 0 to 10 Vdc and 470 (10mA) for PWM
Type Maximum number
SMALL, MEDIUM 24 Vac/Vdc 1% of full scale 2s
Power supply Precision Resolution Settling time Maximum load
Code: +030220336 - rel. 1.5 - 22/12/10
16
pCO Sistema
pCO1 digital outputs The relay outputs have different features depending on the model of pCO1 The outputs can be divided into groups. There is double insulation between the groups (cells in the table) and consequently these may have Insulation distance different voltages. There is also double insulation between each terminal of the digital outputs and the rest of the controller. The relays belonging to the same group (individual cells in the table) have basic insulation and therefore must have the same power supply (24 Vac or 230 Vac). Version Reference of the relays with the same insulation Group 1 Group 2 Group 3 Group 4 Group 5 Group 6 Group 7 SMALL 1 to 3 4 to 6 7 8 Makeup of the groups Type of relay Type A Type A Type A Type A MEDIUM 1 to 3 4 to 6 7 8 9 to 11 12 13 Type of relay Type A Type A Type A Type A Type A Type A Type A Number of 1: SMALL (output 8); 3: MEDIUM (outputs 8, 12 and 13); changeover contacts Relay ratings SPDT, 2000 VA, 250 Vac, 8 A resistive UL873 2.5 A resistive, 2 A FLA, 12 A LRA, 250 Vac, C300 pilot duty (30,000 cycles) Switchable power Relay type A 1 pCO approval EN 60730-1 2 A resistive, 2 A inductive, cos=0.6, 2(2)A (100,000 cycles) Maximum number 2: SMALL (output 7 and 8); 4: MEDIUM (outputs 7, 8, 12 and 13); of SSR outputs Electrical specifications: working voltage 24 Vac/Vdc, maximum switchable output 10 Watts
Warnings: The groups that the digital outputs are divided into have two common pole terminals to simplify wiring. Make sure that the current running through the common terminals does not exceed the rated current of an individual terminal, that is, 8 A pCO1 mechanical specifications Mechanical dimensions SMALL MEDIUM Plastic container Assembly Material Flame retardancy Ball pressure test Resistance to creeping current Colour pCO1 other features Operating conditions Storage conditions Index of protection Environmental pollution Class according to protection against electric shock PTI of the insulating materials Period of stress across the insulating parts Type of action Type of disconnection or microswitching Category of resistance to heat and fire Immunity against voltage surges Ageing characteristics (operating hours) No. of automatic operating cycles Software class and structure Category of immunity to voltage surges (IEC EN 61000-4-5)
13 DIN modules 18 DIN modules
110 x 227.5 x 60mm 110 x 315 x 60mm
Fitted on DIN rail as per DIN 43880 and IEC EN 50022 technopolymer V0 (UL94) and 960C (IEC 695) 125C 250 V Grey RAL7035 -10T60C, 90% RH non-condensing -20T70C, 90% RH non-condensing IP20, IP40 on the front panel only 2 to be integrated into Class 1 and/or 2 appliances 250 V long 1C microswitching, for all relay outputs Category D Category 1 80,000 100,000 (EN 60730-1); 30,000 (UL 873) Class A Category 3
pCO1 electrical specifications Power supply Maximum current with terminal connected Type of insulation of the power supply from the rest of the controller Terminal block Cable cross-section CPU Program memory (FLASH MEMORY) Data memory (RAM) T memory, buffer (FLASH MEMORY) P memory, parameters (EEPROM) Working cycle duration (application of average complexity) Clock with battery
Code: +030220336 - rel. 1.5 - 22/12/10
24 Vac +10/-15% 50/60 Hz and 22 to 38Vdc +10/-20% P=13 W with male/female plug-in connectors (250 Vac max, 8 A max) min 0.5 mm2 max 2.5 mm2 H8S2320, 16 bit, 14 MHz 2 Mbyte, 16 bit 512 Kbyte, 8 bit 4 Kbyte, 16 bit optional (32 Kbyte not available to the pLAN network) 0.5 s optional 17
pCO Sistema
Dipswitches for selecting the type of probe

B1 B2 B3 B4 B5 B6
ON OFF
1 2 3 4 5 6 1 2 3 4 5 6 1 2
1 2 3 4 5 6
1 2 3 4 5 6
NTC
1 2 3 4 5 6 1 2 3 4 5 6
Input B1, B2, B3, B4
1 2 3 4 5 6
1 2 3 4 5 6
Input B5, B6
1 2 3 4 5 6
Esempio/ Example B1 B2
1 2 3 4 5 6
ON OFF
Input
digital input NTC
B3
B4
B5 B6 ON OFF ON OFF digital input NTC
NTC
NTC digital input
pCO1 dimensions (in mm.) MEDIUM 18 DIN modules

44
Fig. 2.e SMALL 18 DIN modules

44
Fig.. 2.f
Code: +030220336 - rel. 1.5 - 22/12/10
18
pCO Sistema
2.5 pCO board

5 6 7 8 9 10 11
xs
RXTXRXTX+ GND
TLAN GND
Key: 1 2
NC5
12
J10 J7 J11 J6 J8 J9
J5
CLOCKCARD
14
3 4 5 6 7 8 9 10 11 12
xs
built-in terminal
15
SERIALCARD
13
J4
13 14 15
IDC1 ID6
Power supply connector [G (+), G0 (-)], 24 Vac or 24 to 48 Vdc; Input (24 Vac) for phase control and NTC, 0/1 V, 0/5 V, 0/20 mA, 4/20 mA analogue inputs, +5Vref for power supply to 5V ratiometric probe and +24 Vdc power to active probes; 0 to 10 V analogue outputs and PWM output; Digital inputs with voltage-free contact; Connector for all standard pCO* series terminals and for downloading the application program; pLAN network connector; tLAN terminal connector; tLAN or MP-Bus network connector; Relay digital outputs with one common; Relay/SSR digital output; Digital output for alarm relay with changeover contact/SSR; Yellow power LED and 3 status LEDs (see paragraph 6.3) Cover for inserting the supervisor and telemaintenance option Cover for inserting the clock board; Built-In terminal.
NO1
NO2
NO3
NO4
NO5 ID5
C1
C4
J1
J2
+24VDC
+5VREF
J3
GND
GND
G0
B1
B2
B3
B4
ID1
ID2
ID3
SYNC
ID4
Y1
Y2
Y3
C5
Fig. 2.f
2.5.1
Connector
J1-1 J1-2 J2-1 J2-2 J2-3 J2-4 J2-5 J2-6 J2-7 J2-8 J3-1 J3-2 J3-3 J3-4 J4-1 J4-2 J4-3 J4-4 J4-5 J4-6 J4-7 J5 J6-1 J6-2 J6-3 J7 J8-1 J8-2 J9-1 J9-2 J9-3 J9-4 J10-1 J10-2 J11-1 J11-2 J11-3
Meaning of the pCO xs board inputs/outputs

Signal
G G0 SYNC B1 B2 B3 B4 GND +5VREF +24VDC Y1 Y2 Y3 GND ID1 ID2 ID3 ID4 ID5 ID6 IDC1 RX-/TXRX+/TX+ GND TLAN GND C1 NO1 NO2 NO3 C4 NO4 NO5 C5 NC5
Description 24 Vac or 24 to 48 Vdc power supply

power supply reference synchronicity input for phase control (G0 is the reference) universal analogue input 1 (NTC, 0/1V, 0/5 V, 0/20 mA, 4/20 mA) universal analogue input 2 (NTC, 0/1V, 0/5 V, 0/20 mA, 4/20 mA) universal analogue input 3 (NTC, 0/5 V) universal analogue input 4 (NTC, 0/5 V) reference for the analogue inputs power supply for 0/5 V ratiometric probes 24 Vdc power supply for active probes analogue output no. 1, 0/10 V analogue output no. 2, 0/10 V analogue output no. 3, PWM (for phase cutting speed controllers) reference for analogue output digital input no. 1 digital input no. 2 digital input no. 3 digital input no. 4 digital input no. 5 digital input no. 6 common for digital inputs from 1 to 6 6-pin telephone connector for connection to the standard user terminal RX-/TX- connector for RS485 connection to the pLAN network RX+/TX+ connector for RS485 connection to the pLAN network reference for RS485 connection to the pLAN network tLAN terminal connector connector to the tLAN network reference for connection to the tLAN network common for relays: 1, 2, 3 normally open contact, relay no. 1 normally open contact, relay no. 2 normally open contact, relay no. 3 common for relays: 4 normally open contact, relay no. 4 normally open contact, relay no. 5 common for relays: 5 normally closed contact, relay no. 5
Tab. 2.e
Code: +030220336 - rel. 1.5 - 22/12/10
19
pCO Sistema
2.6
pCO technical specifications

pCOXS analogue analogue inputs 10-bit A/D converter embedded in CPU 4 Universal: 2 (inputs B1, B2) -CAREL NTC (-50T90C; R/T 10k1% at 25C) -Voltage 0 to 1 Vdc, 0 to 5 Vdc ratiometric; -Current 0 to 20 mA or 4 to 20 mA. Input resistance: 100 Can be selected via software Universal: 2 (inputs B3, B4) -CAREL NTC (-50T90C; R/T 10k1% at 25C) -Voltage 0 to 5 Vdc ratiometric Can be selected via software 1s 0.5C 3 mV 15 mV 0.06 mA
xs
Time constant for each input Input precision NTC Input precision 0-1V Input precision 0-5V Input precision 0-20 mA
Warning: for the power supply of any active probes, the 24 Vdc available at the +Vdc terminal (J2) can be used. The maximum current is 80 mA, protected against short-circuits. To supply the 0/5V ratiometric probes, use the 5V available at the +5Vref (terminal J2). The maximum current is 60 mA. Type Maximum number Minimum digital input pulse detection time Power supply to the inputs pCOXS digital inputs Not optically-isolated with voltage-free contact no. optically-isolated inputs at 24 Vac 50/60 Hz or 24Vdc 6 Normally open (open-closed-open) Normally closed (closed-open-closed) internal no. optically-isolated inputs at 24 Vac/Vdc or 230 Vac 50/60 Hz None 150 ms 400 ms Total 6
pCOXS analogue outputs Not optically-isolated 2 outputs (Y1 and Y2), 0 to 10 Vdc and 1 output (Y3), PWM with 5V pulse of programmable duration internal outputs Y1-Y2 8 bit outputs Y1-Y2 1 k (10 mA) for 0 to 10 Vdc and 470 (10 mA) for PWM
3% of full scale 2s
Note: the synchronicity for the PWM output derives from the SYNC and G0 inputs. The PWM output (Y3) can become a pulse modulation output (duration of the pulse proportional to the analogue value) by setting the software. The PWM may be in synchronicity with the SYNC signal or have a fixed cycle duration of 2 ms. pCOXS digital outputs The relay outputs have different features depending on the model of PCOXS. The outputs can be divided into groups. There is double insulation between the groups (cells in the table) and consequently these may have different voltages. There is also double insulation between each terminal of the digital outputs and the rest of the controller. The relays belonging to the same group (individual cells in the table) have basic insulation and therefore can have the same power supply (24 Vac or 230 Vac). Version Reference of the relays with the same insulation Group 1 Group 2 Group 3 1 to 3 4 5 Type of relay Type A Type A Type A
Insulation distance
Makeup of the groups
Number of 1: output 5 changeover contacts Relay ratings Switchable power Relay type A pCO approval
xs
SPDT, 2000 VA, 250 Vac, 8 A resistive UL873 2.5 A resistive, 2 A FLA, 12 A LRA, 250 Vac, (30,000 cycles) EN 60730-1 2 A resistive, 2 A inductive, cos=0.6, 2(2)A (100,000 cycles)
Maximum number 2: outputs 4 and 5; of SSR outputs Electrical specifications: working voltage 24 Vac/Vdc, maximum switchable output 10 Watts Warnings: the groups that the digital outputs are divided into have two common pole terminals to simplify wiring. Make sure that the current running through the common terminals does not exceed the rated current of an individual terminal, that is, 8 A.
Code: +030220336 - rel. 1.5 - 22/12/10
20
pCO Sistema
pCOXS Mechanical specifications

SMALL 13 DIN modules 110 x 227.5 x 60mm
Mechanical dimensions Plastic container

Assembly Material Flame retardancy Ball pressure test Resistance to creeping current Colour Fitted on DIN rail as per DIN 43880 and IEC EN 50022 technopolymer V0 (UL94) and 960C (IEC 695) 125C 250 V Grey RAL7035
pCOXS other features -10T60C, 90% RH non-condensing (vers. standard) -25T70C, 90% RH non-condensing (extended range vers.) -20T70C, 90% RH non-condensing (standard vers.) -40T70C, 90% RH non-condensing (extended range vers.) IP20, IP40 on the front panel only 2 to be integrated into Class 1 and/or 2 appliances 250 V long 1C microswitching, for all relay outputs Category D Category 1 80,000 100,000 (EN 60730-1); 30,000 (UL 873) Class A Category 3
Operating conditions Storage conditions Index of protection Environmental pollution Class according to protection against electric shock PTI of the insulating materials Period of stress across the insulating parts Type of action Type of disconnection or microswitching Category of resistance to heat and fire Immunity against voltage surges Ageing characteristics (operating hours) No. of automatic operating cycles Software class and structure Category of immunity to voltage surges (IEC EN 610004-5)
Clock
clock with battery precision Battery specifications
pCOXS electrical specifications 24 Vac +10/-15% 50/60 Hz and 24 to 48Vdc +10/-20%, isolated functional P=8 W with male/female plug-in connectors (250 Vac max, 8 A max) min 0.5 mm2 max 2.5 mm2 H8S2320, 16 bit, 24 MHz 1 Mbyte, 16 bit (expandable up to 1+1 Mbyte Dual Bank) 128 Kbyte, 8 bit (expandable up to 512 Kbyte) 4 Kbyte, 16 bit 32 Kbyte not available to the pLAN network 0.3 s Optional
Power supply
Type of insulation of the power supply from the rest of the controller
Maximum current with terminal connected Terminal block Cable cross-section CPU Program memory (FLASH MEMORY) Data memory (RAM) T memory, buffer (FLASH MEMORY) P memory, parameters (EEPROM) Working cycle duration (application of average complexity) Clock with battery
pCOxs dimensions (in mm): 8 DIN modules

44
140
Code: +030220336 - rel. 1.5 - 22/12/10
110
Fig. 2.g
21
pCO Sistema
2.7 pCO controller

10 11 12 13
IDCM1 ID5 ID4 ID3
B8 +24Vdc B7
IDCM2 ID10 ID9
J1
J2
J3
J4
J5
pCOc
I/O board
3
J17 J11 J19 J20 J21 J22
GND RX/TX+
ID230 ID24 ID11R
-------ID12R ID24
RX/TX-
ID230
NO11 C11 NC11
-------NO10 C10 NC10
J24
J6
-------NO9 C9
15
14
Fig. 2.h Key: 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. Connector for 24 Vac power supply, 50/60 Hz, 15 VA, or 24 Vdc, 10 W. 250 Vac, 2 A slow-blow fuse (T2A). Yellow mains power LED and 3 status LEDs. Connector for connecting the pCOC boards to the pLAN network (see paragraph 6.3). Telephone connector for connecting a user terminal (PCOT*, PCOI*) or local network. Connector for inserting the optional real time clock board PCO100CLK0. Connector for programming key PCO100KEY0. Connector for inserting the optional supervision and/or telemaintenance boards. Jumpers for selecting the analogue inputs: J14-J3=B5; J15-J10=B6; J28-J11=B7; J29-J12=B8. Universal analogue inputs: NTC, 0/1V, 0/20 mA, 4/20 mA. Passive analogue inputs: NTC. Digital inputs at 24 Vac/Vdc. Relay digital outputs. 230 Vac or 24 Vac/Vdc digital inputs. 0 to 10 V analogue outputs.
2.7.1
connector J17 J17 J11 J11 J11 J19 J20 J20 J20 J20 J21 J21 J21 J21 J21 J21 J21 J22 J22 J22 J22 J22 J22 J22
Meaning of the pCO C board inputs/outputs

signals G G0 RX+/TX+ RX-/TXGND Terminal VG0 VG1 Y1 Y0 ID230 Vac ID24 Vac ID11R ID12R ID24 Vac ID230 Vac NO-11 C-11 NC-11 NO-10 C10 NC-10 description power supply, +24 Vdc, 10 W or 24 Vac, 50/60 Hz, 15 VA power supply reference RX+/TX+ connector for RS485 connection to the pLAN network - Note: different pin conf. from the pCO3/pCOxs and pCO1 RX-/TX- connector for RS485 connection to the pLAN network - Note: different pin conf. from the pCO3/pCOxs and pCO1 GND connector for RS485 connection to the pLAN network connector for terminal 6-pin telephone cable power to optically-isolated analogue output, 0 Vac power to optically-isolated analogue output, 24 Vac/Vdc analogue output 2 analogue output 1 digital input 11, 230 Vac digital input 11, 24 Vac/Vdc common for digital input 11 not connected common for digital input 12 digital input 12, 24 Vac/Vdc digital input 12, 230 Vac normally open contact, relay 11 common for relay 11 normally closed contact, relay 11 not connected normally open contact, relay 10 common for relay 10 normally closed contact, relay 10 22
Code: +030220336 - rel. 1.5 - 22/12/10
13
NO13 C13
NO8
C8 ------NO7 C7
------NO6 C6 -------
VG0 VG1 Y1 Y0
G G0
NC9
NO12
AVSS B5 B4 AVSS
B3 B2 AVSS
C1 NO1
------C2 NO2
C3 NO3
------C4 NO4 -------
C5 NO5 ------C12
ID8 ID7 ID6
ID2 ID1
B6
B1
pCO Sistema
J22 J22 J22 J22 J24 J24 J24 J24 J24 J24 J24 J24 J24 J24 J24 J6 J6 J6 J6 J6 J6 J6 J6 J6 J6 J6 J5 J5 J5 J5 J5 J4 J4 J4 J4 J4 J4 J3 J3 J3 J3 J3 J3 J2 J2 J2 J2 J2 J2 J2 J2 J2 J1 J1 J1
NO-9 C9 NC-9 NO-8 C8 NO-7 C7 NO-6 C6 NO-13 C13 NO-12 C12 NO-5 C5 NO-4 C4 NO-3 C3 NO-2 C2 NO-1 C1 ID1 ID2 ID3 ID4 ID5 IDCM1 ID6 ID7 ID8 ID9 ID10 IDCM2 B1 AVSS B2 B3 AVSS B4 B5 AVSS B6 B7 +24 Vdc B8
not connected normally open contact, relay 9 common for relay 9 normally closed contact, relay 9 normally open contact, relay 8 common for relay 8 not connected normally open contact, relay 7 common for relay 7 not connected normally open contact, relay 6 common for relay 6 not connected normally open contact, relay 13 common for relay 13 normally open contact, relay 12 common for relay 12 not connected normally open contact, relay 5 common for relay 5 not connected normally open contact, relay 4 common for relay 4 not connected normally open contact, relay 3 common for relay 3 normally open contact, relay 2 common for relay 2 not connected normally open contact, relay 1 common for relay 1 digital input 1 digital input 2 digital input 3 digital input 4 digital input 5 common for digital inputs ID1-ID5 digital input 6 digital input 7 digital input 8 digital input 9 digital input 10 common for digital inputs ID6-ID10 analogue input 1 (NTC probe only) common for analogue inputs analogue input 2 (NTC probe only) analogue input 3 (NTC probe only) common for analogue inputs analogue input 4 (NTC probe only) analogue input 5 (active probe, 0/1 V or 4/20 mA or NTC) common for analogue inputs analogue input 6 (NTC, active probe, 0/1V or 4/20 mA) analogue input 7 (NTC, active probe, 0/1V or 4/20 mA) 24 Vdc power supply for external active probes (max. current 100 mA) analogue input 8 (NTC, active probe, 0/1V or 4/20 mA)
Code: +030220336 - rel. 1.5 - 22/12/10
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pCO Sistema

pCOC analogue inputs 10-bit A/D converter embedded in CPU 8 Universal: 4 (inputs B5, B6, B7, B8) -Carel NTC (-50T90C; R/T 10K at 25C) -Voltage 0 to 1 V -Current 0 to 20 mA or 4 to 20 mA. Input resistance 100 Can be selected by jumper. Passive: 4 (inputs B1, B2, B3, B4) -Carel NTC (-50T90C; R/T 10K at 25C) 2s 0.5 C 3 mV 0.06 mA Analogue conversion Maximum number Type
Settling time Input precision NTC Input precision 0-1V Input precision 0-20 mA
Warning: for the power supply of any active probes, the 24 Vdc available at the +Vdc terminal (J1) can be used. The maximum current is 100 mA, protected against short-circuits. On the pCOC, unlike the pCOB, the 0/1 Vdc signal is limited to the restricted 0-1 V range and therefore is not always compatible with the standard 10 mV/C signal of the Carel probes (for temperatures below 0C and above 100C, a probe alarm may be generated). For the temperature signals, use 4/20 mA or NTC. This is also true for the pCO3, pCO1 and pCOxs. Type Maximum number Minimum digital input pulse detection time Power supply to the inputs pCOC digital inputs optically-isolated no. optically-isolated inputs at 24 Vac 50/60 Hz or 24Vdc 10 Normally open (open-closed-open) Normally closed (closed-open-closed) 230 Vac or 24 Vac (50/60 Hz) external 24Vdc no. optically-isolated inputs at 24 Vac/Vdc or 230 Vac 50/60 Hz 2 200 ms 400 ms +10/-15% +10/-20% Total 12
Warnings: the two 230 Vac or 24 Vac/Vdc inputs at terminals J21 have the same common pole and consequently both must be set to the same voltage (230 Vac or 24 Vac/Vdc). There is primary insulation between the two inputs; for DC voltage inputs (24Vdc) connect the negative pole to the common terminal pCOC analogue outputs optically-isolated 2 outputs (Y1 and Y2), 0 to 10 Vdc external outputs Y1-Y2 0.5% outputs Y1-Y2 1 k (10mA)
24 Vac/Vdc 1% of full scale 2s
Note: unlike the pCOB, outputs Y1 and Y2 are not linked to digital outputs 12 and 13. pCOC digital outputs The relay outputs have different features depending on the model of PCOC. The outputs can be divided into groups. There is double insulation between the groups (cells in the table) and consequently these may have different voltages. There is also double insulation between each terminal of the digital outputs and the rest of the controller. The relays belonging to the same group (individual cells in the table) have basic insulation and can therefore have the same power supply (24 Vac or 230 Vac). Version Reference of the relays with the same insulation Group 1 Group 2 Group 3 Group 4 Group 5 Group 6 Group 7 1 to 2 3 to 5, 12 6 to 8, 13 9 to 11 Type of relay Type A Type A Type A Type A
Insulation distance
Makeup of the groups
Number of 3: outputs 9, 10 and 11 changeover contacts Relay ratings Switchable power Relay type A pCOC approval Maximum number of SSR outputs -
SPDT, 2000 VA, 250 Vac, 8 A resistive UL873 2.5 A resistive, 2 A FLA, 12 A LRA, 250 Vac (30,000 cycles) EN 60730-1 2 A resistive, 2 A inductive, cos=0.6, 2(2)A (100,000 cycles)
Warnings: The groups that the digital outputs are divided into have two common pole terminals to simplify wiring. Make sure that the current running through the common terminals does not exceed the rated current of an individual terminal, that is, 8 A.
Code: +030220336 - rel. 1.5 - 22/12/10
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pCO Sistema
pCOC mechanical specifications
Mechanical dimensions Electronic board only available, without plastic case: 108 x 292 x 25mm pCOC other features -10T60C, 90% RH non-condensing -20T70C, 90% RH non-condensing IP20 2 to be integrated into Class 1 and/or 2 appliances 250 V long 1C microswitching, for all relay outputs Category D Category 1 80,000 100,000 (EN 60730-1); 30,000 (UL 873) Class A Category 3
Operating conditions Storage conditions Index of protection Environmental pollution Class according to protection against electric shock PTI of the insulating materials Period of stress across the insulating parts Type of action Type of disconnection or microswitching Category of resistance to heat and fire Immunity against voltage surges Ageing characteristics (operating hours) No. of automatic operating cycles Software class and structure Category of immunity to voltage surges (IEC EN 61000-4-5)
pCOC electrical specifications 24 Vac +10/-15% 50/60 Hz and 22 to 38Vdc +10/-20% P=10 W with male/female plug-in connectors (250 Vac max, 8 A max) min 0.5 mm2 max 2.5 mm2 H8S2320, 16 bit, 14MHz 1 Mbyte, 16 bit 128 Kbyte, 8 bit 4 Kbyte, 16 bit optional (32 Kbyte not available to the pLAN network) 0.5 s optional
Power supply Maximum current with terminal connected Type of insulation of the power supply from the rest of the controller Terminal block Cable cross-section CPU Program memory (FLASH MEMORY) Data memory (RAM) T memory, buffer (FLASH MEMORY) P memory, parameters (EEPROM) Working cycle duration (application of average complexity) Clock with battery
Procedure for selecting the analogue inputs by jumpers J3, J10, J11, J12, J14, J15, J28 and J29 Input B5, B6, B7 and B8:
J14, J15, J28 and J29 1-2 2-3 420 mA 01V (default) -------------NTC
J3, J10,J11 and J12
1-2 2-3
J1
J29 J28 J10 3 2 1 J15
J2
J14 3 2 1 J11
B8
3 2 1 J12
B7
B6
B5
J3
pCO dimensions ( in mm)
292
Fig. 2.h
108
25
Code: +030220336 - rel. 1.5 - 22/12/10
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pCO Sistema
Model Maximum flash memory capacity NAND Flash Real Time Clock pLAN Opto-isolated pLAN tLAN Accepts SMART KEY PGD0 built-in display PGD1 built-in display 4x20 built-in display LED display Serial port for I/O expansion Black box CAREL protocol Metasys compatible Modbus RTU protocol LonWorks protocol BACnet Ethernet protocol BACnet MS/TP protocol HTTP/FTP/SNMP protocol CANbus protocol Belimo MP-BUS Ready for modem, GSM modem, SMS Max no. of analogue inputs PT1000 inputs 0 to 10 Vdc inputs 0 to 1 Vdc inputs 4 to 20 mA or 0 to 20 mA inputs NTC inputs 0 to 5 Vdc ratiometric inputs AIN selected via software AIN selected via dipswitch Max no. of digital inputs 24 Vac/dc inputs 230 Vac/dc inputs Inputs with voltage-free contacts Max no. of analogue outputs 0 to 10 Vdc outputs PWM outputs (phase cutting) Max no. of digital outputs SPST relay outputs SPDT relay outputs SPDT relay outputs SSR outputs 48 Vdc power supply
PCO3*S
4 MB
PCO3*M
4 MB
PCO3*L
4 MB
PCO3*XL
4 MB
PCO3*XL
4 MB
PCO1*S
2 MB
PCO1*M
2 MB
PCO1*X
2 MB
PCOC*
1 MB
5 2 3 3 3 5 3
8 2 6 6 6 8 6
10 4 6 6 6 10 6
8 2 6 6 6 8 6
10 4 6 6 6 10 6
4 4 6 4
4 4 8 4
2 2 4 4
4 4 8
8 8 2 4 4 8 7 1 2
14 14 2 2 4 4 13 10 3 4
18 18 4 4 6 6 18 13 5 6
14 14 2 2 4 4 29 26 3 6
14 14 2 4 4 4 27 24 3 6
8 8 8 2 4 2 2 8 7 1 2
14 14 2 2 4 2 2 13 10 3 4
12 12 2 2 2 13 10 3
6 3 2 1 5 4 1 2
Standard Optional
Code: +030220336 - rel. 1.5 - 22/12/10
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pCO Sistema
3. USER TERMINALS
There are various types of user terminals, which differ in terms of: dimensions; liquid crystal display (LCD); number of buttons; number of LEDs;
3.1 pGD0/pGD1, pGD2/pGD3 graphic terminals

3.1.1 pGD0 pGD0 and pGD1 pGD1 graphic displays
These are terminals, compatible with the previous PCOI/PCOT, which ensure complete management of the graphics by displaying icons (defined during the development of the application program) and the management of international fonts in two sizes: 5x7 and 11x15 pixels. The terminal does not require any additional software. PGD0: is a monochromatic LCD graphic terminal with 120x32 pixel resolution and LED backlighting; pGD1: is a monochromatic LCD graphic terminal with 132x64 pixel resolution and LED backlighting. Version Version Built-in or panel version Wall-mounted version Built-in or panel version Wall-mounted version Built-in or panel version white backlighting Built-in or panel version - white backlighting with buzzer Wall-mounted version white backlighting Wall-mounted version- white backlighting with buzzer Panel installation Panel installation (in PCOI case) Panel installation - white backlighting (in PCOI case) PGD PGD0 PGD0 PGD1 PGD1 PGD1 PGD1 PGD1 PGD1 PGD0 PGD1 PGD1 Model codes PGD0000F00 PGD0000W00 PGD1000F00 PGD1000W00 PGD1000FW0 PGD1000FX0 PGD1000WW0 PGD1000WX0 PGD0000I00 PGD1000I00 PGD1000IW0 Instruction sheet +050001040 +050001050 +050001050 +050001050
+050001045 +050001055 Tab. 3.a
3.1.2
pGD2 pGD 2 and pGD3 pGD 3 graphic displays
These are electronic devices designed as the user interface for the pCO family controllers (contact CAREL to find out the most suitable controller that supports the PGD2/3 for the specific application). pGD 2 is a monochromatic (blue/white) LCD graphic terminal with 320x240 pixel resolution (code PGD2*******) and LED backlighting. pGD 3 is a 256-colour LCD graphic terminal with 320x240 pixel resolution (code PGD3*******) and CCFL fluorescent backlighting. Version Panel installation Wall-mounting Panel installation Wall-mounting PGD2 PGD2 PGD3 PGD3 PGD PGD200*F0* PGD200*W0* PGD300*F0* PGD300*W0* Model codes Instruction sheet +050001041 Tab. 3.b
3.1.3
PGD0000F00 terminal (built(built -in/panel)/PGD0000W00 pCO graphic display (wall)

Display Type: Backlighting: Graphic resolution: Text modes: Character height: Size of the active area: Size of the display area:
Fig. 3.a
FSTN graphic green LEDs (managed by application program) 120x32 pixels 4 rows x 20 columns (5x7 and 11x15 pixel fonts) 2 rows x 10 columns (11x15 pixel fonts) or mixed modes 4.5 mm (5x7 pixel fonts) 9 mm (11x15 pixel fonts) 71.95x20.75 mm 76x25.2 mm
LEDs on keypad - 2 programmable by application program, red and orange (Prg and Alarm buttons); - 4 green, for backlighting the LCD ( Enter and Esc buttons). Power supply Voltage: power supply from pCO via telephone connector or from external source 18/30 Vdc protected by 250 mAT external fuse. Maximum power input: 0.8 W.
Code: +030220336 - rel. 1.5 - 22/12/10
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pCO Sistema
3.1.4
PGD1000F00 (built(built -in/panel) / PGD1000W00 pCO graphic display (wall)

Display Type: Backlighting: Graphic resolution: Text modes: Character height: FSTN graphic green or white LEDs (managed by application program) 132x64 pixel 8 rows x 22 columns (5x7 and 11x15 pixel fonts) 4 rows x 11 columns (11x15 pixel fonts) or mixed modes 3.5 mm (5x7 pixel fonts) 7.5 mm (11x15 pixel fonts) 66x32 mm 72x36 mm
Fig. 3.b
Size of the active area: Size of the display area: LEDs on keypad 2 programmable by application program, red and orange (Prg and Alarm buttons); 4 green, for backlighting the LCD ( Enter and Esc buttons). Power supply Voltage: power supply from pCO via telephone connector or from external source, 18/30 Vdc protected by 250 mAT external fuse. Maximum power input: 1.2 W
3.1.5
PGD0000I00 pCO graphic display (panel installation)

Display Type: Backlighting: Graphic resolution: Text modes: Character height: FSTN graphic green LEDs (managed by application program) 120x32 pixels 4 rows x 20 columns (5x7 and 11x15 pixel fonts) 2 rows x 10 columns (11x15 pixel fonts) or mixed modes 4.5 mm (5x7 pixel fonts) 9 mm (11x15 pixel fonts) 71.95x20.75 mm 76x25.2 mm 15 buttons, the ESC button is replaced by the MENU button
Fig. 3.c
Size of the active area: Size of the display area Keypad Power supply Voltage: power supply from pCO via telephone connector or from external source, 18/30 Vdc protected by external 250 mAT fuse. Maximum power input: 1.5 W
3.1.6
PGD1000I00 pCO graphic display (panel installation)

Display Type: Backlighting: Graphic resolution: Text modes: Character height:
Fig. 3.d
Size of the active area: Size of the display area: Keypad Power supply Voltage: power supply from pCO via telephone connector or from external source, 18/30 Vdc protected by external 250 mAT fuse Maximum power input: 1.8 W.
FSTN graphic green LEDs (managed by application program) 132x64 pixel 8 rows x 22 columns (5x7 and 11x15 pixel fonts) 4 rows x 11 columns (11x15 pixel fonts) or mixed modes 3.5 mm (5x7 pixel fonts) 7.5 mm (11x15 pixel fonts) 66x32 mm 72x36 mm 15 buttons, the ESC button is replaced by the MENU button
Code: +030220336 - rel. 1.5 - 22/12/10
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pCO Sistema
3.1.7
pGD2/3 - pCO graphic display

Versions: - Panel installation - Wall-mounting pGD 2 LCD colours resolution backlighting pGD 3 LCD colours resolution backlighting protocols supported: LEDs (code PGD*00*F0*) (code PGD*00*W0*) monochromatic (blue/white) 320x240 pixels by LED. 256 colours 320x240 pixel by CCFL fluorescent light. pLAN protocol, Local terminal protocol (text mode only) 2 controlled by application
Fig. 3.e
Configuration: pGD 2/3 is configured in the factory for the most common user requirements, nonetheless some settings can be changed to adapt it to specific needs. Updating the firmware: The firmware of the pGD2/3 terminal can be updated when new versions become available, using the Display Firmware Update function accessible from the General Options menu. Power supply: power supply: 24 Vac 15%, 50/60 Hz or 30 Vdc 25% rated power: 10 W Use a class 2 safety transformer with a minimum rating of 15 VA.
3.1.8
BuiltBuilt-in display
The pCOXS and pCO3 feature versions with a Built-In terminal: the display and keypad are incorporated directly into the plastic case. It is availabele for the pCO3 specifically, a graphic LCD and in all versions ( SMALL, MEDIUM, LARGE, EXTRALARGE NO, EXTRALARGE NC). The built-in terminal on the pCOXS does not have a graphic display. Features
codes PCO3000*S0, PCO3000*M0, PCO3000*L0, PCO3000*Z0, PCO3000*C0 * = B, D, H 4x20, backlit (pGD0) 6 4 PCO3000*S0, PCO3000*M0, PCO3000*L0, PCO3000*Z0, PCO3000*C0 * = E, F, I 8x22, backlit (pGD1) 6 4 PCO1000*S0 * = B, D 4x20, backlit 6 4
LCD number of buttons number of LEDs
Tab. 3.c These versions with integrated LCD and keypad also support connection to all the pCO series terminals (the two displays, built-in and standard, work at the same time, displaying the same information).
built-in terminal
Fig. 3.f The display contrast can be adjusted on this version of the terminal. To do this : 1. press the Enter and Esc buttons together; 2. holding the two buttons, use UP or Down to adjust the contrast as required (increase or decrease respectively).
3.1.9
Connecting the user terminal to the pCO
The typical connection between the pGD terminal and the pCO is made using a 6-wire telephone cable supplied by Carel (code S90CONN00*). To make the connection simply plug the cable into the 6-pin connector on the pCO (J10 for pCO3 and pCO1, J5 for pCOXS, J19 pCOC), so that it clicks into place. To remove the connector, lightly press the plastic tab and pull out the cable. The telephone connector provides both the data link and the power supply to the terminal, and is the simplest connection method; in more complex configurations, where more than one terminal is connected to the pCO or to cover lengths in excess of 50 m, a twistedpair cable with shield is required (see the diagrams in chap. 5). Shielded cable must also be used if the pCO is installed in domestic or similar environments, and consequently subject to the requirements of IEC EN 55014-1 of 04/98) (see paragraph 5.7). When developing a pLAN network of pCO controllers and terminals, always remember that a pCO can only supply power to one pGD0/1 or old pCOT/I terminal. If it is necessary to manage more than one terminal or the pGD2/3 versions, an independent power supply is required (see the diagrams in chap. 5). The DC voltage at Vterm (J24 for pCO3, J9 for pCO1) can supply an ARIA or PLD terminal with a maximum power input of 2 W. The pCO can operate perfectly without the terminal connected.
Code: +030220336 - rel. 1.5 - 22/12/10
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pCO Sistema
3.1.10
Maximum distance
The maximum distances between the pCO and the user terminal are shown in the following table. type of cable power supply distance power supply telephone 50 m taken from pCO (150 mA) AWG24 shielded cable 200 m taken from pCO (150 mA) AWG20/22 shielded cable 500 m separate power supply via TCONN6J000 Tab. 3.d The maximum distance between two pCO controllers with AWG20/22 shielded twisted pair cables is 500 m. When developing the network, use a bus layout with branches that do not exceed 5 m. For further information, see Chapter 5. User terminal/interface connection connection cables length (m) type code 0.8 telephone connectors S90CONN002 1.5 telephone connectors S90CONN000 3 telephone connectors S90CONN001 6 telephone connectors S90CONN003 Tab. 3.e
3.1.11
Dimensioni display (in mm)

code TCONN6J000
Remote terminal installation accessories accessories for electrical connections board for remote terminal installation Dimensions: PGD0/1
pGD1* display dimensions
Built-in assembly
Wall mounting
82
18 156
Fig. 3.g Dimensions: PGD2/3
Built-in assembly Wall mounting
30
67 31
127,5
148
40,5 221
Fig. 3.h Dimensions: PGDI
58
56,3
202
53 43
Fig. 3.i
Code: +030220336 - rel. 1.5 - 22/12/10
30
177
pCO Sistema
4. INSTALLING THE pCO CONTROLLER

4.1 General installation instructions
4.1.1 Installation procedure
Environmental conditions Avoid assembling the pCO and the terminal in environments with the following situations: temperature and humidity that do not conform to the rated operating data of the product; strong vibrations or knocks; exposure to aggressive and polluting atmospheres (e.g.: sulphur and ammonia fumes, saline mist, smoke) so as to avoid corrosion and/or oxidation; strong magnetic and/or radio frequency interference (there avoid installing the units near transmitting antennae); exposure of the pCO to direct sunlight and to the elements in general; large and rapid fluctuations in the room temperature; environments containing explosives or mixes of flammable gases; exposure to dust (formation of corrosive patina with possible oxidation and reduction of insulation). Positioning the instrument inside the panel The instrument must be positioned inside the electrical cabinet so as to guarantee sufficient physical separation of the instrument from the power components (solenoids, contactors, actuators, inverters, ...) and the cables connected to these. Proximity to such devices may cause random malfunctions that are not immediately evident. The panel must feature good ventilation for cooling.
4.1.2
Wiring procedure
When laying the wires, "physically" separate the power from the control section. The proximity of the wiring of these two sections will, in most cases, cause problems of induced disturbance or, over time, malfunctions or damage to the components. The ideal condition involves running the two circuits in two separate cabinets. Sometimes, however, this is not possible, and consequently the power section and the control section need to be placed in two separate areas inside the same panel. For the control signals, use shielded cables with twisted wires. If the control cables need to cross over the power cables, the point of crossing should have angles of intersection as near as possible to 90 degrees; never run the control cables parallel to the power cables. CAREL suggests to pay attention to the following wornings: Use cable ends suitable for the corresponding terminals. Loosen each screw and insert the cable ends, then tighten the screws. When the operation is completed, slightly tug the cables to check they are sufficiently tight; separate as much as possible the probe and digital input signal cables from the cables carrying inductive loads and power cables to avoid possible electromagnetic disturbance. Never insert power cables (including the electrical cables) and probe signal cables in the same conduits. Do not install the probe cables in the immediate vicinity of power devices (contactors, circuit breakers or similar); reduce the path of the probe cables as much as possible, and avoid spiral paths that enclose power devices; avoid touching or nearly touching the electronic components fitted on the boards, so as to avoid electrostatic discharges (extremely dangerous) from the operator to the components. if the power transformer secondary is earthed, check that the earth wire corresponds to the wire that runs to the controller and enters terminal G0; this must be followed for all devices connected to the pCO; when fastening the cables to the terminals, do not push the screwdriver with excessive force, so as to avoid damaging the pCO; for applications subject to considerable vibrations (1.5 mm pk-pk 10/55 Hz), secure the cables connected to the pCO around 3 cm from the connectors using clamps; if the product is installed in industrial environments (application of the EN 61000-6-2 standard), the length of the connections must be less than 30m; all the very low voltage connections (analogue and digital inputs at 24 Vac/24Vdc, analogue outputs, serial bus connections, power) must have reinforced or double insulation from the mains; in residential environments, the connection cable between the pCO and the terminal must be shielded. there is no limit to the number of wires that can be connected to an individual terminal. The only limit concerns the maximum current running through the terminal: this must not exceed 8 A; the maximum cross-section of the wires connected to the terminals is 2.5 mm2 (12 AWG); the maximum value of the twisting moment (or torque) for tightening the screws on the terminal (tightening torque) is 0.6 Nm.
4.1.3
Warnings
Installation must be performed according to the standards and legislation in force in the country where the appliance is used; for safety reasons, the appliance must be housed inside an electrical panel, so that the only accessible part is the display and the keypad; in the event of malfunctions, do not attempt to repair the appliance, but deliver the item directly to CAREL;
4.1.4
Anchoring the pCO
The pCO should be installed on a DIN rail. To secure the controller to the DIN rail, simply rest the device on the rail and press lightly. The rear tabs click into place to fasten the device to the rail. To remove the device, use a screwdriver as a lever in the corresponding opening to lift the locking tabs. The tabs are held in the locked position by return springs.
Code: +030220336 - rel. 1.5 - 22/12/10
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pCO Sistema
4.2 Power supply

Power supply to the pCO3, pCO1 and pCOC (controller with terminal connected): 28 to 36 Vdc +10/-20% or 24 Vac +10/-15% 50 to 60 Hz; Maximum current P= 15 W (Vdc power supply), P= 40 VA (Vac) Power supply to the pCOXS: Maximum current 20/60 Vdc or 24 Vac 15% 50 to 60 Hz. P=6.1 W (Vdc), P=8 VA (Vac)
power supplies other than those specified may seriously damage the system; use a Class 2 safety transformer, rated to 50 VA in the installation to supply just one pCO3, pCO1 and pCOC controller; for pCOXS controller is used a same transformer of 25VA. separate the power supply to the pCO controller and the terminal (or multiple pCO controllers and terminals) from the power supply to the other electrical devices (contactors and other electromechanical components) inside the electrical panel; if the power transformer secondary is earthed, check that the earth wire is connected to terminal G0; this must be followed for all devices connected to the pCO; if more than one pCO board is connected in pLAN network, make sure that G and G0 are always connected in the same way (G0 must be the reference for all the boards); a yellow LED indicates when the pCO is powered.
4.3 Connecting the analogue inputs

The analogue inputs on the pCO can be configured for the most commonly used sensors on the market: NTC, PT1000, 0 to 1 V, 0 to 5 V ratiometric, 0 to 10 V, 0 to 20 mA, 4 to 20 mA. The type of sensor can be selected by setting a parameter on the user terminal (if featured by the application program) and from hardware selection for pCO1 or pCOc
4.3.1
Connecting active temperature and humidity probes
The pCO can be connected to all CAREL AS*2 series active temperature and humidity probes configured with 0 to 1 V or 4 to 20 mA signals. For the temperature probes, use the 4 to 20 mA or NTC configuration, as the 0/1 Vdc signal is limited to the restricted 0-1 V range and therefore is not always compatible with the standard 10 mV/C signal of the CAREL probes (for temperatures below 0C and above 100C, a probe alarm may be generated). The inputs must be configured for 0 to 1 V or 4 to 20 mA signals by the application program resident in flash memory. The connection diagram is shown below:
Controller pCO terminals GND +Vdc B1, B2, B3, B6, B7, B8 B1, B2, B3, B6, B7, B8 GND +Vdc B1, B2, B3, B4 B1, B2, B3, B4 GND +24Vdc B1,B2 B1,B2 GND +24Vdc B5, B6, B7, B8 B5, B6, B7, B8 Probe terminals M +(G) out H out T M +(G) out H out T M +(G) out H out T M +(G) out H out T Description Reference Power supply Active humidity output Active temperature output Reference Power supply Active humidity output Active temperature output Reference Power supply Active humidity output Active temperature output Reference Power supply Active humidity output Active temperature output
PCO
PCO1
PCOXS
PCOC
Fig. 4.a 4.3.2 Connecting universal NTC temperature probes
Tab. 4.a
All the analogue inputs are compatible with 2-wire NTC sensors. The inputs must be configured for NTC signals by the application program resident in flash memory. The connection diagram is shown below:
J9 J10 J21
+5 V REF
+Vterm
J1
G0 G
J24
GN D
J2
J3
VG0 VG
J4
Y1 Y2 Y3 Y4
ID1 ID2 ID3 ID4
J5
ID5 ID6
ID7
ID8
ID 15H
input: 24 V / 50 ; to 60 Hz max. p ower:40VA/1 5W
field card
serial card
Controller pCO terminals pCO 3 GND, BC4, BC5, BC9, BC10 B1, B2, B3, B4, B5, B6, B7, B8, B9, B10 pCO XS GND B1, B2, B3, B4, pCO 1 GND B1, B2, B3, B4, B5, B6, B7, B8 pCO C AVSS B1, B2, B3, B4, B5, B6, B7, B8
NTC probe wire 1 2 1 2 1 2 1 2
GND +VDC
B4 BC4
BC5
B1
B2
B3
B5
Tab. 4.b
Fig. 4.b Warning: the two NTC probe wires are equivalent, as there is no polarity, therefore no special order needs to be followed when connecting to the terminal block.
Code: +030220336 - rel. 1.5 - 22/12/10
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pCO Sistema
4.3.3
Connecting PT1000 temperature probes
The pCO can be connected to 2-wire PT1000 sensors for all high temperature applications; the operating range is: -100 to 200 C. The inputs must be configured for PT1000 signals by the application program resident in flash memory. The connection diagram is shown below:
Cont. pCO 3 PT1000 probe wire probe 1 BC4 B4 probe 2 BC5 B5 probe 3 BC9 B9 probe 4 BC10 B10 1 2 not available not available not available
input: 24 V / 50 ; to 60 Hz max. p ower:40 VA/15W
field card
J24
GN D
serial card
J3 J4
VG0 VG Y1 Y2 Y3 Y4
ID1 ID2 ID3
pCO xs pCO 1 C pCO
xs
+5 VRE F
+Vterm
J1
G0 G
J2
GN D +VDC B1 B2 B3
Tab. 4.c
ID4
BC4
Fig. 4.c Warnings: to ensure a correct measurement by the PT1000 sensor, each sensor wire must be connected to a separate terminal, as shown in Figure 4.c; the two PT1000 probe wires are equivalent, as there is no polarity, therefore no special order needs to be followed when connecting to the terminal block.
4.3.4
Connecting pressure pressure probes with current signal
The pCO can be connected to all CAREL SPK* series active pressure probes or any pressure sensor available on the market with a 0 to 20 mA or 4 to 20 mA signal. The inputs must be configured for 0 to 20 mA or 4 to 20 mA signals by the application program resident in flash memory. The connection diagram is shown below:
Controller pCO 3 pCO xs
input: 24 V / 5 ; 0 to 60 Hz max. p ower:40 VA/1 5W
BC5
B4
B5
field card
J24
GN D
pCO 1
J3
+5 VREF
+Vterm
J1
G0 G
J2
pCO C
pCO terminals +Vdc B1, B2, B3 B6, B7, B8 +Vdc B1, B2, +Vdc B1, B2, B3, B4 +Vdc B5, B6, B7, B8
Probe wire colour brown white brown white brown white brown white
Description power supply signal power supply signal power supply signal power supply signal
Fig. 4.d
Code: +030220336 - rel. 1.5 - 22/12/10
+VDC
GND
Tab. 4.d
B1
B2
B3
33
pCO Sistema
4.3.5
Connecting 0/5 V ratiometric pressure probes
The pCO can be connected to all CAREL SPKT series active pressure probes or any pressure sensor available on the market with 0/5 V ratiometric signal. The inputs must be configured for 0/5V ratiometric signals by the application program resident in the memory.
serial card
J4
VG0 Y1 Y2
Controller 3 pCO
input: 24 V / 5 ; 0 to 60 Hz max. power: 40 VA/1 5W
pCO xs
field card
J24 J2 J3
xs
J1
G0 G
pCO 1
pCO terminals +5V Ref GND B1, B2, B3 B6, B7, B8 +5V Ref GND B1, B2 +5V Ref GND B1, B2, B3, B4
Probe wire colour black green white black green white black green white
Description power supply power supply reference signal power supply power supply reference signal power supply power supply reference signal Not available
VG
+5VREF
GND
GND
+Vte rm
+VDC
B1
B2
B3
pCO C
Tab. 4.e
Fig. 4.e 4.3.6 Connecting active probes with 0 to 10 V output

Controller 3 pCO 0 to 10 V probe cable reference signal brown Power supply (if used) Not available directly Not available directly Not available
The inputs must be configured for 0 to 10 V signals by the application program resident in flash memory.
GND B1, B2, B3, B6, B7, B8 +Vdc
input: 24 V / 5 ; 0 to60 Hz max. power:40 VA/1 5W
field card
J24 J2 J3
VG0 VG
serial card
J4
ID1 ID2
pCO xs pCO 1 pCO C
J1
G0 G
Y1
Y2
Y3
+Vterm
GND
+5 VREF
GND
B1
B2
B3
out H M out T + ( G)
Fig. 4.f Reading 0 to 10 V inputs with the pCO1 and pCOXS Warning: the pCO1 and pCOx s cannot read 0 to 10 Volt inputs. On both controllers, to read this type of input simply set it as 0-5 V at an application level and then fit a 20.5K, 1/4W, 1% resistor in series with terminal Bn, as shown in the drawing below.
+VDC

+5 VR EF
J1
+Vter m
G0 G
J24
GN D
J2
J3
In this way, for the pCO1 a measurement error of approx 1.2% is introduced. This error can be easily overcome by modifying the reading of the analogue input by the application using a gain coefficient of 1.0125, or using two 10K resistors in series instead of one 20.5K. For the pCOXS, the following formula must be applied to reading of the analogue input : X= (value of Ainpco2 504 ) * 2.1. Where: Value of Ainpco2 is the value of the input read by the software.
20.5k
out H M out T + ( G)
the impedance of the pCO1 input configured as 0 to 5 V is 20K; the impedance of the pCOxs, input configured as 0 to 5 V is 6.6K.
The probe must have an output resistance that is much lower than the input resistance of the pCO as indicated above; otherwise the formula applied to the reading will need to be adjusted.
Note:
+VDC
B1
B2
B3
GND
Fig. 4.f1
Code: +030220336 - rel. 1.5 - 22/12/10
GND
Y4
Tab. 4.f
34
pCO Sistema
4.3.7
Connecting the analogue inputs selected as ON/OFF
A number of analogue inputs on the pCO can be configured as voltage-free digital inputs, not optoisolated. The inputs must be configured as voltage-free digital inputs by the application program resident in flash memory.
Controller 3 pCO
pCO terminals digit 1 BC4 B4 digit 2 BC5 B5 B6 GND Not available digit 3 BC9 B9 digit4 BC10 B10 Not available
Digital input wire
1 2 1 2
input: 24 V / ;5 0 to 60 Hz max. power:40 VA /1 5W
field card
J24
GND
pCO xs pCO 1
J3
BC4 BC5
B5 GND
+5 VREF
+Vterm
J1
G0 G
J2
B4
pCO C
Tab. 4.g
BC4
B5
Fig. 4.g Warnings: the maximum current available at the digital input is 5 mA (thus the rating of the external contact must be at least 5 mA).
4.3.8
Distance of the analogue inputs

size (mm2) for length up to 50 m 0.5 0.75 0.25 0.25 size (mm2) for length up to 100 m 1.0 1.5 0.5 0.5
The sizes of the cables used for connecting the analogue inputs over a distance are shown in the following table:
type of input input NTC PT1000 I (current) V (voltage)
Tab. 4.h If the product is installed in industrial environments (application of the EN 61000-6-2 standard) the length of the connections must be less than 30m. In any case, this length should not be exceeded so as to prevent measurement errors.
Code: +030220336 - rel. 1.5 - 22/12/10
BC5
B4
B5
35
pCO Sistema
4.4 Connecting the digital inputs

The pCO features digital inputs for connection to safety devices, alarms, device status indictors and remote control signals. These inputs are all optically-isolated from the other terminals and can operate at 24 Vac, 24 Vdc and some at 230 Vac. Note: separate as much as possible the probe and digital input signal cables from the cables carrying inductive loads and power cables to avoid possible electromagnetic disturbance. IMPORTANT WARNINGS: if the control voltage is taken in parallel from a battery, install a dedicated RC filter in parallel with the battery (the typical features are 100 , 0.5 F, 630 V). If connecting the digital inputs to safety systems (alarms), remember that: that voltage across the contact must be considered as the normal operating condition, while no voltage must represent an alarm situation. In this way, any interruption (or disconnection) of the input will also be signalled. Do not connect the neutral to an open digital input. Always make sure that it is the line that is disconnected. The 24 Vac/Vdc digital inputs have a resistance of around 5 k.
4.4.1
3
24 Vac digital inputs
For pCO , pCO1 and pCOC: all inputs can be 24 Vac. The following figure represents one of the most common diagrams for connecting the 24 Vac digital inputs, for a pCO3.
ID13H
G G0 24V ac
ID15H
ID16H
IDC15
ID14H IDC17 ID17 ID18
IDC13 B10
IDC1
IDC9
ID10
ID11
ID12
ID13
Y5
Y6
G G0
Fig. 4.h
4.4.2
24 Vdc digital inputs
For pCO3, pCO1 and pCOC: all inputs can be 24Vdc. The following figure represents one of the most common diagrams for connecting the 24 Vdc digital inputs, for a pCO3. To maintain the optical isolation of the digital inputs, a separate power supply must be used just for the digital inputs; Figs. 4.h and 4.i show the connection diagrams for the versions: MEDIUM (extended) and LARGE (limited to the part regarding the terminals located inside, on the board). While being the more common and the simplest diagrams to complete, these do not exclude the possibility of powering the digital inputs independently from the power supply to the pCO. In any case, the inputs only have functional insulation from the rest of the controller.
ID13H ID14H IDC13 IDC1 IDC9 ID10 ID11 ID12 ID13 ID14 ID1 ID2 ID3 ID4 ID5 ID6 ID7 ID8 ID9
24Vdc + -
Note: there are no digital inputs in the Extra Large zone.
ID15H
ID16H
IDC15
Y5
Y6
24Vdc + -
Fig.4.i
Code: +030220336 - rel. 1.5 - 22/12/10
36
B9
Ser ial Card
IDC17
BC10
ID15
ID16
ID17
ID18
BC9 B10
B9
Ser ial Card
BC10
ID15
ID16
BC9
ID14
ID1
ID2
ID3
ID4
ID5
ID6
ID7
ID8
ID9
pCO Sistema
4.4.3
Connecting the digital inputs to the pCOXS pCO XS
The pCOXS features up to 6 not optoisolated digital inputs, with voltage-free contacts, for connection to safety devices, alarms, device status indictors and remote control signals, etc. These operate at 24 Vdc (supplied by the pCOXS) with a guaranteed current at the contact of 6 mA. Warning: separate as much as possible the probe and digital input signal cables from the cables carrying inductive loads and power cables to avoid possible electromagnetic disturbance. The following figure shows the diagram for connecting the digital inputs.
built-in terminal
Fig. 4.l
4.4.4
3
230 Vac digital inputs inputs
FOR PCO , PCO1 AND PCOC ONLY There are up to two groups of 230 Vac inputs. Each group features two inputs and the groups have double insulation between them and therefore may have different reference voltages. The digital inputs cannot be independent within each group: for example, with reference to Fig. 4.m, inputs ID15 and ID16, due to the common terminal, must be powered at the same voltage to avoid dangerous short-circuits and/or 230 Vac being supplied to circuits operating at lower voltages. In any case the inputs have double insulation from the rest of the controller. The following figure represents one of the most common diagrams for connecting the 230 Vac digital inputs. The uncertainty of the switching threshold ranges from 43 to 90 Vac. It is recommended to use a 100 mA fuse in series with the digital inputs.
input 13, 14, 15, 16 Not available 13, 14 11, 12
ID15H ID16H IDC15 IDC17
J4
BC10
ID15
ID16
ID17
Y5
Y6
B9
Serial Card
ID18
BC9
B10
pCO3 terminals pCOXS terminals pCO1 terminals pCOC terminals
Fig. 4.m
Tab. 4.i
Warnings for the 230 Vac digital inputs: inputs 230 Vac 50/60 Hz +10/-15 %; for each group, the two inputs, 24 Vac/Vdc or 230 Vac have the same common pole, the inputs will both work at the same voltage (24 Vac/Vdc or 230 Vac). Insulation is primary.
4.4.5
Distance of the digital inputs
Important note: note do not connect other devices to the digital inputs. The sizes of the cables used for connecting the digital inputs over a distance are shown in the following table: size (mm2) for length up to 50 m 0.25 size (mm2) for length up to 00 m 0.5
If the product is installed in industrial environments (application of the EN 61000-6-2 standard) the length of the connections must be less than 30m. In any case, this length should not be exceeded so as to prevent reading errors.
Code: +030220336 - rel. 1.5 - 22/12/10
37
pCO Sistema
4.5 Connecting the analogue outputs

4.5.1 Connecting the 0 to 10 V analogue outputs
The pCO provides 0-10V optically-isolated analogue outputs, powered externally at 24Vac/Vdc. Fig. 4.n shows the electrical connection diagram; the 0 V (zero) of the power supply is also the reference for the output voltage. The table below shown summarises the distribution of the analogue outputs according to the versions available.
Serial Card
IDC17
GND
BC10
Y1
ID17
Y2
Y1
Y2
Y3
VG
VG0
Vout Vout Vout Vout 24Vac/Vdc 0V Vout Vout
Y4
Fig. 4.n
no. of analogue outputs pCO3 terminals SMALL MEDIUM LARGE XL NO XL NC pCOXS terminals pCO1 terminals SMALL MEDIUM pCOC terminals Y1, Y2, Y3, Y4 Y1, Y2, Y3, Y4 Y1, Y2, Y3, Y4, Y5, Y6 Y1, Y2, Y3, Y4 Y1, Y2, Y3, Y4 Y1, Y2 Y1, Y2, Y1, Y2, VG0 reference
G0 VG0 VG0
Tab. 4.l Warning: on the pCOXS the outputs are not optically-isolated. Also remember that the internal circuit of the power supply to the pCOXS is isolated.
4.5.2
Connecting the PWM analogue outputs
The pCO1 and the pCOXS provide a PWM analogue output for phase cutting speed controllers. Fig.4.o shows the most common electrical connection diagrams.
xs
built-in terminal
xs
built-in terminal
SERIAL CARD
SERIAL CARD
J3
+24VDC
+24VDC
+5VREF
+5VREF
SYNC
SYNC
GND
GND
GND
B1
B2
B3
B4
Y1
Y2
Y3
B1
B2
B3
B4
J3
+
G0
MCH RTF L1 N L1 N
G0
MCH RTF
Fig. 4.o pCO3 terminals pCOXS terminals pCO1 terminals pCOC terminals reference no. of analogue analogue outputs not available Y3 G0 Y3, Y4 VG0 not available Tab. 4.m
Note: the power supply to the circuit measuring the zero crossing is at terminal G on the pCO1 and terminal SYNC on the pCOXS, and must be 24 Vac, in phase with the power supply to the actuator: for three-phase power supply, use the same phase to power the pCOXS and the actuator.
Code: +030220336 - rel. 1.5 - 22/12/10
38
Y3
ID18
BC9
B10
Y5
Y6
B9
pCO Sistema
4.5.3
Optional modules
Module for converting a PWM output to a 0 to 10 V analogue output or 4 to 20 mA. A special module is used to convert a PWM output (5 V pulses) into a linear 0 to 10 V or 4 to 20 mA analogue output (code CONV0/10A0). The control signal (at the input terminals it is optically-isolated from the rest of the module) must have a maximum amplitude of 5 V and a period of between 8ms and 200 ms. The 0 to 10 V output can be connected to a maximum load of 2k, with a maximum ripple of 100 mV, while the 4 to 20 mA current output can be connected to a maximum load of 280, with a maximum overshoot of 0.3 mA. The module measures 87x36x60 mm (2 DIN modules) and has IP20 index of protection. Module for converting a 0 to 10 V analogue output to an SPDT digital output (code CONVONOFF0) This module is used to convert a 0 to 10 V analogue output (Yn) to an ON/OFF relay output. The control signal Yn (at the input terminals it is optically-isolated from the rest of the module), to ensure the relay switches from OFF to ON, must have a minimum amplitude of 3.3 V. The relay is SPDT with a maximum current of 10 A and a maximum inductive load of 1/3 HP. The module measures 87x36x60 mm (2 DIN modules) and has IP20 index of protection. Module for dividing the number of pulses at the digital input by 8 (code PCO208DI00) This module is used to independently divide the frequency of two signals by a factor of 8. The two input signals (at the input terminals they are optically-isolated from the rest of the module) must have a amplitude of between 10 and 20V, a duration greater than 10 ms and a maximum frequency of 10 Hz. The module measures 87x36x60 mm (2 DIN modules) and has IP20 index of protection.
4.6 Connecting the digital outputs

The pCO features digital outputs with electromechanical relays and for ease of installation, the common terminals of some of the relays have been grouped together. If a diagram in Fig. 4.p is used, the current at the common terminals must not exceed the rating (nominal current) of an individual terminal (8 A).
4.6.1
Electromechanical relay digital outputs

N
110/230-24 a Vc
NO10
NO11
NO13 NO18 C16
110/230-24 V ac
NO14
NO15
NO16
Fig. 4.p The relays are divided into groups, according to the insulation distance. Inside each group, the relays have just basic insulation and thus must have the same voltage (generally 24Vac or 110-230Vac). Between the groups, instead, there is double insulation and thus the groups can have different voltages. In any case there is double insulation from the rest of the controller.
4.6.2
Changeover outputs
Relay changeover reference 8, 12, 13, 14.15 5 8, 12, 13, 9, 10, 11
Some relays feature changeover outputs:

pCO3 terminals pCOXS terminals pCO1 terminals te rminals pCOC terminals
Tab. 4.n
Code: +030220336 - rel. 1.5 - 22/12/10
39
NO17
C14
NC14
C15
NC15
C16
NC13
NO1
NO2
NO3
NO4
NO5
NO6
NO7
NO8
NO9
NC8
C13
C1
C1
C4
C4
C7
C7
C8
C9
C9
pCO Sistema
4.6.3
Solid state relay (SSR) digital outputs
The pCO also features a version with solid state relays (SSR) for controlling devices which require an unlimited number of switching cycles and thus would not be supported by electromechanical versions. This outputs are dedicated to loads powered at 24Vac/Vdc with a maximum power Pmax = 10W.
24Vac/Vdc
Relay changeover reference pCO3 terminals SMALL MEDIUM LARGE XL NO XL NC pCOXS terminals pCO1 terminals SMALL MEDIUM pCOC terminals 7 7, 12 7, 12, 14 7, 12 7, 12 4, 5 7, 8 7, 8, 12, 13 not available
NO1
NO2
NO3
NO4
NO5
NO6
NO7
NO8
NC8
C1
C1
C4
C4
C7
C7
C8
Fig. 4.p
Tab. 4.o Warning: the load of the SSR relay is powered at 24Vac/Vdc, thus all the other terminals in the group, from 1 to 6, must be powered with the same tension due to the absence of double insulation within the group. Moreover, terminals from 1 to 6 can be powered at 110 to 230 Vac using a safety transformer (Class 2).
4.6.4
Summary table of the digital outputs according according to the versions available
NO contacts NC contacts 14 changeover reference 1 (8) 3 (8, 12, 13) (8, 12, 13, 14, 15) (8, 12, 13) (8, 12, 13) (8, 12, 13) 8 8, 12, 13 9, 10, 11 total no. outputs 8 13 18 29 27 5 8 13 13 SSR relay reference 1 (7) 2 (7, 12) 3 (7, 12, 14) o 4 (7, 12, 14, 15) 7, 12 7, 12 4, 5 7, 8 7, 8, 12, 13 ---
pCO3 terminals SMALL MEDIUM LARGE XL NO XL NC pCOXS terminals pCO1 terminals SMALL MEDIUM pCOC terminals
7 10 13 26 10 4 7 10 10
Tab. 4.p
4.6.5
AWG 20 15 14
Distance of the digital outputs

Size (mm ) 0.5 1.5 2.5
2
The sizes of the cables used for connecting the digital outputs over a distance are shown in the following table:
Current 2 6 8
Tab. 4.q If the product is installed in industrial environments (application of the EN 61000-6-2 standard) the length of the connections must be less than 30m. In any case, this length should not be exceeded so as to prevent measurement errors.
Code: +030220336 - rel. 1.5 - 22/12/10
40
pCO Sistema
5. CONFIGURATION OF THE PLAN NETWORK

5.1 Introduction
All the pCO controllers can be connected together and to other Carel devices in a local network (pLAN), without requiring optional devices, thus allowing the communication of data and information from one location (node) to another. The pCO terminals can display the variables (temperature, humidity, pressure, I/O, alarms) from one controller only at any one time. The terminal does not need to be connected to the pCO for the normal operation of the controller, however it can be used for the initial programming of the fundamental parameters. If one or more terminals are disconnected or malfunctioning, the control program continues to operate correctly on each pCO board. In general, the application program can monitor the status of the network and the terminals and respond in the event of malfunctions. The figure below shows a possible pLAN network connection diagram.
pGD3 pGD1 pGD0
pLAN (RS485 62.5 kbit)
J1
J9
J1
J5
Fu se J2 J 11 x s bu i lt in te r mi na l C J7 L OC K C AR D
J6
J8
J2 J3 SE R I AL C AR D
J9
J3
J1 0 J4 J1 1 J12
J4
J13
pCOXS ADD: N
J14 J5
J15
J6
J16 J7
J 17 J8 J18
pCO ADD: 1
pCO1 ADD: 2
Fig. 5.a The standard communication speed over the network is 62500 bps but some devices also support speeds of 115200 bps. All the units in the network must in any case use the same speed. A maximum of 32 units can be connected, including: - pCO controllers, running the control program; - boards that extend the I/O functions (such as the EVD200 driver); - terminals (LED, 4x20 LCD and graphic). Each unit in the pLAN is identified by a unique address, that is, a number between 1 and 32. Address 32 can only be assigned to a terminal. The programs for the different applications (e.g.: standard chiller, standard air-conditioners, compressor racks, ...) cannot be automatically integrated into a local network: they must be configured considering the architecture of the system and using the developing CAREL tool. Each pCO board connected to the network can manage up to 3 pLAN terminals at the same time. The values are displayed simultaneously and not independently on each terminal, as if they were connected in parallel: for this reason, the pCO cannot control different types of terminals at the same time (for example, one pGD1 and one pGD3). A terminal associated with a certain board is defined as: - private (Pr Pr) Pr if it exclusively displays the output of that board; - shared (Sh Sh) Sh if either automatically or from the keypad it can be switched between more than one board; - shared with printer (Sp Sp) Sp if, as well as being shared, it is fitted with a RS232 serial board for connecting a printer (only for the old PCOT and PCOI terminals, not the pGD). Each pCO maintains constantly updates the display on the private terminals, while the shared terminals are only updated only if the pCO controller in question has control over the terminal at that moment.
Code: +030220336 - rel. 1.5 - 22/12/10
41
pCO Sistema
From the logical point of view, the connections are shown in the following figure:
pCO3 1
Private
pCO3 2
Private
Shared
1 4 Private
2 3 pCOXS 3 Private
pCO1 4
In the example, the shared terminal is associated with 4 pCOC controllers, however currently only controller 1 can display data and receive commands from the keypad. The terminal is switched between the different controllers cyclically (12341 ) by pressing a predefined button. Switching can also occur automatically, managed directly by the program; in this case, in fact, a pCO controller can request control over the shared terminal to display new alarms or, vice-versa, give up control to the next pCO after a preset time (cyclical rotation). The data corresponding to the number and type of terminals are established during the initial configuration of the network, and are saved in the permanent memory on each individual pCO controller. The details of the configuration are described below. The pLAN connection between two pCO controllers can only be made using an AWG20/22 shielded cable, made up of a twisted pair plus the shield. The terminal and the pCO can be connected using a 6-wire telephone cable or AWG20/22 shielded cable, depending on the model of terminal. Further details on the installation of the terminals are provided in the section on pLAN pLAN electrical connections. connections
Code: +030220336 - rel. 1.5 - 22/12/10
Fuse
xs CLOCK CARD
built-in terminal
Programming Ke y
SERIAL CARD
Fig. 5.b
42
pCO Sistema
5.2 Installing the pGD0 and pGD1 terminals

The connection between the terminal and the pCO is made using a 6-wire telephone cable, supplied by CAREL (code S90CONN). To make the connection, simply plug the telephone connector into the RJ12 jack on the rear of the terminal, and in connector: J19 on the pCOC; J5 on the pCOXS; J10 on the pCO1, pCO3. The address of the terminal can be set in the range between 0 and 32; addresses from 1 to 32 are used by the pLAN protocol, while address 0 identifies the Local terminal protocol, protocol used for point-to-point connections without graphics and to configure the pCO. The default address is 32. The address can only be set after having powered up the terminal via the RJ12 connector. To access configuration mode, press the UP, DOWN and ENTER ( , , ) buttons together for at least 5 seconds; the terminal will display a screen similar to the one shown below, with the cursor flashing in the top left corner:
Display address setting.........:32 I/O Board address:01
.Fig. Fig. 5.d
To change the address of the terminal (Display address setting), proceed as follows. Press the ENTER button once: the cursor will move to the Display address setting field. Select the desired value using the UP and DOWN buttons, and confirm by pressing ENTER again. If the value selected is different from the value previously saved, the following screen will be displayed and the new value will be saved to the permanent memory.
Display address changed
Fig. 5.e 5.e If the address field is set to 0, the terminal communicates with the pCO board using the Local terminal protocol and the I/O Board address field is no longer shown, as it has no meaning. To change the list of terminals (private and shared) associated with a pCO board, proceed as follows: enter configuration mode (see above) by pressing the UP, DOWN and ENTER buttons together for at least 5 seconds. press the ENTER button twice: the cursor will move to the I/O Board address field. select the address of the desired pCO board and confirm by pressing ENTER. The pCO will then enter the configuration procedure, showing a screen similar to the one below.
Terminal config Press ENTER to continue
Fig. 5.f 5.f 1) Press ENTER again: the configuration screen will be displayed, similar to the one below.
P:01 Adr Priv/Shared Trm1 32 Sh Trm2 02 Pr Trm3 ---
Fig. 5.g 5.g Change the configuration of the terminals as required. The ENTER button is used to move the cursor from one field to another, while the UP and DOWN buttons change the value of the current field. P:xx shows the address of the selected pCO board (in the example shown in the figure, this is board 1). To exit the configuration procedure and save the data, select the Ok? field, set Yes and confirm by pressing ENTER. During the configuration procedure, if the terminal remains inactive (no button is pressed) for more than 30 seconds, the pCO board automatically exits the procedure without saving any changes. Important: the pGD* terminals cannot be configured as Sp (shared with printer) as they do not have the printer output. Selecting this mode has no effect on the management of the printed messages. If during operation the terminal detects the inactivity of the pCO board whose output it is displaying, it cancels the display completely and then shows a message similar to one below.
I/O board 01 fault
Fig. 5.h 5.h If the terminal detects the inactivity of the entire pLAN network, that is, it does not receive any message from the network for 10 consecutive seconds, it cancels the display completely and shows the following message:
NO LINK
Fig. 5.i 5.i

Code: +030220336 - rel. 1.5 - 22/12/10
43
pCO Sistema
5.3 Installing the pGD2 and pGD3 terminals

The connection between the terminal and the pCO is made only using an AWG20/22 shielded cable, terminated with 3-pin plug-in connectors. To make the connection, simply plug one of the connectors into the RS485 jack on the terminal and the other to connector J6 on the pCOXS, J11 on the pCO1, pCOC, pCO3. The pGD2 and pGD3 terminals can set the network address and communication speed from a menu. To access this menu, press any point on the touch screen together with the UP and PRG buttons; alternatively, access is also possible by pressing UP, DOWN, ENTER at the same time. In both cases, after 1 second a screen similar to the one below will be displayed:
Fig. 5.l To access a menu item, simply press the touch screen on the item or, alternatively, press the UP or DOWN button until selecting the item, then confirm with ENTER. To change the value of a field after having selected it (a field is selected when the cursor is flashing on the field), press the UP or DOWN button until reaching the desired value, then press ENTER to save the value. Pressing ESC before ENTER cancels the changes made to the field. The buttons available during the configuration phase are visible on the right-hand side of the display. The network configuration options are available under Network Configuration. When selecting this item, the terminal will display a screen similar to the one below:
Fig. 5.m The following options are available. Terminal Address: Address used to set the address of the terminal, from 1 to 32. If the value -- is set (two dashes are displayed) the terminal will communicate with the pCO board using the Local terminal protocol (point-to-point) rather than pLAN: the Baud Rate, Network Monitor and Setup I/O Board fields will no longer be displayed, as they have no meaning. Baud Rate: Rate used to set the pLAN communication baud rate. The options are 62500 bps (default) and 115200 bps. The 115200 bps option must only be set if all the devices in the network are configured for this speed; note that not all pLAN support devices the 115200 bps setting. Network Monitor: Monitor used to display the network status. For further information, see the user manual for the pGD2/3 terminals. Setup I/O Board: Board used to modify the list of terminals associated with each individual pCO board. To do this, select the address of the desired board (only the boards that are effectively on line can be selected) and confirm by pressing ENTER: then press the Setup button on the display to start the configuration procedure already described for the pCOI/pCOT terminals. Important: like all the pGD* terminals, the pGD2 and pGD3 cannot be configured as Sp (shared with printer) as they have no printer output. Selecting this mode has no effect on the management of the printed messages. During operation, the terminal monitors special conditions of the pLAN network, and highlights these with messages on the display, as illustrated below. Message Starting up, please wait to : the terminal has just been started and/or is initiating communication. Message Please wait...: the procedure for assigning the private or shared terminals to a pCO has just ended and the terminal is awaiting the start of communication. Message No network link: terminal alone: the pLAN protocol has been selected and no pCO is detected within 40 s from power-up, or alternatively the network is inactive (no package received) for at least 20 s during normal operation. Message I/O board (at address xx) fault: the pLAN protocol has been selected and the terminal has lost communication with the pCO whose output it was displaying for more than least 8 s. Message No I/O board configured for this terminal: the pLAN protocol has been selected and the terminal is not among those configured for the pCO in the network. The message is displayed 40 s after power-up or around 8 seconds after ending the procedure for assigning the terminals to a pCO.
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44
pCO Sistema
5.4 Installing the Aria terminal

The connection between terminal and pCO is made using AWG20/22 shielded cable only. To connect the cable to the terminal, proceed as follows. 1) Disconnect power to the terminal. 2) Separate the front of the terminal from the bottom shell (for further details, see the user manual or the instruction sheet). 3) Fasten one end of the cable shield to the terminals marked GND, Rx/Tx+ and Rx/Tx- in the bottom shell. 4) Close the terminal again. To connect the cable to the pCO, the end not connected to the Aria terminal must be terminated with a 3-pin plug-in connector, then plug this into connector: J6 on the pCOXS, J11 on the pCO1, pCOC, pCO3. The Aria terminal communicates with the pCO boards by exchanging variables across pLAN. As the code that manages the terminal is resident in ROM, and therefore cannot be changed depending on the devices that make up the network (as normally occurs for pCO boards), the terminal can receive variables from any device in the network, but can only send data to one device, selected by the user. Overall, there are five parameters used to configure pLAN communication on the Aria terminal: L1: L1 pLAN address of the Aria terminal (between 1 and 31); L2: L2 pLAN address of the device the variables are sent to (between 1 and 31); L3: L3 pLAN page (between 0 and 255); L5: L5 used to selectively inhibit the reception of some variables; L6: L6 communication protocol over RS485 line, selectable as pLAN or CAREL Slave. For further information on the parameters and on the variables that can be exchanged, see to the user manual. The Aria terminal parameters can be set on the keypad or by copying the settings from a hardware key programmed previously using a sample device. In the first case (programming by keypad), proceed as follows: 1) power up the terminal; 2) press the SET and MODE buttons together: the terminal will display a screen for entering the enabling code; 3) using UP or DOWN enter the code 22 and confirm by pressing SET: the terminal enters parameter configuration mode, showing a screen similar to the one below (the code at the bottom is the name of the parameter, while the number at the top is the value of the parameter).
4) 5) 6) 7)
Press the UP and DOWN buttons until the terminal shows the desired parameter. Press SET to make the change: the selected parameter flashes. Enter the desired value using the UP and DOWN buttons, then confirm by pressing SET. Exit programming mode by pressing the HOLD button.
Important: after having changed the pLAN address (parameter L1), turn the terminal off and on again for the changes to take effect. If wanting to set the parameters using a hardware key, first of all copy the parameters from the sample device as follows: 1) connect the key; 2) power up the sample device by pressing and holding SET and DOWN; 3) the device starts copying the data to the key: the display shows the message EC; 4) at the end of the copy operation the message OK or NO is shown, depending on the outcome of the data transfer. To then copy the parameters from the removable hardware key to the terminal, simply proceed as follows: 1) connect the key; 2) power up the terminal by pressing and holding the UP button; 3) the terminal starts copying the data from the key: the display shows the message CE; 4) at the end of the copy operation the message OK or NO is shown, depending on the outcome of the data transfer.
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45
pCO Sistema
5.5 Setting the pLAN address on the pCO , pCO , pCO and pCO
XS
The pCO1, pCOXS, pCOC and pCO3 controllers do not have dipswitches for setting the pLAN network address: the pLAN address can set from any terminal, pGD0, pGD1, pGD2, pGD3 or built-in on the models where fitted. To set the address from an external terminal (not built-in), proceed as follows. 1) Set address 0 on the terminal (see the previous sections for details on how to set this address). 2) Power down the pCO. 3) Remove any pLAN connections from the pCO to other controllers. 4) Connect the terminal to the pCO. 5) Power up the pCO, pressing the UP and ALARM buttons together on the terminal. After a few seconds, the pCO commences the start-up sequence, and the display shows a screen similar to the one below: #################### selftest please wait... #################### Fig. 5.n 6) 7) When this screen appears, wait 10 seconds and then release the buttons. The pCO stops the start-up sequence and shows a configuration screen similar to the one below: pLan address: 0 UP: increase DOWN: decrease ENTER: save & exit Fig. 5.o 1) 8) Then set the pLAN address using the UP and DOWN buttons on the terminal. Confirm the address by pressing the ENTER button: the pCO completes the start-up sequence and uses the specified address.
Note: step 6) is only required for the pGD2 or pGD3 terminals. To modify the address from a Built-In terminal, steps 1) and 3) are not needed; the rest of the procedure is the same as described above.
5.6 pLAN electrical connections between the pCO controllers

The connection of the pCO controllers in the pLAN is carried out using an AWG20/22 shielded cable, twisted pair plus shield, with a capacitance between the wires of less than 90 PF/m. Maximum pLAN network length: 500 m with AWG22 cable, twisted pair with shield. The boards are connected in parallel with reference to plug-in connector J11. IMPORTANT: observe the network polarity: RX/TX+ on one board must be connected to RX/TX+ on the other boards; the same is true for RX/TX-. Fig. 5.p shows a diagram of a number of boards connected in a pLAN network and powered by the same transformer, typical for a number of boards connected inside the same electrical panel.
AWG 20/22 AWG 20/22 AWG 20/22
RX-/TX+
RX-/TX+
RX-/TX+ RX+/TX-
RX+/TX-
RX+/TX-
GND
GND
G0
G0
Fig. 5.p Fig. 5.q shows a diagram of a number of boards connected in a pLAN network and powered by different transformers (with G0 not earthed), typical of a number of boards inside different electrical panels.
AWG 20/22 AWG 20/22 AWG 20/22
RX-/TX+
RX-/TX+
G0
RX-/TX+ RX+/TXG0 G
RX+/TX-
RX+/TX-
GND
GND
G0
G0
Fig. 5.q
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46
GND
GND
pCO Sistema
Fig. Fig. 5.r shows a diagram of a number of boards connected in a pLAN network and powered by different transformers with the same earth; this is a typical application for a number of boards inside different electrical panels.
AWG 20/22 AWG 20/22 AWG 20/22
RX+/TX-
RX+/TX-
RX+/TX-
RX-/TX+
RX-/TX+
RX-/TX+ G0 G
GND
GND
G0
Fig. 5.r IMPORTANT WARNINGS: the earth connection must be made to the same point in the earth line (same earth pole, for all the pCO boards) with these configurations (Figs. 5.e, 5.f and 5.g) Class 2 safety transformers must be installed. if the G0 terminals of the pCO controllers are connected together, toget her, connect the pLAN cable shield to one pCO only. only
5.7 Remote installation of a terminal in a pLAN network

When the pCO boards are connected in a pLAN network, the terminal can be remotely-installed at a distance of up to 50 metres, if using a telephone cable, while it can be located at a distance of up to 500 metres if using a shielded cable, TCONN6J000 and a separate power supply. Note: Note to reach the maximum length, use a bus layout with branches that do not exceed 5 m. The following figures show the connection diagrams for the various configurations. If using the terminal in a residential environment, the cable must be always shielded. shielded The maximum distance between the pCO and the user terminal is shown in the following table: Graphic type of cable power supply power supply distance distance telephone 50 m taken from pCO (150 mA) AWG24 shielded cable 200 m taken from pCO (150 mA) AWG20/22 shielded cable 500 m separate power supply via TCONN6J000 Tab. 5.a max 50 m
menu ? inf o I/O se t prog. on/of fal am r enter
G0
GND
The maximum distance between two pCO3 controllers with AWG20/22 shielded cable is 500 m. Important: do not reverse the GND and +Vdc cables.
200 m
telephone cable c a v o t ele foni co
G X+ X T T X+ N -/ X D R / R
Cavo schermato AWG20/22

2 twisted pair
6 5 4 3 2 1 0 6 5 4 3 2 1 0
Fig. 5.s
S90 CONN
Connection to TCONN cable

0,8 m
S90 CONN002
Graphic
menu
I/ O on/offalar m
set enter
prog.
? info
Field-Bus
BMS
Fig. 5.s1
6 5
+
4 3
TX TX RX RX
2 1 0
+
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47
pCO Sistema
The Fig. 5.i represents the shunt code TCONN6J000, used in pairs for the remote installation of the pCO in the pLAN network with AWG20/22 shielded cable. Cable AWG20/22 (with power supply) Terminal 0 1 2 3 4 5 6 Function Earth +VRL (H30 Vdc) GND Rx/TxRx/Tx+ GND +VRL (H30 Vdc) Cable connections Shield First pair A Second pair A Third pair A Third pair B Second pair B First pair B Tab. 5.b
6 5 4 3 2 1 0
Fig. 5.i
5.7.1
Remote installation of the terminal up to 500 m in pLAN network with AWG20/22 shielded cable
pLAN - to pCO
This installation is shown in Fig. 5.l. It requires a separate power supply via TCONN6J000.
+
AWG20/22 1 twisted pair
alimentatore power supply 20...30 Vdc -150 mA
6 5 4 3 2 1 0
Graphic
menu
I/ O
set
prog.
J14 and J15 on 2-3 solo TCONN6J000
? info
on/offalar m
enter
Fig. 5.u Important: the overall length of the network must not exceed 500 m. Consequently if the terminal is also remote the length of the cable to the terminal is included in the calculation of the total length. The terminal cable represents a branch of the network, and therefore if this is greater than 5 m in length it can only be connected to the first or the last pCO in the network.
5.8 pLAN network technical specifications

The technical specifications of the pLAN network are summarised in the following table:
description Standard communication Baud rate (kbit/s) Protocol Maximum length of the network (m) characteristic Asynchronous HALF DUPLEX RS485 62.5 115.2 for pCO3 (selected by software) Multimaster (CAREL proprietary protocol) 500
5.8.1
3
OpticallyOptically- isolated pLAN (pCO 3 only)
The pCO is also available with an optically-isolated serial pLAN. This simplifies installation, as the earthing requirements of the pCO3 do not need to be observed. The pCO3 controllers can be connected to earth points with different voltages without the shield carrying current.
AWG 20/22 AWG 20/22 AWG 20/22
GND
GND
RX+ / T X-
RX+ / T X-
G0
G0
G0
RX+ / T X-
RX -/TX+
RX -/TX+
RX -/TX+
GND
Fig. 5.v
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pCO Sistema
6. OPTIONS AND EXTERNAL MODULES

CAREL has always offered its customers different to interface the pCO sistema controllers with the more commonly-used BMS (Building Management Systems).. Today in fact, with the expansion of BMS, the issue of communication between controllers made by different companies is increasingly important. CAREL has consequently developed compatibility with all the protocols that are emerging as the standards in HVAC/R and intelligent management systems, such as Modbus, LonWorks, BACnet, SNMP. As regards communication between controllers made by different companies, CAREL offers an excellent variety of solutions that allow the pCO family controllers to interface with controlled field devices, such as valves, VFD, serial sensors, Belimo actuators etc. In this way, the pCO controller does not just manage the single unit, but the entire air-conditioning / refrigeration system.
PGD0-1*: displ ay grafico
CVSTDUTLF0: convertitore USB/RS485
PCOS00AKY0: smart key chiave di programmazione EVD*2* EVD*4* driver per E EV PCO*: controlli programmabili
S90CONN*: cavo di collegame nto
Sinottico
PCO20DCDC0: modulo alime ntatore DC/DC Field-Bus
controllori CAREL (ir33, C 2, ecc...)
dispositivi terze parti
PCO100FD10: scheda se riale FieldBus
CP*: schede controllo umidificatori KUE*
PCOE004850: scheda espansione pCO I/O RS485
PCOS00HBF0: scheda CANbus
e-dronic
PCO100TLN0: scheda se riale tLAN
EVD00004* driver per EE V
PCOE00TLN0: scheda espansione pCO I/O tLAN

(*):Alla tLAN NON possono esse r e collegati contemporaneamente PCOE00TLN0 et erminali PLD*!
Field Bus options

Optically isolated 485 tLAN Belimo MPbus modem CAN hydronic PCO100FD10 PCO100TLN0 PCO100MPB0 PCOS00FD20 PCOS00HBF0
BMS options
CANbus 485/Modbus modem Trend board Ethernet board PCOS00HBB0 PCOS004850 PCO100MDM0 PCO100CLP0 PCO1000WB0 PCO1000BA0
Code: +030220336 - rel. 1.5 - 22/12/10
sta rt
m ode
PGD2-3*: displ ay grafico touch sc reen per mo ntaggio ad incasso e pa rete TAT*: terminale ADP*: terminale
FCM* modulo di comando elettronico
pAD
BMS
sta tus
P1 GNX
B ACnet MS/TP
P2 P3
RS485
RS485
RS485 M odbus master/ CAREL master
PCOS004850: scheda se riale RS485
PCO1000BA0: scheda interfaccia BACnet RS485
PCOUMI2000: interfaccia umidific atore per kit OEM
PCOS00FD20: scheda modem

CANbus
PCO100MDM0: scheda modem

CANbus
GND H+ H
PCO1000WB0: pCO Web - sch. in terfaccia Ethe rnet/B ACnet
GND
H+
e-dronic
PCOS00HBB0: schede CAN bus
PCO10000F0: schede LON
Sonde utilizzabili
SPKT: sonde di p ressione 4...20 mA - sonde raziomet riche 0...5 V
PCO100CLP0: scheda TREND
NTC/PT1000: sonde di tempe ratura ASP*: sonde di tempe ratura e umidit per ambiente indust riale
PLD*: terminale u tente PCO100MPB0: scheda M P-BUS
ASW*: sonde di tempe ratura e umidit per ambie nte
MP-BUS
BELIMO BELIMO
Servocontrollo della se rranda
Valvola di servocontrollo
ASD*: sonde di tempe ratu ra e umidit per condotta
Fig. 6.a
LonWorks
LonWorks LonWorks FTT10 FTT10 standard chiller profile PCO10000F0 PCO10001F0
49
pCO Sistema
6.1 Connectors
Example of coding: PCO3CON**0 see the following table for the description:
PCO3CON * 0= screw 1= spring * S= small M= medium L= large Z= extra large N.O. C= extra large N.C. 0
6.2 Optional pCO sistema boards

6.2.1 Serial boards for supervision and telemaintenance
RS485: PCOS004850 The PCOS004850 board is an option for the pCO electronic controllers that is used to interface these with a RS485 network. It guarantees the optical isolation of the controller from the RS485 serial network. The maximum baud rate is 19200 baud (settable via software). For the technical specifications and the meanings of the connections (pins), as well as details on the procedure for fitting the board, follow the instructions shown on the instruction sheet provided in the packaging (code +050003237).
RS232 serial board for modem management: PCO100MDM0 The PCO100MDM0 is an option for the pCO electronic controllers that is used to interface these with a standard HAYES modem, managing the following. output, "request to send" (RTS) in parallel with "data terminal ready" (DTR); input, "carrier detect" (CD). The maximum baud rate is 19200 baud. For the technical specifications and the meanings of the connections (pins), as well as details on the procedure for fitting the board, follow the instructions shown on the instruction sheet provided in the packaging (code +050003240).
Ethernet serial board: board: PCO1000WB0 Used to interface the pCO controllers with the BACnet Ethernet, IP, SNMP V1, 2, 3, FTP and HTTP protocols.
BACnet MSTP RS485 interface board (PCO1000BA0) Used to interface the pCO controllers with the BACnet MSTP protocol, an emerging protocol in the HVAC market.
CANbus serial board: board: PCOS00HBB0 These devices allow the pCO controllers to be connected to CANbus networks, and more precisely, to the e-drofan controllers for fan coils, exploiting the potential of the e-dronic system. This ensures simpler management of the installation, optimising comfort, synergies between the controllers and running costs. For the technical specifications and the meanings of the connections (pins), as well as details on the procedure for fitting the board, follow the instructions shown on the instruction sheet provided in the packaging (code +050000162).
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50
pCO Sistema
LonWorks serial board: board: PCO10000F0 The PCO10000F0 and PCO10000R0 optional boards for the pCO electronic controllers are used to interface these with a LonWorks network. Warning: in order to be operational, the interface board must be programmed based on the application installed on the pCO. Information on the procedure for programming the board is provided in the manual code +030221960. The program is resident in flash memory fitted on a socket, and can be programmed directly via the LonWorks network, using the network installation and maintenance tools such as LonMaker. The boards differ based on the type of LonWorks network interface and the type of electronic controller it can be fitted on: PCO*0000F0 - interface to FTT-10A 78 kbs (TP/FT-10); PCO*0000R0 - interface to RS485 39 kbs (TP/485-39). The baud rate of the pCO must be set to 4800, while the pCO address is not significant, as this is automatically recognised by the board. An option already programmed with the standard chiller profile is also available: code PCO10001F0. For the technical specifications and the meanings of the connections (pins), as well as details on the procedure for fitting the board, follow the instructions shown on the instruction sheet provided in the packaging (code +050004040). TREND board: board: PCO100CLP0 This is used for communication with the TREND interface, a building automation system that is very widespread in English-speaking countries.
6.2.2
Serial boards for connection to a field bus network
The optional Field bus boards offer a serial interface that allows the pCO3 and pCO1 to communicate with other devices over various standards. In fact, the tLAN, MP bus and RS485 options interface the pCO to a network of devices including actuators, probes, expansions and terminals. Electrically insulated RS485 serial board: PCO100FD10 The PCO100FD10 option is used to connect the pCO3 and pCO1, via an electrically insulated interface, to an RS485 network, using the connector with plug-in terminals on the board. The controller consequently acts as the MASTER (i.e. supervisor), and therefore other pCO controllers or SLAVE devices can also be connected. The meaning of the pins on the connector are denoted by the screen printing on the board. A maximum of 207 connectable devices using this type of connection. If the optional board occupies the last position on the supervisor serial line and the line is longer than 100m, the line must be terminated by connecting a 120 - 1/4 W resistor to the terminal pins. If the function set is SLAVE, on the other hand, only one pCO with this optional board can be connected to the network. tLAN and PST board: PCO100TLN0 The PCO100TLN0 option is used to connect the pCO1 to a tLAN network using two separate connectors. The first connector is used to connect the pCO3 and pCO1 to a tLAN network. Using this connection and a suitably-configured application in TLAN MASTER mode, the pCO1 can interact with the pCO I/O expansion (tLAN version - PCOE00TLN0) or with other pCO controllers fitted with a tLAN connection, configured in tLAN SLAVE mode. A maximum of 5 connectable devices using this type of connection. The second connector, on the other hand, is used to connect a PNT or PST terminal. Using this connection and a suitablyconfigured application, the pCO3 and pCO1 can interact with a PNT terminal. Both connections require a shielded cable with a maximum length of 10 m. Important: the two connectors cannot be used at the same time. MPMP -Bus board: PCO100MPB0 The PCO100MPB0 option is used to connect the pCO3 and pCO1 to an MP-Bus network made up of I/O devices according to the Belimo standard. Up to 8 actuators can be connected at the same time, over a maximum distance of 30 m. For the connection of a temperature sensor, active or passive, or a digital contact, see the specific Belimo documents (www.belimo.ch). As regards the procedure for setting the network addresses, these are described in the specific manuals on the individual applications. For the technical specifications and the meanings of the connections (pins), as well as details on the procedure for fitting the board, follow the instructions shown on the instruction sheet provided in the packaging (code +050003270). RS232 serial board for modem management: PCOS00FD20 The PCOS00FD20 board is an option for the pCO1/pCO3 electronic controllers to interface these directly with a standard HAYES modem. The board manages the request to send (RTS) in parallel with the data terminal ready (DTR). For the technical specifications and the meanings of the connections (pins), as well as details on the procedure for fitting the board, follow the instructions shown on the instruction sheet provided in the packaging (code +050003295)
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51
pCO Sistema
CANbus serial board: board: PCOS00HBF0 These devices allow the pCO controllers to be connected to CANbus networks, and more precisely, to the e-drofan controllers for fan coils, exploiting the potential of the e-dronic system. This ensures simpler management of the installation, optimising comfort, synergies between the controllers and running costs. For the technical specifications and the meanings of the connections (pins), as well as details on the procedure for fitting the board, follow the instructions shown on the instruction sheet provided in the packaging (code +050000162).
6.2.3
Other types of optional boards

Memory expansion PCO100CEF0 If the flash memory is not sufficient for the application program or the logs, the capacity of the pCO1 can be expanded by fitting an expansion board. This option also includes the clock board and 32 KB of E2PROM memory. Consequently, remove the PCO100CLK0 if the PCO100CEF0 is used. For the technical specifications and details on how to insert the expansion board, carefully follow the instructions shown on the instruction sheet provided in the packaging. For information on the connections and the sequence of the operations, see the instruction sheet (code +050003245). Clock board boar d PCO100CLK0 For the pCO1 and pCOXS , the PCO100CLK0 board option is used to manage the time and date, as well as providing and extra 52 bytes of RAM with battery backup. Do not fit this option on a pCO1 that has been installed with the PCO100CEF0. For the technical specifications and the meanings of the connections (pins), as well as details on how to insert the expansion board, follow the instructions shown on the instruction sheet provided in the packaging. For information on the connections and the sequence of the operations, see the instruction sheet (code +050003230). IMPORTANT WARNINGS: WARNINGS operator safety and precautions to be observed when handling the board/boards. To safeguard operators and the boards, disconnect power before performing any operations. Electrical damage may occur to the electronic components as a result of electrostatic discharges from the operator. Suitable precautions must be therefore be taken when handling these components. Specifically: before using any electronic component or board, touch an earthed object (simply not touching the board does not prevent discharges, as static electricity can produce a 10000V spike, which can form an arc of about 1cm); all components must be kept inside their original package as long as possible. If necessary, take the board from its package and place it into an antistatic bag, without touching the back of the board; absolutely avoid using non-antistatic plastic bags, polystyrene or sponge, and avoid passing the board directly to other operators (to prevent electrostatic induction and consequent discharges).
6.2.4
External modules and interfaces
Interface for the OEM series humidifiers (PCOUMI2000) The PCOUMI2000 module is an interface for the pCO electronic controllers. This allows the control of the fundamental parameters of the OEM humidifiers manufactured by CAREL (level and conductivity of the water in the cylinder, TAM sensor for current input) directly from the pCO electronic microprocessor controller. The values measured by the sensors are converted into signals that can be read by the inputs on the pCO (for more information refer to the user manual for the application program). The PCOUMI2000 interface differs from the PCOUMID000 interface due to: - greater precision and immunity to disturbance both as regards the conductivity reading and the level sensor; - the high water level signal can be managed either as a digital or analogue output. Consequently, the controller can be connected to both the PCOUMID000 and the PCOUMI2000 board, with the only difference being the setting of the corresponding parameter, so as to tell the software to use the correct conductivity curve.
44
Fig. 6.b For the technical specifications and the meanings of the connections (pins), as well as details on the procedure for fitting the board, follow the instructions shown on the instruction sheet provided in the packaging (code +050003210).
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52
pCO Sistema
DC/DC module (PCO20DCDC0) The PCO20DCDC0 power supply module is an option for the pCO electronic controllers. It stabilises the DC output voltage at 241 Vdc/0.7 A (pCO controller side) for input voltages (power source) from 21 to 58 Vdc (for example, from 48 Vdc storage batteries, typically used in telephone applications). The maximum power delivered is 17 W, which can supply any pCO electronic controller. The input and output of the power supply module feature functional galvanic isolation. For the technical specifications and the meanings of the connections (pins), as well as details on the procedure for fitting the board, follow the instructions shown on the instruction sheet provided in the packaging (code +050004020). SMART KEY (PCOS00AKY0 and PCOS00AKC0) The PCOS00AKY0 key is an electronic device used to program and manage the pCO sistema family controllers. PCOS00AKY0 simplifies the transfer of data between the installed controllers and a personal computer, and features ample flash memory for storing software applications, Bios and variable logs. The key is connected to the pCO directly via the telephone connector using the cable supplied, while to transfer data to/from a personal computer, the USB adapter code PCOS00AKC0 is required (not optically-isolated converter, for the Smart Key only). The power supply can come either from the USB port on the PC or from the controller, therefore no external power supply is required. For the technical specifications and the meanings of the connections (pins as well as details on the procedure for fitting the board, follow the instructions shown on the instruction sheet provided in the packaging (code +050003420). USB/RS485 converter (CVSTDUMOR0/CVSTDUTLF0) The USB-RS485 converter is an electronic device that is used to interface a RS485 network with a personal computer via the USB port, to be used with WINLOAD. The converter is available in two versions: CVSTDUTLF0, fitted with a sixpin telephone connector, and CVSTDUMOR0, fitted with a three-pin terminal block. These are optically-isolated and cannot be used with the Smart Key. For the technical specifications and the meanings of the connections (pins), as well as details on the procedure for fitting the board, follow the instructions shown on the instruction sheet provided in the packaging (code +050000590). pCO I/O expansion boards The PCOE000TLN0 and PCOE0004850 expansion boards are electronic devices that are part of the pCO sistema family and have been designed to increase the number of I/Os available for the pCO controllers. A maximum of 5 expansion boards can be connected to each pCO controller. Versions available: PCOE00TLN0 tLAN version (CAREL proprietary protocol); PCOE004850 RS485 version (CAREL 3.0 supervisor protocol). For the technical specifications and the meanings of the connections (pins), as well as details on the procedure for fitting the board, follow the instructions shown on the instruction sheet provided in the packaging (code +050003265). Driver for electronic expansion valves (EVD*400) The EVD0000400 module for electronic expansion valves with two-pole stepper motor is a controller that manages the expansion of the refrigerant in a refrigerant circuit. This function is achieved by optimising the opening of the valve using a PID algorithm and some special auxiliary control routines. The driver has a tLAN interface for connection to a Master unit, an RS485 adapter (featured in models *410, *411, *420 and *421) that allows connection to units with the supervisor protocol, from 4800 to 19200 baud, or with the pLAN protocol. The driver automatically recognises the protocol and the baud rate. Alternatively, the driver can operate in stand-alone mode. As well as the serial connection, in any configuration described above, the driver can be accessed for configuration or monitoring via an auxiliary service serial port at 4800 baud with supervisor/tLAN protocol and network address = 1 (fixed). The USB converter CVSTDUTTL0 is required to use the service serial port. This connection is for temporary use. If using the service serial port or the supervisor protocol on the main serial port, the EVD4UI program is available; this has a user-friendly graphic interface and is available on the KSA site. Phase control module The controller works with two-pole stepper motors. It operates with a theoretical sinusoidal waveform, in micro-steps and with speeds from 5 to 1000 steps; the current and the control speed effectively achievable depend on the resistance and the inductance of the motor windings used. If the driver is connected to a pCO, it receives all the individual operating parameters for the motor from the pCO controller. The controller can manage motors with maximum positions of up to 32000 steps. For connection use 4-wire shielded cables, AWG18/22, max. length 9.5 m. The shield should be connected to the closest possible earth point in the panel. For the technical specifications and the meanings of the connections (pins), as well as details on the procedure for fitting the board, follow the instructions shown on the instruction sheet provided in the packaging (code +050003875).
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pCO Sistema
6.3 Signal LEDs and software updates

Decoding the LED signals on the pCO board The pCO boards feature 3 signal LEDs (red, yellow and green) that provide information on the operation of the pCO board itself and the status of the pLAN serial link, regardless of whether or not the built-in display is included. Note: the following is valid for the pCO3 and in certain cases for the pCO1, pCOC and pCO XS. Corresponding to J23 is a LED that flashes to indicate traffic over the connection between the pCO LARGE and the I/O expansion network. Key LED off
RED LED
LED on
LED flashing
GREEN LED pCO NOT in pLAN (address= 0) correct operation with or without local terminal. pCO pLAN address set application error or no pLAN table. application error or no pLAN table. pCO ONLY connected to a terminal. application with correct pLAN table. correct pLAN operation. pCO in low level mode (*) awaiting communication with WinLoad. check pCO address on WinLoad / / (LED flashing alternately) invalid communication with WinLoad. Possible causes: - no power supply to the RS232/485 converter - wrong driver on the PC. communicating with WinLoad. pCO in normal operation communication with WinLoad suspended. After 20 s the original protocol is reset on the pCO. Winload not suitable or incorrect Software Protection Password. communicating with WinLoad. pCO used as I/O expansion CAREL supervisor protocol (slave) active on serial 0.
YELLOW LED
Tab. Tab. 6.a
6.3.1
Cases in which the pCO enters "LOW LEVEL" status
- During start-up, the pCO sees that WinLoad is connected (only up to BIOS 3.57). - During start-up, the pCO detects an "Application corrupted.." (only up to BIOS 3.57). - During normal operation, the pCO runs a JMP atom that is missing the correct reference or refers backwards. After 20 seconds of Low level status without WinLoad connected, the pCO is reset automatically.
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pCO Sistema
7. UPDATES, FIRMWARE AND LOGS FOR PCO CONTROLLERS

The following systems can be used to update and acquire the firmware and logs to/from the pCO controllers: Winload; SmartKey.
7.1
WINLOAD
In all CAREL 16-bit pCO sistema controllers the resident software can be updated from a PC. To do this, CAREL provides the WinLoad32.exe program and an RS485 serial converter for the pCO. The special driver needs to be installed on the PC, again supplied by CAREL. WinLoad32.exe is included in the installation of the Easy Tools program suite, inside the pCO Manager program or alternatively is available separately at the site http://ksa.carel.com in the download : support : software utilities section. The installation includes, as well as WinLoad32.exe, the user manual and the driver for the RS232-485 converter. The pCO controller can be connected directly to the PC via the RS485 serial port used for the pLAN connection, or alternatively via the optional BMS serial port used for the supervisor connection, with the RS485 serial board. The BMS serial port and the optional RS232 serial port can be used to connect the pCO to an analogue (PSTN) or GSM modem and consequently establish a remote connection to WinLoad32. Winload can communicate with all the pCO family programmable controllers. The program is used in general to update and download to the PC the BOOT, BIOS, application, configuration files and logs, and in special cases, such as with the pCO3, also save files to the new NAND flash. It should be stressed that updating the BOOT is generally NOT RECOMMENDED by Carel; Carel always loads the BOOT required for the correct operation of the unit directly during production. Only in very special cases will Carel ask the user to update the BOOT. The BIOS can only be loaded using the pLAN serial connection. Updating the BIOS changes the unit operating mode to low level. In this mode, the data logs cannot be downloaded to the PC nor the application loaded in compressed format. To restore the unit to normal communication mode with Winload, reset the pCO after having successfully loaded the BIOS. Winload is configured automatically for the unit connected, for example, certain versions of Bios can be loaded or are inhibited, the log configuration may or may not be available for download, the possibility of the unit to use the expanded RAM is recognised and therefore an application that uses all the RAM available may or may not be loaded. In special cases, nonetheless, certain options need to be set, for example, the baud rate if the pCO is a pCO with 14.7 MHz or 16 MHz quartz, using the command line of a normal Windows connection with the Winload32.exe executable. The on-line help and the CHANGELOG register file in any case provide help to the user. In general, the sequence of operations for establishing communication between Winload in graphic mode and pCO is as follows: connect the serial converter or USB to the PC and to the pCO; open the Winload program on the PC, by double clicking the icon after having activated any options by command line; on the main screen, set the serial port on the PC that the serial converter is connected to and the pLAN address of the pCO in question; power up the pCO; wait for the controller to come online, as indicated at the bottom left of the main screen; then select the desired directory on the main page to perform the desired operation. For EASYWINLOAD mode, used for automatic loading with the settings made before running the program, and for the remote connection via MODEM, see the online help in the Winload program. The download options are listed in the tables below:
LOCAL Load Boot and Bios Load application and parameters Load/download logs Load/download NAND flash (pCO3) REMOTE Load Boot and Bios Load application and parameters Load/download logs Load/download NAND flash (pCO3) pLAN serial YES YES YES YES pLAN serial NO modem not connectable NO modem not connectable NO modem not connectable NO BMS serial NO YES YES NO BMS serial NO YES YES NO FieldBus serial NO YES YES NO FieldBus serial NO NO NO NO
All the WinLoad32 program functions are also available in the PcoManager tool, which includes the Commissioning Tool.
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pCO Sistema
7.1.1
Commissioning Tool
Settings required to use the Commissioning Tool Settings on the pCO for using the Commissioning Tool: 1) the application must feature a screen used to set the Winload protocol on the serial port where the PC with the Commissioning Tool is connected. Otherwise, there must be another possible procedure for selecting the protocol (e.g. from supervisor). 2) In the remote connection correctly set the system variables relating to the PSTN or GSM modem. 3) To run the operations made available with the commissioning tool, connect when the application is already running; this means that procedures must be available for setting in advance (screen in the application or supervisor) the Winload protocol after that the pCO has been powered up. If the pCO is directly connected via pLAN serial on power-up, it enters Winload mode and the operations relating to the commissioning tool cannot be managed. 4) If the firmware and the application are updated, the pCO must be reset before being able to use the Commissioning Tool. 5) Once the protocol has been set correctly on the desired serial port, the PC can be connected. IMPORTANT: if using the BMS or FIELDBUS serial port, once the pCO is disconnected by command from the PC (for example, when switching from the PCOLOAD window to the Commissioning Tool window and vice-versa) the pCO restores the protocol that was previously set on the serial port in question. If the application was previously updated, on the other hand, the pCO is automatically reset. To reconnect the pCO in these cases, restore the Winload protocol on the pCO. Memory limits: The periodical monitoring of the variables in the application is limited to a maximum of 250 WORDS, which can be defined as desired from the entire memory available to the application. The application variable virtualisation function is limited to a maximum of 50 WORDS, which can be defined as desired from the entire memory available to the application. There are no address setting limits to writing and reading the individual one-shot variables: all the memory addresses reserved for the application are available, in all types of memory on the pCO: X memory, T memory, P memory, E memory.
7.2 Smart Key

The new SMARTKEY programming key is used to emulate the operation of the parallel programming key on the models of pCO where this is not available (pCOXS, pCO3), with the exception of the BOOT, which is not loaded by the SMARTKEY. Specifically, the key can clone the contents of a pCO and then download these to another identical pCO using the telephone connector on the terminals (the pLAN must be disconnected). This function is obviously available for all the pCO controllers, even those with the parallel key. As well as this mode, the key can also copy the logged data from a series of pCO controllers and then copy the data to a PC. Using a PC running the SMARTKEY PROGRAMMER, the key can be configured to run certain operations: copy logs, program applications, program the Bios, etc. For further details, see the online help in the SMARTKEY PROGRAMMER and the SMARTKEY instruction sheet.
7.3 NAND FLASH memory

This type of memory is only available on the pCO3 versions with codes pCO3 * * * C/D/F/G/H/I * *. Using Winload version 3.37 and the new pCOLOAD routine in the pCOMANAGER program, any type of file can be loaded into the NAND FLASH memory, for example, source files of the application on the unit. As well as this function, the IUP, BLB (or BIN) and DEV files, representing the files of parameters, the screens to be displayed in the various languages and the control logic, can also be loaded to the NAND flash and then selected from a screen on the terminal to be used as the current application on the pCO. This means that multiple applications, or multiple languages, or alternatively multiple parameter files can be loaded to the NAND flash memory and then the desired application, language or set of parameters can be selected and loaded to main flash memory. The files in NAND flash memory can be selected for copying the main flash from a screen managed directly by the Bios. The procedure is described in the following paragraph. Limits: Currently (Bios 4.01) the number of files that can be saved to NAND flash memory is limited to 40. The NAND flash memory can only be updated using the local Winload connection and via pLAN serial. The maximum overall capacity of the memory is in any case limited to 32 Mbytes.
7.4 Checking the software installed on the pCO and other information
The current program version can be checked at any time (CRC code expressed in hexadecimal format), as well as whether this is run from the key or resident. To do this, simply proceed as described below.
7.4.1
Screens managed by the BIOS

> S L O N Y O T A S G H N T E D E D R M A F I A N A N F S F O H O R R M F M A I A T L T I E I O S O N N
Press the ALARM and ENTER buttons together for 3 seconds to display the following screen.
T I L
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pCO Sistema
Each of the four rows displayed accesses further screens, managed by BIOS and therefore always present, regardless of the application loaded. To access the functions relating to a row, simply select the row by moving the cursor < using the UP and DOWN buttons, and then confirm by pressing the ENTER button. To exit the screen press the MENU or Esc button on the terminal, or wait around 40 seconds. The screens provide various types of information. 1. SYSTEM INFORMATION: INFORMATION : selecting this function displays information on the software loaded and on the size of the RAM and Flash installed. The screen displayed is similar to the one below.
B B > A O I 2 P O O + P T S 2 . V V B C 4 4 R C . . < 0 0 : 0 0 3 1 0 3 0 3 5 / / D 0 0 1 2 / / 2 0 0 M 6 6 B
The first row displays the BOOT version and date. In the example shown in the figure, the pCO is working with BOOT 4.00 of 10 January 2006. The second row displays the BIOS version and date. In the example shown in the figure, the pCO is working with BIOS 4.00 of 3 February 2006. The third row indicates the size of the Flash on board and, on the pCO1 and pCO2, also the size of the Flash in the parallel key or on the expansion board, if featured. The > and <characters indicate the starting Flash used by the pCO: to the left if the pCO starts from the Flash on board, to the right if the pCO starts from the key. In the example, the pCO is running the BOOT, BIOS and application loaded on the board, and there is no key nor memory expansion. The fourth row displays the CRC of the application and the amount of Flash it occupied. In the example, the CRC of the application is 335D and it requires 2 MB of memory to run. If this row shows 1 MB, a pCO with 1 MB Flash can run the program. The CRC is a number that summarises the application loaded in the flash memory on the pCO, as well as some other system information. Consequently, the version of the application can be recognised using the corresponding screen. 2. LOG DATA: DATA : selecting this function shows the data on any logs loaded on the pCO. If no log is present, the following screen is displayed.
0 N O L O G P [ D E E A S N T S U A ] O R [ E S C ]
R M
If, on the other hand, at least one log is present, the first screen that is displayed is similar to the following.
1 D I W h N T E R N S i A P c L L h A Y m E e M L O m o O R G r Y D y A ? T A
Detailed information on the use of the screens relating to the logs is available in the WinLoad manual. 3. OTHER INFORMATION INFORM ATION: ATION : selecting this function displays the ID number associated with the pCO. The ID number is a unique code for each pCO manufactured by CAREL; this will be used in future applications.
I D 0 0 N 2 U 6 M 3 B E R 1 1 : 4 4 1 1 8 0 8 2
Not all the CAREL pCO controllers have an ID number; if this is not present, the following screen informs the user of this situation.
I N D O N T U P M R B E E S R E N : T
4.
NAND FLASH FILES: FILES: this row is only displayed on the pCO3 boards that have additional NAND flash memory. Selecting this function displays the names of the IUP, BLB, GRP and DEV files saved in the NAND memory; an application can also be copied from the NAND memory to the main flash memory on the pCO. Each file name is shown on a screen similar to the one below.
[ P X G ] D 2 3 _ A L L . g r p
To move from one file to the next simply press the UP and DOWN buttons. Press the ENTER button to select the current file and copy it to the main flash memory. The files selected for the copy operation are marked by an X on the first row of their screen; in the example shown in the figure, the file called PGD23_ALL.grp is selected to be copies. To start the copy procedure, press the UP or DOWN button until reaching the following screen:
t o P s r t e a s r s t E c n o t p e y r i n g
and then confirm by pressing ENTER. For further information on the use of the NAND memory, see the WinLoad manual. To exit these two screens, press the Menu button on the local terminal or wait around 40 seconds.
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pCO Sistema
8. GENERAL CONNECTION DIAGRAMS

pCO3
L N input: 24 V / 50 ; to60 Hz max. p ower: 40 VA/15W
G G0
J1
J9
+Vterm J24 GND +5 V REF B1 B2 B3

M OUT +V
J10 Rx-/TxRx+/Tx+ GND
J2
field card
service card
GND +VDC B4 BC4 B5 BC5
J3 C1 NO1 NO2 NO3 C1
analog output 1 (0/10Vdc) analog output 2 (0/10Vdc) analog output 3 (0/10Vdc) analog output 4 (0/10Vdc)
VG VG0 Y1 Y2 Y3 Y4 ID1 ID2 ID3 ID4 ID5 ID6 ID7 ID8 IDC1
serial card
C4 NO4 NO5 NO6 C4 C7 NO7 C7 NO8 C8 NC8
SMALL
out H M N TC N TC + (G)
B6 B7 B8 GND ID9 ID10 ID11 ID12 IDC9 ID13H ID13 IDC13 ID14 ID14H
C9 NO9 NO10 NO11 C9 NO12 C12 NC12 NO13 C13 NC13
MEDIUM
analog output 5 (0/10 Vdc) analog output 6 (0/10 Vdc)
LARGE
Fig. 8.a
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pCO Sistema
pCO1
L N
230/24Vac
G G0 G G0 +5VRif
J1
J9
GND +VTerm
TERMINALE ARIA
Fuse
J10
Rx-/Tx-
probe 1 probe 2
M
B1 B2 B3 B4 +VDC B5 GND B6
J11 ANALOG SELECTION
Rx+/Tx+ GND
J2
Programming Key
CLOCK CARD
probe 3
(0/1 Vdc o 4/20 mA)
OUT +V
Carel NTC probe
J3
ON-OFF
GND
C1 NO1 VG VG0
analog output 1 (0/10 Vdc) analog output 2 (0/10 Vdc) analog output 3 (PWM taglio di fase) analog output 4 (PWM taglio di fase) digital input 1 digital input 2 digital input 3 digital input 4 digital input 5 digital input 6 digital output 1 digital output 2 digital output 3
J12
NO2 NO3 C1
Y1 Y2 Y3 Y4 ID1 ID2 ID3 ID4 ID5 ID6 ID7 ID8 IDC1
J4
C4 NO4
digital output 4 digital output 5 digital output 6
SERIALCARD
J13
NO5 NO6 C4 C7
J14 J5 J15
NO7 C7 NO8 C8 NC8
digital output 7
digital output 8
probe 7 - 8
digital input 7 digital input 8
out H M NTC NTC +(G)
B7 GND
CP
B8 GND
digital input 9 digital input 10 digital input 11 digital input 12
J6
C9 NO9
ID9 ID10 ID11 ID12 IDC9
J16 J7
NO10 NO11 C9
digital output 12
digital input 13
ID13H ID13 IDC13 ID14 ID14H
J17
J8 J18
NO13 C13 NC13
digital output 13
digital input 14
Fig. 8.b
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pCOXS
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L
230/24 Vac
G
N
G0
OUT
J1
J5
probe 1
+V M (0/1 Vdc o 4/20 m A )
SYNC B1 B2
J6
xs
RXTXRXTX+ GND
probe 2 (4/20 mA)
probe 3 (0/5 V)
B3
J2
B4 GND +5VREF +24VDC Y1 Y2
J7 J8
TLAN GND
CLOCK CARD
probe 4 (Carel NTC)
built-in terminal
Fig. 8.c
60
J3
Y3 GND
digital input 1 digital input 2 digital input 3 digital input 4 digital input 5 digital input 6
analog output 1 (0/10 Vdc)
analog output 2 (0/10 Vdc)
C1
analog output 3 (PWM taglio di fase/ phase cutting)
J9
NO1 NO2 NO3
SERIAL CARD
ID1 ID2 ID3 ID4 ID5 ID6 IDC1
J10 J4 J11
C4 NO4 NO5 C5 NC5

digital output 4
digital output 5
pCO Sistema
pCO Sistema
pCOc
L N
230/24 Vac
G G0
G G0
J17
pCOc
J11
GND RX/TXRX/TX+
B8 +24Vdc B7
M OUT +V
Carel NTC probe 8
J1
Probe 7* (0 1Vdc o/or 4 20mA) Probe 5 (0 1Vdc o/or 4 20mA) Probe 6 (0 1Vdc o/or 4 20mA)
I/O boa rd B6 AVSS B5 B4 AVSS B3 B2 AVSS B1 IDCM2 ID10 ID9 ID8 ID7 ID6 IDCM1 ID5 ID4 ID3 ID2 ID1 C1 NO1 ------C2 NO2 C3 NO3 ------C4 NO4 ------C5 NO5 ------C12 NO12
J19
Carel NTC probe 4
Analogue output 1 (0+10 Vdc)
Analogue output 1 (0+10 Vdc)
VG0 VG1 Y1 Y0 ID230 ID24 ID11R -------ID12R ID24 ID230 NO11 C11 NC11 -------NO10 C10 NC10 -------NO9 C9 NC9 NO8 C8 ------NO7 C7 ------NO6 C6 ------NO13 C13
J2
Carel NTC probe 3 Carel NTC probe 2
J20
Carel NTC probe 1
Digital input 11 (230Vac)
Digital input 10 Digital input 9 Digital input 8 Digital input 7 Digital input 6
Digital input 12 (230Vac)
J21
J3
Digital output 11
Digital input 5 Digital input 4 Digital input 3 Digital input 2 Digital input 1
Digital output 10
J22
J4
Digital output 1
Digital output 9
J5
Digital output 2
Digital output 8
Digital output 3
Digital output 7
Digital output 4
J24
Digital output 6
J6
Digital output 5
Digital output 13
Digital output 12
Fig. 8.d
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pCO Sistema
9. TROUBLESHOOTING
The unit does not start (power LED off) Check: 1. the mains power supply; 2. that 24 Vac/Vdc is available downstream of the power transformer; 3. that the 24 Vac/Vdc power connecter is plugged in correctly; 4. that the protection fuse is intact (if featured); On powerpower -up or during operation an error is signalled by the 3 LEDs: see chapter 6.3. On powerpower -up various problems occur on the LCD (strange characters, blank display). Check: 1. correct software in the flash; 2. the pLAN address on the pCO and the terminal (compliant with the requirements of the application used); 3. if that the built-in display, is featured, is working correctly; the problem lies in the connection between the pCO and the terminal: make sure that the cable is plugged in correctly. Incorrect reading of the input signals Check: 1. the correct power supply to the pCO; 2. the correct power supply to the probes: if the voltage (+Vdc>20V) is near zero, disconnect the probe and measure the power supplied by the pCO. If this is still near zero, turn the controller off and wait a few minutes. If the problem persists, contact CAREL service; otherwise the connection that was removed was short-circuiting the power supply. 3. the separation of the power supply to the digital inputs from the power supply to the pCO. A 24 Vac/24 Vac transformer with a minimum rating of 5 VA can be used. 4. that the probe wires are connected according to the instructions; 5. that the probe wires are positioned a sufficient distance from possible sources of electromagnetic disturbance (power cable, contactors, cables with high voltages and running to devices with high peak current); 6. that there is not a high thermal resistance between the sensor and any probe socket that may be used. If necessary, place conductive paste or oil in the socket to ensure correct transfer of the temperature; 7. if there is a probe error or a conversion error on the pCO, the checks to be made depend on the type of probe. Active Active humidity probes with 0 to 1 V signal: use a voltmeter to check the probe signal between terminals Bn and GND and check that the voltage corresponds to the value: 1 mVdc corresponds to 0.1% RH Example: reading 200 mVdc (0.2 Vdc), the probe sends a signal that corresponds to 20% RH Pressure probes: if errors occur in the reading of these probes, check that: 1. the analogue inputs used for the probes are set to accept 4 to 20 mA signals (in the application program); 2. the full scale set via software corresponds to the probes used; 3. the probe capillary is not blocked. 4. Measuring the voltage across terminals Bn and GND gives an indirect indication of the probe signal current, as the input has an impedance of 100, applying the formula: I= V/R (2V= 20 mA). The pressure value Ps that the probe is sending can be calculated as follows (FS= Full scale):
Ps= (Vmeas/100 - 0.004) x (FSmax - FSmin) / 0.016 + FSmin Example: the probe used has FSmin= -0.5 bar, FSmax = 7 bar; the voltage read is equal to Vmeas= 1 Vdc. The pressure Ps that the probe is measuring is equal to: Ps= (1/100 - 0.004) x [7 - (-0.5)] / 0.016 + (-0.5) = 2.3 bars.
NTC probes: the probe signal is a resistance value that depends on the temperature. Below are some resistance values at different temperatures. Disconnecting the probe from the input to the interface and measuring its resistance with a multimeter gives the corresponding temperature, based on the values in the table.
C -20 -15 -10 -5 K 67.71 53.39 42.25 33.89 C 0 5 17 15 K 27.28 22.05 17.96 14.68 C 20 25 30 35 K 12.09 10.00 8.31 6.94
When measuring the voltage across terminals Bn and GND, with an NTC fitted, the voltage measured is equal to: VIN = 2.5 x R NTC 10000 + R NTC Example: inserting a 10 K resistor in the input (corresponding to 25C) gives: VIN = 2.5 x 10000 = 1.25 V 20000 In the case of the pCOXS, the following formula is used: VIN = 5 x RP where RP is the resistance expressed in ohm of the parallel between the resistance of the NTC and 20000 10000 + RP
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pCO Sistema
To check the settings of the probe inputs Switch off the pCO and make the following measurements using a tester between the probe input Bn and GND: For inputs B1, B2, B3, B6, B7 and B8 the resistance should be around 150 K. For inputs B4, B5, B9 and B10 the resistance should be around 10 k. As the type of analogue input on the pCO is set via software, where featured by the application, a more accurate check can be performed by disconnecting the sensors and powering up the pCO. Measure: probe type voltage measured NTC 2.5 V (3.3 V for pCOxs ) 4/20 mA 0V PT1000 2.5 V 0 to 1 V or 0 to 10 V 0V 0 to 5 V 0 V (3.3 V for pCO xs )
1 C 3 Dubious Dubious alarm signal from digital input (pCO , pCO and pCO ) Check the voltage between the common terminal IDC1 and the terminal of the digital input indicating the alarm IDn, in the following conditions: 1. if there is voltage (24 Vac or 24 Vdc, depending on the power supply used for the digital inputs) the contact of the alarm device connected is closed; 2. if the voltage is less than around 10 Vac or 10 Vdc (see above) the contact is open; 3. if not specified otherwise, the controller signals an alarm when the contacts are open.
The pCO repeatedly goes into WatchWatch-dog mode, that is, it switches off and on again for a few seconds as if there were a brief power failure or it activates some outputs at random (digital and/or analogue) Check: 1. that the power cable does not run near the pCO; 2. that the rating of the power transformer (not supplied by CAREL) is correct (see the paragraph on the POWER SUPPLY); 3. that the cables running to the probes and the digital inputs are kept separate from the other cables (multi-conduit panels). The serial connection to the local supervisor does not work Check: 1. that the serial board code PCOS004850 is connected correctly 2. that the identification number of the pCO has been set correctly (see the manual for the application program); 3. that the serial cables are connected correctly according to the CAREL diagram shown in the documents corresponding to the supervisor network; The user terminal is blocked (it does not respond to the buttons) Check: 1. that the terminal has not been disconnected and then reconnected to the pCO without waiting 5 seconds. In this case, turn the pCO off and on again with the terminal connected; 2. that the software on the pCO has been installed correctly using the SMARTKEY or from a PC using WinLoad; 3. see Chap. 5.
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pCO Sistema
10.
10.1 pLAN protocol
NETWORKS AND PROTOCOLS
All the components in the pCO sistema can exchange information across the pLAN local network. The pLAN protocol is a multimaster protocol that can be used to build, simply and reliably, a distributed system for the optimum control of HVAC/R equipment.
pCO model Serial port How to select the protocol pCO
2 1
pCO XS pCO C pCO 3 pCO
0 pLAN
Set the pLAN address to a value other than 0
Tab. 10.a Connectable devices Management of the terminals: Connectable terminals: pCOT pCOI pGD0 pGD1 pGD2 pGD3 . Exchange of variables with other devices. Connectable devices: any pCO graphic pCO Aria EVD200 EVD400 FCM. Exchangeable variables: maximum 2048 per device Specifications Baud rate: 62500 bps on all models 115200 bps on pCO3 (selectable via software) Maximum number of connectable terminals: 3 Maximum number of connectable devices: 32 in total (including the terminals) For the type of cable and the maximum distance see chapter 5.
10.2 Local terminal terminal protocol

This protocol can be used to simply manage the point-to-point connection of a terminal to a pCO controller. The protocol is used to assign the address to the pCO1, pCO3, pCOxs and pCOC. pCO model pCO2 pCO1 pCOXS pCOC pCO3 Connectable devices Serial port How to select the protocol Set the pLAN address of the pCO and the terminal to 0 Tab. 10.b
0 pLAN
Terminals:
Specifications
pCOT pCOI pGD0 pGD1 pGD2 pGD3 (4x20 alphanumeric mode only) 10416 bps 1
Baud rate: Maximum number of connectable terminals:
10.3 CAREL Slave protocol

The CAREL slave protocol is used to make the pCO sistema network variables available to one of the CAREL proprietary supervisors: PlantVisor, PlantWatch, PCGate, WebGate, pCOWEB, pCONET. Using a series of plug-in boards, the pCO controllers can also interface with the most commonly-used management and supervision systems available on the market: LON-Echelon, BACnet, TREND and SNMP. The FieldBus serial port features an additional security feature, that is, the calculation of the CRC, to ensure that communication is correct in all circumstances. pCO model pCO
2
pCO1
pCOXS pCOC pCO3
Serial port 0 pLAN * 1 BMS 0 pLAN * 1 BMS 2 FieldBus 0 pLAN * 1 BMS 2 FieldBus 0 pLAN * 1 BMS 0 pLAN * 1 BMS 2 FieldBus
How to select the protocol SERIAL0_PROTOCOL = 1 SERIAL1_PROTOCOL = 1 SERIAL0_PROTOCOL = 1 SERIAL1_PROTOCOL = 1 SERIAL2_PROTOCOL = 4 SERIAL0_PROTOCOL = 1 SERIAL1_PROTOCOL = 1 SERIAL2_PROTOCOL = 4 SERIAL0_PROTOCOL = 1 SERIAL1_PROTOCOL = 1 SERIAL0_PROTOCOL = 1 SERIAL1_PROTOCOL = 1 SERIAL2_PROTOCOL = 4 Tab. 10.c
Note for pCO2, pCO1 128KB, pCOXS 128KB, pCOC: the protocol cannot be activated on more than one serial port at the same time. The protocol is incompatible with the following protocols: PSTN, GSM, Modbus Slave, tLAN Slave. Note for pCO1 512KB, pCOXS 512KB, pCO3: the protocol can be activated at the same time on the BMS serial and FieldBus serial ports; in all other cases, the protocol can only be activated on one serial port. If CAREL Slave is active on the pLAN serial port the following protocols cannot be used: PSTN, GSM, Modbus Slave, tLAN Slave. * The CAREL SLAVE protocol may be slower on the O-pLAN serial port than on serial 1-BMS or serial 2-FieldBus, where available
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Connectable devices Connectable supervisors: PlantVisor PlantWatch PCGate WebGate Gateway Modbus Gateway BACnet pCOWEB pCONET any pCO with CAREL Master protocol. Using plug-in boards: LON-Echelon, BACnet, TREND, SNMP supervisors Specifications Baud rate: Serial port 0 pLAN 1 BMS 2 FIELDBUS bps 19200 1200 2400 4800 9600 19200 Exchangeable variables: 127 analogue 127 integer 199 digital or 207 analogue 207 integer 207 digital settable with SUPERVISOR-EXTENSION system variable Connectable devices: supervisor Type of cable / max. distance: on RS485 line: AWG 20/22 shielded cable / max 1000 m total on LON line: according to LON standards on TREND line: according to TREND standards on Ethernet line: according to IEEE 802.3 specifications.
10.4 CAREL Master protocol

The CAREL Master protocol can be used to read and write variables from/to peripherals that use the CAREL Slave protocol. This protocol is used to talk to I/O expansions, drivers and fan coil controllers in a simple and economical manner. There are two versions of the CAREL Master protocol: both versions use a list allocated in the application RAM. The second version also uses atoms to simplify the development of the application and make the commands and the reading of the variables by the peripherals faster. Both versions allow the supervision of up to 207 devices and 207 variables per device. The limits depend on the availability of user memory. pCO model Serial port pCO2 1 BMS 0 pLAN pCO1 1 - BMS 2 FieldBus 0 pLAN XS pCO 1- BMS pCOC 1 BMS 0 - pLAN pCO3 1 - BMS 2 FieldBus How to select select the protocol Specify the address of the control list using the system variables CARELMASTER_POINTER_H, CARELMASTER_POINTER_L; set the serial port required in the control list Set the value of the corresponding SERIALX_PROTOCOL variable
(see EasyTools documents) Tab. 10.d The CAREL Master protocol is only available on the pLAN serial port in the second version (PCO* with 512 KB RAM only). Connectable devices All CAREL devices that support the CAREL Slave protocol, for example: pCOe 485, Hydronic fan coil with CANbus, e-drofan, PCGate, Wireless probe, EVD300, EVD400, Energy, IR33, MasterCase, MasterCella, PowerSplit, Power Compact, C2, C3, vAC, any pCO with CAREL Slave protocol. Specifications Baud rate: 1200 2400 4800 9600 19200 bps Baud rate available with the second version : 1200, 2400, 4800, 9600, 19200, 38400 (where available ), 115200 (where available ) bps Connectable slaves: Exchangeable variables: Type of cable / max. distance: 207 slaves 207 analogue 207 integer 207 digital on RS485 line: AWG 20/22 shielded cable / max 1000 m total on tLAN line: AWG 20/22 shielded cable / max 10 m total on CANbus line: from [AWG 16 / max 1100 m] to [AWG 24 / max 200 m]
10.5 CAREL Master 5 expansions protocol

The CAREL Master 5 expansions protocol is a protocol that is optimised for reading and writing variables from/to peripherals that speak the CAREL Slave protocol and that act as I/O expansions, without intelligence. pCO model Serial port 0 pLAN pCO2 3 connector J23 0 pLAN pCO1 2 FieldBus 0 pLAN pCOXS 2 FieldBus pCOC 0 pLAN 0 pLAN pCO3 2 FieldBus 3 connector J23 How to select the protocol SERIAL0_PROTOCOL = 7 no action required SERIAL0_PROTOCOL = 7 SERIAL2_PROTOCOL = 20 SERIAL0_PROTOCOL = 7 SERIAL2_PROTOCOL = 20 SERIAL0_PROTOCOL = 7 SERIAL0_PROTOCOL = 7 SERIAL2_PROTOCOL = 20 no action required Tab. 10.e
Note: Note: the protocol cannot be activated on more than one serial port at the same time. Note for pCO2and pCO3: connector J23 is only available in the Large and XL versions. Note for pCOXS and pCO3: if the protocol is activated on the FieldBus serial port, PST or PLD terminals cannot be connected.
If the protocol is activated on the FIELDBUS serial port it cannot be activated on J23 and vice-versa.
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Connectable devices Any pCO with CAREL Slave protocol; pCOe 485 I/O expansions pCOe tLAN; EVD300; EVD400; C2 expansion. Specifications Baud rate: 1200 2400 4800 9600 19200 bps on FieldBus serial 19200 bps on the other serial ports Connectable slaves: maximum 5 slaves (addresses 1, 2, 3, 4, 5) Exchangeable variables: for each slave: 20 analogue 40 integer 40 digital Type of cable / max. distance: on RS485 line: AWG 20/22 shielded cable / max 1000 m total on tLAN line: AWG 20/22 shielded cable / max 10 m total
CAREL MASTER
"5 expansions"
"207 expansions"
no CRC
with CRC ("TLAN Master")
first version with CRC (no automatic polling)
second version with CRC (with automatic polling)
can be activated on J23 and pLAN serial
can be activated on FIELDBUS serial
can be activated on all serial ports except J23 and pLAN
can be activated on all serial ports except J23
cannot be activated together Fig. 10.a Note: The same CAREL Master protocol (i.e. the same setting of the SERIAL_PROTOCOL system variable) cannot be set on more than one serial port at the same time.
10.6 WinLoad protocol

The WinLoad protocol is used to create a point-to-point connection of pCO controllers using the WinLoad software, part of the EasyTools package. With WinLoad, the user can completely manage the unit in a simple and intuitive manner. Specifically: update the BOOT file; update the BIOS file; download the applications (*.IUP *.BLB flash1.BIN - *.DEV files); update the files with the rules for acquiring the data log (*.PVT *.LCT files); acquire the logged data; acquire the values of the parameters in the buffer memory. Available on the following serial ports
pCO model Serial port 0 pLAN pCO2 1 BMS 0 pLAN pCO1 1 BMS 2 - FIELDBUS 0 pLAN XS pCO 1 BMS 2 - FIELDBUS 0 pLAN C pCO 1 BMS 0 pLAN pCO3 1 BMS 2 - FIELDBUS How to select the protocol SERIAL0_PROTOCOL = 4 SERIAL1_PROTOCOL = 4 SERIAL0_PROTOCOL = 4 SERIAL1_PROTOCOL = 4 SERIAL2_PROTOCOL = 16 SERIAL0_PROTOCOL = 4 SERIAL1_PROTOCOL = 4 SERIAL2_PROTOCOL = 16 SERIAL0_PROTOCOL = 4 SERIAL1_PROTOCOL = 4 SERIAL0_PROTOCOL = 4 SERIAL1_PROTOCOL = 4 SERIAL2_PROTOCOL = 16
Tab. 10.f
Note: the protocol cannot be activated on more than one serial port at the same time.
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pCO Sistema Connectable devices Connectable WinLoad versions: Other devices: Specifications Baud rate: WinLoad, Easy WinLoad Smart Key (pLAN serial only) 54211 bps for pCO2/pCO1/pCOC with Smart Key 83781 bps for pCOXS with Smart Key 115200 or 375000 bps for pCO3 on pLAN serial 28800 bps in all other cases 1 on pLAN aerial only: telephone cable / max 5 m AWG 20/22 shielded cable / max 1000 m total
Connectable devices: Type of cable / max. distance: on all serial ports:
10.7 PST protocol

The PST protocol is used to manage the PST and PLD family terminals with numeric LED displays, both with and without keypads.
pCO model 1 pCO XS pCO 3 pCO Serial port 2 FieldBus How to select the protocol SERIAL2_PROTOCOL = 3
Tab. 10.g Connectable devices PST terminals code PST**V****, PST**S****, PST**L****. PLD terminals code PLD**S****, PLD**L****. Specifications Baud rate: 4800 or 19200 bps for PST00LR200 4800 bps for all other terminals Connectable devices: 1 Type of cable / max. distance: cables wired with 2 connectors in lengths 0.5 m 1 m 1.5 m 3 m 5 m cable wired with 1 connector / max length 10 m
10.8 Modbus Slave protocol

The Modbus Slave protocol is used to make the variables and configuration parameters of the pCO controllers available to a generic Modbus supervisory system. It is available in two versions: normal (SERIAL*_PROTOCOL=3 or 5), extended (SERIAL*_PROTOCOL=30 or 50) pCO model Serial port pCO2 1 BMS 0 pLAN pCO1 1 BMS 0 pLAN pCOXS 1 BMS 0 pLAN 1 BMS 0 pLAN pCO3 1 BMS 0 pLAN How to select the protocol SERIAL1_PROTOCOL = 3 SERIAL0_PROTOCOL = 3; 30 SERIAL1_PROTOCOL = 3; 30 SERIAL0_PROTOCOL = 3; 30 SERIAL1_PROTOCOL = 3; 30 SERIAL0_PROTOCOL = 3 SERIAL1_PROTOCOL = 3 SERIAL0_PROTOCOL = 3; 30 SERIAL1_PROTOCOL = 3; 30 SERIAL2_PROTOCOL = 5; 50 Note: Note if used on serial 0-pLAN, set the pLAN address to 0 Note: Note the ModBus slave protocol cannot be selected at the same time on different serial ports. Note for pCO1 128KB, pCOXS 128KB, pCOC, pCO2: the protocol is incompatible with CAREL Slave, PSTN, GSM. Note for pCO1 512KB, pCOXS 512KB, pCO3: the protocol is incompatible with CAREL Slave only if the latter is activated on the pLAN serial port.
2 FieldBus SERIAL2_PROTOCOL = 5; 50
2 FieldBus SERIAL2_PROTOCOL = 5; 50 pCOC
Connectable devices One Modbus supervisor in RTU mode (REMOTE TERMINAL UNIT). Specifications communication: 1 Start, 8 data, 2 Stop, no parity Baud rate: 1200 2400 4800 9600 19200 bps (half duplex on RS232) Exchangeable variables: see Tab. 10.a and 10.b (Analogue and integer mapped on Modbus registers, digital on Modbus coils) Type of cable / max. distance: on RS485 line: AWG 20/22 shielded cable / max 1000 m total on RS232 line: RS232 cable / max 5 m Configuration of the connectable supervisor device Timeout and polling rate parameters The timeout and polling rate parameters (WAIT, TREATMENTS, TURNAROUND DELAY, INTERPACKET DELAY) must be set correctly. Typical values are as follows: timeout: 1000ms or higher; turnarounds delay = from 100ms to 200ms. interpacket delay = turnarounds delay. Exchangeable variables in normal version: SERIAL1_PROTOCOL = 3 or 5 (see Tab. 10.h) SUPERVISOR_EXTENSION = 0 SUPERVISOR_EXTENSION = 1 127 analogue 127 integer 199 digital 207 analogue 207 integer 207 digital Tab. 10.i Exchanged variables in extended version: SERIAL1_PROTOCOL = 30 or 50 (see Tab. 10.h) 5000 analogue 5000 integer 2048 digital T ab. 10.l
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10.9 Modbus Master protocol

The Modbus RTU full option protocol is optimised for acquiring and writing integer, analogue and digital variables from/to generic Modbus Slave devices.
pCO model Serial port 0 pLAN 2 pCO 1 BMS 0 pLAN 1 pCO 512KB 1 BMS 2 FieldBus 0 pLAN XS pCO 1 BMS 2 FieldBus 0 pLAN C pCO 1 BMS 0 pLAN 3 pCO 1 BMS 2 FieldBus How to select the protocol SERIAL0_PROTOCOL = 21; select address from control list SERIAL1_PROTOCOL = 21; select address from control list SERIAL0_PROTOCOL = 21; select address from control list SERIAL1_PROTOCOL = 21; select address from control list SERIAL2_PROTOCOL = 21; select address from control list SERIAL0_PROTOCOL = 21; select address from control list SERIAL1_PROTOCOL = 21; select address from control list SERIAL2_PROTOCOL = 21; select address from control list SERIAL0_PROTOCOL = 21; select address from control list SERIAL1_PROTOCOL = 21; select address from control list SERIAL0_PROTOCOL = 21; select address from control list SERIAL1_PROTOCOL = 21; select address from control list SERIAL2_PROTOCOL = 21; select address from control list
Tab. 10.m
Note: the protocol cannot be activated on more than one serial port at the same time.
Connectable devices CAREL devices: any pCO with Modbus Slave protocol, pCOe Modbus, C2, C3, e-drofan. Other devices: any device that uses the Modbus Slave protocol (RTU mode) at baud rate specified below. Specifications communication: 1 Start, 8 data, selectable Stop bits (def. 1), selectable parity (def. no) Baud rate: 1200 2400 4800 9600 19200 bps; some baud rates may not be supported by all the devices Connectable devices: Max 247 in Unicast mode (devices with address different from 0) Exchangeable variables: Modbus variables: 65533 analogue/integer (registers) 65533 digital (coils) Type of cable / max. distance: AWG 20/22 shielded cable / max 1000 m total The acquisition time for all the variables on a slave device depends on the consecutiveness of the ModBus addresses of the device variables and the management software (application). Typically, at 19200 bps a read command requested by the application is executed by the Bios on the pCO in around 60 to 80 ms regardless of the number of variables read. As the read commands are requested by the application, the acquisition of all the variables on a slave device depends not only on how many there are and whether they are consecutive, but also on the structure of the application.
10.10 Modbus Master protocol - Benshaw

This protocol has been specifically developed for the control and management of the Benshaw VFD. This communication protocol can be used to interface directly with these devices, set the configuration parameters and read the operating values.
pCO model Serial port por t How to select the protocol pCO2 pCO1 pCOXS 1 BMS SERIAL1_PROTOCOL = 9 pCOC pCO3
Tab 10.n Connectable devices Maximum of two Benshaw devices. Specifications Baud rate: 1200 2400 4800 9600 19200 bps Connectable devices: 2 (addresses 1 and 2) Exchangeable variables: Modbus variables: 64 registers Type of cable / max. distance: AWG 20/22 shielded cable / max 1000 m total
10.11 PSTN protocol (modem)

The PSTN protocol allows the pCO controllers to automatically connect to a remote CAREL supervisor and be called by a remote CAREL supervisor or by a remote WinLoad application (see note after Tab. 10.o). A series of analogue, integer and digital variables can be exchanged across the connection to a remote CAREL supervisor. The connection to the remote WinLoad application can be used to completely manage the unit, including updating the application files, updating the rules for the logs, acquiring the logged data (see below for further details on the operations that are available).
pCO model pCO2 pCO1 128KB pCOXS 128KB pCO1 512KB pCOXS 512KB pCOC pCO3 Serial port 1 BMS 1 BMS 1 BMS 2 FieldBus 1 BMS 1 BMS 2 FieldBus How to select the protocol SERIAL1_PROTOCOL = 2 SERIAL1_PROTOCOL = 2 SERIAL1_PROTOCOL = 2 SERIAL2_PROTOCOL = 12 SERIAL1_PROTOCOL = 2 SERIAL1_PROTOCOL = 2 SERIAL2_PROTOCOL = 12
Tab 10.o
Note for pCO1 and pCO3: the protocol cannot be activated on more than one serial port at the same time and is incompatible with the GSM protocol and the Winload protocol. Note for for pCO2, pCO1 128KB, pCOXS 128KB, pCOC: the protocol is also incompatible with CAREL Slave and Modbus. Note for pCO1 512KB, pCOXS 512KB, pCO3: if set on the BMS serial port the protocol is incompatible with the CAREL Slave set on the pLAN serial port. When the protocol is set on the FieldBus serial port, the remote WinLoad connection is not possible. Note for pCO1 512KB, pCOXS 512KB, pCO3: the remote WinLoad connection is not possible on the FieldBus serial port.
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Connectable devices Remote CAREL supervisor or remote WinLoad. Specifications The following variables can be exchanged across the connection to a remote CAREL supervisor: 127 analogue 127 integer 199 digital. If the system variable BMS_EXTENSION= 0 207 analogue 207 integer 207 digital. If the system variable BMS_EXTENSION= 1 The following operations can be performed across the remote WinLoad connection: update the application files (*.IUP *.BLB flash1.BIN - *.DEV); update the log files (*.PVT *.LCT); acquire the logged data; acquire the parameters in buffer memory.
10.12 GSM protocol (GSM modem)

The GSM protocol allows the pCO controllers to automatically connect to a remote CAREL supervisor and be called by a remote CAREL supervisor or by a remote WinLoad application (see note after Tab. 10.p). All the supervision and management operations already described for the PSTN protocol can thus be performed. In addition to these functions, the GSM protocol is used to send and receive SMS messages over the GSM network using the wireless modems that support this function; the SMS messages are sent upon certain events or alarms, according to rules that are established in the application program.
pCO model pCO2 pCO1 pCOXS pCOC pCO3 Serial port 1 BMS 1 BMS 2 FieldBus 1 BMS 1 BMS 1 BMS 2 FieldBus How to select the protocol SERIAL1_PROTOCOL = 10 for Kyocera (not GSM): SERIAL1_PROTOCOL = 11 SERIAL1_PROTOCOL = 10 for Kyocera (not GSM): SERIAL1_PROTOCOL = 11 SERIAL2_PROTOCOL = 10 for Kyocera (not GSM): SERIAL2_PROTOCOL = 11 SERIAL1_PROTOCOL = 10 for Kyocera (not GSM): SERIAL1_PROTOCOL = 11 SERIAL1_PROTOCOL = 10 for Kyocera (not GSM): SERIAL1_PROTOCOL = 11 SERIAL1_PROTOCOL = 10 for Kyocera (not GSM): SERIAL1_PROTOCOL = 11 SERIAL2_PROTOCOL = 10 for Kyocera (not GSM): SERIAL2_PROTOCOL = 11
Tab 10.p
Note for pCO1 and pCO3: the protocol cannot be activated on more than one serial port at the same time. Note for pCO1 and pCO3: the protocol cannot be activated on more than one serial port at the same time and is incompatible with the PSTN protocol and the Winload protocol. Note for pCO2, pCO1 128KB, pCOXS 128KB, pCOC: the protocol is also incompatible with CAREL Slave and Modbus. Note for pCO1 512KB, pCOXS 512KB, pCO3: if set on the BMS serial the protocol is incompatible with CAREL Slave only if the latter is set on the pLAN serial port. Note for pCO1 512KB, pCOXS 512KB, pCO3: the remote WinLoad connection is not possible on the FieldBus serial port. Note: with the Kyocera wireless modem (not GSM) only the remote supervisor connection is possible.
Connectable devices Remote CAREL supervisor or remote WinLoad. To establish the connection to the supervisor or WinLoad, connect the pCO to a GSM modem; recommended models are Wavecom WMOD2B*, FALCOM A2D* or Siemens TC35*. Specifications The following variables can be exchanged across the connection to a remote CAREL supervisor: 127 analogue 127 integer 199 digital. If the system variable BMS_EXTENSION= 0 207 analogue 207 integer 207 digital. If the system variable BMS_EXTENSION= 1 The following operations can be performed across the remote WinLoad connection: update the application files (*.IUP *.BLB flash1.BIN - *.DEV); update the log files (*.PVT *.LCT); acquire the logged data; acquire the parameters in buffer memory. In addition, SMS messages can be exchange, as follows: - send the pCO a suitably formatted SMS to set the supervisor variables; - send, from the pCO, SMS messages in the desired format to signal alarms or any other information specified by the application.
10.13 MP-Bus protocol

The MP-Bus protocol is used to manage the BELIMO series actuators, exchanging variables, writing the configuration parameters and reading the values of any probes connected to the actuators.
pCO model Serial port How to select the protocol pCO1 pCOXS 2 FieldBus SERIAL2_PROTOCOL = 1 pCO3
Connectable devices Maximum 8 Belimo actuators. Specifications Baud rate: Exchangeable variables: Connectable devices: Type of cable / max. distance:
1200 bps specific commands for the actuator used 8 AWG 20/22 shielded cable / max 30 m total
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10.14 Serial printer protocol

The Serial printer protocol is used to connect the pCO to any printer fitted with an RS232 interface; this allows paper copies to be generated of particularly important information, for example the trend in the temperature in a cold room over time. The information to be printed can be completely configured in the application. Instead of the printer, other devices with RS232 serial interface can be connected, for example a terminal emulator or a PC with a program that saves the data received via the serial link to the hard disk. Available on the following serial ports
pCO model Serial port pCO2 1 BMS 1 BMS 1 pCO 2 FieldBus pCOXS 1 BMS pCOC 1 BMS 1 BMS 3 pCO 2 FieldBus How to select the protocol SERIAL1_PROTOCOL = 14 SERIAL1_PROTOCOL = 14 SERIAL2_PROTOCOL = 14 SERIAL1_PROTOCOL = 14 SERIAL1_PROTOCOL = 14 SERIAL1_PROTOCOL = 14 SERIAL2_PROTOCOL = 14
Note for pCO1 and pCO3: the protocol cannot be activated on more than one serial port at the same time.
Connectable devices: one serial printer or any other device fitted with RS232 interface. Specifications Baud rate: 1200 bps Communication mode: 8 data bits, no parity, 1 stop bit, no flow control Connectable devices: 1 Type of cable / max. distance: RS232 cable / max 5m
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Devices that can be connected to the pCOC

serial 0 pLAN PCO100MDM0 connector J11 connector J19 PCOS004850 PCO1004850 serial 1 - BMS PCOS00HBB0 PCO1000WB0 PCO100CLP0 PCO1000BA0 PCO10000R0 PCO10000F0
Device pCOT - pCOI terminal pGD0 - pGD1 terminal pGD2 - pGD3 terminal Aria terminal pCO in pLAN FCM series controllers EVD200 EVD400 CAREL Slave devices (RS485) pCOexp 485 Hydronic fan coil and CANbus PlantVisor local PlantWatch PCGate WebGate GATEWAY**0 LON - Echelon RS485 LON - Echelon FTT10 TREND HTTP client BACnet/Ethernet BACnet/IP BACnet/MSTP (RS485) SNMP v1, SNMP v2C SNMP v3 Modbus supervisor (RTU) Modbus Slave devices pCOexp Modbus BenShaw devices WinLoad local WinLoad remote, analogue modem PlantVisor remote, analogue modem WinLoad remote, GSM modem PlantVisor remote, GSM modem Send and receive SMS Serial printer
Protocol active on the pCO Local terminal or pLAN Local terminal or pLAN Local terminal or pLAN pLAN
Notes
X X X X X X X X X X X X X X X
With Local terminal the pGD* works in pCOT emulation mode
X X X X X X X
X X X X X X X X X X X X X X X X X
pLAN or CAREL Master or CAREL Master 5 expansions Can only be activated on one serial port CAREL Master or CAREL Master: can only be activated on BMS serial. CAREL Master 5 exp. CAREL Master 5 expansions: can only be activated on pLAN serial CAREL Master
Can only be activated on one serial port Incompatible with protocols PSTN GSM Modbus Slave
CAREL Slave
X X X X X
X X X X X
X X X X X X X X X X X 71
Modbus Slave Modbus Master Modbus Master - Benshaw WinLoad PSTN
For SNMP v3 special pCOWEB software is used Incompatible with CAREL Slave, PSTN, GSM Can only be activated on one serial port Maximum of two Benshaw devices Can only be activated on 1 serial. Incompatible with PSTN & GSM Incompatible with CAREL Slave and Winload
GSM Serial printer
Incompatible with CAREL Slave and Winload
Devices that can be connected to the pCO1 128KB

serial 0 pLAN PCO100MDM0 connector J11 connector J10 PCOS004850 PCO1004850 serial 1 - BMS PCOS00HBB0 PCO1000WB0 PCO100CLP0 PCO1000BA0 PCO100FD10 PCO10000R0 PCO10000F0 serial 2 - FieldBus PCO100MPB0 PCOS00HBF0 PCOS00FD20 PCO100TLN0
Device PST terminal PLD terminal pCOT - pCOI terminal pGD0 - pGD1 terminal pGD2 - pGD3 terminal Aria terminal pCO in pLAN FCM series controllers EVD200 EVD400 CAREL Slave devices (tLAN) CAREL Slave devices (RS485) pCOexp 485 pCOexp tLAN Chiller2 expansion Hydronic fan coil and CANbus PlantVisor local PlantWatch PCGate WebGate GATEWAY**0 LON - Echelon RS485 LON - Echelon FTT10 TREND HTTP client BACnet/Ethernet BACnet/IP BACnet/MSTP (RS485) SNMP v1, SNMP v2C SNMP v3 Modbus supervisor (RTU) Modbus Slave devices pCOexp Modbus BenShaw devices WinLoad local WinLoad remote, analogue modem PlantVisor remote, analogue modem WinLoad remote, GSM modem PlantVisor remote, GSM modem Send and receive SMS Belimo devices (max 8) Serial printer
Protocol active on the pCO Notes PST terminal Local terminal or pLAN Local terminal or pLAN Local terminal or pLAN pLAN Incompatible with tLAN Master 5 expansions
X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X 72 X X X X X X X X X X
pLAN or CAREL Master or CAREL Master 5 exp. CAREL Master or CAREL Master 5 exp. CAREL Master or CAREL Master 5 exp. CAREL Master 5 exp. CAREL Master
Can only be activated on one serial port. CAREL Master 5 exp.: incompatible with PST terminal Can only be activated on one serial port. CAREL Master 5 exp.: incompatible with PST terminal CAREL Master: can only be activated on one port, BMS serial or FieldBus serial. CAREL Master 5 exp.: can only be activated on one port, pLAN serial or FieldBus serial Can only be activated on one port, pLAN serial or FieldBus serial Can only be activated on one port, BMS serial or FieldBus serial
CAREL Slave
Modbus Slave Modbus Master Modbus Master - Benshaw
For SNMP v3 special pCOWEB software is used Incompatible with CAREL Slave, PSTN, GSM Can only be activated on one serial port Maximum of two Benshaw devices Can only be activated on 1 serial. Incompatible with PSTN & GSM; on FieldBus serial from Bios 4.00 Incompatible with CAREL Slave and Modbus Slave
WinLoad PSTN
GSM MP-Bus Serial printer
Incompatible with CAREL Slave and Modbus Slave
Can only be activated on one port, BMS serial or FieldBus serial
Devices that can be connected to the pCOXS 128KB (tLAN and Belimo versions)
serial 0 pLAN serial 1 - BMS serial 2 FieldBus connett. J8 (pCOXS Belimo) connett. J8 (pCOXS tLAN)
PCO100MDM0
PCO1000WB0
PCOS00HBB0
PCO100CLP0
PCO1000BA0
PCO10000R0
PCOS004850
PCO10000F0
PCO1004850
connector J6
connector J5
Device PST terminal PLD terminal pCOT - pCOI terminal pGD0 - pGD1 terminal pGD2 - pGD3 terminal Aria terminal pCO in pLAN FCM series controllers EVD200 EVD400 CAREL Slave devices (tLAN) CAREL Slave devices (RS485) pCOexp 485 pCOexp tLAN Chiller2 expansion Hydronic fan coil and CANbus PlantVisor local PlantWatch PCGate WebGate GATEWAY**0 LON - Echelon RS485 LON - Echelon FTT10 TREND HTTP client BACnet/Ethernet BACnet/IP BACnet/MSTP (RS485) SNMP v1, SNMP v2C SNMP v3 Modbus supervisor (RTU) Modbus Slave devices pCOexp Modbus BenShaw devices WinLoad local WinLoad remote, analogue modem PlantVisor remote, analogue modem WinLoad remote, GSM modem PlantVisor remote, GSM modem Send and receive SMS Belimo devices (max 8) Serial printer
connector J7
Protocol active on the pCO PST terminal Local terminal or pLAN Local terminal or pLAN Local terminal or pLAN pLAN
Notes Incompatible with tLAN Master 5 expansions
X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X 73
Can only be activated on one serial port. CAREL Master 5 exp.: incompatible with PST terminal Can only be activated on one serial port. CAREL Master 5 exp.: incompatible with PST terminal CAREL Master: can only be activated on one port, BMS serial or FieldBus serial. CAREL Master 5 exp.: can only be activated on one port, pLAN serial or FieldBus serial Can only be activated on one port, pLAN serial or FieldBus serial Can only be activated on one port, BMS serial or FieldBus serial
CAREL Slave
For SNMP v3 special pCOWEB software is used Incompatible with CAREL Slave, PSTN, GSM Can only be activated on one serial port Maximum of two Benshaw devices Can only be activated on 1 serial. Incompatible with PSTN & GSM Incompatible with CAREL Slave and Modbus Slave
GSM MP-Bus Serial printer
Incompatible with CAREL Slave and Modbus Slave Maximum of 8 devices
Devices that can be connected to the pCO1 512KB

serial 0 pLAN PCO100MDM0 connector J11 connector J10 PCOS004850 PCO1004850 serial 1 - BMS PCO1000WB0 PCOS00HBB0 PCO100CLP0 PCO1000BA0 PCO100FD10 PCO10000R0 PCO10000F0 serial 2 - FieldBus PCO100MPB0 PCOS00HBF0 PCOS00FD20 PCO100TLN0
Device PST terminal PLD terminal pCOT - pCOI terminal pGD0 - pGD1 terminal pGD2 - pGD3 terminal Aria terminal pCO in pLAN FCM series controllers EVD200 EVD400 CAREL Slave devices (tLAN) CAREL Slave devices (485) pCOexp 485 pCOexp tLAN Chiller2 expansion Hydronic fan coil and CANbus PlantVisor local PlantWatch PCGate WebGate GATEWAY**0 LON - Echelon RS485 LON - Echelon FTT10 TREND HTTP client BACnet/Ethernet BACnet/IP BACnet/MSTP (RS485) SNMP v1, SNMP v2C SNMP v3 Modbus supervisor (RTU) Modbus Slave devices pCOexp Modbus BenShaw devices WinLoad local WinLoad remote, analogue modem PlantVisor remote, analogue modem WinLoad remote, GSM modem PlantVisor remote, GSM modem Send and receive SMS Belimo devices Serial printer
Protocol active on the pCO PST terminal Local terminal or pLAN Local terminal or pLAN Local terminal or pLAN pLAN
Notes Incompatible with CAREL Master 5 exp.
X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X 74 X X X X X X X X X X X
Can only be activated on one serial port. CAREL Master 5 exp.: incompatible with PST terminal Can only be activated on one serial port. CAREL Master 5 exp.: incompatible with PST terminal CAREL Master: can only be activated on one port, BMS serial or FieldBus serial or pLAN. CAREL Master 5 exp.: can only be activated on one port, pLAN serial or FieldBus serial Can only be activated on one serial port; incompatible with PST terminal Can only be activated on one serial port
Can only be activated on one serial port; at the same time, BMS or FieldBus CAREL Slave If active on pLAN serial, these protocols cannot be used PSTN GSM Modbus Slave on BMS serial
For SNMP v3 special pCOWEB software is used Modbus Slave Modbus Master Modbus Master - Benshaw WinLoad PSTN Can only be activated on one serial port Maximum of two Benshaw devices Can only be activated on one serial port; on FieldBus serial from Bios 4.00 Can only be activated on one serial port Incompatible with the GSM protocol; if activated on BMS serial is incompatible with Carel Slave set on pLAN serial Can only be activated on one serial port. Incompatible with the protocol PSTN; if activated on BMS serial is incompatible with Carel Slave set on pLAN serial Maximum of 8 devices Can only be activated on one serial port
GSM
MP-Bus Serial printer
Devices that can be connected to the pCOXS 512KB (tLAN and Belimo versions)
serial 0 pLAN serial 1 - BMS serial 2 FieldBus connett. J8 (pCOXS Belimo) connett. J8 (pCOXS tLAN)
PCO100MDM0
PCO1000WB0
PCOS00HBB0
PCO100CLP0
PCO1000BA0
PCO10000R0
PCOS004850
PCO10000F0
PCO1004850
connector J6
connector J5
Device PST terminal PLD terminal pCOT - pCOI terminal pGD0 - pGD1 terminal pGD2 - pGD3 terminal Aria terminal pCO in pLAN FCM series controllers EVD200 EVD400 CAREL Slave devices (tLAN) CAREL Slave devices (485) pCOexp 485 pCOexp tLAN Chiller2 expansion Hydronic fan coil and CANbus PlantVisor local PlantWatch PCGate WebGate GATEWAY**0 LON - Echelon RS485 LON - Echelon FTT10 TREND HTTP client BACnet/Ethernet BACnet/IP BACnet/MSTP (RS485) SNMP v1, SNMP v2C SNMP v3 Modbus supervisor (RTU) Modbus Slave devices pCOexp Modbus BenShaw devices WinLoad local WinLoad remote, analogue modem PlantVisor remote, analogue modem WinLoad remote, GSM modem PlantVisor remote, GSM modem Send and receive SMS Belimo devices Serial printer
connector J7
Protocol active on the pCO Notes PST terminal Local terminal or pLAN Local terminal or pLAN Local terminal or pLAN pLAN Incompatible with CAREL Master 5 exp.
X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X 75
Can only be activated on one serial port. CAREL Master 5 exp.: incompatible with PST terminal Can only be activated on one serial port. CAREL Master 5 exp.: incompatible with PST terminal CAREL Master: can only be activated on one port, BMS serial or FieldBus serial or pLAN. CAREL Master 5 exp.: can only be activated on one port, pLAN serial or FieldBus serial Can only be activated on one serial port; incompatible with PST terminal Can only be activated on one serial port Can only be activated on one serial port; at the same time, BMS or FieldBus If active on pLAN serial, these protocols cannot be used PSTN GSM Modbus Slave on BMS serial
CAREL Slave
For SNMP v3 special pCOWEB software is used Modbus Slave Modbus Master Modbus Master - Benshaw WinLoad PSTN Can only be activated on one serial port Maximum of two Benshaw devices Can only be activated on one serial port Can only be activated on one serial port Incompatible with the GSM protocol; if activated on BMS serial is incompatible with Carel Slave set on pLAN serial Can only be activated on one serial port. Incompatible with the protocol PSTN; if activated on BMS serial is incompatible with Carel Slave set on pLAN serial Maximum of 8 devices
GSM
MP-Bus Serial printer
Devices that can be connected to the pCO3

serial 0 pLAN PCO100MDM0 connector J11 connector J10 PCOS004850 PCO1004850
serial 3 (L & XL)
serial 1 - BMS PCO1000WB0 PCOS00HBB0 PCO100CLP0 PCO100FD10 PCO1000BA0 PCO10000R0 PCO10000F0
serial 2 - FieldBus PCO100MPB0 PCOS00HBF0 PCOS00FD20 PCO100TLN0
serial 5
connector J23
Device
Display panel PST terminal PLD terminal pCOT - pCOI terminal pGD0 - pGD1 terminal pGD2 - pGD3 terminal Aria terminal pCO in pLAN FCM series controllers EVD200 EVD400
connector J9
Protocol active on the pCO Display panel PST terminal Local terminal or pLAN Local terminal or pLAN Local terminal or pLAN pLAN
Notes
X X X X X X X X X X X X
Incompatible with CAREL Master 5 exp.
pLAN or CAREL Master or CAREL Master 5 exp.
Can only be activated on one serial port. CAREL Master 5 exp.: incompatible with PST terminal
CAREL Slave devices (tLAN) CAREL Slave devices (485)
X X X X X X
CAREL Master or CAREL Master Can only be activated on one serial port. CAREL Master 5 exp.: incompatible with PST 5 exp. terminal. If the protocol is activated, other devices cannot be supervised on J23. CAREL Master or CAREL Master: can only be activated on one port, BMS serial or FieldBus serial or pLAN. CAREL Master 5 exp.: can only be activated on one port, pLAN serial or FieldBus serial. Activating the protocol on FieldBus serial deactivates the protocol on J23. Can only be activated on one serial port; incompatible with PST terminal Can only be activated on one serial port
pCOexp 485 pCOexp tLAN Chiller2 expansion Hydronic fan coil and CANbus PlantVisor local PlantWatch PCGate WebGate GATEWAY**0 LON - Echelon RS485 LON - Echelon FTT10 TREND HTTP client BACnet/Ethernet BACnet/IP BACnet/MSTP (RS485) SNMP v1, SNMP v2C SNMP v3 Modbus supervisor (RTU) Modbus Slave devices pCOexp Modbus BenShaw devices WinLoad local WinLoad remote, analogue modem PlantVisor remote, analogue modem WinLoad remote, GSM modem PlantVisor remote, GSM modem Send and receive SMS Belimo devices Serial printer
X X X X X X X X X X X X X X X X X X X
CAREL Master 5 exp. CAREL Master 5 exp. CAREL Master
X X X X X
X X X X X
X X X X X
Can only be activated on one serial port; at the same time, BMS or FieldBus
CAREL Slave If active on pLAN serial, these protocols cannot be used PSTN GSM Modbus Slave on BMS serial
For SNMP v3 special pCOWEB software is used X X X X X Modbus Slave Modbus Master Modbus Master - Benshaw WinLoad PSTN Can only be activated on one serial port Maximum of two Benshaw devices Can only be activated on one serial port; on FieldBus serial from Bios 4.00 Can only be activated on one serial port Incompatible with the GSM protocol; if activated on BMS serial is incompatible with Carel Slave set on pLAN serial Can only be activated on one serial port. Incompatible with the protocol PSTN; if activated on BMS serial is incompatible with Carel Slave set on pLAN serial Maximum of 8 devices Can only be activated on one serial port
X X X X X
X X X X X
X X X X X X X X X X X
X X X X X 76 MP-Bus Serial printer GSM
Devices that can be connected to the pCO2

serial 0 pLAN PCO200MDM0 connector J11 connector J10 PCOS004850 PCO2004850 serial 1 - BMS PCO1000WB0 PCOS00HBB0 PCO100CLP0 PCO1000BA0 PCO20000R0 PCO20000F0
serial 3 (L & XL) serial 5
connector J23
Device Display panel pCOT - pCOI terminal pGD0 - pGD1 terminal pGD2 - pGD3 terminal Aria terminal pCO in pLAN FCM series controllers EVD200 EVD400 CAREL Slave devices (RS485) pCOexp 485 Hydronic fan coil and CANbus PlantVisor local PlantWatch PCGate WebGate GATEWAY**0 LON - Echelon RS485 LON - Echelon FTT10 TREND HTTP client BACnet/Ethernet BACnet/IP BACnet/MSTP (RS485) SNMP v1, SNMP v2C SNMP v3 Modbus supervisor (RTU) Modbus Slave devices pCOexp Modbus BenShaw devices WinLoad local WinLoad remote, analogue modem PlantVisor remote, analogue modem WinLoad remote, GSM modem PlantVisor remote, GSM modem Send and receive SMS Serial printer
connector J9
Protocol active on the pCO Display panel Local terminal or pLAN Local terminal or pLAN Local terminal or pLAN pLAN
Notes
X X X X X X X X X X X X X X X X
X X X X X X X
X X X X X X X X X X X X X X X X X
X X
CAREL Master or CAREL Master 5 exp. CAREL Master
CAREL Master: can only be activated on BMS serial CAREL Master 5 exp.: can only be activated on pLAN serial
CAREL Slave
X X X X
X X X X X
X X X X X X X X X X X 77
For SNMP v3 special pCOWEB software is used Incompatible with CAREL Slave, PSTN, GSM Can only be activated on one serial port Maximum of two Benshaw devices Can only be activated on 1 serial. Incompatible with PSTN & GSM Incompatible with CAREL Slave and Modbus Slave
GSM Serial printer
Incompatible with CAREL Slave and Modbus Slave
pCO 3
start
mode
PGD0-1*:
graphic display
PCOS00AKY0: smart programming key
PCOS00AKC0: USB smart-key adapter
CVSTDUTLF0: USB/RS485 converter
S90CONN*: connection cable
EVD*2* EVD*4* EEV driver
PCO*: program. controller
PGD2-3*: touch screen graphic display for panel and wall mounting
TAT*: user terminal ADP*: user terminal
FCM* electronic control module
pAD
Synoptic
PCO20DCDC0: DC/DC power supplay module
pGD 1 user interface
Field-Bus
BMS
CAREL controllers (ir33, C 2 , etc.)
third parties devices
PCO100FD10: FieldBus serial board

RS485 Modbus master/ CAREL master
s tatus
BACnet
P1
MS/TP
P3
R S 485
P2
GNX
RS485
PCOS004850: RS485 serial board
PCO1000BA0: BACnet RS485 interface board
PCOUMI2000: interface for OEM series humidi ers
CP*: KUE* humidi er control board
PCOE004850: pCO I/O RS485 expansion board
PCOS00FD20: modem board

CANbus
GND H+ H
PCO100MDM0: modem board

CANbus
GND H+ H
PCO1000WB0: pCO Web - Ethernet /BACnet interface board
PCOS00HBF0: CANbus board
e-dronic
PCO100TLN0: tLAN serial board
e-dronic
PCOS00HBB0: CANbus board
PCO10000F0: LON board
Available probes
SPKT: 4 to 20 mA pressure transducers 0 to 5 V ratiometric transducers
EVD00004* EEV driver
PCOE00TLN0: pCO I/O tLAN expansion board

(*): PCOE00TLN0 and PLD* teminals CANNOT be connected to the tLAN at the same time!
PCO100CLP0: TREND board
NTC: temperature probes
PLD*: user terminal PCO100MPB0: MP-BUS board
ASP*: industrial ambient temperature and humidity probes ASW*: ambient temperature and humidity probes
MP-BUS
BELIMO
BELIMO
Damper servocontrol
Servocontrol valve
ASD*: duct temperature and humidity probes
pCO 1
start
mode
EVD*2* EVD*4* EEV driver PGD0-1*: graphic display PCOS00AKY0: smart programming key S90CONN*: connection cable
PCO*: program. controller
CVSTDUTLF0: USB/RS485 converter
PGD2-3*: touch screen graphic display for panel and wall mounting TAT* and ADP* terminal
aria
PCO100CEF0: expansion memory board and clock board PCO100CLK0: clock board
PCO20DCDC0: DC/DC power supplay module PCO100FD10: FieldBus serial board
Field-Bus
BMS
s tatus
BACnet
P1
MS/TP
P3
R S 485
CAREL controllers (ir33, C 2 , etc.)
P2
GNX
RS485
third parties devices
RS485 Modbus master CAREL master
PCO1000BA0: BACnet RS485 interface board PCOUMI2000: interface for OEM series humidi ers
CP*: KUE* humidi er control board
PCOE004850: pCO I/O RS485 expansion board PCOS00HBF0: CANbus board
PCOS00FD20: modem board

CANbus
GND H+ H

CANbus
G ND H+ H
PCO1000WB0: pCO Web - Ethernet /BACnet interface board
e-dronic
PCO100TLN0: tLAN serial board
e-dronic
Available probes
SPKT: 4 to 20 mA pressure transducers 0 to 5 V ratiometric transducers NTC: temperature probes
EVD0000400 EEV driver

PLD*: user terminal PCO100MPB0: MP-BUS board
ASP*: industrial ambient temperature and humidity probes ASW*: ambient temperature and humidity probes
MP-BUS
BELIMO
BELIMO
Damper servocontrol
Servocontrol valve
S90CONN*: connection cable
PGD0-1*: graphic display CVSTDUTLF0: USB/RS485 converter PCOS00AKY0: smart program. key
PLD*: user terminal
start
WARNING!!!
PCO*: programmable controller
mode
MP-BUS
only PCO1MP0*X0
PGD2-3*: touch screen graphic display for panel and wall mounting
aria
BELIMO
BELIMO
xs
Damper servocontrol
Servocontrol valve
TAT* and ADP* terminal
PCO100CLK0:
BMS
PCOUMI2000:
clock board
interface for OEM series humidi ers

CANbus
GND H+ H
Available probes
PCO1000WB0: pCO Web - Ethernet interface board SPKT: 4 to 20 mA pressure transducers ASW*: ambient temperature and humidity probes

s tatus
BACnet
P1
e-dronic
R S 485
MS/TP
P3
P2
GNX
RS485
NTC: temperature probes
ASP*: industrial ambient temperature and humidity probes

s tatus
BACnet
P1

R S 485

CANbus
PCOUMI2000:
MS/TP
P3
GND
H+
P2
GNX
RS485
PCO1000WB0: pCO Web - Ethernet interface board
e-dronic
interface for OEM series humidi ers
PCO100CLK0:
clock board
S90CONN*: connection cable PCO20DCDC0: DC/DC power supplay module CVSTDUTLF0: USB/RS485 converter
Available probes
SPKT: 4 to 20 mA pressure transducers
PGD0-1*: graphic display
ASP*: industrial ambient temperature and humidity probes TAT* and ADP* FCM* electronic control module
start
mode
aria
NTC: temperature probes terminal PCO*: programmable controller PCOS00AKY0: smart programming key
ASW*: ambient temperature and humidity probes
16
NOTE:_______________________________________________________________________________ _____________________________________________________________________________________ _____________________________________________________________________________________ _____________________________________________________________________________________ _____________________________________________________________________________________ _____________________________________________________________________________________ _____________________________________________________________________________________ _____________________________________________________________________________________ _____________________________________________________________________________________ _____________________________________________________________________________________ _____________________________________________________________________________________ _____________________________________________________________________________________ _____________________________________________________________________________________ _____________________________________________________________________________________ _____________________________________________________________________________________ _____________________________________________________________________________________ _____________________________________________________________________________________ _____________________________________________________________________________________ _____________________________________________________________________________________ _____________________________________________________________________________________ _____________________________________________________________________________________ _____________________________________________________________________________________ _____________________________________________________________________________________ _____________________________________________________________________________________ _____________________________________________________________________________________ _____________________________________________________________________________________ _____________________________________________________________________________________ _____________________________________________________________________________________ _____________________________________________________________________________________ _____________________________________________________________________________________ _____________________________________________________________________________________
NOTE:_______________________________________________________________________________ _____________________________________________________________________________________ _____________________________________________________________________________________ _____________________________________________________________________________________ _____________________________________________________________________________________ _____________________________________________________________________________________ _____________________________________________________________________________________ _____________________________________________________________________________________ _____________________________________________________________________________________ _____________________________________________________________________________________ _____________________________________________________________________________________ _____________________________________________________________________________________ _____________________________________________________________________________________ _____________________________________________________________________________________ _____________________________________________________________________________________ _____________________________________________________________________________________ _____________________________________________________________________________________ _____________________________________________________________________________________ _____________________________________________________________________________________ _____________________________________________________________________________________ _____________________________________________________________________________________ _____________________________________________________________________________________ _____________________________________________________________________________________ _____________________________________________________________________________________ _____________________________________________________________________________________ _____________________________________________________________________________________ _____________________________________________________________________________________ _____________________________________________________________________________________ _____________________________________________________________________________________ _____________________________________________________________________________________ _____________________________________________________________________________________
Agency:
CAREL INDUSTRIES - HQs Via dellIndustria, 11 - 35020 Brugine - Padova (Italy) Tel. (+39) 049.9716611 Fax (+39) 049.9716600 www.carel.com - e-mail: carel@carel.com
code +030220336 rel. 1.5 - 22/12/2010

Pco Carel 1

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pCO sistema

10.10 10.11 10.12 10.13 10.14

Code: +030220336 - rel. 1.5 - 22/12/10

2. DESCRIPTION OF THE PRODUCTS

Key: 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16.

Code: +030220336 - rel. 1.5 - 22/12/10

input: 24 V / ; 50 to 60 Hz max. power: 40 VA /15W

Meaning of the pCO inputs/outputs

RX-/TXRX+/TX+ GND C1 NO1 NO2 NO3 C1 C4 NO4 NO5 NO6 C4 C7

Code: +030220336 - rel. 1.5 - 22/12/10

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2.2 pCO technical specifications

Analogue conversion Maximum number Type

Type Maximum number

Code: +030220336 - rel. 1.5 - 22/12/10

pCO3 digital outputs

13 DIN modules 18 DIN modules

110 x 227.5 x 60mm 110 x 315 x 60mm

Code: +030220336 - rel. 1.5 - 22/12/10

pCO3 electrical specifications

Fig. 2.b SMALL: 13 DIN modules

Code: +030220336 - rel. 1.5 - 22/12/10

2.3 pCO controller

Code: +030220336 - rel. 1.5 - 22/12/10

Code: +030220336 - rel. 1.5 - 22/12/10

2.4 pCO technical specifications

Analogue conversion Maximum number Type

Type Maximum number

Type Maximum number

SMALL, MEDIUM 24 Vac/Vdc 1% of full scale 2s

Power supply Precision Resolution Settling time Maximum load

Code: +030220336 - rel. 1.5 - 22/12/10

13 DIN modules 18 DIN modules

110 x 227.5 x 60mm 110 x 315 x 60mm

Dipswitches for selecting the type of probe

B5 B6 ON OFF ON OFF digital input NTC

NTC digital input

pCO1 dimensions (in mm.) MEDIUM 18 DIN modules

Fig. 2.e SMALL 18 DIN modules

Code: +030220336 - rel. 1.5 - 22/12/10

2.5 pCO board

Meaning of the pCO xs board inputs/outputs

Description 24 Vac or 24 to 48 Vdc power supply

pCO technical specifications

Analogue conversion Maximum number Type

Makeup of the groups

pCOXS Mechanical specifications

Mechanical dimensions Plastic container

clock with battery precision Battery specifications

pCOxs dimensions (in mm): 8 DIN modules

Code: +030220336 - rel. 1.5 - 22/12/10

2.7 pCO controller

IDCM2 ID10 ID9

ID230 ID24 ID11R

NO11 C11 NC11

-------NO10 C10 NC10

Meaning of the pCO C board inputs/outputs

Code: +030220336 - rel. 1.5 - 22/12/10

------C4 NO4 -------