Non destructive Testing testing

Geschichte von Helling

27 August 2007

Dear reader!

Herewith I would like to introduce you to the company HELLING. The catalogue will give you an insight into our delivery program concerning equipment, products and accessories for Non Destructive Testing. HELLING company was founded in 1863 and has long experience concerning the European market. Constant growth and partnership have been contributing to consequent development of the company and today HELLING is a leading manufacturer and supplier for high quality equipment and products for Non Destructive Testing in more then 39 countries. HELLING company is a member of German Association for Non Destructive Testing (DGZfP) and also of Russian Association of Non Destructive Testing & engineering diagnostics, Czech association of Non Destructive Testing, Japan and American Associations. Based on well-developed scientific foundation we design and offer unique testing techniques, corresponding to world standards requirements. We hope for long and beneficial co-operation, Yours faithfully,

President of HELLING

N. Riess

Contents
Penetrant testing Dye penetrant method (red-white) Fluorescent method Penetrant testing systems Test panels Magnetic particle testing Magnetizing devices Stationary test facilities Demagnetizations Colored magnetic particles Fluorescent magnetic particles Additional products Reference blocks Black light Stationary UV lamps Portable UV lamps UV-LED-sources Leak testing Bubble method Hydrogen leak detector Helium leak detector Ultrasonic leak detector Fluorescent concentrate
Radiographic testing Radiographic films

4 6 7 8 11 13 13 14 15 16 18 20 21 22 23 24 24 25 26

Developing machines Accessories Ultrasonic testing Ultrasonic thickness gauge Ultrasonic test facilities Accessories Auxiliary equipment for weld inspection Temperature detection Delivery program

27 29 30

31 31 32 33 35 40

HELLING GmbH Spkerdamm 2 D-25436 Heidgraben (bei Hamburg) Postfach 2132 D-25437 Tornesch
Telephone: +49(0)4122 922-0 Telefax: +49(0)4122 922-201 e-mail: info@hellinggmbh.de www.hellinggmbh.de

Penetrant testing (PT), how it works

The penetrant method of non-destructive testing is based on capillary penetration of indicator liquid (penetrant) into the surface defects (cracks, pores etc.). After intermediate cleaning and subsequent drying, a developer is applied as a thin, white layer onto the surface to be inspected. The developer pulls the penetrant out of the surface defects and makes them visible as coloured, linear or rounded indications. Documentation is possible by means of adhersive foil, photographic or video techniques.
Penetrant testing systems Met-L-Chek, Standard Chek, Nord-Test are reliable in detecting the defects with a width down to the range of m. Necessary condition: defects must be open to surface. Systems are also used for the leak testing. The examination of testing media adequacy is done in accordance with : AMS 2644 AMS 2647 DIN EN ISO 3452-2 (3) ASME Penetrant inspection can accurately and easily detect surface defects independent of types, materials and surface configurations of the objects to be tested. Other methods of non destructive testing, can only be applied for these requirements with restrictions.

Procedure of penetrant inspection.

Precleaning
Mechanically, with brush By stream process Degreasing with hot steam Cleaning with solvent

Predrying Application of penetrant.

Dip in bath Laying with brush Application by spraying Application by electrostatic mean

Intermediate cleaning
With lint free cloth, water-moistened or a sponge With water-moistened brush Rinse with water With lint free cloth or sponge, moistened with a special solvent

Drying
Dry in open air Wipe with a lint free cloth Blow with dry, clean air Dry with warm air

Application of developer
By immersion(aqueous developer) Viewing under day light or in artificial illumination min.. 500 Lux (EN 571-1/EN 3059) Application from the diffuser / aerosol (non-aqueous developer) Electrostatic application(nonaqueous developer) Application of dry powder developer( in special cases, e.g. extremely porous surfaces)

Examination of the surface and documentation

If using fluorescent penetrant: Ambient illumination: < 20 Lux 2 Intensity of UV: 1000W/cm

Documentation by adhasive foil

Photo-optical documentation

Documentation by means of video filming or photocamera

Contrast (red-white) method

Areas of use: Aircrafts industry, Metallurgy, nuclear industry, Electrical engineering, Engineering, Foundry, Blanking, Shipbuilding, Medicine, Car production. Work with materials: Alloyed and plain steel, cast iron, platings, plastics*, welds, nonferrous metals, products of powder metallurgy, steatite, ceramics*, other synthetic materials. *check for adequacy MET-L-Chek, Standard-Chek & Nord-Test
*

Used in temperature ranges from -5 to + 50. In low temperatures (from -5 to + 10 ) it is necessary to increase time of penetrating. One must take into account peculiar specifications according to DIN EN ISO 3452 part 2 & EN 571 part 1. For examination in higher temperatures (from +10 to + 175 ) Super-Chek was especially developed.. MET-L-Chek, checked and approved DIN EN ISO 3452-2, EN 571, KWU correspond to requirements: Lloyd's Register of Shipping, Bureau Veritas, Bureau Central Hollandais, Germanischer Lloyd, MIL-I-25135/QPL-25135, AMS 2644, ASME Boiler and Pressure Vessel, ASTM E-165, ASTM-E1417, certificated NAVSEA 250-1500-1, RDT & EdF, RCC- Standard- Chek & Nord-Test examined and approved according to: DIN EN ISO 3452-2, EN 571, KWU correspond to requirements Lloyd's Register of Shipping, Bureau Veritas, Bureau Central Hollandais, Germanischer Lloyd, MIL-I-25135/QPL-25135, AMS 2644, ASME Boiler and Pressure Vessel, ASTM E-165, ASTM-E1417. Content of sulfur is determined according to ASTM D 516-88, examination of the content of halogens (fluorine and chlorine) is determined in accordance with ASTM E 165-91, application 2, method A and ASTM E 165-91, application 3. Example of Nord-Test penetrant system

Remover U87
Environmentally safe remover on a solvent base. Fumes fast. Doesnt leave dints.

Penetrant U88
High sensitivity Easily cleansed with water Smells slightly Sensitivity according to: DIN EN ISO 3452-2 II-level (high sensitive)

Penetrant Red 3000

Ultra high level of sensitivity Water washable Doesnt contain AZO-colouring agents Smells slightly Testing by luminescent method, by means of ultraviolet illumination is possible Sensitivity according to: DIN EN ISO 3452-2 II-level (high sensitive)

Developer U89
Fine-grained white powder on a spirit base , Doesnt contain aroma additives.

Indication of cracks on standard panel 1 (max width of cracks 1,5 m, depth 28,5 m) by use of NORD-TEST (U87, Rot 3000, U89) system under following viewing conditions: 1. At day light (500 Lux) 2. At day light (500 Lux) +ultraviolet(1000 W/cm2) illumination 3. At ultraviolet illumination (5 Lux, 1000 W/cm2)

Products are available in aerosol tanks (400 and 500 ml), containers(1; 10 l) and barrels (200 l).

Fluorescent method**

Met-L-Chek
REMOVAL METHODS:
A Water washable B Post emulsifiable, lipophilic emulsifier. C Solvent wipe removal D Post emulsifiable ,hydrophilic emulsifier (17-20%: dip or < 5%: spray, concentrations).

Fluorescent penetrants according to AMS-2644 & ASTM E-1417

SENSITIVITY LEVEL: 1/2 very low; 1 low; 2 medium; 3 high; 4- very high DEVELOPER FORMS:
a Dry developer; Use with all the fluorescent penetrants(Type I), Methods A, B, C & D. b Water soluble type; Use with fluorescent penetrants (Type I), Methods B, C & D. c Water suspendable developer ; Use with all the penetrants , Methods A, B, C & D. d Nonaqueous developer; use with (Type I) penetrants , Methods A, B, C & D. e - Nonaqueous developer; use with (Type II) penetrants, Methods A, B, C & D. f Special application material. 1 Halogenated solvent remover, use with all penetrants, Method C. 2 Nonhalogenated solvent remover, use with all penetrants, Method C. 3 Special application material used with special application penetrants, Method C.

SOLVENT CLASS:

Name
FP-900 FP-901 FBP-911 FP-921 FP-902 FBP-912 FP-922 FP-903 FBP-913 FB-923 FBP-914 FP-93A(M) FP-95A(M) FP-97A(M) E-57 E-58D E-59 E-59A R-502* D-70 D-72A D-76B D-78B D-702*

Type
I I I I I I I I I I I I I I I I I & II I & II II I & II I I I & II II

Method Class/ form

A&C A&C A&C A&C A&C A&C A&C A&C A&C A&C A&C B, C & D B, C & D B, C & D B D C, class 2 C, class 2 C, class 3 Forms d & e Form a Form b Form c Form f

Sensitivity level
1/2 1 1 1 2 2 2 3 3 3 4 2 3 4 NA NA NA NA NA NA NA NA NA NA

AMS2644 QPL4
YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES NA YES YES YES YES NA

General description
Very low sensitivity, general metal working Low sensitivity, general metal working Low sensitivity, oil and solvent free Low sensitivity, aerospace applications Medium sensitivity, general metal working Medium sensitivity, oil and solvent free Medium sensitivity, aerospace applications High sensitivity, all applications High sensitivity, oil and solvent free High sensitivity, aerospace applications Ultra High sensitivity, oil & solvent free Medium sensitivity, all applications High sensitivity, all applications Ultra high sensitivity, all applications Lipophilic emulsifier for FP-93/95/97A(M) Hydrophilic emulsifier for FP-93/95/97A(M) Solvent remover for all penetrants Solvent cleaner / remover for all penetrants Special high temperature remover Nonaqueous developer, all penetrants Dry powder developer, all Type I penetrants Aqueous soluble developer Aqueous suspendable developer Special high temperature developer

Developer

Remover Emulsifier

Penetrant

**

Available in cans(1; 10 l) and barrels (200 l).

Procedure of fluorescent penetrant inspection

Precleaning

Drain Penetration Emulsification Water wash Hot air dry Wet development Water removal Penetrant removal

Dry development

Hot air dry

Fast drying development

(20Lux; 1000W/cm2)

Inspection

System of the fluorescent penetrant testing

Present system correspond to requirements of world standards: MIL-I 25135E, MIL STD 6866, AMS 2644, EN 571-1. All components meet the European requirements on Health, Safety and Ergonomics. The inspection system is basically made of stainless steel and equipped with first class means for functional control, delivered by producers like Siemens, Rittal, Weidmller, Festo, Sick, Balluf.

Basic phases of processing: 1. precleaning 2. wash 3. dry to =1000C 4. cooling to 400 5. immersion in a tank with penetrant 6. water wash 7. immersion in a tank with emulsifier 8. post water wash 9. dry in heater =60 0C 10. electrostatic application of powder developer 11. inspection of the sample in a cabin at ultraviolet illumination

Test panels
Sensitivity of inspection media, quality of intermediate cleaning and control of the whole penetrant process are determined on reference blocks, i.e. on metal panels with defined roughness and provided with standardized artificial cracks(defects).
Article No. Article No. Article No. Article No. 127.600.001 - 10 m 127.600.002 - 20 m 127.600.003 - 30 m 127.600.004 - 50 m

Test body JIS Z 2343

Used to determine the sensitivity of penetrant systems and for comparing two penetrants, one of which can be taken for standard. Consists of two test panels which are bronze planes 100352 mm , covered with NiCr-layer. In NiCr-blanket. Crosscut cracks are made, depth of which fits the width of the NiCr-blanket. (Designed in 4 types 10, 20, 30 & 50 m). The quotient of cracks width to their depth equals 1:20. Each test-panel has a certificate according to EN 10204, type 3.1 B, which verifies its aptitude to EN ISO 3452-3. Test-panels with cracks width of 10 m, 20 m, 30 m used for a fluorescent sensitivity testing penetrant systems. The sensitivity of contrast penetrant systems is determined by means of panels, depth of cracks in which - 30 and 50 m.

Reference block 1 (EN ISO 3452-3)

The type 1 reference block consists of a set of 4 nickel-chrome plated panels with 10, 20, 30 and 50 m thickness of plating respectively. The 10, 20 and 30 m panels are used for determination of the sensitivity of fluorescent penetrant systems. The sensitivity of colour contrast penetrant systems is determined by using the 30 and 50 m panels. The type 1 panels are rectangular in shape with typical dimensions of 35 x 100 x 2 mm Transverse cracks are made in each panel by stretching the panels in the longitudinal direction. The width to depth ratio of each crack should be approximately 1:20. A declaration stating conformance to EN ISO 3452-3 and in line with EN 10204, Type 3.1 B shall accompany each test block.

Article No. 127.400.001

Test body 2 (EN ISO 3452-3)

The reference block 2 consists of an austenitic base plate, which is chromiumplated on one side and provided with 4 different surface roughnesses on the other side. 5 star-shaped crack patterns of different sizes are generated in the chromiumplated side by applying a pressure load to the rear side with a ball. The rough areas are used for control of the intermediate rinse step. The indication on the reference block gives no suggestion of the indication on the part under test. The user uses the reference block for the control of inspection material. For checking the rinsability of penetrants four adjacent areas sized 25 x 35 mm are placed on one half of the panel with roughness of Ra = 2,5 m, Ra = 5 m, Ra = 10 m and Ra = 15 m. The defect area is located on the other half of the test surface of the panel. The size of each defect is determined optically at its maximum diameter using calibrated scales

Article No. 127.550.000

Test panel ASME V

Used for the testing of the penetrants indication sensitivity. Due to the division of the test panel into two parts, it is possible to compare 2 different penetrants. Present test panel is an aluminium plate (805010 mm), divided by a notch (5021,5 mm), into two parts. Because of a special thermal treatment ASME panel, there is a uniform crack pattern, which is visible on both sides of the test panel.

Indication of cracks by using of system NORD-TEST (U87, Rot 3000, U89)

Article No. 127.100.000

Test panel WTP-1 & WTP-2

Designed to evaluate removability of the fluorescent penetrant. Panel WTP-2 is a stainless steel panel, measuring 46 inches and 0,090 thick with two parallel medium rough strips, each 61,5 inches, separated by a smooth 1 inch strip. The panel is used to evaluate the quality of removability according to the requirements of MIL-STD-6866 & ASTM E1417.

Article No. 127.700.001 WTP - 1

Article No. 127.700.002 WTP-2

Test panel PSM-5

Present test panel is used for testing the penetrant process in whole. Test-panel PSM-5 is rectangular,1015cm, width 2,3mm, made from stainless steel. The chromium-plated strip on the side contains 5 crack patterns. The raised, circular or star-shaped crack patterns are arranged according to their sizes. The biggest defect becomes visual after low-sensitive penetrant`s treatment. The smallest defect can hardly be seen even after application of highly sensitive penetrants. There are no two identical panels. The crack pattern differs from one panel to another. Test panel is designed in two models. Both models are designed in accordance with specification PrattWhitney P/N TAM 146040. The panel is not to be used for detecting the sensitivity of penetrants system.

Indication of cracks by use of FP903 & D70

Article No. 127.800.000

KDS-Test panel
Twin KDS Panel, with the cracked sections side by side, facilitate quick and accurate determination of relative defect visibility. Twin KDS Panel, with the grit blasted sections side by side, make fluorescent background comparison simple. Twin KDS Panel comes in two models. Model WW for use with Method A water washable penetrants. Model PE for use with Method B,C,D nonwater-washable penetrants. The difference between two models is in crack size. Model WW cracks range from 1/22 1/6 inches while Model PE cracks range from 1/64 to 1/11inches.

Twin KDS PE

Twin KDS WW

Article No. 127.700.004 Article No. 127.700.003

Comparator UTE-3
Designed for right determination of ultraviolet radiation intensity at workplace if using fluorescent penetrants. Used to compare size of pores and comparison board of optical probes with text according to Jger 1 and Jger 2.

Article No. 127.850.000

Magnetic particle testing

The magnetic particle testing method (MT) is one of the most sensitive, reliable and productive NDT-method for surface inspection of products from ferro-magnetic materials. The method is based on the attraction of ferromagnetic particles by force of leakage flux like cracks, laps, leak of fusion, pores which appear above surface defects after adequate magnetization. MT can be used for surface defects (open to the surface) and under certain conditions for detection of near-surface defects. Higher probability of detection is given, when the direction of a defect is perpendicular to the direction of the applied magnetic field. The smaller the angle between defect and field direction the weaker the indication

10m

Magnetic field direction

Microscope imaging of cracks

Cracks indication by fluorescent T method

Magnetic Particle testing is used in almost every industry branch: metallurgy, machine building, aircraft building, shipbuilding, during production in steelworks, at pipe installation), electric power and chemical machine building, Means of transportation (aircrafts, rail cars, vehicles). Magnetic Particle testing procedure consists of the following: 1 Preparation of the items` surfaces of the test objects for testing, 2 magnetization of the object, 3 application of magnetic particle suspension onto the test object 4 Testing of the object, 5 demagnetization. Circular, longitudinal and combined magnetization are used for MT. There are a lot of magnetization schemes, some of which are shown below.

Circular

Longitudinal

10

Hand magnetizing devices.

UM8
Article No.131.002.001

UM15
Article No.131.010.000

KMU 8/42
Article No.131.002.000

Flaw Finder
Article No.131.001.010

Specifications: UM8 Article No. Distance between poles (mm) Pole cross section (mm) Dimensions LHmax (mm) Tangential field strength A/cm (DIN 54131-2) Standard length of the cable (m) Supply voltage, V Protection system Pull-off strength app.: EN ISO 9934-3:2002 Weight (kg)
131.002.001

UM8/42*
132.002.000

UM15
131.010.000

UM15/42*
131.010.001

KMU 8/42*
131.015.100

Permanent magnet Flaw Finder

131.001.010

168 27,5x22,5 235x156 40 3 230 IP65 17 kg 3,4

168 27,5x22,5 235x156 36 3 42 IP65 16 kg 3,4

76-260 27,5x22,5 230x132-200 23 3 230 IP65 7,5 kg 3,8

76-260 27,5x22,5 230x132-200 21 3 42 IP65 7,5 kg 3,8

195 27x27 195x320 35 3 2x42 IP65 16 kg 11,0

to 250 32 150 50 23

30 kg 1,0

*Additional transformer 230/42 V is necessary

11

Portable magnetizing devices

Specifications:
DIN 54131 & VDE Article No. Alternate current Max. test current, measured via high current 5 m cable. Effective value Peak value Short-circuit Infinitely variable Operating data Source voltage Frequency Power input max. Open circuit voltage max. Control voltage Dimensions Length Width Height Weight Hellotest 10 131.020.100 Hellotest 20 131.020.300 Hellotest 40 Hellotest 60 131.050.005

A A A

1000 1400 3700

2000 2800 6900 Main

2800 4000 8000

4200 6000 9000

V Hz kVA V V mm mm mm kg

230 50 3 3,2 15 325 290 385 17

400 50 12 6 15 445 290 385 30

400 50 23 7,5 15 500 630 965 105

400 50 50 10,5 15 1200 630 910 160

12

Stationary Magnetic Devices

Defectoscopes are designed and constructed due to client`s performance specification. As an example you can see these two the most popular defectoscopes.

900-Universal WE II
Basic device for combined magnetization of items by alternate current. Test detail length Test detail diameter Test detail mass Circular magnetization current Longitudinal magnetization current Power consumption Air-operated clamp lead Source voltage Length Height Width Weight 900 mm 450 mm 450 kg 2800 15000 t 55 kVA 7 mm 3400 V 2200 mm 2300 mm 760 mm 780 kg

ZER-O-MAT
Noncontact magnetization of the test objects. A specially designed U-like solenoid lets detect surface defects every direction on cylinder-like objects.

Demagnetizing devices HETT 150/250/350/450/550

Demagnetization coils are designed for reducing the remanent magnetism of objects, magnetized during preceding MT. 150 250 350 450 550 Magnetic field strength /cm 110 90 80 65 54 demagnetization window, mm 150 250 350 450 550

13

Coloured magnetic particles For preparing a suspension on a water & oil base
Item Colour
Average dimension of the grain (m) Recommended concentration (g) Sedimentation ( 2 g/l)/100ml

630

BW333

black

3-5

0,1

Article No. 135.002.010

175

WD105 grey-white
Article No. 135.001.530

37

0,1

TGL orange

175

orange

47

0,3

Article No. 135.001.511

175

TGL11

brown

35

0,3

Article No. 135.001.510

175

WW50

grey-white

30

0,25

Article No. 135.003.030

magnification: 140

TGL12

green

35

0,3

Article No. 135.001.520

14

Grain form Indication of artificial cracks on a test body 1

Wetting-, antifoam-, antirust-agent BC502 (30ml./1l.) is necessary to prepare a suspension on a water base.

Fluorescent magnetic particles

Item Fluorescence coefficient Gd/W Average grain size (m)
Recommended concentration (g) Sedimentation ( 1 g/l)/100ml

MEF 8-TC

630

1,7

0,6-1

0,15

Article No. 135.001.008

630

LY 2500

2,8

0,4-1

0,3

Article No. 135.001.040

LY 2300

630

3,4

0,4-1

0,25

Article No. 135.001.150

280

LY 1500

5,2

12,5

0,6-1,5

0,2

Article No. 135.001.010

magnification: 280

CGY 4000

11,3

14

0,5-1,5

0,25

Article No. 135.001.180

Delivery: 1. Dry powders in 1kg container 2. Concentrates (1:20, 1:50) on water base (cans 1; 10 l) 3. Ready-to-use suspensions on oil base

15

Magnetic particle testing by means of aerosol system from the firm HELLING quick and efficient
handy and easy to use reliable estimation of defects high sensitivity economic material consumption in accordance with ASME Code, Sect. V, ASTM E 709:95, EN ISO 9934 doesnt contain CKW/FCKW

NRF 101
Article No. 135.005.050

Luminescent magnetic suspension of ultra high sensitivity. Average grain dimension 4 m. Form is ready for use. High-flash magnetic particle suspension in a slightly smelling oil-carrier-fluid. It is a good corrosion inhibitor. White background paint. White pigmented suspension in a slightly volitilizable solvent, doesnt contain chlorinated hydrocarbons. To be applied as thin layer with a thickness up to 30 m. Black magnetic suspension of high sensitivity . Average grain dimension of 4 m High -flash magnetic particles suspension in a slightly smelling oil-carrier-fluid. It is a good corrosion inhibitor. Remover for background paint.

NR 104A
Article No. 135.006.020

NRS 103
Article No. 135.005.070

NR 107
Article No. 135.006.050

Additional products Oil carrier fluid for preparing magnetic particle suspensions.
Specifications: Oil 4000 Inspection method
Density Kinematic viscosity in 20 mm2/s Kinematic viscosity in 40 mm2/s 2 Kinematic viscosity in 50 mm /s Burning point Chilling point Acid index(number) KOH/g Saponification number mg KOH/g Oxide ash level Water content Insoluble substances Asphaltenes Colour DIN 51 757 DIN 51 562 DIN 51 562 DIN 51 562 DIN 51 758 DIN ISO 3016 DIN 51 558/1 DIN 51 559 DIN EN 7 DIN 51 582 DIN 51 592 DIN 51 595

Oil 4000
762 2,0 1,6 1,4 >60 <-60 <0,04 <0,1 <0,01 <0,1 <0,03 <0,05 Colourless (clear) oil

16

 Magnetic field strength meter MP-U, MPU-ST

Present device is designed for measuring the magnetic field strength (AC, DC) in range of 0 2 000 /m. Liquid-crystal 3.5 digit display, indication of battery condition. The following probes are available: axial field probe ( 6,0 mm); tangential field probe ( 1,6 mm); flexible sensor( 0,7 mm).

Specifications:
Measuring range

MP-U 0-200 /cm; 0-2000 /cm /cm; Oe

MPU-ST 0-200/cm; 0-2000 /cm 0-20000 /cm

Unit measure Indication Error Power supply Memory Interface device Dimensions, mm

Liquid-crystal 3.5 discharge display 2% 9 V (ICE 6 LF 22) 2000 measurements RS 232 (V.24) 1608027 250

Article No. 133.005.010

Weight, g

Bulb for sedimentation control

Hydraulic pump atomizer PROFI

Designed to detect suspension quality. Determines the magnetic powder concentration in suspension. Corresponds to standards: ASME V, ASTM E 709, 1444 Article No. 134.005.000

Used for magnetic powder sputtering suspensions, and also for colored and fluorescent penetrants. Operating pressure 4 bar, container volume 1,5 l, max. filling volume 1,3 l. Article No. 126.400.000

17

Reference Blocks/Field Indicators

Reference block 1 (EN ISO 9934-2)
The reference block is a disc with 2 types of natural cracks on the surface. Coarse cracks are the result of the polishing, fine cracks are the result of stress corrosion. The block is permanently magnetized by central conductor through the hole. Estimation of magnetic particle suspensions is made by visual or other appropriated method of comparison of the indications. Specifications: Sample diameter: Sample height: The width of cracks: 50 mm 10 mm 2-10 m

Article No. 134.002.002

Reference block 2 (EN ISO 9934-2)

Reference block is a self contained unit requiring no external magnetic field induction. Used to determine the quality of the magnetic particle suspensions. The block consists of 2 soft iron bars, separated by a thin (15m) Al-foil, representing an artificial defect. Permanent magnets are set on the sample ends. Because of the permanent magnetic field the bars get magnetized and magnetic particles accumulate over the artificial defect, forming indicator lines. The quality of the suspension or dry powder is estimated over the summarized the length of the lines. Specifications: Dimensions (LWH): Tangential component of magnetic field over the artificial defect at points G (-4): (4): 1/cm 1554012 mm -1/m

Article No. 134.002.100

Field Indicator according to Berthold

Designed to determine the strength and direction of the selected magnetizing setup and the quality of magnetic powder suspension. Specifications: Sample diameter: 20 mm Sample height: 5 mm Holder length: 95 mm Article No. 134.003.000 Weight: 24 g.

Magnetic field direction

Magnetic Field Indicator D 250 (ASME-V)

The magnetic field indicator type D 250 is designed in accordance with the following specification methods of non destructive testing : MIL-STD-271 E, 4.3.2.5.5, figure 8 NAVSHIPS 250-1500-1, 12.4.1.5, figure 12 17 ASME, section V, Art. 25, SA-275, figure 8 The sample is used for localization of magnetic fields and their directions during performance of magnetic particle testing.

Specifications:
Magnetic field direction Sample diameter: Sample height: Holder length: Weight: 27 mm 4 mm 100 mm 42 g.

Article No. 134.003.100

Ketos Ring (ASTM E 1444-01)

The sample is designed to determine the defectoscope working capacity and the quality of magnetic powder suspension. The sample represents itself a 7/8"(22,2mm)-wide disk. Outer diameter 5"(127mm), inner diameter 1,25"(31,75mm) - made from steel AISI 01. 12 holes (diameter 0,07" (1,78mm) are placed on different distances from the outer cylindrical surface. When current (FWDC or HWDC) is passed through the central conductor, (conductor diameter 1 3/16 , conductor length mustnt be less then 400mm), waste fields appear, decreasing as the distance from the hole to the outer cylindrical surface increases. When the magnetic suspension is applied on the disk, magnetic powder accumulates over the cylindrical surface holes, forming indicator lines. The process, corresponding to the recovery of the majority of lines is accepted as optimal. Article No. 134.004.000

18

Test-kit E 100 for T

Consists of accessories, necessary for the MP: Magnetic field strength meter MPU UV-intensity measuring device Reference block 1 Reference block 2 Package of detectors Burmah-Castrol TypeI or TypeII Field Indicator according to Berthold Bulb for sedimentation control Gelatine film for documentation (10 documentation cards)

Article No. 134.001.100

Surface Roughness Tester TR100

Determination of surface roughness quickly and qualitatively (Ra; Rz)

Specifications:
Tracing length: Speed: Cut-off length: Effective range: Error: Measuring tip: Dimensions: Weight: 6 mm 1 mm/ 0,25/0,8/2,5 mm Ra:0,05-10,0 m Rz:0,1-50,0 m 15% diamond, R 5,0 m 1257326 mm 200 g

Roughness standard test block enclosed

Article No. 150.500.100

Portable Hardness Tester -1000

Dynamic hardness tester with digital display for hardness measurement of any item easily and quickly.

Specifications:
Unit measure: Leeb (HL); Vickers(HV); Brinell (HB); Rockwell B (HRB); Rockwell C (HRC); Shore D (HSD) Effective range: 200-900 HL Error: 0,5% Angle of measurement: Dimensions: 165x28x28mm Hardness standard test block enclosed

Article No. 710.010.001

19

Ultraviolet sources
Stationary ultraviolet lamps
800 700 Helling Zero 600 500 Intensity 400 300 200

UVC

UVB

ZERO-400 IP-20

100 0 200 220 240 260 280 300 320 340 360 380 400

(nm)

Ultraviolet radiation spectral distribution of Zero 400

9000 8000
)
2

ZERO-400 IP-54

strke (W/cm Bestrahlungs

7000 6000 5000 4000 3000 2000 1000 -30 -25-20 -15-10 -5 0 5 10 15 20 XA xis ( 25 30 cm 0 -5 -10 -15 -20 -25 5 25 20 15 10

Ultraviolet radiation distribution (W/cm2) of Zero 400 ZERO-800 IP-54 Specifications: Article No. Input voltage Starting current Starting time Restarting time Ultraviolet radiant Wave length of UV light Ultraviolet intensity on distance 400 mm Lifespan of UV source Dimensions Weight Protection class ZERO-400 IP-20 144.000.404 5A ZERO-400 IP-54 144.000.403 230 V; 50/60 Hz 10 A Less then 5 min Less then 10 min 400 2 400 365 nm 5000 11000 about 1500 hours 500500300 30 kg 40 kg IP20 IP 54 ZERO-800 IP-54 144.000.801

20

Ax

is

(c

Handheld ultraviolet lamps

4500 4000 3500 3000

W/(cm2nm)

Super UV 2005

2500 2000 1500 1000 500 0 200 220

UVC

UVB

UVA

240

260

280

300

320

340

360

380

400

(nm)

Ultraviolet radiation spectral distribution

C 10 A-HE
3500

)
2

strke (W/cm Bestrahlungs

3000 2500 2000 1500 1000 500 0 -12 -10 8 14 12 10

C 10 A-SH

-8

-6

-4

-2

XA

xis (cm

Ultraviolet radiation distribution

1000

10

12

-8 -10 -12 -14

-6

-4

-2

is Ax

m (c

100

10

C 10 A-S
0.1 0.01 0 10 20 30 40 50 60 70 80 90 100 110 120

t (min.)

Ultraviolet radiation constancy Specifications: Article No. Input voltage Starting current Starting time Restarting time Ultraviolet radiant Wave length of UV light Half-width value of UV emission Ultraviolet intensity on distance 400 mm Lifespan of UV source Dimensions Weight Protection class

Super UV 2005
142.000.105 1,60 A

C 10 A-HE
142.000.200

C 10 A-SH
142.000.300

C 10 A-S
142.000.110 1,85 A

10000

230 V; 50/60 Hz 1,85 A 1,85 A Less then 5 min Less then 10 min HN100 365 nm 1,5 nm 4000 10000 about 1500 hours 20010080 mm 5 kg IP20

4000 280280140 7,5 kg

21

Ultraviolet-LED lamps

Achieved-Change of Generation for handheld lamps!

UV-Inspector 365-LWG
UV-Endoscope

UV-Inspector 380

UV-Inspector 365

UV-Inspector 2000

UV-Inspector 3000-N

Advantages of ultraviolet-LED sources:

Specifications:
UV-Endoskop Article No. Voltage UV-light source Lifetime the UVLED (h.) UV-light intensity 2 (W/cm ) Wavelength(nm) Emission halfwidth (nm) Working hours(H) Weight(g.) Dimensions (mm)
i

High efficiency at low power consumption Low heat generation Very long lifetime Rigid against shock and vibration Defined wavelength of emission Safety due to protective low Voltage Immediately ready for use after switch on

142.300.001 1xUV-LED

UV-Inspector UV365-LWG Inspector 380-R 142.200.311 142.200.101 4,8 V (4x accum) 1xUV-LED 1xUV-LED 10000 at 50 mm 365 8,5 approx. 6 approx. 550 2000x5
ii

UV-Inspector 365 142.200.301 1xUV-LED

UV-Inspector 2000 142.200.411 18 V 4xUV-LED

UV-Inspector 3000 142.200.511 24 V 9xUV-LED

approx. 10 000 6000 at 20mm 365 8,5 approx. 6 approx. 550 1000x6
ii

2000 at 200 mm 365 8,5 approx. 4,5 approx. 250 170x45

ii

3000 at 400 mm 365 8,5 approx. 4 approx. 300 170x45

ii

2500 at 400 mm 365 8,5 approx. 4 approx. 1300 75x320x110

ii

4000 at 400 mm 370 8,5 approx. 1400 230x130

Also available with power supply,ii Permanent use is possible,

22

Leak inspection
Bubble method
The essential matter of the method is as follows: Registration of local leakages in an under-test item by appearing of indicator gas bubbles in indicator liquid (indicator cover). The method is used for testing the impermeability of reservoirs welded joint, fluid power and gas systems under the overpressure,(which can be created by vacuum pump). Foam-film indicator(Proof Check) is applied on the under-test joint weld and overpressure is generated. Air (check gas), penetrating through the joint weld microflaws, impacts mechanically on foam-film indicator, accumulating on the defective place, deforms it. In this case bubbles or foam swelling can be seen .
Article No. 616.000.001 Article No. 611.001.001

Foam-film indicator Proof Check and leak indication

Vacuum pump EV 20 for pressure gradient origination

Vacuum frames of different confidurations for testing the joint welds impermeability

(D: 251200 mm) Specifications: EV20:

Evacuation rate: Vacuum: Dimensions: Weight: Voltage: Protection class: 4m3/hour 800 mbar 280290225 mm 10,5 kg 220-230 V (50Hz) IP54

600100 mm

600100 mm

300 mm

23

Hydrogen leak detectors

The concept of catalitically selective estimation of hydrogen by a special semiconductor sensor is a basis of the leak detector Mixture of nitrogen (95 %) and hydrogen (5%) is used as an indicator gas. This mixture isnt flammable (ISO 10156 )is not toxic or corrosive, nor dangerous to the environment

H1000
Specifications: H1000
Minimum detectable concentration of hydrogen Minimum detectable leak of hydrogen Reaction time for hydrogen Self-test procedure and warm-up time Supply Continuous work time from accumulator Dimensions Weight

9012XRS
9012XRS
0,5 ppm 5 10-5 mbar l/s 2sec. 1min. 100-230 V 13 hours 275 155 170 mm 250 120 85 mm 3 kg 1,9 kg

Helium leak detector PDH-4

The basis of the detector is so called Selective Ion Pump Detector SIPD. Principe of the work is as following: helium is heated up to a certain temperature, penetrates special quartz membrane (which is permeable only for helium atom). Detector senses helium and sends a signal, which force is proportional to the quantity of helium, having penetrated through the quartz membrane. Signal amplitude represents the size of leak. Portability High sensitivity Hugh selectivity Easy to use High robustness

Specifications:PDH-4:
Minimum detectable concentration of He Minimum detectable He leak Reaction time for He Self-test procedure and warm-up time Supply Continuous work time from accumulator Operating conditions Temperature Relative humidity Dimensions Weight 2 ppm 5 10-7 Pa m3/s 2 sec. 3 minutes 18 V, Accumulator 4 hours +5 35 90% maximum 170 136 290 mm 2,6 kg

24

Ultrasonic leak detector Hellophone

Article No. 613.100.001

Article No. 613.100.010

Detection of compressed gas, liquid (also viscous) leaks from small holes (flute cracks) in pipeline and reservoirs Testing of stop valve (cocks, clappers etc.) in operating objects Compression and joint weld leak testing (if using ultrasonic generator) Detection of minor electrical discharge in defective contacts of electric installations. Delivery kit: Ultrasonic device with accumulator power supply Ultrasonic generator Charger Earphones Waterproof probing device for solid body Solid state probe Air-ultrasonic probe

Leak detector Hellophone designed for:

Hellophone
Specifications:
Measuring frequency: 40 Hz1Hz Digital display LCD Conservation of max- quantity Integral accumulator (10 hours of work) Dimensions: 1206525 (generator) 19510040 (receiver) Weight of the package with the bag: 3,6kg

25

Fluorescent concentrate for detecting leaks in cooling systems etc.

Luminescent leak testing method is based on the use of special agents (as test medium) - luminophors, which are emitting visible light under ultraviolet radiation. The location of a leakage is detected by this specific light emission.

H 800 Oil-suspendible concentrate for detecting leaks in cooling systems: flammable oiling materials synthetic and mineral oils Consumption: 0,5-2ml/l Optimum wave length excitation: 365nm Color under UV excitation: yellow

Article No. 616.000.033 0,5 Litre Article No. 616.000.034 1,0 Litre Article No. 616.000.032 10,0 Litre Article No. 616.000.035 20,0 kg barrel

Article No. 616.100.103

H 849 Concentrate on water basis with emulsifying additive and corrosion inhibitor for detecting leaks in cooling systems, leak testing of different objects Consumption: 2-5 ml/l Optimum wave length excitation: 365nm Color under UV excitation: green

26

Radiographic testing Radiographic film

Helling GmbH official distributor of Fuji Industrial X-RAY Products

IX 50 IX 80 IX 100 IX 150 FUJI IX

IX 50 IX 80 IX 100* IX 100** IX 150
*

An ultra-fine grain, high contrast ASTM Class I film having excellent sharpness and high discrimination characteristics. It is suitable for use with any low atomic number material where fine image detail is imperative. Its ultra-fine grain makes it useful in high energy, low subject contrast applications where high curie isotopes or high output X-ray machines permit its use. Wide exposure latitude has been demonstrated in high subject contrast applications.IX50 is generally used in direct exposure techniques or with lead screens. An extremely fine grain, high contrast ASTM Class I film suitable for detection of minute defects. It is applicable to the inspection of low atomic number materials with low kilovoltage X-ray sources as well as inspection of higher atomic number materials with high kilovoltage X-ray or gamma ray sources. Wide exposure latitude has been demonstrated in high subject contrast applications. IX80 is generally used in direct exposure techniques or with lead screens. A very fine grain, high contrast ASTM Class II film suitable for the inspection of light metals with low activity radiation sources and for inspection of thick, higher density specimens with high kilovoltage X-ray or gamma ray sources. Wide exposure latitude has been demonstrated in high contrast subject applications. Although IX100 is generally used in direct exposure techniques or with lead screens, it is suitable for use with fluorescent or fluorometallic screens. A high speed, fine grain, high contrast ASTM Class III film suitable for inspection of a large variety of specimens with lowto-high kilovoltage X-ray and gamma ray sources. It is particularly useful when gamma ray sources of high activity are unavailable or when very thick specimens are to be inspected. It is also useful in X-ray diffraction work. IX150 is used in direct exposure techniques or with lead screens.

AGFA
D2 D4 D5 D7 D8

KODAK
M 100 M 125 T 200 AA 400 CX

Film category

Sensitivity, R-1

C2 C3 C4 C5 C6

2,7 4,5 6,7 11,0 17,0

Hand developing by use of Fuji-Chemicals at 20C and 5 min developing time ** Machine developing by use of Agfa-Chemicals at 28C and 8 min developing time

27

Format cm
10 10 13 24 30 x x x x x 24 48 18 30 40 IX IX IX IX IX 50, 50, 80, 50, 50, IX IX IX IX IX

Film type
80, IX 100, IX 80, IX 100, IX 100, IX 150 80, IX 100, IX 80, IX 100, IX 150 150 150 150

NIF non interleaved package, 100 sheets

NIF - non interleaved package, roll package (4 items)

70 mm 168 m 6 x 24 6 x 48 10 x 24 10 x 40 10 x 48 18 x 24 24 x 30 30 x 40 IX 100 IX IX IX IX IX IX IX IX 80, 80, 50, 80 50, 80 80 80 IX 100 IX 100 IX 80, IX 100 IX 80, IX 100

EPAK vacuum package with layers, without Pb screen, 50 sheets

EPAK - vacuum package with layers, without Pb screen, roll package (2 items)
60 mm 61 m 100 mm 61 m 6 x 24 6 x 48 10 x 24 10 x 40 10 x 48 18 x 24 24 x 30 30 x 40 60 mm 61 m 70 mm 61 m 100 mm 61 m IX 80 IX 80 IX IX IX IX IX IX IX IX 50, 50, 50, 50, 50, 50, 50, 50, IX IX IX IX IX IX IX IX 80, 80, 80, 80, 80, 80, 80, 80, IX IX IX IX IX IX IX IX 100 100 100 100 100 100 100 100

EPPB vacuum package with Pb screen, 50 sheets

EPPB - vacuum package with Pb screen, roll package (2 items.)

IX 50, IX 80, IX 100 IX 50, IX 80, IX 100 IX 50, IX 80, IX 100

Chemical agents for processing radiographic film Fuji

Developer Rendol Fixing solution M-FIX Developer Audel Fixing solution AUFIX 4 5 l ready to use liquor for hand development 25 l ready to use liquor for hand development 2 20 l ready to use liquor for automatic development 2 20 l ready to use liquor for automatic development

28

Developing machines for radiographic film

Characteristic data Colenta FNDX1
Film type Max. film width Development time Development rate at 8 min. Development temperature Drying temperature Regeneration system Capacity charge Water consumption while working Water connection Supply Power consumption Weight

Article No. 232.010.001

Sheet and roll films 36 cm Controlled from 3 to 13 minutes 16 films/hour, Format3543mm Regulated from 18 to 43C Max. 60C, hot air Automatic 2,6 l of developer 2,5 l of fixer , 3 l of water 1,5 l 3/4" (3-10 bar) 220-240 V, 16 , 50-60 Hz 1,7 W, Stand-By (0,35 kW) 58 kg

Characteristic data Colenta FNDX2

Film type Max. film width Development time Development rate at 8 min. Development temperature Drying temperature Regeneration system Capacity charge Water consumption while working Water connection Supply Power consumption Weight Sheet and roll films 43 cm Controlled from 2 to 10 minutes 29 films/hour Format 3543mm Regulated from 18 to 43C Max. 60C, hot air Automatic 6 l of developer, 6 of fixer, 6 l of water 1,5 l 3/4" (3-10 bar) 220-240 V, 16 , 50-60 Hz 3,1 W, Stand-By (0,6 W) 127 kg

Characteristic data Colenta FNDX3

Film type Max. Film width Development time Development rate at 8 min. Development temperature Drying temperature Regeneration system Capacity charge Water consumption while working Water connection Supply Power consumption Weight Sheet and roll films 43 cm Controlled from 3 to 14 minutes 38 films/hour Format3543mm Regulated from 18 to43C Max. 60C, hot air Automatic 9 of developer, 8 l of fixer, 8 l of water 1,5 l 3/4" (3-10 bar) 220-240 V, 16 , 50-60 Hz 3,5 W, Stand-By (0,6 W) 132 kg

29

Accessories

Article No. 242.004.000

Film viewing equipment Densitometer Sensitivity standards Darkroom accessories Absorbance standard Packages of lead letters and numbers

30

Ultrasonic testing
Wall thickness measuring device HELLISON-1
Tested materials: Effective range: Definition: Error: Ultrasonic transducers: In-steel calibration Power Supply: Dimensions: Weight: Black and nonferrous metals, hard plastics, glass, ceramics 1-300 mm 0,1 mm 0,5% 2; 5: 10 Hz 2,4 V, 2 from Accumulator 1256530 mm 200 g

Delivery: ultrasonic thickness indicator, ultrasonic transducer 2 Hz, ultrasonic gel 250 ml, charging device.

Article No. 311.000.100

Ultrasonic defectoscope HELLSTEIN II

Detection of defects as homogeneity disfunction in welds, preformed materials and finished materials. Depth determination and defects coordinates. Test range Velocity range: Gain: Frequency range: Interface Power Supply: Dimensions: Weight: 10-5000mm (in steel) 1000-9999 m/s 140 dB 0,5-15 Hz RS232 14 V, Li-Accum 15225570 mm 2,3 kg

Article No. 311.001.001

Ultrasonic defectoscope INT-Bond-Tester

Ultrasonic resonance spectroscopy (URS) utilizes information in the frequency domain obtained due to the constructive and destructive interference of elastic waves for nondestructive evaluation of inspected objects. In a resonance test an ultrasonic tone-burst with sweeping frequency is applied to an ultrasonic transducer and a resonance spectrum of the inspected structure is acquired. The acquired spectrum contains information about the properties of materials used for the structure and flaws that may be present in it. Measurement setup: Narrowband ultrasonic spectroscopy can be used for the NDT of aerospace multi-layered structures. The INTBond-Tester used for this test operate on the principle of exciting a mechanical resonance in a multi-layered structure. A piezoelectric probe, excited by a swept frequency signal is coupled to the surface of the inspected structure using a coupling agent. The instrument acquires probes frequency spectrum in the range of some tens of kHz to several hundreds of kHz. A resonance in the layered structure occurs when echoes between two boundaries travel back and forth due to the difference in acoustic impedances at the boundaries.

31

Accessories Calibration Blocks

Ultrasonic Transducers Couplants for ultrasonic inspection

Couplants for ultrasonic inspection <50ppm of sulfur and halogens Water washable non toxic Various colours contains corrosion inhibitors

Article No. 310.059.121

Article No. 310.059.270

Specifications

US-A
> 200000 -5100

US-B
> 200000 -30100

Welding technology accessories

Viscosity mPa s Temperature range of use C

Article No. 810.080.006

Article No. 810.080.005

Filling high-quality steel master forms

Article No. 810.080.004

Instrument for lightning caves with a mirror suit

32

Article No. 810.070.002

Article No. 810.080.038

Sample
Article No. 810.070.005

Pocket lamp

Article No. 810.080.039

Sample

Article No. 810.080.008

Pocket lens(magnification 3, 6, 9)

Current meter (AC, DC)

Article No. 220.026.300

Article No. 810.080.009 Article No. 810.080.042

High quality steel feeler 0,05-1mm

33

Telescopic magnet

Article No. 810.070.003

Joint weld master made of high quality steel

Article No. 810.080.047

Article No. 810.080.003

h
Thermometer(-70-+1000C)

Article No. 810.080.017

Depth Gauge

34

Temperature indicators
Article No. 510.100.000

Surface temperature detection easy to use, quick and durable precise ( 1% fromrated temperature) temperature range from 38C to 1371C

Article No. 510.200.000

for surfaces protection, undergoing high temperature range :up to1093C

Article No. 518.000.007

High temperature paint

temperature impact

Surface temperature detection Self-adhersice labels easy to use, quick and durable precise ( 2% from rated temperature) temperature range from 38C to 260C

35

HELLING DYKEMTEXPEN AND HELLING DYKEM DALO MARKER

The HELLING DYKEM TEXPEN stands out for its distinctive fine, medium and bold oil-based paint markings. Its stainless steel ball valve action tip writes through oil, grease and underwater without losing legibility or brightness even in extreme weather conditions. The HELLING DYKEM DALO Marker is a marking pen with medium, and bold tips that hold a high capacity of oil-based paint and it is a larger version of the HELLING DYKEM TEXPEN . Benefits: Write sharp, defined, bright marks on almost any surface including metal, plastic, glass, concrete, rubber and more Ergonomically correct marker that enables you to mark at all angles, even upside down Marker retains its shape Paint flow is controlled by the bulb at the end of the barrel Drying time: 25-35 minutes

DYKEMTEXPEN colours available

Fine 810.016.030 810.016.010 810.016.040 810.016.100 810.016.020 810.016.080 810.016.060 Medium 810.016.033 810.016.013 810.016.043 810.016.103 810.016.023 810.016.083 810.016.063 Broad 810.016.034 810.016.014 810.016.044 810.016.104 810.016.024 810.016.084 810.016.064

DYKEMDALO colours available

Medium 810.026.033 810.026.013 810.026.043 810.026.103 810.026.023 810.026.083 810.026.063 Broad 810.026.034 810.026.014 810.026.044 810.026.104 810.026.024 810.026.084 810.026.064

HELLING DYKEMBRITE-MARK
The HELLING DYKEM BRITE-MARK is a general purpose marker that writes on almost any surface and features different tip sizes for clear, bold markings. Its quick drying, oil-based paint withstands indoor and outdoor conditions, including acid and alkaline rain without fading, chipping or losing opacity. The HELLING DYKEM BRITE-MARK pens can be used to permanently identify inventory, assemblies, tools, finished products or working-in-progress while resisting most work related abuses or compounds. Benefits: Makes permanent, bright marks on metal, rubber, plastic, glass, concrete, leather, stone, wood, vinyl and more Valve action mechanism prevents paint in barrel from drying when cap is left off Threaded end of The HELLING DYKEM BRITE-MARK 40 can be screwed into a jig or apparatus for continuous identification application Heavy-duty aluminium body Ideal for colour coding Bullet tips are replaceable Drying time: 25-35 seconds

BRITE-MARK Fine

BRITE-MARK Medium

BRITE-MARK 40

DYKEMBRITE-MARK colours available

Medium 810.041.003 810.041.001 810.041.004 810.041.014 810.041.010 810.041.045 810.041.002 810.041.016 810.041.008 810.041.006 Broad 810.084.002 810.084.001 810.084.007 810.084.051 810.084.005 810.084.019 810.084.006 810.084.050 810.084.003 810.084.004 810.016.104 810.084.009 810.084.006 810.016.044 40 810.D40.003 810.D40.001 810.D40.004 810.D40.014 810.D40.010 810.D40.045 810.D40.002 810.D40.016 810.D40.008 810.D40.006

36

HELLING DYKEMRINZ OFFTM and The HELLING DYKEMSUDZ OFFTM

The HELLING DYKEM RINZ OFF and The HELLING DYKEM SUDZ OFF water removable ink marker and the HELLING TM DYKEM SUDZ OFF detergent removable ink marker write on non-treated, non-painted metal, glass, ceramic and some plastic surfaces and can be removed, leaving no ghosting. The markers feature a fibre tip ink pen that can be used indoors and outdoors on any smooth nonporous surface and will not react with paint systems (should be tested for suitability). The HELLING TM TM DYKEM RINZ OFF can be removed with water while the HELLING DYKEM SUDZ OFF can be removed with detergent.
TM TM

DYKEMRINZ OFF
Medium 810.091.109 810.091.105 810.091.108 810.091.106 Broad

DYKEMSUDZ OFF
Broad 810.091.146 810.091.694 810.016.063 10.01 6.104 810.044.985 810.044.938 810.044.371 810.044.939 810.044.146810.06.024 810.044.69410.016.084

Medium 810.091.985 810.091.938 810.091.371 810.091.939

810.044.109 810.044.105 810.044.108 810.044.106

HELLING ACTION MARKER

The HELLING ACTION MARKER 44 and the HELLING ACTION MARKER Fine Line are dye-based ink pens with a valve action fibre tip that writes on any smooth surface. The HELLING ACTION MARKER 44 has a threaded end that can be screwed into a jig or apparatus for continuous identification application. It is used to make broad markings on any smooth surface, The HELLING ACTION MARKER Fine Line is lightweight and writes fine, distinctive markings. Both markers feature a clip to secure the pen in your pocket or on your clipboard. Benefits: Permanent ink writes on smooth surfaces such as metal, aluminium, plastic, glass, rubber and more Inks are able to withstand oil, dirt, grease and extreme weather conditions Interchangeable and replaceable tips are available 6 to 8 times the writing life of most other capillary markers of comparable size Drying time: 45 seconds to 1 minute

Fine Liner

AM 44

Colours available
AM 44 810.044.003 810.044.001 810.044.004 810.044.010 810.044.002 Fine Liner 810.033.003 810.033.001 810.033.004 810.033.010 810.033.002

37

HELLING HIGH TEMPERATURE MARKERS

The HELLING TEXPEN for high temperatures has a stainless steel-ball valve action tip and heavy viscosity, oil-based paint that is specially formulated for nonporous surfaces that reach temperatures of up to 2000F/1093C. Marks become permanent and fused when heated. The marker is an ergonomically correct pen that enables you to mark at all angles, even upside down. The bulb at the end of the barrel controls paint flow. The HELLING ACTION MARKER 44 and HELLING ACTION MARKER 33 for high temperatures are pigmented, oil-based fibre tip pens that are specially formulated for nonporous surfaces that can reach temperatures up to 2000F/1093C. Marks become permanent and fused when heated. Both markers feature a clip to secure the pen in your pocket or on your clipboard. The HELLING ACTION MARKER 44 has an extra large paint capacity. The EHELLING ACTION MARKER 33 is lightweight and writes fine, distinctive markings.

HELLING ACTION MARKER TEXPEN colours available

Fine 810.017.030 810.017.010 810.017.040 810.017.100 810.017.020 810.017.080 810.017.060 Medium 810.017.033 810.017.013 810.017.043 810.017.103 810.017.023 810.017.083 810.017.063 Broad 810.017.034 810.017.014 810.017.044 810.017.104 810.017.024 810.017.084 810.017.064 Range of Temperature 1093C / 2000F 1093C / 2000F 1093C / 2000F 426-482C / 800-900F 426-482C / 800-900F 426-482C / 800-900F 426-482C / 800-900F

HELLING ACTION MARKER colours available

AM3 33 810.033.250 810.033.094 810.033.266 810.033.219 810.033.424 AM 44 810.044.250 810.044.094 810.044.266 810.044.219 810.044.424 Range of Temperature 1093C / 2000F 1093C / 2000F 982C / 1800F 843-899C / 1550-1650F 426-482C / 800-900F

38

HELLING HIGH PURITY MARKERS

The high purity HELLING TEXPEN contains trace amounts of halogens, low melting metals and is low in chlorides. Therefore, its stainless steel ball valve tip can be used on surfaces where degradation, contamination or adverse effects are not desired. The high purity HELLING TEXPEN is an ergonomically correct marker that enables you to mark at all angles, even upside down. Its oil-based paint withstands extreme weather conditions. The high purity HELLING ACTION MARKER 44 and HELLING ACTION MARKER 33 are dye and pigment based ink pens with a valve action fibre tip that write on smooth surfaces. They are very low in chlorides, so they can be used on surfaces where degradation, contamination or adverse effects are not desired. Pens meet or exceed the requirements of the US Energy Research & Development Administrations Nuclear Grade for black, red, yellow and white inks. The HELLING ACTION MARKER 44 has a threaded end that can be screwed into a jig or apparatus for continuous identification application. The HELLING ACTION MARKER 33 is light weight and writes fine, distinctive markings. Both markers feature a clip on the pen cap that fits easily into your pocket or on your clipboard.

HELLING TEXPEN colours available

Fine 810.017.470 810.014.210 810.010.350 810.014.200 810.014.100 810.017.460 810.014.140 Medium 810.017.473 810.014.213 810.010.353 810.014.203 810.014.103 810.017.463 810.014.143 Broad 810.017.474 810.014.214 810.010.354 810.014.204 810.014.104 810.017.464 810.014.144

HELLING ACTION MARKER 44 and HELLING ACTION MARKER 33 colours available

AM 44 810.044.404 810.044.534 810.044.301 810.044.729 810.044.916 AM 33 810.033.404 810.033.534 810.033.301 810.033.729 810.033.916

39

Delivery program
Penetrant testing Met-L-Chek / Dub-L-Chek , Standard Chek, Nord-Test, test equipment Contrast and fluorescent systems Electrostatic, penetrant and other coating systems Control devices, UV examination lamps, UV measuring instruments Magnetic powder testing Magnetizing devices/test benches Stationary defectoscopes Colored and fluorescent magnetic powders Test bodies

Leak testing Helium and hydrogen leak detectors Ultrasonic leak detectors Vacuum testers with test frames Colored and fluorescent concentrations Radiographic testing Mobile and stationary X-ray equipment and laboratories. Radiographic accessories, radiographic films, darkroom accessories Film viewing equipment, film development systems Radiation, measuring and alarm systems

Visual inspection Rigid and flexible endoscopes TV camera system Mirrors, light probes and magnifiers

Ultrasonic testing Wall thickness measuring systems Ultrasonic defectoscopes Material test equipment Control devices and accessories

Thermal inspection Heat-sensitive crayons, lacquers, labels, ink from 38 C to 1371 C Pyrometer

40

For Your Notes:

41

02.08.2007

HELLING GmbH Spkerdamm 2 D-25436 Heidgraben (bei Hamburg) Postfach 2132 D-25437 Tornesch

42

Telefon: +49(0)4122 922-0 Telefax: +49(0)4122 922-201 e-mail: info@hellinggmbh.de www.hellinggmbh.de