Mechanics Ii Time Allowed: 2 Hours

SINGAPORE POLYTECHNIC 2003/2004 SEMESTER TWO EXAMINATION Diploma in Mechanical and Manufacturing Engineering 2nd Year Full-time Diploma
in Aeronautical Engineering 2nd Year Full-time Diploma in Mechatronics 2nd Year Full-time Diploma in Mechanical Engineering 3rd Year Evenings-Only MECHANICS II ---------------------------------------------------------------Instructions to Candidates: 1. 2.
MM2105
Time Allowed: 2 Hours
The examination rules set out at the back page of the answer booklet are to be complied with. This paper consists of two sections: Section I Section II (4 questions @ 13 marks each) (3 questions @ 24 marks each) [52 marks] [48 marks]
3. 4. 5. 6.
Answer ALL questions in Section I and ANY TWO questions from Section II. Marks for questions are shown and candidates should allocate their time in proportion to the marks. A List of Formulae is provided. Take g = 9.81 m/s. This examination paper consists of 8 pages. ----------
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see page 2
-2Section I [52 marks] ANSWER ALL QUESTIONS Q1.
MM2105
A cylindrical steel bar shown in Fig Q1a is to carry a tensile load of 250 kN. The modulus of elasticity of steel is 200 GN/m2. Calculate, (a) (b) the maximum tensile stress within the steel bar. the total elongation of the steel bar. (4 marks) (6 marks)
A hole is to be bored through the 50 mm diameter section to lighten the steel bar as shown in Fig Q1b. Calculate, (c) the maximum hole diameter that can be bored such that the tensile stress is uniform throughout the steel bar. (3 marks)
d2 = 50 mm 400 mm 200 mm
d1 = 40 mm
Fig Q1a
d2 = 50 mm Hole 400 mm 200 mm
d1 = 40 mm
Fig Q1b
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see page 3
-3Q2. The light beam shown in Fig Q2 has a built-in end at point D and carries a concentrated load at point A and a uniformly distributed load along BC. 20 kN 10 kN/m
MM2105
A 2m
B 6m
C 2m
Fig Q2. (a) Draw the free body diagram and show that the magnitude of the reaction and moment at the built-in end are 80 kN and 500 kNm respectively. (4 marks) (b) Draw the shear force diagram. (3 marks) (c) Calculate the bending moment at the salient points (including the mid point) of the beam and hence draw the bending moment diagram. (6 marks) Use the following scales provided below for the diagrams: Free body diagram Shear force diagram Bending moment diagram 10 mm : 1 m 10 mm : 20 kN 10 mm : 50 kNm
Q3.
A solid circular shaft 80 mm diameter transmits power at 1200 rev/min. If the maximum shear stress is not to exceed 60 MN/m2 and maximum torque is 35% more than the mean torque, Calculate: (a) (b) (c) (d) the maximum torque in the shaft the mean torque in the shaft the power transmitted the external diameter of a hollow shaft for the same power transmitted if its internal diameter is half of external diameter. (5 marks) (2 marks) (3 marks) (3 marks) see page 4
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-4-
MM2105
Q4.
An amusement park revolving swing is shown in Fig Q4. The length of the swing L is 10 m and the angle changes with the speed . (a) (b) Draw a free body diagram of the car which is attached at the end of the swing. (3 marks) When = 50, show that the revolving radius r = 11.66 m and find the angular velocity in rad/s. Hence express the rotational speed in rpm. (10 marks)
8m
L car r car
Fig Q4
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see page 5
-5Section II [48 marks] ANSWER ANY TWO QUESTIONS
MM2105
Q5.
A beam having cross section as shown in Fig Q5 is simply supported over a span of 6 m. The beam carries a uniformly distributed load of 3 kN/m. (a) (b) (c) (d) Determine the location of the centroid of the section and hence show that the second moment of area of the section about the horizontal axis passing through the centroid is 70.35 x 106 mm4. (10 marks) Sketch the free body diagram , shear force diagram and determine the location and magnitude of the maximum bending moment on the beam. (6 marks) Calculate the maximum bending stress stating whether it is tensile or compressive. (4marks) 2 If the allowable bending stress is 45 MN/m , what is the maximum uniformly distributed load that can be loaded on the beam. (4 marks)
200 mm
20 mm 20 mm X
G
Y
150 mm
20 mm 250 mm
Fig Q5.
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see page 6
-6MM2105 Q6. A pavement roller (see Fig Q6) is travelling at 2 m/s down an incline of 1 in 4 when the motor is disengaged. The total mass of the pavement roller is 6900 kg. The front roller has a mass of 800 kg while each of the two rear wheels weighs 50 kg. The diameters and radii of gyration for both the roller and wheels are 1.2 m and 0.5 m respectively. The tractive resistance is 90 N per tonne. Assuming the rollers do not slip as they rotate, determine the: (a) moment of inertia of the (i) front wheel roller about its axis of rotation. (ii) two rear wheels about their axes of rotation. (2 marks) (2 marks)
(b) change in potential energy of the paving machine when it has travelled 10m down the incline. (5 marks) (c) speed of the pavement machine when it has travelled 10m down the incline. (10 marks) (d) braking effort required to bring the pavement machine to rest in 5 m further down the incline. (5 marks)
Fig Q6. Pavement Roller
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see page 7
Q7.
A lifting drum (load drum) is connected to a worm and wheel machine with the wheel having 90 teeth as shown in Fig.Q7. The machine is driven by a double-start worm and the effort is applied at the end of a crank of radius 120 mm. If a mass of 300 kg is lifted by an effort of 110 N, find the: (a) (b) (c) (d) velocity ratio, mechanical advantage and efficiency. friction effort. (9 marks) (4 marks )
power of an electric motor which can replace the effort handle if the load rises at a velocity of 0.1 m/s (5 marks) Law of the Machine if an effort of 75 N can lift a load of 200 kg. (6 marks)
Double-start
120 mm arm
Worm Wheel 90-Teeth
180 mm W Fig Q7.
*********
/S22003 -8 LIST OF FORMULAE = P A = L L y w or E= UTS w J = (d14 d24 ) 32 Bending Equation M=E= I R y Centripetal Force C.F = mr2 or mv2 r G=
see page 8 MM2105
Factor of Safety =
I = bd3 12 Torsion Equation T = G = J L r
I = (d14 d24 ) 64
Simple Lifting Machines E = Ei + Ef ; Ei = W VR VR = D d (Wheel and Axle)
VR = 2D ( Differential Wheel and Axle) d1 - d2 VR = DN dn (Worm and Wheel Lifting Hoist)
VR = 2 R (Screw Jack) np N2 N4 D VR = -------- x --- (Crab Winch) N1 N3 d Principle of Conservation of Energy PE0 + KE0 + WD = PE1 + KE1
**************** /S22003

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SINGAPORE POLYTECHNIC 2003/2004 SEMESTER TWO EXAMINATION Diploma in Mechanical and Manufacturing Engineering 2nd Year Full-time Diploma

Time Allowed: 2 Hours

-2Section I [52 marks] ANSWER ALL QUESTIONS Q1.

d2 = 50 mm Hole 400 mm 200 mm

-5Section II [48 marks] ANSWER ANY TWO QUESTIONS

Fig Q6. Pavement Roller

Worm Wheel 90-Teeth

180 mm W Fig Q7.

see page 8 MM2105

I = bd3 12 Torsion Equation T = G = J L r

Simple Lifting Machines E = Ei + Ef ; Ei = W VR VR = D d (Wheel and Axle)

VR = 2D ( Differential Wheel and Axle) d1 - d2 VR = DN dn (Worm and Wheel Lifting Hoist)

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