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Testing Blind Plate Table

This document provides a schedule of maximum allowable hydrostatic test pressures in kg/cm2 for various nominal pipe sizes and plate thicknesses of temporary blind flanges. It lists pipe sizes from 6 to 125 inches in diameter and plate thicknesses ranging from 2 to 58 mm. The maximum pressures allowed decrease as pipe size increases and as plate thickness decreases, following the equation provided at the bottom for calculating test pressure based on plate thickness, pipe diameter, material strength properties, and safety factors.

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Kyaw Kyaw Aung
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12K views5 pages

Testing Blind Plate Table

This document provides a schedule of maximum allowable hydrostatic test pressures in kg/cm2 for various nominal pipe sizes and plate thicknesses of temporary blind flanges. It lists pipe sizes from 6 to 125 inches in diameter and plate thicknesses ranging from 2 to 58 mm. The maximum pressures allowed decrease as pipe size increases and as plate thickness decreases, following the equation provided at the bottom for calculating test pressure based on plate thickness, pipe diameter, material strength properties, and safety factors.

Uploaded by

Kyaw Kyaw Aung
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
You are on page 1/ 5

Schedule of Maximum allowable Hydrostatic Test Pressure (Kg/Cm 2)

Listed Test Blind Thickness


Norminal pipe Size
Plate
Thickness
6
8
10
12
16
19
22
25
28
30
32
35
38
40
42
44
45
50
55
60
65
70
75
80
90
100
105
110
115
120
125

10

134.64
239.36
374.00
538.56
957.44

59.84
106.38
166.22
239.36
425.53
600.06
804.52

33.66
59.84
93.50
134.64
239.36
337.54
452.54
584.38
733.04

14.96
26.60
41.56
59.84
106.38
150.02
201.13
259.72
325.80
374.00
425.53
509.06
600.06
664.89

8.42
14.96
23.38
33.66
59.84
84.38
113.14
146.09
183.26
210.38
239.36
286.34
337.54
374.00
412.34
452.54
473.34
584.38
707.09
841.50
987.59
1145.38
1314.84
1496.00
1893.38
2337.50
2577.09
2828.38
3091.34
3366.00
3652.34

5.39
9.57
14.96
21.54
38.30
54.01
72.41
93.50
117.29
134.64
153.19
183.26
216.02
239.36
263.89
289.63
302.94
374.00
452.54
538.56
632.06
733.04
841.50
957.44
1211.76
1496.00
1649.34
1810.16
1978.46
2154.24
2337.50

3p

t=

+C
16 SEW

X 1.15

12

14

3.74
2.75
6.65
4.88
10.39
7.63
14.96
10.99
26.60
19.54
37.50
27.55
50.28
36.94
64.93
47.70
81.45
59.84
93.50
68.69
106.38
78.16
127.26
93.50
150.02 110.22
166.22 122.12
183.26 134.64
201.13 147.77
210.38 154.56
259.72 190.82
314.26 230.89
374.00 274.78
438.93 322.48
509.06 374.00
584.38 429.34
664.89 488.49
841.50 618.24
1038.89 763.27
1145.38 841.50
1257.06 923.55
1373.93 1009.42
1496.00 1099.10
1623.26 1192.60

16

18

20

24

26

28

30

32

34

2.10
3.74
5.84
8.42
14.96
21.10
28.28
36.52
45.82
52.59
59.84
71.59
84.38
93.50
103.08
113.14
118.34
146.09
176.77
210.38
246.90
286.34
328.71
374.00
473.34
584.38
644.27
707.09
772.84
841.50
913.09

1.66
2.96
4.62
6.65
11.82
16.67
22.35
28.86
36.20
41.56
47.28
56.56
66.67
73.88
81.45
89.39
93.50
115.43
139.67
166.22
195.08
226.25
259.72
295.51
374.00
461.73
509.06
558.69
610.64
664.89
721.45

1.35
2.39
3.74
5.39
9.57
13.50
18.10
23.38
29.32
33.66
38.30
45.82
54.01
59.84
65.97
72.41
75.74
93.50
113.14
134.64
158.02
183.26
210.38
239.36
302.94
374.00
412.34
452.54
494.62
538.56
584.38

0.94
1.66
2.60
3.74
6.65
9.38
12.57
16.23
20.36
23.38
26.60
31.82
37.50
41.56
45.82
50.28
52.59
64.93
78.57
93.50
109.73
127.26
146.09
166.22
210.38
259.72
286.34
314.26
343.48
374.00
405.82

0.80
1.42
2.21
3.19
5.67
7.99
10.71
13.83
17.35
19.92
22.66
27.11
31.96
35.41
39.04
42.84
44.81
55.33
66.94
79.67
93.50
108.44
124.48
141.63
179.25
221.30
243.99
267.78
292.67
318.67
345.78

0.69
1.22
1.91
2.75
4.88
6.89
9.24
11.93
14.96
17.17
19.54
23.38
27.55
30.53
33.66
36.94
38.64
47.70
57.72
68.69
80.62
93.50
107.33
122.12
154.56
190.82
210.38
230.89
252.35
274.78
298.15

0.60
1.06
1.66
2.39
4.26
6.00
8.05
10.39
13.03
14.96
17.02
20.36
24.00
26.60
29.32
32.18
33.66
41.56
50.28
59.84
70.23
81.45
93.50
106.38
134.64
166.22
183.26
201.13
219.83
239.36
259.72

0.53
0.94
1.46
2.10
3.74
5.27
7.07
9.13
11.45
13.15
14.96
17.90
21.10
23.38
25.77
28.28
29.58
36.52
44.19
52.59
61.72
71.59
82.18
93.50
118.34
146.09
161.07
176.77
193.21
210.38
228.27

0.47
0.83
1.29
1.86
3.31
4.67
6.26
8.09
10.15
11.65
13.25
15.85
18.69
20.71
22.83
25.05
26.21
32.35
39.15
46.59
54.68
63.41
72.79
82.82
104.82
129.41
142.68
156.59
171.15
186.35
202.21

p= Testing Pressure (Kg/Cm2)


t= Thickness Of Temporary Blind Plate (mm)
d= Inside Diameter Of Gasket (Inch)
S=Maximum Allowable stress (PSI)

w= Welding Joint Strength Reduction factor

E=Quality factor (0.85)

c= Sum of Allowence define in para ASME B31.3, 304.1.1

36
0.42
0.74
1.15
1.66
2.96
4.17
5.59
7.21
9.05
10.39
11.82
14.14
16.67
18.47
20.36
22.35
23.38
28.86
34.92
41.56
48.77
56.56
64.93
73.88
93.50
115.43
127.26
139.67
152.66
166.22
180.36

Schedule of Maximum allowable Hydrostatic Test Pressure (Kg/Cm 2)


Listed Test Blind Thickness
Norminal pipe Size
Plate
Thickness
6
8
10
12
16
19
22
25
28
30
32
35
38
40
42
44
45
50
55
60
65
70
75
80
90
100
105
110
115
120
125

26

28

30

32

34

36

38

40

42

44

46

48

50

52

54

56

58

0.80
1.42
2.21
3.19
5.67
7.99
10.71
13.83
17.35
19.92
22.66
27.11
31.96
35.41
39.04
42.84
44.81
55.33
66.94
79.67
93.50
108.44
124.48
141.63
179.25
221.30
243.99
267.78
292.67
318.67
345.78

0.69
1.22
1.91
2.75
4.88
6.89
9.24
11.93
14.96
17.17
19.54
23.38
27.55
30.53
33.66
36.94
38.64
47.70
57.72
68.69
80.62
93.50
107.33
122.12
154.56
190.82
210.38
230.89
252.35
274.78
298.15

0.60
1.06
1.66
2.39
4.26
6.00
8.05
10.39
13.03
14.96
17.02
20.36
24.00
26.60
29.32
32.18
33.66
41.56
50.28
59.84
70.23
81.45
93.50
106.38
134.64
166.22
183.26
201.13
219.83
239.36
259.72

0.53
0.94
1.46
2.10
3.74
5.27
7.07
9.13
11.45
13.15
14.96
17.90
21.10
23.38
25.77
28.28
29.58
36.52
44.19
52.59
61.72
71.59
82.18
93.50
118.34
146.09
161.07
176.77
193.21
210.38
228.27

0.47
0.83
1.29
1.86
3.31
4.67
6.26
8.09
10.15
11.65
13.25
15.85
18.69
20.71
22.83
25.05
26.21
32.35
39.15
46.59
54.68
63.41
72.79
82.82
104.82
129.41
142.68
156.59
171.15
186.35
202.21

0.42
0.74
1.15
1.66
2.96
4.17
5.59
7.21
9.05
10.39
11.82
14.14
16.67
18.47
20.36
22.35
23.38
28.86
34.92
41.56
48.77
56.56
64.93
73.88
93.50
115.43
127.26
139.67
152.66
166.22
180.36

0.37
0.66
1.04
1.49
2.65
3.74
5.01
6.48
8.12
9.32
10.61
12.69
14.96
16.58
18.28
20.06
20.98
25.90
31.34
37.30
43.77
50.76
58.28
66.30
83.92
103.60
114.22
125.36
137.01
149.19
161.88

0.34
0.60
0.94
1.35
2.39
3.38
4.53
5.84
7.33
8.42
9.57
11.45
13.50
14.96
16.49
18.10
18.93
23.38
28.28
33.66
39.50
45.82
52.59
59.84
75.74
93.50
103.08
113.14
123.65
134.64
146.09

0.31
0.54
0.85
1.22
2.17
3.06
4.10
5.30
6.65
7.63
8.68
10.39
12.25
13.57
14.96
16.42
17.17
21.20
25.65
30.53
35.83
41.56
47.70
54.28
68.69
84.81
93.50
102.62
112.16
122.12
132.51

0.28
0.49
0.77
1.11
1.98
2.79
3.74
4.83
6.06
6.95
7.91
9.47
11.16
12.36
13.63
14.96
15.65
19.32
23.38
27.82
32.65
37.86
43.47
49.45
62.59
77.27
85.19
93.50
102.19
111.27
120.74

0.25
0.45
0.71
1.02
1.81
2.55
3.42
4.42
5.54
6.36
7.24
8.66
10.21
11.31
12.47
13.69
14.32
17.67
21.39
25.45
29.87
34.64
39.77
45.25
57.27
70.70
77.95
85.55
93.50
101.81
110.47

0.23
0.42
0.65
0.94
1.66
2.34
3.14
4.06
5.09
5.84
6.65
7.95
9.38
10.39
11.45
12.57
13.15
16.23
19.64
23.38
27.43
31.82
36.52
41.56
52.59
64.93
71.59
78.57
85.87
93.50
101.45

0.22
0.38
0.60
0.86
1.53
2.16
2.90
3.74
4.69
5.39
6.13
7.33
8.64
9.57
10.56
11.59
12.12
14.96
18.10
21.54
25.28
29.32
33.66
38.30
48.47
59.84
65.97
72.41
79.14
86.17
93.50

0.20
0.35
0.55
0.80
1.42
2.00
2.68
3.46
4.34
4.98
5.67
6.78
7.99
8.85
9.76
10.71
11.20
13.83
16.74
19.92
23.38
27.11
31.12
35.41
44.81
55.33
61.00
66.94
73.17
79.67
86.45

0.18
0.33
0.51
0.74
1.31
1.85
2.48
3.21
4.02
4.62
5.25
6.28
7.41
8.21
9.05
9.93
10.39
12.83
15.52
18.47
21.68
25.14
28.86
32.83
41.56
51.30
56.56
62.08
67.85
73.88
80.16

0.17
0.31
0.48
0.69
1.22
1.72
2.31
2.98
3.74
4.29
4.88
5.84
6.89
7.63
8.42
9.24
9.66
11.93
14.43
17.17
20.15
23.38
26.83
30.53
38.64
47.70
52.59
57.72
63.09
68.69
74.54

0.16
0.28
0.44
0.64
1.14
1.61
2.15
2.78
3.49
4.00
4.55
5.45
6.42
7.12
7.84
8.61
9.01
11.12
13.45
16.01
18.79
21.79
25.01
28.46
36.02
44.47
49.03
53.81
58.81
64.04
69.49

3p

t=

+C
16 SEW

X 1.15

p= Testing Pressure (Kg/Cm2)


t= Thickness Of Temporary Blind Plate (mm)
d= Inside Diameter Of Gasket (Inch)
S=Maximum Allowable stress (PSI)

Safety Factor = 1.15


w= Welding Joint Strength Reduction factor

E=Quality factor (0.85)

c= Sum of Allowence define in para ASME B31.3, 304.1.1

Prepared By Maung Thet Naing 20 Aug 2010

Norminal pipe Size


60
0.15
0.27
0.42
0.60
1.06
1.50
2.01
2.60
3.26
3.74
4.26
5.09
6.00
6.65
7.33
8.05
8.42
10.39
12.57
14.96
17.56
20.36
23.38
26.60
33.66
41.56
45.82
50.28
54.96
59.84
64.93

Prepared By Maung Thet Naing 20 Aug 2010

26
0.25 13.42261
8

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