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By-Pass Calculation Method - Docb

This document outlines the calculation method for determining the by-pass ratio of a kiln. It provides the input parameters like ambient temperature, kiln feed rate, quench air flow, and fuel rates. It then calculates the gases produced from combustion including oxygen, nitrogen, steam, and carbon dioxide. The total kiln gases and dry gases are determined. An energy balance equation is set up and solved to find the by-pass air flow rate. The by-pass ratio is then calculated by dividing the by-pass air flow by the total dry kiln gases flow.

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Elwathig Bakhiet
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739 views2 pages

By-Pass Calculation Method - Docb

This document outlines the calculation method for determining the by-pass ratio of a kiln. It provides the input parameters like ambient temperature, kiln feed rate, quench air flow, and fuel rates. It then calculates the gases produced from combustion including oxygen, nitrogen, steam, and carbon dioxide. The total kiln gases and dry gases are determined. An energy balance equation is set up and solved to find the by-pass air flow rate. The by-pass ratio is then calculated by dividing the by-pass air flow by the total dry kiln gases flow.

Uploaded by

Elwathig Bakhiet
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOC, PDF, TXT or read online on Scribd
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By-pass Calculation Method

Amb

Ambient Temp. (C)

= 30

T.inlet

Riser Pipe Temp

Kiln feed * Clinker factor = 315 * 0.625

T mix

Mixer Chamber

= 950

= 360

Q quench

Quench air flow measured (Nm 3/min) = 800

F oil

Oil to kiln burner (kg/h)

F kiln feed

Kiln feed (t/h) = 315

% C = 84.5 %

= 6000

H = 11.5 %

S = 3.5
= 12 ...

C = 0.845 * 6000 = 5070 kg / h

Molecular weight of carbon

H = 0.115 * 6000 = 690 kg / h

Molecular weight of hydrogen = 2

S = 0.035 * 6000 = 210 kg / h

Molecular weight of sulpher

mol

22.4 1

(C =( 5070 * 22.4) / 12 = 9464 (Nm3/h)

= 157.733 (Nm3/min

(H = (690 * 11.2 "1/2 O2") / 2 = 3864 (Nm 3/h)


(H2 = (690 * 22.4) / 2 = 7728 (Nm3/h)
(S = (210 * 22.4) / 32 = 147 (Nm3/h)

= 64.4 (Nm3/min

= 128.8 (Nm3/min
= 2.45 (Nm3/min

(Total O2 = 157.73 + 64.4 + 2.45 = 224.58 (Nm3/min


(Total N = 224.58 * 4 = 898.32 (Nm3/min
(Total Air = (O2 + N + Steam
(Nm3/min) 1187.3 = (64.4 + 898.32 + 224.58) =

= 32

% L.O.I Inside Kiln = 5


kg of clinker

5 kg CO2 95

k * 1000/60)

X = 172.6 kg/min

X kg CO2)

3280

co2

(X = 172.6 * 22.4 / 44 = 87.9 (Nm3/min

(Total Gases of Kiln = 1187.3 + 87.9 = 1275.2 (Nm 3/min


(Kiln Gases dry = 1275.2 128.8 = 1146.4 (Nm 3/min

{(X * 950 * 0.34) + (800 * 0.31 * 30) = {(800+ X) * (360 * 0.315 )

323 X + 7440 = {(800 + X) * 113.4}


323 X 113.4 X = - 7440 + 90720
X = 83280 / 209.6 = 397.32

By pass ratio = 397.32 / 1146.4 = 34.6 %

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