Ois 40 Series Hardware Iioic43

IIOIC43
Operator Interface Console (40 Series)

Hardware Manual
Process Control and

Automation Solutions
from Elsag Bailey Group
WARNING notices as used in this instruction apply to hazards or unsafe practices that could result in
personal injury or death.
CAUTION notices apply to hazards or unsafe practices that could result in property damage.
NOTES highlight procedures and contain information that assists the operator in understanding the
information contained in this instruction.
WARNING
INSTRUCTION MANUALS
DO NOT INSTALL, MAINTAIN, OR OPERATE THIS EQUIPMENT WITHOUT READING, UNDERSTANDING,
AND FOLLOWING THE PROPER Elsag Bailey INSTRUCTIONS AND MANUALS; OTHERWISE, INJURY OR
DAMAGE MAY RESULT.
RADIO FREQUENCY INTERFERENCE

MOST ELECTRONIC EQUIPMENT IS INFLUENCED BY RADIO FREQUENCY INTERFERENCE (RFI). CAUTION SHOULD BE EXERCISED WITH REGARD TO THE USE OF PORTABLE COMMUNICATIONS EQUIPMENT IN THE AREA AROUND SUCH EQUIPMENT. PRUDENT PRACTICE DICTATES THAT SIGNS SHOULD
BE POSTED IN THE VICINITY OF THE EQUIPMENT CAUTIONING AGAINST THE USE OF PORTABLE COMMUNICATIONS EQUIPMENT.
POSSIBLE PROCESS UPSETS

MAINTENANCE MUST BE PERFORMED ONLY BY QUALIFIED PERSONNEL AND ONLY AFTER SECURING
EQUIPMENT CONTROLLED BY THIS PRODUCT. ADJUSTING OR REMOVING THIS PRODUCT WHILE IT IS
IN THE SYSTEM MAY UPSET THE PROCESS BEING CONTROLLED. SOME PROCESS UPSETS MAY
CAUSE INJURY OR DAMAGE.
NOTICE
The information contained in this document is subject to change without notice.
Elsag Bailey, its affiliates, employees, and agents, and the authors and contributors to this publication specifically disclaim all liabilities and warranties, express and implied (including warranties of merchantability and fitness for a particular purpose), for the accuracy, currency, completeness, and/or reliability of the information
contained herein and/or for the fitness for any particular use and/or for the performance of any material and/
or equipment selected in whole or part with the user of/or in reliance upon information contained herein.
Selection of materials and/or equipment is at the sole risk of the user of this publication.
This document contains proprietary information of Elsag Bailey, Elsag Bailey Process Automation, and is
issued in strict confidence. Its use, or reproduction for use, for the reverse engineering, development or
manufacture of hardware or software described herein is prohibited. No part of this document may be
photocopied or reproduced without the prior written consent of Elsag Bailey.
Preface
This instruction provides specific hardware installation, troubleshooting, maintenance, repair and replacement procedures
information necessary for the IIOIC43 Operator Interface Console. At this time, the IIOIC4323 dual monitor operator interface console is the only IIOIC43 console available. It is
compatible with the IIOIS41, IIOIS42 and IIOIS43 Operator
Interface Stations. These stations must use G.3 software or
later. This console is also compatible with the IS42 and IS43
Signature Series Work Stations. When additional IIOIC43 consoles become available, they will be added to this instruction.
This instruction should be used in conjunction with the hardware manual for the appropriate IIOIS Operator Interface Station and IS42/43 Signature Series Work Station. There are
three additional instructions that explain how to set up and
use the OIC console and OIS/IS station. The instructions
include:
WBPEEUI220768A0
File Utilities
Provides software load, upgrade and maintenance procedures,

as well as save and restore configuration procedures.
Operation
Gives a brief overview of the console and INFI 90 OPEN system to familiarize the reader. It then explains the operations
that can be performed after configuring the OIS/IS console.
Configuration
Gives the procedures to configure the OIS/IS console as a system for proper operation with its OIC console and peripherals
and the INFI 90 OPEN system. It also explains each function of
the OIS console, and gives configuration procedures and
requirements.
List of Effective Pages
Total number of pages in this instruction is 76, consisting of the following:

Page No.
Change Date
Preface
List of Effective Pages
iii through ix
1-1 through 1-6
2-1 through 2-2
3-1 through 3-20
4-1 through 4-3
5-1 through 5-5
6-1 through 6-20
7-1 through 7-2
A-1 through A-7
Index-1 through Index-2
Original
Original
Original
Original
Original
Original
Original
Original
Original
Original
Original
Original
When an update is received, insert the latest changed pages and dispose of the superseded pages.
NOTE: On an update page, the changed text or table is indicated by a vertical bar in the outer margin of the page adjacent to the changed area. A changed figure is indicated by a vertical bar in the
outer margin next to the figure caption. The date the update was prepared will appear beside the
page number.
WBPEEUI220768A0
Table of Contents
Page
SECTION 1 - INTRODUCTION ....................................................................................................1-1

OVERVIEW ..................................................................................................................1-1
DOCUMENT CONVENTIONS ........................................................................................1-1
INTENDED USER .........................................................................................................1-1
CONSOLE DESCRIPTION .............................................................................................1-1
CPU (Central Processing Unit) ................................................................................1-2
Console..................................................................................................................1-2
INSTRUCTION CONTENT .............................................................................................1-3
HOW TO USE THIS INSTRUCTION ...............................................................................1-3
GLOSSARY OF TERMS AND ABBREVIATIONS .............................................................1-3
REFERENCE DOCUMENTS..........................................................................................1-4
NOMENCLATURE ........................................................................................................1-4
OIC CONSOLE SPECIFICATIONS .................................................................................1-5
SECTION 2 - DESCRIPTION AND OPERATION........................................................................2-1

INTRODUCTION ...........................................................................................................2-1
OIC CONSOLE FUNCTIONAL OPERATION ....................................................................2-1
SECTION 3 - INSTALLATION .....................................................................................................3-1

INTRODUCTION ...........................................................................................................3-1
SPECIAL HANDLING ....................................................................................................3-1
UNPACKING AND INSPECTION ....................................................................................3-2
INSTALLATION.............................................................................................................3-2
AC POWER WIRING GUIDELINES ................................................................................3-4
AC OUTLETS................................................................................................................3-5
INSTALLATION PROCEDURE .......................................................................................3-5
IIOIC4323 Console Setup and Installation ..............................................................3-5
IIOIC4323 Console Wiring Connections and Cabling ...............................................3-9
OPERATOR INTERFACE DEVICES .............................................................................3-12
Operator Keyboard ...............................................................................................3-12
Engineering Keyboard ..........................................................................................3-13
IIATB05 Trackball and IIAMS04A Mouse ..............................................................3-13
IIADP01 Annunciator/Display Panel ....................................................................3-13
IIADP02 Annunciator/Display Panel ....................................................................3-14
Touch Screen .......................................................................................................3-16
Calibrating the Touch Screen .........................................................................3-16
Touch Screen Jumper Settings ......................................................................3-16
PERIPHERALS ...........................................................................................................3-17
CPU HALT SWITCH SETTING .....................................................................................3-20
SYSTEM OPERATION AND START-UP ........................................................................3-20
SECTION 4 - TROUBLESHOOTING ...........................................................................................4-1

INTRODUCTION ...........................................................................................................4-1
TROUBLESHOOTING ...................................................................................................4-1
DIAGNOSTIC POWER UP TESTS ..................................................................................4-1
AC Power Test ........................................................................................................4-1
DC Power Test .......................................................................................................4-2
SECTION 5 - MAINTENANCE .....................................................................................................5-1

INTRODUCTION ...........................................................................................................5-1
PREVENTIVE MAINTENANCE SCHEDULE ...................................................................5-1
WBPEEUI220768A0
iii
Table of Contents (continued)

Page
SECTION 5 - MAINTENANCE (continued)

EQUIPMENT AND TOOLS REQUIRED .......................................................................... 5-2
STANDARD PREVENTIVE MAINTENANCE PROCEDURES............................................ 5-3
Checking Connections ........................................................................................... 5-3
Cleaning the Monitor ............................................................................................. 5-3
Cleaning the Operator Keyboard ............................................................................ 5-3
Cleaning the Engineering Keyboard ....................................................................... 5-4
Cleaning the Printed Circuit Boards ....................................................................... 5-4
General Cleaning and Washing ........................................................................ 5-4
Cleaning Edge Connector ................................................................................ 5-4
Cleaning Female Edge Connectors ................................................................... 5-5
Checking Power Supply Outputs ............................................................................ 5-5
Checking and Inspecting Power Entry Panel ........................................................... 5-5
SECTION 6 - COMPONENT DESCRIPTION AND REPLACEMENT .........................................6-1

INTRODUCTION .......................................................................................................... 6-1
IIMKM02A MULTIBUS KEYBOARD MODULE ............................................................... 6-1
IIMKM02A MULTIBUS KEYBOARD MODULE REPLACEMENT ...................................... 6-3
MULTIBUS CARD CAGE .............................................................................................. 6-4
FAN ASSEMBLY FOR THE CARD CAGE ....................................................................... 6-5
POWER SUPPLY .......................................................................................................... 6-5
POWER SUPPLY REMOVAL ......................................................................................... 6-7
POWER ENTRY PANEL ................................................................................................ 6-8
POWER ENTRY PANEL REMOVAL ............................................................................... 6-8
OPERATOR INTERFACE DEVICES ............................................................................. 6-10
Operator and Engineering Keyboards, Mouse, Trackball ....................................... 6-10
Annunciator/Display Panel ................................................................................. 6-10
Keyboard Interface Assembly ............................................................................... 6-11
Color Monitor ...................................................................................................... 6-13
Monitor Assembly ................................................................................................ 6-15
CPU........................................................................................................................... 6-15
CPU Removal....................................................................................................... 6-16
Graphics Board Settings ...................................................................................... 6-17
Hard Drive Settings ............................................................................................. 6-18
CD-ROM Drive Settings ....................................................................................... 6-19
CPU Assembly ..................................................................................................... 6-20
PERIPHERALS ........................................................................................................... 6-20
SECTION 7 - SUPPORT SERVICES...........................................................................................7-1

INTRODUCTION .......................................................................................................... 7-1
REPLACEMENT PARTS AND ORDERING INSTRUCTIONS ............................................ 7-1
TRAINING .................................................................................................................... 7-1
TECHNICAL DOCUMENTATION ................................................................................... 7-1
SPARE PARTS.............................................................................................................. 7-1
APPENDIX A - QUICK REFERENCE INFORMATION .............................................................. A-1

INTRODUCTION .......................................................................................................... A-1
iv
WBPEEUI220768A0
List of Figures
No.
1-1.
2-1.
2-2.
3-1.
3-2.
3-3.
3-4.
3-5.
3-6.
3-7.
3-8.
3-9.
3-10.
3-11.
3-12.
6-1.
6-2.
6-3.
6-4.
6-5.
6-6.
6-7.
6-8.
6-9.
6-10.
6-11.
6-12.
6-13.
6-14.
6-15.
A-1.
A-2.
A-3.
A-4.
A-5.
A-6.
A-7.
A-8.
A-9.
WBPEEUI220768A0
Title
Page
IIOIC4323 Console Model .......................................................................................1-2

OIC Communication Levels ....................................................................................2-1
IIOIC4323 Block Diagram ......................................................................................2-2
IIOIC4323 Console Dimensions ..............................................................................3-6
IIOIC4323 Console Keyboard Table ........................................................................3-7
IIOIC4323 Console 15 Degree Wedge Dimensions ...................................................3-8
IIOIC4323 Console 45 Degree Wedge Dimensions ...................................................3-8
IIOIC4323 Console Power Entry Panel Connections ................................................3-9
IIOIC4323 Console Cable Connections .................................................................3-10
Operator Keyboard...............................................................................................3-12
Engineering Keyboard ..........................................................................................3-13
IIADP01 Annunciator Display Panel SW1 Settings ................................................3-14
IIADP02 Annunciator Display Panel .....................................................................3-16
Touch Screen Controller Card Switch/Jumper Settings ........................................3-17
Setting CPU Switch SW-4 for HALT Operation ......................................................3-20
IIMKM02A Multibus Keyboard Module ...................................................................6-2
Multibus Card Cage (Front View) ............................................................................6-4
Multibus Card Cage (Rear View) .............................................................................6-5
IIOIC4323 Main Power Supply Removal ..................................................................6-6
Connections to DC Distribution Board ...................................................................6-6
Power Entry Panel (PEP) Removal ...........................................................................6-9
ADP02 and Keyboard Interface Assembly Removal from Console ..........................6-11
Keyboard Interface Assembly ...............................................................................6-12
Color Monitor Connections ...................................................................................6-13
CPU Removal for Consoles ...................................................................................6-16
CPU Connector Identification ...............................................................................6-17
CPU Components .................................................................................................6-18
Graphics Board Settings ......................................................................................6-18
Hard Drive Settings..............................................................................................6-19
CD-ROM Drive Jumper Settings ...........................................................................6-19
IIMKM02A Multibus Keyboard Module .................................................................. A-1
Keyboard Interface Assembly ................................................................................ A-2
Color Monitor........................................................................................................ A-3
Touch Screen Controller Settings .......................................................................... A-4
IIADP01 Tabletop Annunciator Display Panel SW1 Settings ................................... A-5
IIADP02 Annunciator Display Panel ...................................................................... A-6
Graphics Board Settings ....................................................................................... A-6
Hard Drive Settings............................................................................................... A-7
CD-ROM Drive Jumper Settings ............................................................................ A-7
List of Tables
No.
1-1.
1-2.
1-3.
1-4.
3-1.
3-2.
3-3.
3-4.
3-5.
4-1.
5-1.
6-1.
6-2.
6-3.
6-4.
7-1.
A-1.
vi
Title
Page
Glossary of Terms and Abbreviations ..................................................................... 1-4

Reference Documents ............................................................................................ 1-4
Hardware Nomenclature ........................................................................................ 1-5
IIOIC4323 Console Specifications .......................................................................... 1-5
OIC Wiring Color Codes ......................................................................................... 3-5
IIOIC4323 Console Cable Connections ................................................................. 3-11
IIADP01 Board Connections................................................................................. 3-14
ADP Tag, Pushbutton, LED Relationships ............................................................ 3-15
Tape Drive Related Products ................................................................................ 3-18
Troubleshooting Guide .......................................................................................... 4-2
Preventive Maintenance Schedule and Check List .................................................. 5-2
Hardware .............................................................................................................. 6-1
IIMKM02A Jumper Settings ................................................................................... 6-3
DC Distribution Board Socket Connections ............................................................ 6-7
DC Distribution Board Pin Outs............................................................................. 6-7
Recommended Spare Parts .................................................................................... 7-2
IIADP01 Board Connections................................................................................... A-5
WBPEEUI220768A0
Safety Summary
GENERAL
WARNINGS
Equipment Environment
All components, whether in transportation, operation or storage,
must be in a noncorrosive environment.
Electrical Shock Hazard During Maintenance
Disconnect power or take precautions to insure that contact with
energized parts is avoided when servicing.
SPECIFIC
WARNINGS
Verify all covers are installed and all doors are closed before operating the console. Exposed electrical connections present a shock
hazard that can cause injury or death. (p. 3-2)
Never clean electrical parts or components with the power on.
Doing so exposes you to a fatal electrical shock hazard. (p. 5-3)
Wear eye protection whenever working with cleaning solvents.
When removing solvents from printed circuit boards using compressed air, injury to the eyes could result from splashing solvent as
it is blown off the printed circuit board. (p. 5-3)
The monitor will slide out the rear of the cabinet by itself when the
mounting bolts are removed. The monitor weighs approximately 27
kilograms (60 pounds) and can cause bodily injury if it is allowed to
slide out by itself. Support the monitor before removing the rear two
bolts. (p. 6-14)
SPECIFIC
CAUTIONS
Make sure that all voltage labels and voltage switch settings on the
peripheral devices, power supply and power entry panel show the
correct operating voltage. Equipment damage may result if the
incorrect voltage is connected. Make sure the console main power
circuit breaker is off before changing operating voltage setting or
equipment damage may result. (p. 3-3, 3-18, 6-20)
Remove power from all peripheral equipment and the console before
installing or removing peripheral equipment. Equipment damage may
result. (p. 3-4, 3-18, 6-20)
Failure to turn off the main power circuit breaker before removing or
inserting modules into the card cage may result in equipment failure.
(p. 6-3, 6-4)
WBPEEUI220768A0
vii
Safety Summary (continued)
SPECIFIC
CAUTIONS
(continued)
viii
On the keyboard interface connector board, set positions 5, 6 and 7

of dipswitch SW1 to closed (on). Set positions 1 through 4 and 8 of
dipswitch SW1 to open (off). Failure to configure dipswitch SW1
properly will damage the CPU in the console. (p. 6-11)
WBPEEUI220768A0
Trademarks and Registrations
Registrations and trademarks used in this document include:

Ethernet
Trademark of Xerox Corporation
INFI 90
Registered trademark of Elsag Bailey Process Automation
INFI-NET
Network 90
AlphaStation
Trademark of DEC (Digital Equipment Corporation)
WBPEEUI220768A0
ix
SECTION 1 - INTRODUCTION
OVERVIEW
The IIOIC4323 Operator Interface Console (auxiliary console) is
a remote dual monitor and keyboard interface that connects to
a main console, either a IIOIS41, IIOIS42 or IIOIS43 Operator
Interface Station or a IS42/43 Signature Series Work Station.
The main console connects to the Plant Loop or INFI-NET
communication highway.
Read all of this instruction to get the greatest benefit of the
information it contains. Read each procedure before doing the
task. Call the local Elsag Bailey sales office for technical assistance.
DOCUMENT CONVENTIONS
In this document, auxiliary terminal refers to an IIOIC4323
console. The term main console refers to all of the IIOIS and IS
stations listed in OVERVIEW. Therefore, whenever OIS is mentioned throughout this instruction, the definition of OIS also
includes the IS Signature Series Work Stations as well as the
IIOIS Operator Interface Stations.
INTENDED USER
System engineers and technicians with a background in process control systems should read this instruction thoroughly
before installing and using the system. Do not put the console
into operation until you read and thoroughly understand this
instruction. This instruction is a reference for installers with
installation and maintenance experience on process control
equipment. It is not a tutorial.
CONSOLE DESCRIPTION
The operator interface console is an auxiliary console for the
main console (OIS). It provides a remote operator interface for
displaying graphics, alarm summaries, INFI 90 OPEN status
and for logging, trending and process control. The auxiliary
console allows more than one operator to use a single main
console.
An Ethernet network cable connects the OIC auxiliary console
to an OIS main console. Refer to Section 3 and Section 6 for
more hardware information. The OIC4323 is shown in
Figure 1-1.
WBPEEUI220768A0
OVERVIEW
1-1
INTRODUCTION
CPU (Central Processing Unit)

The CPU described in this manual is a DEC AlphaStation
255, Model 233. Specifications for this CPU are listed in the
DEC User Information manual shipped with the console.
REAR VIEW
FRONT VIEW
ANNUNCIATOR
DISPLAY PANEL
ANNUNCIATOR
DISPLAY
PANEL
KEYBOARD
INTERFACE
ASSEMBLY
KEYBOARD
INTERFACE
ASSEMBLY
KEYBOARD
POWER SUPPLY
DC DISTRIBUTION
BOARD
POWER ENTRY
PANEL
POWER
ENTRY PANEL
MULTIBUS
CARD CAGE
MKM
MODULE
CPU
T00975A
Figure 1-1. IIOIC4323 Console Model
Console
The hardware of the OIC4323 console is very similar to the OIS
console. There are several differences. The CPU is different, it
has only a multibus keyboard module, it does not have a network interface unit (NIU), it does not have a floppy disk drive
and has only one hard disk drive located in the CPU.
The annunciator/display panel and keyboard interface assembly are located to the right of the monitor. The power entry panel
is mounted in a vertical position in the lower part of the cabinet
and the multibus card cage and MKM module are to the left of
the power entry panel. The console has dual monitors.
CONSOLE DESCRIPTION
1-2
WBPEEUI220768A0
INTRODUCTION
INSTRUCTION CONTENT
Introduction
Presents an overview of the OIC console and related hardware.

It also provides a complete list of specifications.
Description and
Operation
Describes the theory of operation of the OIC console and

related hardware.
Installation
Describes the installation and cabling. It also describes the

jumper settings of the multibus module. Be sure to read and
follow all warnings and cautions.
Troubleshooting
Lists troubleshooting steps and provides a troubleshooting

guide.
Maintenance
Component Description
and Replacement
Support Services
Appendix A
Contains a schedule and procedures for maintenance.

Describes the hardware associated with the OIC4323 console
and replacement procedures for that hardware.
Includes a spare parts list and ordering instructions.
Quick reference information. Contains jumper and switch settings and fuse locations.
HOW TO USE THIS INSTRUCTION

Read this entire instruction through in sequence before
attempting to install or use the console. It is important to
become familiar with the entire content of the instruction prior
to installing and operating the console to attain maximum system efficiency.
The instruction is organized into seven sections and one
appendix. Its organization enables finding specific information
quickly, and using this instruction as a reference after becoming fully familiar with the console.
Be sure to read the notes which provide:
Additional information.
Amplifying information.
Information that should be considered before performing a

certain operation or function.
GLOSSARY OF TERMS AND ABBREVIATIONS

Table 1-1 contains those terms and abbreviations that are
unique to Elsag Bailey or have a definition that is different
from standard industry usage.
WBPEEUI220768A0
INSTRUCTION CONTENT
1-3
INTRODUCTION
Table 1-1. Glossary of Terms and Abbreviations

Term
Definition
ADP
Annunciator/display panel.
CPU
DEC AlphaStation 255 model 233
INFI-NET
Advanced data communication highway.
MKM
The designation MKM in this manual refers to the IIMKM02A multibus keyboard module.
OIS
Operator interface station. Integrated operator console with data acquisition and
reporting capabilities. It provides a digital access into the process for flexible control
and monitoring.
PCU
Process control unit. A node on the plant-wide communication network containing

control and I/O modules.
PEP
Power entry panel.
Plant Loop
Network 90 data communication highway.
REFERENCE DOCUMENTS
Table 1-2 lists Elsag Bailey instructions referenced in this
instruction.
Table 1-2. Reference Documents
Number
I-E96-191-2
REFERENCE DOCUMENTS
1-4
Document
Configuration, Operator Interface Station, IIOIS41
I-E96-191-4
Hardware, Operator Interface Station, IIOIS41
I-E96-192-1
Operation, Operator Interface Station (40 Series)

IIOIS42
I-E96-192-2
Configuration, Operator Interface Station (40

Series) IIOIS42
I-E96-192-3
File Utilities, Operator Interface Station (40 Series)

IIOIS42
I-E96-192-4
I-E96-500
Site Planning and Preparation
I-E96-197-10
Signature Series Work Station Site Planning and

Selection Guide
WBPEEUI220756A0
Operation, Operator Interface Station, IIOIS43 and

IS42/43)
WBPEEUI220757A0
Configuration, Operator Interface Station, IIOIS43

and IS42/43)
WBPEEUI220758A0
File Utilities, Operator Interface Station, IIOIS43 and

IS42/43
WBPEEUI330760A0
WBPEEUI220761B0
Hardware, Signature Series Work Station, IS43
WBPEEUI220768A0
INTRODUCTION
NOMENCLATURE
Table 1-3 contains the hardware nomenclature used in this
instruction. Following the table is the nomenclature for the
IIOIC43 console.
Table 1-3. Hardware and OIC Nomenclature
Nomenclature
Description
IIAKB03A
QWERTY style auxiliary (engineering) keyboard.
IIAMS04A
Mouse.
IIATB05
Trackball.
IIMKM02A
Multibus keyboard module.

8
IIOIC43
10
11
12
13
40 Series Operator Interface Console

Unit type
Console (includes ADP)
CRT position
Includes both upper and lower CRT
3
0
Reserved for future use

Touchscreen
None
Touchscreen for each CRT
0
T
0
0 Reserved for future use
OIC CONSOLE SPECIFICATIONS

Table 1-4 contains the specifications for the OIC Console.
Table 1-4. IIOIC4323 Console Specifications
Property
Characteristic/Value
Power
Line voltage
240 V nominal (180 VAC to 264 VAC RMS)

120 V nominal (90 VAC to 132 VAC RMS)
Overvoltage category: III
Line frequency
47 to 63 Hz
Circuit breaker size
20 A circuit breaker
Power consumption
Model
IIOIC4323
WBPEEUI220768A0
Voltage
Typical
Amps
Maximum
Amps
Typical
Watts
Maximum
Watts
120
3.79
5.04
323
429.6
240
2.61
3.47
321
426.9
NOMENCLATURE
1-5
INTRODUCTION
Table 1-4. IIOIC4323 Console Specifications

Property
(continued)
Characteristic/Value
Power characteristics
Model
IIOIC4323
Voltage
Crest Factor
Power
Factor
(Typical)
Inrush
Current
Amps
(Typical)
120
53.3
2.49
0.704
240
64.8
4.66
0.510
Power supply
+5 VDC at 20 A, +12 VDC at 4 A, -12 VDC at 4 A
Keyboard interface
Operator keyboard output relays rated at 250 mA 24-28 VDC per IIMKM02A
module.
Alarm Relays
Rating
Contact voltage
24 VDC
Overvoltage category: III
Contact current
0.25 A
Contact power
6W
6 per keyboard
Alarm relays
5 per keyboard
Alarm tones
Keyboards
1 Mylar (operator)
1 Engineering (QWERTY)
Annunciator/display panels
4 (per IIMKM02A module) 32 pushbuttons and 64 LEDs per panel
Environment
Temperature
Operating: 10 to 40 C (50 to 104F)

Nonoperating1: -30 to 65C (-22 to 149F
Storage: 5 to 50C (41 to 122F)
Relative humidity
Operating: 20% to 90% noncondensing

Recommended minimum: 40%
Storage: 10% to 90% noncondensing
Altitude
-0.3 to +2.4 km (-0.2 to 1.5 mi.)
Cooling requirements
(Heat dissipation)
1,103 BTU/hr. nominal, 1,467 BTU/hr. maximum
Dimensions
568.3 cm high x 711.2 cm wide x 1096.1 cm deep

(61.74 in. high x 28.0 in. wide x 42.92 in. deep)
Weight
240 kg (525 lbs.)
Electrical noise
Keep cabinet doors closed. Do not use portable transmitting equipment

within 2 m (6.5 ft) of a cabinet
Certification (pending)
CSA certified for use in an ordinary (nonhazardous) controlled environment
NOTE:
1. Nonoperating environment is defined as a transportation or storage period of less than 60 days.
SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE
OIC CONSOLE SPECIFICATIONS

1-6
WBPEEUI220768A0
SECTION 2 - DESCRIPTION AND OPERATION

INTRODUCTION
This section explains the theory of operation for the operator
interface console. An operator uses the OIC console to monitor
and control the process through an OIS main console. For OIC
operating procedures, refer to the operation instruction.
The OIC console interfaces to INFI-NET and Plant Loop communication highways through the OIS main console. It can
monitor and allow manual control of a process through color
graphics displays which show equipment status and process
state. Figure 2-1 shows a block diagram of the communication
process.
ETHERNET
IIOIC411
IIOIC412
IIOIC413
IIOIC414
IIOIC421
IIOIC422
IIOIC423
IIOIC4323
IIOIS41
IIOIS42
IIOIS43
COMMUNICATION HIGHWAY (INFI-NET OR PLANT LOOP)
COMMUNICATION
MODULES
IIOIC251
IIOIC252
IIOIC253
IIOIC254
IIOIC255
IIOIS25
CONTROLWAY/MODULE BUS
CONTROL
MODULE
CONTROL
MODULE
I/O EXPANDER BUS

T00976A
Figure 2-1. OIC Communication Levels
WBPEEUI220768A0
INTRODUCTION
2-1
DESCRIPTION AND OPERATION
OIC CONSOLE FUNCTIONAL OPERATION

The OIC console controls and monitors a process through the
OIS station. The OIC console is a remote operator station with
two monitors and keyboard controlled by a CPU. Commands
between the OIC and OIS main console pass through an Ethernet network cable using either DECnet or TCP/IP protocol.
The OIC console uses a DEC AlphaStation 255, model 233
CPU. The CPU sends video signals to the monitors. A cable
connects the CPU to the VGA connectors on the monitors.
Figure 2-2 is a block diagram of the IIOIC4323 operator interface console. Refer to Section 3 for OIC CPU connections. Refer
to Section 6 for a description of the CPU.
INFI 90 OPEN
OPERATOR
KEYBOARD
IIAKB03A
ENGINEERING
KEYBOARD
MOUSE/
TRACKBALL
TOUCH SCREEN
KEYBOARD
INTERFACE PANEL
IIMKM02A
KEYBOARD
MODULE
CPU
MOUSE/
TRACKBALL
ADP PANEL
ETHERNET
NETWORK TO
IIOIS/IS
VGA
MONITORS
T00977A
Figure 2-2. IIOIC4323 Block Diagram
OIC CONSOLE FUNCTIONAL OPERATION

2-2
WBPEEUI220768A0
SECTION 3 - INSTALLATION
INTRODUCTION
This section explains how to install and prepare the OIC consoles. This section is a guide for the system engineer or technician. Follow the procedures in this instruction carefully to
install, maintain and use the system properly. We recommend
reading the entire instruction before beginning the installation
and powering up the console.
For other installation information, refer to the Site Planning
and Preparation instruction and the appropriate OIS instruction. Refer to Table 1-2 for the instruction number.
SPECIAL HANDLING
Observe these steps when handling electronic circuitry:
Always use the Elsag Bailey Field Static Kit (part number
19483851) consisting of two wrist straps, ground cord
assembly, alligator clip, and static dissipating work surface
when working with static sensitive devices. The kit is designed
to connect the technician and the static dissipating work surface to the same ground point to prevent damage to the static
sensitive devices by electrostatic discharge.
Use the static grounding wrist strap when installing and
removing modules. Static discharge may damage static sensitive devices on modules in the cabinet. Use grounded equipment and static safe practices when working with static
sensitive devices.
1. Use static shielding bag. Keep the modules in static
shielding bag until you are ready to install them in the system.
Save the bag for future use.
2. Ground bags before opening. Before opening a bag containing an assembly with static sensitive devices, touch it to
the equipment housing or ground to equalize charges.
3. Avoid touching circuitry. Handle assemblies by the
edges; avoid touching the circuitry.
4. Avoid partial connection of static sensitive devices.
Verify that all devices connected to the modules are properly
grounded before using them.
5. Ground test equipment.
WBPEEUI220768A0
INTRODUCTION
3-1
INSTALLATION
6. Use An Antistatic Field Service Vacuum. Remove dust

from the cards if necessary.
7. Use a grounded wrist strap. Connect the wrist strap to
the appropriate grounding plug on the power entry panel. The
grounding plug on the power entry panel is connected to the
cabinet chassis ground.
8. Do not use lead pencils to set dipswitches. To avoid
contamination of switch contacts that can result in circuit
board malfunction, do not use a lead pencil to set a dipswitch.
UNPACKING AND INSPECTION

These are steps to follow for general handling:
1. Examine the console to make sure that no damage has
occurred in transit.
2. Notify the nearest Elsag Bailey sales office of any damage.
3. File a claim for any damage with the shipping company
that handled the shipment.
4. Use the original packing material or container to store the
console.
5. Store the console in a place with clean air; free of extremes
of temperature and humidity. Refer to Section 1 for the console
specifications.
INSTALLATION
WARNING
Verify all covers are installed and all doors are closed before
operating the console. Exposed electrical connections present
a shock a hazard that can cause injury or death.
Do not remove or install circuit boards with power applied to
the console. The circuit board may be damaged. Remove power
to all AC wiring when removing or connecting AC wires to prevent personal injury and equipment damage. Remove DC
power to all DC wiring when removing or connecting DC wires
or circuit boards to prevent personal injury and equipment
damage.
The following steps outline the required procedure to complete
the installation of the OIC console. Follow all related safety
procedures when doing these steps.
1. Install the cabinet. Refer to the dimension drawings and
instructions in the installation and setup sections found later
in this section.
UNPACKING AND INSPECTION

3-2
WBPEEUI220768A0
INSTALLATION
2. Vibration during shipping and handling may unseat the

multibus keyboard module and connections, causing problems. Verify that the module is seated and that all terminal
block screws and stud fasteners are tight.
3. Connect the OIC console to the OIS. Refer to the installation and setup procedure in this section.
4. Verify that no power is present to the OIC when making
power wiring connections. Wire AC power according to the procedures in INSTALLATION PROCEDURE. Refer to the Site
Planning and Preparation instruction, the power requirements in Section 1 and AC POWER WIRING GUIDELINES in
this section.
NOTES:
1. Verify that the incoming voltage meets the ratings as shown in
Table 1-4.
2. Make certain the voltage selector switch on the rear of the CPU
is set to the correct voltage, 120 or 240 VAC. Failure to do so could
cause damage to the equipment.
3. Make certain the OICs being installed are powered using the
same power source and ground as the OIS console. Failure to do so
may cause improper operation.
5. After completing the wiring:
WBPEEUI220768A0
Check that the keyboards and printers are connected to

the correct port. Refer to IIOIC4323 Console Wiring Connections and Cabling and PERIPHERALS.
Ethernet network cable requires a terminator at each end

of the cable.
Check the AC voltage sources for proper voltage and current values. Refer to the specifications in Section 1 and AC
Power Test in Section 4.
Apply power. If problems occur, refer to Section 4 for troubleshooting information.
INSTALLATION
3-3
INSTALLATION
AC POWER WIRING GUIDELINES
CAUTION
Make sure that all voltage labels and voltage switch settings on
the peripheral devices, power supply, CPU and power entry
panel show the correct operating voltage. Equipment damage
may result if the incorrect voltage is connected. Make sure the
console main power circuit breaker is off before changing
operating voltage setting or equipment damage may result.
IIOIC4323 AC power input connects to a terminal block on the
power entry panel. Refer to the following sections under
INSTALLATION PROCEDURE for detailed AC power wiring connection procedures. The operator interface console can operate
from 120/240 VAC, 50/60 hertz. The power entry panel provides line filtering, transient suppression and a 20 amp circuit
breaker.
Setting up the IIOIC43 console for 240 VAC requires that the
voltage selector switch on the CPU be manually set to the
appropriate voltage. The color monitors are autosensing and
need no changes for 240 VAC operation. Monitors by other vendors may require changes.
The recommended minimum size for power wiring is 14 AWG
copper wire with a 600 volt, 75 degrees Celsius (167 degrees
Fahrenheit) rating and thermoplastic insulation. Wire with a
300 volt or 150 volt rating may be used if it is accepted by local
wiring codes. Wiring must be protected by cable trays or conduit and suited for the service voltage.
Power wiring to the OIC console must include a third-wire
grounding conductor. This grounding conductor must not be a
smaller gauge than the power wiring and must be either bare,
green colored or green/yellow colored if insulated. The grounding conductor must be terminated at the system safety ground
connection on the front of the power entry panel.
Over-current protection provided for the AC distribution must
be sized to allow for the inrush current required by the OIC
hardware. Refer to the specifications in Section 1 for the peak
inrush current and duration for the OIC console.
For more information on power wiring, grounding, line conditioning and EMI (electromagnetic interference), refer to the
Site Planning and Preparation instruction.
AC POWER WIRING GUIDELINES

3-4
WBPEEUI220768A0
INSTALLATION
AC OUTLETS
CAUTION
Remove power from all equipment and the console before

installing or removing peripheral equipment. Equipment damage may result.
NOTE: Do not connect motors, lights or test equipment to the AC
outlets. Electrical noise may cause data to be lost or changed.
INSTALLATION PROCEDURE
This section contains the installation and setup instructions
for the IIOIC4323 console auxiliary terminals. Follow all cautions and warnings.
The OIC console is internally wired when it is shipped. Connect
the communication loop cables, AC power and any peripheral
devices. Peripheral devices connect to the front of the power
entry panel. Table 3-1 contains the color codes for the wiring in
the OIC console.
Table 3-1. OIC Wiring Color Codes
Color
Function
Brown
AC hot (inside PEP chassis only)
Blue
AC neutral
Green/Yellow
AC common
Brown
+5 VDC
White/Green
DC common
Violet
-12 VDC
White/Violet
+12 VDC
Green
-Remote voltage sense signal wire
White
+Remote voltage sense signal wire
Follow local wiring codes when wiring and installing cableways

or conduit. For more information, refer to the Site Planning
and Preparation instruction.
IIOIC4323 Console Setup and Installation

The OIC and OIS consoles are similar, except the OIC console
has no floppy disk drives or network interface unit. The cabinet
size and installation are the same. Figure 3-1 shows the
dimensions.
Before the OIC console cabinet is set into place in a control
room, insure that the floor is level in the area where the cabinets will be set. Make sure the location can accommodate the
WBPEEUI220768A0
AC OUTLETS
3-5
INSTALLATION
console. Figure 3-1 shows the console cabinet and anchoring

dimensions.
Adjust the leveling screws on all cabinets and connecting
tables until the monitor bezel of each cabinet lines up. The leveling screws adjust 25.6 millimeters (1.05 inches). After securing the cabinets, put the tables on the cabinets and lock them
into place by sliding the red handle above the front access door
to the right until it stops at the bottom of the slot.
471.8
18.575
1568.3
61.74
1085.7
42.75
724.6
28.527
281.8
11.09
482.6
19.00
66.0
2.60
STUD
CENTER
TO REAR
DOOR
108.7
4.28
493.8
19.44
STUD CENTER
108.7
4.28
711.2
28.00
830.4
32.693
DIMENSIONS
1090.1
42.918
MILLIMETERS
INCHES
T00978A
Figure 3-1. IIOIC4323 Console Dimensions

The tabletops are adjustable. The brackets supporting the
tabletops are bolted through oversize holes. Loosen the bolts
and move the top up to 6.35 millimeters (0.25 inches) up,
down, forward or back toward the cabinet to line up the tabletop.
Two chrome table alignment pins are shipped inside the brass
bushings located on each side of each tabletop. When two
tabletops are lined up, push the pins outward into the bushing
of the table to the right of the cabinet. Tighten the three bolts
on each tabletop support bracket. Figure 3-2 shows the keyboard table. Figure 3-3 shows the 15 degree wedge table
3-6
WBPEEUI220768A0
INSTALLATION
dimensions, and Figure 3-4 shows the 45 degree wedge table

dimensions.
Protect the wires and cabling going to the OIC console. Run
cabling through conduit to the rear of the cabinet or under the
floor through the bottom of the cabinet. Follow local wiring
codes when wiring and installing cableways or conduit. Refer
to the Site Planning and Preparation instruction for more
information.
LEFT BRACKET
RIGHT BRACKET
LEFT BUSHING
RIGHT BUSHING
RIGHT BUSHING
TABLE SUPPORT
BRACKET
ADJUSTABLE MOUNTING BOLTS
(3 PER BRACKET)
PIN (ONE PER BUSHING)
6.35
0.25
6.35
0.25
6.35
0.25
DIMENSIONS
MILLIMETERS
INCHES
TP35437B
Figure 3-2. IIOIC4323 Console Keyboard Table
WBPEEUI220768A0
3-7
INSTALLATION
493.8
19.44
335.3
13.20
69.3
2.73
482.6
19.00
493.8
19.44
52.8
2.08
50.8
2.00
404.1
15.91
DIMENSIONS
MILLIMETERS
INCHES
IICPI01
TP35319B
Figure 3-3. IIOIC4323 Console 15 Degree Wedge Dimensions

493.8
19.44
956.6
37.66
885.2
34.85
791.5
31.16
395.7
15.58
482.6
19.00
1089.7
42.90
254.5
10.02
50.8
2.00
482.6
19.00
615.4
24.23
IICPI02
DIMENSIONS
MILLIMETERS
INCHES
TP35320B
Figure 3-4. IIOIC4323 Console 45 Degree Wedge Dimensions
3-8
WBPEEUI220768A0
INSTALLATION
IIOIC4323 Console Wiring Connections and Cabling

The IIOIC4323 console is internally wired when it is shipped.
Connect the AC power and any peripheral devices. Refer to
Section 6 for specific instructions on installing and configuring
replacement components.
1. Wire AC power to the proper terminals of the power entry
panel. Refer to Figure 3-5 for AC input terminal location.
NOTE: Verify that the incoming voltage meets the ratings listed in
Table 1-4.
U. DEGAUSS
L. DEGAUSS
R
E
S
E
T
NOTICE: CONNECT POW ER CORD

BEFORE CONNECTING SIGNAL CABLE
REAR VIEW
UPPER CRT
NOT
USED
2
NO
4
2
2
NC COM NO
6
4
4
NC COM NO
6
6
NC COM
DI
2+
DI
2
DO
2+
DO
2
1
NO
3
1
1
NC COM NO
5
3
3
NC COM NO
5
5
NC COM
DI
1+
DI
1
DO
1+
DO
1
BLOW ER/AUX
WRISTSTRAP
POWER
LOW ER CRT
ON
ON
POW ER SUPPLY
PERIPHERAL POWER
MAIN POWER - ON/OFF
NOTICE: CONNECT PERIPHERAL

RIBBON CABLE BEFORE PLUGGING
AND POW ERING UNIT.
E1
N/L2
WARNING/AVERTISSEMENT 120/240V
TP80548A
Figure 3-5. IIOIC4323 Console Power Entry Panel Connections

2. Connect only 120/240 VAC at 50/60 hertz into the terminal block on the power entry panel.
WBPEEUI220768A0
3-9
INSTALLATION
Figure 3-6 shows the IIOIC4323 cable connections. The circled

numbers represent the cables. Table 3-2 contains the list of
those cables and connection descriptions.
NOTE: Make certain the OIC consoles are powered using the same
power source and ground as the OIS stations to reduce the chance
of communication problems on the network. Failure to do so may
cause data to be changed or lost.
P3
DOOR
CARD CAGE
MONITOR
FAN
FAN
FAN
OPERATOR
KEYBOARD
ENG INEERING
KEYBOARD
OPTIONAL
TABLETOP
ADP PANEL
P2
24
CUSTOMER SUPPLIED
MOUSE/TRACKBALL
26
P5
P6
TERM STRIP
TERM STRIP
P4
MONITOR
AUX 1 KBD MOUSE/ AUX

PORT
TRACK- KBD
BALL
P8
DC DIST.
BOARD
P3
13
ETHERNET
MOUSE
P10
P2
KEYBOARD
KEYBOARDINTERFACE
P8
BOARD
P1
SCSI
P1
6
4
5
11
BACKPLANE
P5
P6
P9
IIMKM02A P8
KEYBOARD
P7 MODULE
P5
ANNUNCIATOR
14 P1 DISPLAY P2
PANEL
(ADP)
20
21
MONITOR
CPU
P7
P2
18
RS-232-C
RS-232-C
(PORT 2)
(PORT 1)
AC POWER IN
AC POWER OUT
32
POWER
VGA
MONITOR 1
BEZEL
P3
CONTRAST
BRIGHTNESS
P6
P4
TO PLANT
ETHERNET
19
12
15
33
22
P3
P1
J1
23
P2
RESET
AC IN
POWER
SUPPLY
J3
E1
TERM
BLOCK
PERIPHERAL
PEP
J2
DEGAUSS
DEGAUSS
L
U
AC
POWER
AC POWER
CUSTOMER SUPPLIED
1
17
16
SIGNAL CABLE
POWER
MONITOR 2
VGA
31
BEZEL
CONTRAST
BRIGHTNESS
T00979A
Figure 3-6. IIOIC4323 Console Cable Connections
3 - 10
WBPEEUI220768A0
INSTALLATION
Table 3-2. IIOIC4323 Console Cable Connections

Figure 3-6
Cable No.
1
2
3
Cable
Number
19479501
19479505
1947950
Cable Name
Connect From
Connect To
AC power
J2 on power entry panel
AC power in on CPU
AC power
To power connector on monitor 2
AC power
AC power out on CPU
AC power connector on monitor 1
I/O signal
(console)
P9 on IIMKM02A
RS-232-C (Port 2) on CPU
Keyboard
signal
P8 on IIMKM02A
Keyboard port on CPU
SCSI cable
adapter
SCSI port on CPU
SCSI cable (7) (66412301)
66396374
66423391
19492075
66412301
SCSI cable
Item 6
Peripheral port on the power entry

panel
66412301
Mouse signal
P10 on keyboard interface

board
Mouse port on CPU through adapter
11
663451226N72 I/O
distribution
P5 on IIMKM02A
P1 on keyboard interface board
12
663451226N72 I/O
distribution
P6 on IIMKM02A
Rear terminal block on power entry

panel
13
66387131
Peripheral power
P2 on keyboard interface
board
P3 on DC distribution board on main

power supply
14
66387132
Power
P1 on annunciator/display
panel board (ADP02)
P4 on DC distribution board
15
66387191
Reset cable
Reset switch on power

entry panel
P4 on IIMKM02A
16
66387204
Lower
monitor bright
Bezel brightness
and contrast
Degaussing switch on
power entry panel
9-pin connector on rear of monitor
17
66387205
Upper
monitor bright
Bezel brightness and

contrast
Degaussing switch on
power entry panel
9-pin connector on rear of monitor
18
66388491
Annunciator display panel signal
P7 on IIMKM02A
P8 on keyboard interface board

P2 on ADP panel
19
66401134
PFI sense
P3 on power supply
P3 on IIMKM02A
DC Power
P5 on DC distribution board P5 on backplane
DC Power
P6 on DC distribution board P6 on backplane
DC Power
P2 on power supply
Terminal strip on DC distribution board
AC power
P1 on power supply
DC Power
P7 on DC
distribution board
Cable P2 to fan on card cage

Cable P3 to fan on back door
20
21
22
23
24
66403681
66403681
66403691
66403711
66406401
WBPEEUI220768A0
3 - 11
INSTALLATION
Table 3-2. IIOIC4323 Console Cable Connections

Figure 3-6
Cable No.
Cable
Number
Cable Name
(continued)
Connect From
Connect To
26
66406404
DC power
P8 on DC distribution board IIOIC4323 (dual monitors)

Cable P2 to fan on lower monitor
Cable P5 to fan on upper monitor
Cable P6 to fan on upper monitor
Cable P7 not used
31
19491381
VGA cable
Monitor port on CPU as

applicable
VGA on monitor 1
32
19491382
VGA cable
Monitor port on CPU as

applicable
VGA on monitor 2
33
663871019
DC grounding
cable
E1 port on power entry

panel
Terminal strip on DC distribution board
OPERATOR INTERFACE DEVICES

This section contains information and the installation instructions for the operator and engineering keyboards, mouse/
trackball and the annunciator display panels.
Operator Keyboard
The KEYBOARD port on the keyboard interface assembly is for
the mylar operator keyboard (Fig.3-7). The 0.9 meters (3-foot)
long coiled cord can be stretched to 2.4 meters (8 feet). Refer to
Table 7-1 for the operator keyboard part number.
SHIFT
SHIFT
LOCK
SPACE
PAN
ZO OM
TAB
.
CURSOR
ENTER
>
<
TAB
BACK
!
1
'
*
K
X
L
Y
AREA
1
AREA
2
AREA
3
AREA
4
AREA
5
AREA
6
AREA
7
AREA
8
AREA
9
AREA
10
AREA
11
AREA
12
AREA
13
AREA
14
AREA
15
AREA
16
"
&
7
4
HOME
=
CLEAR
ESC
SET
CM PTR
ALARM
SUMM
SYSTEM
STATUS
SUMM
DISPLAY
SUMM
OUT
RATIO
GENL
FCTNS
MENU
COM'D
LINE
MENU
MISC
MENU
CA SCADE
BACK
MARK
PREV
PAGE
RECALL
NEXT
PAGE
MAN/
AUTO
FORW D
GROUP/
GRAPHIC
HELP
AC K
ALAR M
TUNE
DETAILS
PAG E
AC K
DISPLAY
OP
PARAMS
SW ITCH
CANCEL
SILENCE
TP35387A .
Figure 3-7. Operator Keyboard

3 - 12
WBPEEUI220768A0
INSTALLATION
Engineering Keyboard
Each IIOIC43 console supports an additional engineering keyboard (QWERTY) (Fig. 3-8). A 6-pin mini DIN to 5-pin DIN
adapter is supplied with the keyboard. All OIC consoles have a
five-pin DIN connector located on the keyboard interface
board. Power does not have to be removed from the OIC console before plugging in or unplugging the keyboard. Initializing
the system is not needed after plugging in or unplugging the
keyboard. Keyboard mapping information is in the operation
instruction.
F1
Hold
F3
Set-Up
F2
Esc
@
1
Ctrl
&
6
F9
F8
^
5
F7
F10
Exit
Main
Resume Cancel
Screen
%
4
`
Compose
Character
$
3
F6
Inter/
Halt
F5
Tab
Shift
F4
(
8
*
7
9
I
F11
F13
F14
Er Line
Insert/
<
Alt
Function
>
W ord
Char
F12
Pr Field
Alt Char Hyp Psh Rub Wrd Ovrstke
"
Alt
Function
'
Return
Help
Do
F17
F18
PrtSc
F19
Scroll
Lock
F20
Pause
Find
Insert
Here
Remove
PF1
PF2
Page
PF3
Del
W ord
PF4
Del
Char
Select
Prev
Next
7
Sent
8
Tab
Pos
9
Under
Line
Cut
4
W ord
5
Para
6
Bold
Paste
2
Line
3
Upper
Case
Shift
1
Back
Up
Control
0
Advance
Enter
.
Sel
<>
TP80577A
Figure 3-8. Engineering Keyboard
IIATB05 Trackball and IIAMS04A Mouse

The trackball and mouse permit faster cursor positioning during normal operator control or configuration. The trackball or
mouse plugs into the keyboard interface board at the MOUSE/
TRACKBALL port.
IIADP01 Annunciator/Display Panel

The IIADP01 annunciator/display panel is a tabletop unit that
provides 32 LEDs and pushbuttons. Each LED is assigned to a
tag. Each pushbutton may be assigned to a display or a key
macro. When a tag goes into an alarm condition, the assigned
LED turns on. Once the LED is activated, it will continue flashing until all alarm conditions are acknowledged. Press the
pushbutton to call the display or key macro assigned to it.
Up to four annunciator/display panels can be driven from an
MKM module. Maximum cable length is 4.5 meters (15 feet).
Refer to Figure 3-9 for the dipswitch configuration. Refer to
Table 3-3 for cable connections. Refer to the operation and
configuration instruction for more information.
WBPEEUI220768A0

3 - 13
INSTALLATION
BACK OF
ADP PANEL
ADDRESS
SW ITCH
PC BOARD
1 2 3 4 5 6 7 8
SW 1
ADP
3
OPEN
ADDRESS SW ITCH
SETTINGS
1 2 3 4 5 6 7 8
SW 1
OPEN
ADP
1
P1
1 2 3 4 5 6 7 8
SW 1
OPEN
1 2 3 4 5 6 7 8
SW 1
OPEN
1 2 3 4 5 6 7 8
SW 1
OPEN
ADP
4
ADP
2
P2
P1
P2
ADP
2
ADP
3
1948978A1
ADP
4
P1
P2
TO AUX PORT ON
KEYBOARD
INTERFACE BOARD
TP35494B .
Figure 3-9. IIADP01 Annunciator Display Panel SW1 Settings

Table 3-3. IIADP01 Board Connections
Cable
Number
1948978A1
Connect From
P1 or P2 on ADP 2
board
Connect To
AUX 1 port on keyboard interface
board, or to: P1 or P2 on ADP 3
board
IIADP02 Annunciator/Display Panel

The IIADP02 annunciator/display panel is a panel mounted
unit that provides 64 LEDs; 32 red and 32 yellow and has 32
pushbuttons. Table 3-4 provides the tag/pushbutton/LED
relationships. Each red and yellow LED is assigned to an alarm
group. Each pushbutton may be assigned to a display or a key
macro. Using SHIFT plus pushbutton allows a second display or
key macro to be called. When a tag goes into an alarm condition, the assigned LED turns on. Once the LED is activated, it
will continue flashing until all alarm conditions are acknowledged. If the LED is red, press the ADP pushbutton to call the
display or key macro assigned to it. If the LED is yellow, press
and hold SHIFT on the mylar keyboard and then press the ADP
pushbutton to call the display or key macro assigned to it.
Up to four annunciator/display panels can be driven from an
MKM module. Maximum cable length is 4.5 meters (15 feet).
Refer to Figure 3-10 for the dipswitch configuration. Refer to
the operation and configuration instruction for more information.

3 - 14
WBPEEUI220768A0
INSTALLATION
Table 3-4. ADP Tag, Pushbutton,

LED Relationships
OIC/OIS
ADP Panel Associated
Console
Pushbutton
Red LED
ADP Screen
IIADP02 Faceplate
1
YELLOW LED
ADDRESS 64
RED LED
ADDRESS 1
PRESS = 1
SHIFT + PRESS = 33
13
10
14
61
11
15
12
16
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
IIADP02
T01082A
WBPEEUI220768A0
32
32
32
Press and hold SHIFT on mylar keyboard

and press
Yellow LED
17
33
64
34
63
35
62
36
61
37
60
38
59
39
58
40
57
41
56
42
10
55
43
11
54
44
12
53
45
13
52
46
14
51
47
15
50
48
16
49
49
17
48
50
18
47
51
19
46
52
20
45
53
21
44
54
22
43
55
23
42
56
24
41
57
25
40
58
26
39
59
27
38
60
28
37
61
29
36
62
30
35
63
31
34
64
32
33

3 - 15
INSTALLATION
BACK OF
ADP PANEL
ADDRESS
SWITCH
8 7 6 5 4 3 2 1
SW1
PC
BOARD
P4
P1
TO MKM
BOARD
(26 PIN)
POWER
IN CABLE
P2
ADDRESS SWITCH
SETTINGS
8 7 6 5 4 3 2 1
OPEN
ADP
1
T00980A
Figure 3-10. IIADP02 Annunciator Display Panel
Touch Screen
The touch screen option provides a means of selecting display
options by touching the desired area on the monitor screen. Up
to two touch screen controller cards can be mounted onto the
IIMKM02A module. The first touch screen controller card
mounts onto the component side of the MKM module. The second touch screen controller card is identical to the first and
mounts onto the solder side of the MKM module. The touch
screen board interprets signals from the touch screen monitor
overlay and sends them to the CPU.
CALIBRATING THE TOUCH SCREEN

On-line calibration can be done from the console. For operating
information, refer to the operation and configuration instruction.
TOUCH SCREEN JUMPER SETTINGS

Jumpers J6 through J9 on the IIMKM02A keyboard module
control the touch screen option (Fig. 3-11).
1. Jumpers J6 through J9 should be factory set at 1 to 2.
2. Switches S1 and S2 on the touch screen controller board
should be factory set as shown in Figure 3-11.

3 - 16
WBPEEUI220768A0
INSTALLATION
J9
1
J7
3
IIMKM02A
J8
J4
1
P17
1 2 3
P3
P14
S2
J5
3
2
1
J6
P4
4 3 2 1
P15
CLOSED - ON
S1
P5
8 7 6 5 4 3 2 1
FOR TOUCH
SCREEN
CLOSED - ON
MOUNTING
HOLES (4)
P6
1
TOUCH SCREEN
CABLE
W1 INSTALLED
W2 NOT INSTALLED
R3
W2
W1
P15
NOT USED
CONNECTOR
PINS PLUG INTO
MKM BOARD
P7
J3
J2
S2
P18
P8
P14
W3
S1
W4
1 2 3
FACTORY
SET. DO NOT
CHANGE.
P9
J1
P16
TP80644A .
Figure 3-11. Touch Screen Controller Card Switch/Jumper Settings

3. Jumpers W3 and W4 on the touch screen controller board
are factory set at pin 2 to 3 and should not be disturbed.
PERIPHERALS
The peripheral devices in this instruction are limited to printers and the DAT tape drive that can be used with the
IIOIC4323 operator interface console.
Remove power from all peripheral equipment and the console
before installing or removing peripheral equipment. Equipment
damage may result.
CAUTION
WBPEEUI220768A0
operating voltage settings or equipment damage may result.
PERIPHERALS
3 - 17
INSTALLATION
Either an Okidata or Genicom printer connects to RS-232-C

port 1 on the OIC CPU (Fig. 6-11) using cable part number
6642555A1. The optional printer uses device name _OPA1.
Refer to the appropriate IIOIS41, IIOIS42, IIOIS43 or IS42/43
hardware instruction manual (Table 1-2) for details on printer
configuration, operation and cabling requirements.
The IIDMT03B (TLZ09) tape drive is a tabletop SCSI compatible
storage device that reads and writes to digital audio tape.
The tape drive has two SCSI ports. One port for connecting the
tape drive to the console SCSI port; the other port is for
another SCSI device or terminator or for daisy chaining.
Related products for the tape drive are listed in Table 3-5.
Table 3-5. Tape Drive
Related Products
Part Number
Description
19479505
Power cord
1949011A4
Tape drive
19490121
194913450
Blank cartridge
External SCSI cable
Tape drive installation consists of configuring the SCSI address

switch and connecting the cable. Refer to the manufacturers
Owners Manual for detailed installation instructions.
To install a tape drive, use the following procedure:
1. Locate the SCSI ID switch at the rear of the tape drive. It is
factory set at 0. The SCSI address for the tape drive should be 5.
2. Press the + or - button until the 5 appears in the window.
3. Turn off all power before connecting the cable and the terminator.
4. Remove the terminator on the power entry panel to connect
a DAT tape drive. The drive requires a terminator.
5. Use the SCSI cable provided. Connect one end of the cable
to peripheral port on the power entry panel.
6. Connect the remaining end of the SCSI cable to either SCSI
connector on the rear of the tape drive.
7. Secure the SCSI cable by snapping the wire cable clamps
into place.
PERIPHERALS
3 - 18
WBPEEUI220768A0
INSTALLATION
8. Connect the SCSI terminator to the other SCSI connector

on the rear of the drive. Secure the terminator by snapping the
wire cable clamps into place.
9. Make certain the tape drive power switch is in the OFF
position.
10. Connect the supplied power cable to the AC power receptacle (AC IN) at the rear of the tape drive.
11. Connect the other end of the power cable to a nearby AC
outlet.
NOTE: The tape drive must be powered down and then up for a new
SCSI address switch setting to take effect.
To verify operation of the tape drive, execute the power-on

self-test. Note that there are four LEDs on the front of the tape
drive: power on, busy, tape and status.
With power on, press the power switch to the on position.
After a two second delay, with no cassettes in the drive, the

LEDs will flash off and on twice, followed by each LED
lighting in a sequence from left to right until the completion
of the self-tests.
With a cassette in the drive, the tape and busy indicators

will continue flashing (approximately 20 seconds) after
completion of the above sequence until the cassette is
loaded.
After successful completion of the self-test, all LEDs will be

extinguished. If a cassette is loaded, the tape LED will
remain on. If the cassette is write-protected, the status LED
will also remain on.
If the status LED flashes at a slow rate (about once every

four seconds), the self-test failed. Attempt to clear the failure by re-executing the self-test. Power off and power on
the drive. If the failure repeats itself, contact your local
Elsag Bailey service representative.
NOTE: It is recommended that you perform head cleaning procedures after the first four hours of tape movement with a new cartridge and thereafter once every two weeks, or after every 24 hours
of drive usage, whichever comes first. Refer to the manufacturers
documentation for procedure.
Refer to the manufacturer's documentation for detailed information on preventive maintenance and problem solving.
WBPEEUI220768A0
PERIPHERALS
3 - 19
INSTALLATION
CPU HALT SWITCH SETTING

Before the IIOIC4323 console is put into service, check the
switch settings on the CPU motherboard to make certain they
are correct.
If SW-4 on the CPU motherboard is set to OFF (Fig. 3-12), the
reset button on the front of the CPU will become a HALT button. Use the CPU HALT switch if the console does not respond.
NOTE: Pressing the HALT switch on the CPU halts the CPU and the
screen displays the >>> prompt. This requires typing B and Return
from the engineering or operator keyboard in order to boot the system into the main OIS window. A system boot takes approximately
10 minutes.
CPU
MOTHERBOARD
ON
OFF
1 2 3 4 5 6 7 8
SW-4 OFF FOR

HALT OPERATION
SW-8 ON
FOR 233 MHZ
T00189A
Figure 3-12. Setting CPU Switch SW-4 for HALT Operation
SYSTEM OPERATION AND START-UP

Once the auxiliary consoles are installed, wired and ready for
operation, refer to the appropriate OIS manual (listed in REFERENCE DOCUMENTS in Section 1 for protocol, configurations, software installation, start-up procedures, peripheral
equipment settings and system operation.
If the power up diagnostics fail, the screen displays an error
code and then the >>> prompt. The DEC AlphaStation 255
User Information manual for the CPU contains details of
diagnostics and error codes.
The red multibus reset switch (RESET) on the OIC power entry
panel (Fig. 3-5) resets the MKM module in the multibus card
cage and the keyboard. Use the multibus reset if the keyboard
does not respond.
CPU HALT SWITCH SETTING

3 - 20
WBPEEUI220768A0
SECTION 4 - TROUBLESHOOTING
INTRODUCTION
This section explains how to troubleshoot the OIC4323 operator interface console. It contains a troubleshooting table and
techniques for gathering information on software faults.
Replace components by following the procedures in Section 6.
Refer to wiring and cabling information in Section 3 when
replacing parts. Review specific adjustments associated with
replaceable parts before returning the system to normal operation. Close and secure cabinet doors after troubleshooting or
replacing parts and before returning the system to normal
operation.
Be sure to follow all warnings, cautions and notes. Put circuit
boards containing MOS devices into antistatic bags when
stored or shipped back to the factory. Do not repair printed circuit boards in the field. All repairs and adjustments should be
performed by qualified personnel.
TROUBLESHOOTING
The OIC4323 consoles are shipped ready for configuration.
After completing the instructions given in Section 3, prepare
the unit for service. The troubleshooting guide in Table 4-1
helps identify problems and suggest solutions.
DIAGNOSTIC POWER UP TESTS

If the troubleshooting guide fails to identify a problem in the
OIC console, follow the AC and DC power test procedures.
Check the AC voltages at the line input to the power entry
panel on all models.
AC Power Test
NOTE: When the instructions state to apply power to the OIC console, switch the main breaker to the ON position. To turn off the
power, switch the main circuit breaker to the OFF position.
1. Turn off power to the console. Disconnect AC power to all

equipment inside the console by unplugging the line cords
from the back of the power entry panel.
2. Apply power to the console by switching on the line circuit
breaker located at the front of the power entry panel.
WBPEEUI220768A0
INTRODUCTION
4-1
TROUBLESHOOTING
Table 4-1. Troubleshooting Guide

Symptom
Possible Problem or Solution
No power indicator on circuit
No AC power at console. Check AC wiring on input. Check AC on power

entry panel. Check breaker light on power entry panel or keyboard interface.
Breaker off but indicator on
Check breaker contacts. Check breaker wiring. Check AC input wiring.
Improper/ incomplete start-up
Refer to the CPU customer hardware information instruction shipped with

the console.
Start-up OK but no keyboard

response
Check keyboard assignment. Check all cables. Check caps lock position.
Check IIMKM02A module seating and jumpers. Check main OIS configuration (keyboards).
Start-up OK but no CRT picture Check monitor AC power.Check VGA cables. Check monitor switch (set on
VGA). Check resistor switches for 75 ohm termination. Check brightness
and contrast controls.
3. Use a digital voltmeter to measure the AC power at each of

the outlets. Four are marked UPPER CRT, LOWER CRT,
POWER SUPPLY, BLOWER AUX. The fifth outlet is on the front
of the unit and is marked PERIPHERAL POWER.
4. The line voltage should be 90 to 132 VAC RMS for a 120
VAC input and 180 to 264 VAC for a 240 VAC input. Refer to
the Site Planning and Preparation instruction for specific
AC voltages.
5. Use the digital voltmeter to check each outlet and insure
that neutral, live and ground are wired correctly, and there are
no ground faults. Refer to Section 3 and Section 6.
6. Turn off the power to the console. Verify that it removes
power from all outlets.
7. Plug the power cords for the color monitors into the appropriate socket in the rear of the power entry panel. Do not plug
in the main power supply yet. Apply power to the console.
Nothing will be displayed on the color monitors until the system software is loaded.
DC Power Test
Follow these steps to test the DC power supply. The necessary
test equipment consists of a digital voltmeter. Figure 6-4 shows
the main power supply.
1. Turn off power to the console.
NOTE: Do not disconnect the power wiring from the multibus card
cage.
2. Unplug DC power distribution cables from all peripheral

devices (ADP panel and keyboard interface board, if present).

4-2
WBPEEUI220768A0
TROUBLESHOOTING
Disconnect the power cables at the distribution side of the

cables.
3. Make certain the power line cord for the power supply is
plugged into the power entry panel.
4. Insure that all power supply wiring is correct. Refer to
IIOIC4323 Console Wiring Connections and Cabling in
Section 3.
5. Apply power to the console.
6. Measure the DC voltages at the multibus card module
backplane.
7. Take the voltage measurements with the power supply
under load. Measure the +5.00 VDC; the voltage should be
+0.25 VDC and -0.0 VDC of the value. Measure the +12.00
VDC and -12.00 VDC; the voltage should be +1.5 VDC and
-1.00 VDC of the value.
NOTE: Unstable operation may result if the power supply voltages
are not in tolerance.
8. Turn off the power to the console.

9. Connect all DC power distribution cables removed in Step 2.
10. Apply power to the console and check the DC voltage levels
again. Adjust the power supply to obtain the voltage within a
tolerance of +0.05 V.
WBPEEUI220768A0

4-3
SECTION 5 - MAINTENANCE
INTRODUCTION
This section contains a preventive maintenance schedule for
the OIC console. Be sure to follow all warnings, cautions and
notes. Put boards containing semiconductors into antistatic
bags when stored or shipped back to the factory. Do not repair
printed circuit boards in the field. All repairs and adjustments
should be performed by qualified personnel.
The reliability of any stand alone product or control system is
affected by the maintenance of the equipment. Elsag Bailey
recommends that all equipment users practice a preventive
maintenance program that will keep the equipment operating
at an optimum level.
This section presents procedures that the customer should be
able to perform on site. These preventive maintenance procedures should be used as a guideline to assist you in establishing good preventive maintenance practices. Select the
minimum steps required to meet the cleaning needs of your
system.
Personnel performing preventive maintenance should meet the
following qualifications.
Maintenance personnel should be qualified electrical technicians or engineers that know the proper use of test equipment.
Maintenance personnel should be familiar with both the

OIC and the main OIS console, have experience working
with process control systems, and know what precautions
to take when working on live AC.
PREVENTIVE MAINTENANCE SCHEDULE

Table 5-1 is the preventive maintenance schedule and check
list for the OIC console. The table lists the preventive maintenance tasks in groups according to their specified maintenance
interval. Some tasks in Table 5-1 are self explanatory. Instruction for tasks that require further explanation are covered
under STANDARD PREVENTIVE MAINTENANCE PROCEDURES or in the manufacturer's documentation supplied with
the console.
WBPEEUI220768A0
INTRODUCTION
5-1
MAINTENANCE
Table 5-1. Preventive Maintenance Schedule and Check List

Task
Check printer, clean and lubricate.1
Frequency
1 month
Be sure fans are turning. With power off, wipe dust off all fan blades.
Check cabinet and module for dust. Clean as necessary using an antistatic
vacuum.
3 months
Adjust printer per manufacturer's instructions.

Check power supply output. Adjust power supply if needed (DC Power Test in DC Power
Test in Section 4).
Check alarm and display LEDs.
Check the cabinet air filters. Clean or replace them as necessary. Check the air filter more 6 months
frequently in excessively dirty environments.
Check all signal, power and ground connections within the cabinet and verify that they are
secure. Refer to procedure.
Check power supply outputs. Refer to procedure.
Check the quality of the plant power and grounding system. Follow the power and ground- 12 months
ing system verification procedures in the INFI 90 OPEN site preparation and planning
instruction.
Inspect and check the power entry panel. In high vibration environments testing may be
necessary at shorter intervals. Refer to procedure.
2 years
Replace power supply. Call Elsag Bailey sales and service for information.
5 years
Complete all appropriate tasks in this table.
Shutdown
NOTE: 1. Adjust the printer using the procedures in the manufacturer's documentation.
EQUIPMENT AND TOOLS REQUIRED

Following are tools and equipment required for maintenance
procedures.
Antistatic vacuum.
Bladed torque screwdriver (0 to 2.7 Newton meters - 0 to 24

inch-pounds).
4-inch bladed screwdriver.
16-inch bladed screwdriver.
Isopropyl alcohol (99.5 percent electronic grade).
Foam tipped swabs.
Eberhard Faber (400A) pink pearl eraser or equivalent.
Fiberglass burnishing brush.
Distilled water.
Lint free cloth.
Mild, all purpose commercial spray cleaner.
EQUIPMENT AND TOOLS REQUIRED

5-2
WBPEEUI220768A0
MAINTENANCE
STANDARD PREVENTIVE MAINTENANCE PROCEDURES

These preventive maintenance procedures cover standard procedures for the console preventive maintenance requirements.
Read through them before beginning the procedure.
Never clean electrical parts or components with the power on.
Doing so exposes you to a fatal electrical shock hazard.
WARNING
Wear eye protection whenever working with cleaning solvents. When removing solvents from printed circuit boards
using compressed air, injury to the eyes could result from
splashing solvent as it is blown off the printed circuit board.
Checking Connections
Check all signal wiring, power and ground connections within
the cabinet to verify their integrity. When checking connections, always turn a screw, nut or other fastening device in the
direction to tighten only. If the connection is loose, it will be
tightened. If the connection is tight, the tightening action will
verify that it is secure. There must not be any motion to loosen
the connection.
NOTE: Power to the cabinet must be off while performing this preventive maintenance task.
1. Check and verify that all phase, neutral and grounding

conductor connections on the power entry panel are secure.
2. Check and verify that all other power connections within
the cabinet, including connections to the power supplies are
secure.
3. Check and verify that all field wiring connections to the
communication modules are secure.
Cleaning the Monitor

To clean the monitor window, remove dirt, finger prints or
grease with a commercial glass cleaner and a soft lint-free
cloth.
Cleaning the Operator Keyboard

To clean the operator keyboard:
1. Wipe away dust with a soft lint free cloth.
2. Clean dirt and film from the keyboard using a mild all purpose commercial spray cleaner and lint-free cloth.
WBPEEUI220768A0

5-3
MAINTENANCE
Cleaning the Engineering Keyboard

To clean the engineering keyboard:
1. Use a static safe vacuum cleaner to remove dust from the
keyboard.
2. Clean the key caps and keyboard enclosure with an all purpose commercial spray cleaner and lint free cloth. Do not spray
into the keyboard. Apply cleaner to the cloth only.
Cleaning the Printed Circuit Boards

There are several circuit board cleaning procedures in this section. These procedures cover circuit board cleaning and cleaning edge connectors. Use the procedures that meet the needs of
each circuit board. Remove all dust, dirt, oil, corrosion or any
other contaminant from the circuit board.
Do all cleaning and handling of the printed circuit boards at
static safe work stations. Always observe the proper electrostatic sensitive device handling precautions when handling
printed circuit boards.
GENERAL CLEANING AND WASHING

If the printed circuit board needs minor cleaning:
Remove dust and residue from the printed circuit board surface using clean, dry, filtered compressed air or an antistatic
field service vacuum cleaner.
Another method of washing the printed circuit board is:
1. Clean the printed circuit board by spraying or wiping the
board with isopropyl alcohol (99.5% electronic grade). Use a
foam tipped swab to wipe the circuit board.
2. When the circuit board is clean, remove excess solvent by
using compressed air to blow it free of the circuit board.
CLEANING EDGE CONNECTOR

To clean edge connector contacts:
1. Use a solvent mixture of 80% isopropyl alcohol (99.5% electronic grade) and 20% percent distilled water.
2. Soak a lint-free cloth with the solvent mixture.
3. Work the cloth back and forth parallel to the edge connector
contacts.

5-4
WBPEEUI220768A0
MAINTENANCE
4. Repeat with a clean cloth that is soaked with the solvent

mixture.
5. Dry the edge connector contact area by wiping with a clean
lint-free cloth.
To clean tarnished or deeply stained edge connector contacts:
1. Use an Eberhard Faber (400A) pink pearl eraser, or equivalent to remove tarnish or stains. Fiberglass or nylon burnishing brushes may be used also.
2. Minimize electrostatic discharge by using the 80% to 20%
isopropyl alcohol to water solution during burnishing.
3. Do not use excessive force while burnishing. Use only
enough force to shine the contact surface. Inspect the edge
connector after cleaning to assure no loss of contact surface.
CLEANING FEMALE EDGE CONNECTORS

To clean the contacts on a female edge connector:
1. Use a foam tipped swab or a lint-free cloth wrapped over a
piece of scrap circuit board. Soak the swab or cloth in electronic grade isopropyl alcohol.
2. Insert the swab of cloth covered circuit board into edge
connector and work it back and forth to clean the contacts.
3. Rinse the edge connector contacts by spraying with isopropyl alcohol.
4. Remove excess alcohol and dry using compressed air.
Checking Power Supply Outputs

To check modular power supply outputs on the power entry
panel, refer to the AC and DC power tests in Section 4.
Checking and Inspecting Power Entry Panel

The system must be shutdown to perform this maintenance
task.
1. Check the tightness of all power wiring screws within the
console. Torque all screws connected to AC power to 1.58 Newton meters (14 in-lbs).
2. Inspect and clean the power entry panel and DC distribution board connections.
WBPEEUI220768A0

5-5
SECTION 6 - COMPONENT DESCRIPTION AND REPLACEMENT

INTRODUCTION
This section provides a description of components and explains
how to replace the components in the OIC console. It contains
jumper and dipswitch settings and also component locations
and settings. There are no special tools required.
Components in the OIC consoles are configured at the factory.
This information is given in case settings are changed or hardware needs to be replaced.
Table 6-1 lists the hardware used in the OIC4323 operator
interface console that is covered in this section.
Table 6-1. Hardware
Nomenclature
or Part Number
1948623A9
Hardware Description
19-inch color monitor
6638353AB8
Power entry panel
6638514A1
Keyboard assembly (mylar)
6638553A5
Power supply assembly
6638554A2
Keyboard interface assembly
6640300A1
Four slot multibus card cage
6642865A3
DEC AlphaStation 255/233 CPU
IIADP01
Annunciator/display panel
(tabletop - optional)
IIADP02
IIAKB03A
QWERTY engineering keyboard
IIAMS04A
Mouse
IIATB05
Trackball
IIMKM02A
Multibus keyboard module
IIMKM02A MULTIBUS KEYBOARD MODULE

The multibus keyboard module interfaces the keyboard and
other operator input devices to the OIC console. There are nine
jumpers on the MKM board to set for proper operation
(Fig. 6-1). Refer to Table 6-2 for jumper settings. Bold settings
are factory defaults.
Jumpers J1 and J2 control serial ports one (P8) and two (P9).
WBPEEUI220768A0
INTRODUCTION
6-1
COMPONENT DESCRIPTION AND REPLACEMENT
Jumper J3 resets the OIC multibus card cage when the MKM
watchdog timer circuit times out. Factory default is no reset on
time-out.
J4
1 2 3
TO POWER SUPPLY
P3
TO RESET SWITCH
ON POWER ENTRY
PANEL
P4
TO KEYBOARD
INTERFACE BOARD
P5
TO TERMINAL
BLOCK ON POWER
ENTRY PANEL
3
2
1
J5
P15
(NOT USED)
P6
J9
J7
1 2 3
1 2 3
J8
P17
1 2 3
TO ADP AND KEYBOARD

INTERFACE BOARD
P7
P14
(NOT
USED)
J6
NOT USED
(SOLDER SIDE)
1 2 3
J2
J3
P18
TO CPU
P8
TO CPU
P9
1 2 3
J1
P16
TP80624A
Figure 6-1. IIMKM02A Multibus Keyboard Module

Jumper J4 allows the option of disabling the power supply
out-of-tolerance (OOT) signal to reset the MKM module. Factory default is to disable OOT on all OIC consoles.
Jumper J5 must be set to pins two to three.
Jumpers J6/J8 and J7/J9 are for consoles with the touch
screen option. One touch screen card (TS1) is mounted on the
IIMKM02A MULTIBUS KEYBOARD MODULE

6-2
WBPEEUI220768A0
component side of the MKM board, the second touch screen

card (TS2) is mounted on the solder side.
Table 6-2. IIMKM02A Jumper Settings
Jumper
J1 and J2
Setting
Description
Connect 8 pins Serial port data transmitted on pin 3

horizontally
of connector and received from the
connected device on pin 2
Connect 8 pins Serial port data transmitted on pin 2
vertically
of connector and received from the
connected device on pin 3
J3
1-2
OIS reset on time-out
2-3
No OIS reset on time-out
1-2
Disable OOT signal
2-3
Enable OOT signal
J5
2-3
Factory setting - no selection
J6 and J8
1-2
Single touch screen board
J7 and J9
1-2
Two touch screen boards (dual monitors)
J4
IIMKM02A MULTIBUS KEYBOARD MODULE REPLACEMENT
CAUTION
Failure to turn off the main power circuit breaker before removing or inserting modules into the card cage may result in
equipment failure.
The IIMKM02A multibus keyboard module is the only module
used in the IIOIC43 console. The multibus keyboard module
connects the keyboard interface assembly to the CPU.
In the IIOIC4323 console, the MKM board is located in the
multibus card cage. Remove the module from the multibus
card cage by following these steps.
1. Open the door on the front of the cabinet and turn off the
main power circuit breaker.
2. Remove the required cables.
3. Loosen (do not remove) the two screws in the left and right
card retaining brackets.
4. Slide the left and right card retaining brackets out of the
way to permit the module removal tabs on the card to pass.
5. To unseat a module, lift the module removal tabs.
6.
WBPEEUI220768A0
Carefully slide the module out of the multibus card cage.
IIMKM02A MULTIBUS KEYBOARD MODULE REPLACEMENT

6-3
7. Check the jumper settings on the new module before

assembling into the card cage.
MULTIBUS CARD CAGE

The multibus card cage provides power and mounting for the
IIOIC4323 console multibus keyboard module. Figure 1-1
shows the component locations for the IIOIC4323 consoles.
Figure 6-2 shows the front view of the card cage. Figure 6-3
shows the rear view of the multibus card cage.
To remove a multibus card cage, follow this procedure.
CAUTION
Failure to turn off the main power circuit breaker before removing or inserting modules into the card cage may result in
equipment failure.
1. Turn off the main circuit breaker on the power entry panel.
Check the power indicator to see if power is removed.
2. Follow the procedure in this section to remove the MKM
multibus keyboard module to a static safe location.
3. Disconnect and label all cables from the card cage.
4. Support the back and front of the card cage and remove the
four screws at the front of the card cage (two on each side).
5. Carefully slide the cage out of the front of the cabinet.
TO RS-232-C (PORT 2)
ON CPU
TO KEYBOARD
PORT ON CPU
MKM
P8
P9
T00981A
Figure 6-2. Multibus Card Cage (Front View)
MULTIBUS CARD CAGE

6-4
WBPEEUI220768A0
FAN
-12
+12
+5
COM
P5
P6
-12
+12
+5
COM
TP36141B
Figure 6-3. Multibus Card Cage (Rear View)
FAN ASSEMBLY FOR THE CARD CAGE

Figure 6-3 shows the fan in a console card cage. Refer to Table
7-1 for the part number for the 11.43 cm (4.5 in) fan. Use this
procedure to remove the fan from a console.
Check the power indicator to see if power is removed. Cut and
remove cable ties securing the fan assembly power cord.
2. Remove the two long screws on either side of the fan
assembly and slide the fan assembly out around the multibus
card cage.
NOTES:
1. Be sure the arrow on the fan being installed points in the direction
of the air flow.
2. Be sure the red striped conductor of the power cord is connected
to the + (positive) terminal of the fan.
POWER SUPPLY
The 130-watt power supply provides power to the OIC console.
Refer to Table 6-1 for the power supply part number. Figure 6-4
shows the location of the main power supply for the console.
IIOIC4323 consoles have a DC distribution board attached to

the power supply. Figure 6-5 shows the connections to the DC
distribution board. Table 6-3 lists the DC distribution socket
connections. Table 6-4 lists the pin outs to the DC distribution
board sockets. Each socket on the DC distribution board is
wired identically.
WBPEEUI220768A0
FAN ASSEMBLY FOR THE CARD CAGE

6-5
REAR VIEW
MONITOR
POWER SUPPLY
BRACKET
MOUNTING
SCREWS (2)
T00982A
Figure 6-4. IIOIC4323 Main Power Supply Removal
DC DISTRIBUTION BOARD
P2
4
6638235A1
P4
P6
P8
P1
P3
P5
P7
1
6638710A9
1
TO P2 ON
POW ER SUPPLY
TO E1 CHASSIS
GROUND ON PEP
TP80553A
Figure 6-5. Connections to DC Distribution Board
POWER SUPPLY
6-6
WBPEEUI220768A0
Table 6-3. DC Distribution Board

Socket Connections
Socket
Number
Console Connection
P1
P2
P3
Keyboard interface board
P4
IIADP02
P5
Backplane
P6
Backplane
P7
Fans (card cage and door)
P8
Fan (monitor)
Table 6-4. DC Distribution Board Pin Outs

Terminal Block
Terminal
Number
Socket Pin
Number
Description
+12 V
Common
-12 V
No connection
5-6
+5 V
7-8
Common
Refer to IIOIC4323 Console Wiring Connections and

Cabling for cable part numbers and connection information.
NOTE: The power supply in the consoles operates on both 120 volts
and 240 volts. The power supply is voltage autosensing and has no
voltage select jumpers.
POWER SUPPLY REMOVAL

To remove the power supply from an IIOIC4323 console, follow
these steps. Refer to Figure 6-4 when using this procedure.
2. Remove the power supply plug from the socket on the
power entry panel.
3. Mark and disconnect the wires between the power supply,
DC distribution board and multibus card cage backplane.
4. Remove the two screws holding the power supply bracket
to the monitor mounting platform and slide the unit out the
rear of the cabinet.
WBPEEUI220768A0
POWER SUPPLY REMOVAL

6-7
POWER ENTRY PANEL

The power entry panel contains the incoming AC power terminals and system circuit breakers along with ports for connecting peripheral devices and terminals for alarm contact
outputs. The power entry panel also contains the system reset
switch and the degaussing switches for the monitors. Refer to
Table 6-1 for the power entry panel part number.
Use the upper degauss switch to correct picture distortion due
to magnetic fields on the screen of the upper (swivel mounted)
monitor. Use the lower degauss switch to correct picture distortion due to magnetic fields on the screen of the lower monitor.
The system reset pushbutton resets the OIC multibus keyboard module (IIMKM02A) to an initial power up condition
when pressed.
A terminal block connects annunciators to user-defined
alarms. The terminal designation is printed on the panel
beside the terminal. The digital in (DI) and digital out (DO) terminals are not used.
The power indicator is lit when the AC power is connected to
the power entry panel and the main power circuit breaker is
on.
Either 120 or 240 VAC power is used to supply power to the
IIOIC4323 operator interface console. The AC in is either hard
wired or uses a 3-prong plug connector on the power entry
panel.
NOTES:
1. Use the AC outlet for the intended purpose only.
2. Refer to Section 3 for wiring and cable connections. Some of
the connections are on the back of the power entry panel and are
accessed through the door on the back of the OIC console.
POWER ENTRY PANEL REMOVAL

To remove the power entry panel, follow these steps. Refer to
Figure 6-6 when using this procedure.
2. Shut down AC line power to cabinet (plant breaker) so that
the AC line may be disconnected safely.
3. Remove all cables from the front of the power entry panel.
POWER ENTRY PANEL

6-8
WBPEEUI220768A0
4. Remove AC cables from the outlets on the power entry

panel.
5. Remove the signal cable from the multibus keyboard module that goes to the rear of the power entry panel. Leave the
cables on the power entry panel. The new power entry panel
comes with cables.
6. Remove the five screws from around the front of the power
entry panel. Slide the power entry panel out the front of the
cabinet.
FRONT VIEW
POWER ENTRY
PANEL MOUNTING
SCREWS (5)
CPU
T00983A
Figure 6-6. Power Entry Panel (PEP) Removal
WBPEEUI220768A0
POWER ENTRY PANEL REMOVAL

6-9

This section contains information and the removal instructions
for the operator and engineering keyboards, mouse/trackball,
the annunciator/display panel, keyboard interface assembly
and the color monitors. Follow all warnings and cautions.
Operator and Engineering Keyboards, Mouse, Trackball

The mylar operator keyboard plugs into the KEYBOARD port
on the keyboard interface assembly. The IIAKB03A engineering
keyboard plugs into the AUX KBD port on the keyboard interface assembly. The IIAMS04A mouse or IIATB05 trackball
plugs into the keyboard interface assembly at the MOUSE/
TRACKBALL port. Unplug these devices to remove them.
Annunciator/Display Panel
There are two types of annunciator/display panels available for
the OIC4323 console; the IIADP01 and the IIADP02. The
IIADP01 annunciator/display panel is a tabletop unit. The
IIADP02 mounts in the cabinet on the front of the console.
They provide up to 64 LEDs and pushbuttons. Each LED may
be assigned to a tag. When a tag goes into an alarm condition,
the assigned LED flashes until acknowledged and then turns
solid. Ribbon cable maximum length is 4.5 meters (15 feet).
Refer to OPERATOR INTERFACE DEVICES in Section 3 for
installation information.
The console model comes with the IIADP02 assembly mounted
in the console (Fig. 6-7). To remove the ADP, use the following
steps:
2. Disconnect all the cables.
3. Remove the four screws securing the ADP panel to the console. Remove the ADP panel.
4. Refer to Section 3 for address switch settings for new ADP
panel.
NOTE: The IIADP01 tabletop panel can be added to an IIOIC4323
console in addition to the IIADP02.

6 - 10
WBPEEUI220768A0
REAR VIEW
MOUNTING
SCREWS FOR
ADP (4)
KEYBOARD
INTERFACE
ASSEMBLY
BRACKET
SCREWS (2)
POWER SUPPLY
DC DISTRIBUTION
BOARD
POWER SUPPLY
SCREWS (2)
POWER
ENTRY PANEL
T00984A
Figure 6-7. ADP02 and Keyboard Interface

Assembly Removal from Console
Keyboard Interface Assembly
CAUTION
On the keyboard interface connector board, set positions 5, 6

and 7 of dipswitch SW1 to closed (on). Set positions 1 through
4 and 8 of dipswitch SW1 to open (off). Failure to configure
dipswitch SW1 properly will damage the CPU in the console.
The keyboard interface assembly is located on the IIOIC4323
console front panel next to the monitor behind a polycarbonate
door. Refer to Table 6-1 for the part number.
Refer to Section 7 when replacing fuses for fuse part numbers.
The keyboard socket is for the operator keyboard supplied with
the OIC consoles (Fig. 6-8). The AUX 1 port is for a tabletop
annunciator/display panel. The auxiliary keyboard connector
is for an engineering keyboard. Connector P9 is not used.
WBPEEUI220768A0

6 - 11
OFF
TUNE
CONFIG
MOUSE/
TRACKBALL
AUX 1
PORT
KEYBOARD
AUX
KBD
KEYBOARD INTERFACE ASSEMBLY FRONT VIEW

TO MOUSE
PORT ON CPU
TO P5 ON
MKM BOARD
NOT USED
P10
P1
TO P7 ON
MKM BOARD
AND TO P2 ON
ADP BOARD
P9
C AU T IO N : S W IT C H ES 5, 6
A N D 7 AR E C L O SE D (O N ).
S W ITC H E S 1 T H R OU G H 4
A N D 8 A R E O PE N (O FF ). IF
TH E Y A R E N O T SE T
C O R R EC TLY, D A M A G E TO
T H E C PU M AY R ES U LT.
J2
P8
BLU
VIO
RED
BRN
YEL
SW1 SWITCHES
5, 6 AND 7 ARE
CLOSED (ON)
BLK
SW1
J1
P2
5V
GND
+12V
-12V
F2
ASSY 6638238-1
F1
P3
TP P3 ON DC
DISTRIBUTION BOARD.
F3
P6
P4
F1, F2 AND F3
ARE 2-A, 250-V
FAST BLOW
P5
KEYBOARD
AUX KBD
AUX 1 PORT
MOUSE/TRACKBALL
KEYBOARD INTERFACE ASSEMBLY CONNECTOR BOARD
T00985A
Figure 6-8. Keyboard Interface Assembly

To remove the keyboard interface assembly from the console,
refer to Figure 6-7 and follow these steps.
1. Turn off the main circuit breaker on the power entry panel
to shut off power to the console. Check indicator to verify
power is removed.
2. At the rear of the cabinet, remove the two screws on the
bottom of the power supply and slide it out of the cabinet. Cut
the cable ties as needed to set the supply on the floor out of the
way.
3. Unplug the operator keyboard, mouse and units connected
to the front of the keyboard interface assembly.
4. Label and remove all of the cables from the rear of the keyboard interface assembly.
5. Remove the two screws holding the bottom of the keyboard
interface assembly to the rear side of the monitor bezel. There
are no screws on top or on the sides of the panel.
6. Carefully remove the keyboard interface assembly out of
the cabinet.

6 - 12
WBPEEUI220768A0
7. Refer to Figure 6-8 for SW1 settings on new keyboard interface assembly.
Color Monitor
Resolution for the high resolution color monitors is 1280 x
1024 pixels. Refer to Table 6-1 for the monitor part number.
Cabling in Section 3 for the monitor cable connections.
NOTE: The monitors are autosensing and do not need to be
switched if the power to the cabinet is 120 V or 240 V. However, if
other monitors are used, they may need to be switched to prevent
damage from over voltage or under voltage.
A VGA video cable connects the monitors to the monitor ports

on the CPU.
A 9-pin D subconnector connects an external brightness, contrast and degauss control at AUX 1 of the monitor connection
panel.
Screen brightness, contrast, width and height controls are
mounted on the monitor back connection panel. There are
three degauss reset switches; one is located on the monitor
connection panel and two are located on the power entry panel.
Figure 6-9 identifies the color monitor connections.
MONITOR
REMOTE
AUX 1
NO RESISTOR
POSITION
(NOT USED)
AUX 2
REMOTE SCREEN
CONTROLS
(NOT USED)
(NOT USED)
AC
SYNC
GRN CS
RESISTOR
POSITION
RESISTOR
SWITCHES FOR
75- TERMINATION
CS
COMPOSITE
SYNCH
VGA
VGA
SCREEN ADJUSTMENTS HEIGHT, WIDTH,

BRIGHTNESS, CONTRAST
DG
POWER
DEGAUSS
T01035A
Figure 6-9. Color Monitor Connections
WBPEEUI220768A0

6 - 13
To remove a lower monitor from an IIOIC4323 console, follow

these guidelines.
1. In the front of the cabinet, turn off the main circuit breaker
on the power entry panel to shut off power to the OIC console.
Check the power indicator to see if power is removed from the
system.
2. In the rear of the cabinet, remove the power cord and VGA
cable from the rear of the monitor. Secure the VGA cable out of
the way.
3. Remove the bolt on each side of the monitor mounting tray
at the rear of the monitor. These bolts attach the tray to the
cabinet shelf.
4. Slide the monitor out of the cabinet.
WARNING
The monitor will slide out the rear of the cabinet by itself when
the mounting bolts are removed. The monitor weighs approximately 27 kilograms (60 pounds) and can cause bodily injury if
it is allowed to slide out by itself. Support the monitor before
removing the rear two bolts.
5. After removal, place the monitor and tray onto a solid, flat
surface.
6. Protect the screen of the monitor and set the screen down
on the protective surface.
7. Remove the monitor from the mounting tray by removing
the four screws under the tray.
8. Before installing a new monitor, make certain the resistor
switches are set to resistor to insure that the termination is
set for 75 ohms and that the VGA sync switch is set to VGA
(Fig. 6-9).
To remove an upper monitor from a console, follow these steps:
1. Remove the four 10-32 Phillips pan head screws from the
rear and top of the rear cover. Remove the front cover mounting
screws and carefully remove the front cover.
2. Disconnect the power cord connectors from the fans
mounted in the rear cover. Remove the rear cover.
3. Refer to the warning stated for removal of the lower monitor. The monitor weighs 60 pounds (27 kilograms) and will
slide forward if not restrained.
4. Remove the four screws holding the monitor to its mounting plate. Detach the VGA cable and slide the monitor forward.

6 - 14
WBPEEUI220768A0
5. If the VGA cable also needs to be replaced, attach the new

VGA cable to the old VGA cable and carefully pull the old cable
down and through the monitor mounting tube support.
NOTE: It may be necessary to cut several tie wraps that hold the old
cable to the OIC structure. To make access easier, remove the front
support bracket for the fan/shroud assembly by removing four 10-32
SEMS pan head mounting screws.
6. Detach the new cable from the old one. Finish removing the
old cable. Thread the new cable down the left inside of the console (as viewed from the rear).
7. Reverse steps 1 through 4 to install the new monitor. Make
certain all cables are installed before assembling the covers.
Replace the fan/shroud support.
NOTE: If the upper monitor has a touchscreen, realignment may be
necessary to insure clearance between the screen and the upper
bezel.
Monitor Assembly
1. Plug the VGA cable for each monitor into the appropriate
monitor port on the back of the CPU.
2. Connect the VGA cable to the corresponding connectors on
the back of the monitor. Use only supplied cables because of
length limitations.
3. Plug the monitor power line into the proper socket on the
back of the CPU.
Cabling in Section 3 to locate the cable connection drawing.
CPU
This section contains information and the removal instructions
for the DEC AlphaStation 255, model 233 CPU inside the OIC
console. Read the instructions before beginning. Refer to the
manufacturer's documentation for maintenance instructions.
The CPU has a lithium battery located on the mother board.
The battery supplies power to the real time clock while the system is off. Refer to the DEC User Information manual for
important and cautionary information on replacing the battery. Suggested replacement is Panasonic BR2032 or CR2032.
After replacement, system configuration and setup data must
be verified.
WBPEEUI220768A0
CPU
6 - 15
CPU Removal
The CPU is mounted horizontally in the console. To remove the
CPU, follow these steps and refer to Figure 6-10. Refer to Table
6-1 for part numbers.
REAR VIEW
FRONT VIEW
CPU MOUNTING
SCREWS
CPU
POWER ENTRY
PANEL
T00986A
Figure 6-10. CPU Removal for Consoles

2. Remove and label all cables from the CPU.
3. Remove the two screws that hold the front of the mounting
plate to the shelf. Remove the two screws that hold the rear of
the mounting plate to the support bracket.
CPU
6 - 16
WBPEEUI220768A0
4. Slide the CPU and mounting plate out the back of the console cabinet.
When assembling a new CPU, refer to Figure 6-11 for connector callouts and to Figure 3-6 for the cable connections. It will
also be necessary to set the SW-4 switch on the motherboard of
the CPU. Refer to SYSTEM OPERATION AND START-UP in
Section 3 for switch information.
NOTE: Make certain the voltage selector switch is in the correct
position.
VOLTAGE SELECTOR
SWITCH 120/240 VAC
AC POWER
CONNECTOR
POWER ON/OFF
SWITCH
KEYBOARD
PORT
MOUSE
PORT
ETHERNET
CONNECTION
SCSI
PORT
UPPER
MONITOR
RS-232-C
PORT 1
RS-232-C
PORT 2
LOWER
MONITOR
T01036A
Figure 6-11. CPU Connector Identification
Graphics Board Settings

Figure 6-12 shows the location of CPU components. This figure
shows the front access door of the CPU installed, normally it is
removed. If either graphics board in the CPU has to be replaced,
refer to the DEC User Information manual shipped with the
console for instructions. If either graphics board is replaced,
make certain the settings are as shown in Figure 6-13.
WBPEEUI220768A0
CPU
6 - 17
POWER SUPPLY
AND FAN
THINWIRE
ADAPTER BOARD
CD-ROM
DRIVE
MEMORY
SIMMS
GRAPHICS
BOARDS
1-IN. HIGH 3-IN.
HARD DRIVE
MOTHER
BOARD
FAN
T01037A
Figure 6-12. CPU Components
GRAPHICS
BOARD 1
ALIAS
OFF
VGA
OFF
GRAPHICS
BOARD 2
ALIAS
OFF
VGA
OFF
FREQUENCY
SWITCH
SETTING = 0
TP80627A
Figure 6-13. Graphics Board Settings
Hard Drive Settings

If the hard drive in the CPU is replaced, check to make certain
the settings are as shown in Figure 6-14 prior to installation.
CPU
6 - 18
WBPEEUI220768A0
BACK
OF
DRIVE
FRONT
OF
DRIVE
PK
A0
TE
A1
A2
OPERATING DISK
DKA0
T00987A
Figure 6-14. Hard Drive Settings
CD-ROM Drive Settings

If the CD-ROM drive in the CPU is replaced, before installing
the new drive check to make certain the settings are as shown
in Figure 6-15.
JUMPER
PLUG
SCSI-ID4
PRV/ALW
TEST
TERM
TERMINATION
POWER
ID1
ID2
ID4
PRTY
SPARE
JUMPER
PLUG
SPARE
JUMPER
PLUG
CD-ROM DRIVE
(BACK VIEW)
MODE SELECT
HEADERS
PIN 1
TP80628A
Figure 6-15. CD-ROM Drive Jumper Settings
WBPEEUI220768A0
CPU
6 - 19
CPU Assembly
When assembling a new CPU, refer to Figure 6-11 for connector callouts and to IIOIC4323 Console Wiring Connections
and Cabling in Section 3 for the cable connections.
PERIPHERALS
The supported peripherals (printer and DAT tape drive) are
portable and require no replacement instructions. To remove,
disconnect cabling. Refer to INSTALLATION in Section 3 for
additional information.
Refer to the manufacturer's documentation for more information on peripheral devices and for repair information.
Remove power from all peripheral equipment and the console
before installing or removing peripheral equipment. Equipment
damage may result.
CAUTION
PERIPHERALS
6 - 20
operating voltage settings or equipment damage may result.
WBPEEUI220768A0
SECTION 7 - SUPPORT SERVICES

INTRODUCTION
Elsag Bailey Process Automation is always ready to assist in
the operation and repair of its products. Send requests for
sales or application services to your nearest sales or service
office. Elsag Bailey can also provide installation, repair and
maintenance contract services.
REPLACEMENT PARTS AND ORDERING INSTRUCTIONS

Order replacement parts through a Elsag Bailey sales or service office. Provide the following information when ordering
parts:
1. Part description, part number and quantity.
2. Model and serial number (if applicable) and ratings of the
assembly the part has been ordered for.
3. Publication number and reference used in identifying the
part.
When ordering parts, use part numbers and part descriptions
from equipment manuals. Parts with no commercial description must be ordered from your nearest sales or service office.
Recommended spare parts lists, including prices, on standard
assemblies are available through your nearest sales or service
office.
TRAINING
Elsag Bailey Process Automation has a modern training facility
available for training your personnel. On-site training is also
available. Contact a Elsag Bailey sales office for specific information and scheduling.
TECHNICAL DOCUMENTATION
Price and delivery of additional copies of this publication can
be obtained through your nearest sales or service office.
SPARE PARTS
Spare parts Table 7-1 lists the recommended spare parts for
the IIOIC4323 operator interface console. Elsag Bailey suggests stocking one item each to minimize the duration and cost
of downtime.
WBPEEUI220768A0
INTRODUCTION
7-1
SUPPORT SERVICES
Table 7-1. Recommended Spare Parts

Description
SPARE PARTS
7-2
Nomenclature or
Part Number
Fan 11.43 cm (4-1/2 in)
1947419A7
Fuse 2 A, 250V fast acting (keyboard interface

board)
1948182A22001
Monitor (19-inch)
1948623A9
50-ohm ThinWire terminator
1949009A1
SCSI cable, 2.5 ft.
1949207B5
1.08 GB hard drive
1949514A2
5.25 in., 600 MB CD ROM drive
1949514A3
Graphics board
1949514A4
32 MB SIMM memory
1949514A5
Power entry panel
6638353AB8
Keyboard, operator (mylar)
6638514A1
Power supply
6638553A5
Keyboard interface assembly
6638554A2
Monitor brightness cable (lower monitor)
6638720A4
Monitor brightness cable (upper monitor)
6638720A5
Fan assembly (3-inch)
6640639A1
CPU - DEC AlphaStation 255, Model 233
6642865A3
IIADP02
Keyboard, QWERTY (auxiliary engineering)
IIAKB03A
Mouse
IIAMS04A
Trackball
IIATB05
IIMKM02A
WBPEEUI220768A0
APPENDIX A - QUICK REFERENCE INFORMATION

INTRODUCTION
This section provides a source for reference information. It
contains the jumper and switch settings and fuse locations for
the OIC4323 operator interface console.
J4
1 2 3
TO POWER SUPPLY
P3
TO RESET SWITCH
ON POWER ENTRY
PANEL
P4
TO KEYBOARD
INTERFACE BOARD
P5
TO TERMINAL
BLOCK ON POWER
ENTRY PANEL
3
2
1
J5
P15
(NOT USED)
P6
J9
J7
1 2 3
1 2 3
J8
P17
1 2 3
TO ADP AND KEYBOARD

INTERFACE BOARD
P7
P14
(NOT
USED)
J6
NOT USED
(SOLDER SIDE)
1 2 3
J2
J3
P18
TO CPU
P8
TO CPU
P9
1 2 3
J1
P16
TP80624A
Figure A-1. IIMKM02A Multibus Keyboard Module
WBPEEUI220768A0
INTRODUCTION
A-1
QUICK REFERENCE INFORMATION
OFF
TUNE
CONFIG
MOUSE/
TRACKBALL
AUX 1
PORT
KEYBOARD
AUX
KBD
KEYBOARD INTERFACE ASSEMBLY FRONT VIEW

TO MOUSE
PORT ON CPU
TO P5 ON
MKM BOARD
NOT USED
P10
P1
TO P7 ON
MKM BOARD
AND TO P2 ON
ADP BOARD
P9
C AU T IO N : S W ITC H ES 5, 6
A N D 7 AR E C LO SE D (O N ).
S W ITC H E S 1 T H R O U G H 4
A N D 8 A R E O PE N (O FF) . IF
TH E Y A R E N O T SE T
C O R R E C TLY, D A M A G E TO
TH E C PU M AY R ES U LT.
J2
P8
BLU
VIO
RED
BRN
YEL
SW1 SWITCHES
5, 6 AND 7 ARE
CLOSED (ON)
BLK
SW1
J1
P2
5V
GND
+12V
-12V
F2
ASSY 6638238-1
F1
P3
TP P3 ON DC
DISTRIBUTION BOARD.
F3
P6
P4
F1, F2 AND F3
ARE 2-A, 250-V
FAST BLOW
P5
KEYBOARD
AUX KBD
AUX 1 PORT
MOUSE/TRACKBALL
KEYBOARD INTERFACE ASSEMBLY CONNECTOR BOARD
T00985A
Figure A-2. Keyboard Interface Assembly
INTRODUCTION
A-2
WBPEEUI220768A0
MONITOR
REMOTE
AUX 1
NO RESISTOR
POSITION
(NOT USED)
AUX 2
REMOTE SCREEN
CONTROLS
(NOT USED)
(NOT USED)
AC
SYNC
GRN CS
RESISTOR
POSITION
RESISTOR
SWITCHES FOR
75- TERMINATION
CS
COMPOSITE
SYNCH
VGA
VGA
SCREEN ADJUSTMENTS HEIGHT, WIDTH,

BRIGHTNESS, CONTRAST
DG
POWER
DEGAUSS
T01035A
Figure A-3. Color Monitor
WBPEEUI220768A0
INTRODUCTION
A-3
J9
1
J7
3
IIMKM02A
J8
J4
1
P17
1 2 3
P3
P14
S2
J5
3
2
1
J6
P4
4 3 2 1
P15
CLOSED - ON
S1
P5
8 7 6 5 4 3 2 1
FOR TOUCH
SCREEN
CLOSED - ON
MOUNTING
HOLES (4)
P6
1
TOUCH SCREEN
CABLE
W1 INSTALLED
W2 NOT INSTALLED
R3
W2
W1
P15
NOT USED
CONNECTOR
PINS PLUG INTO
MKM BOARD
P7
J3
J2
S2
P18
P8
P14
W3
S1
W4
1 2 3
FACTORY
SET. DO NOT
CHANGE.
P9
J1
P16
TP80644A .
Figure A-4. Touch Screen Controller Settings
INTRODUCTION
A-4
WBPEEUI220768A0
BACK OF
ADP PANEL
ADDRESS
SW ITCH
PC BOARD
1 2 3 4 5 6 7 8
SW 1
ADP
3
OPEN
ADDRESS SW ITCH
SETTINGS
1 2 3 4 5 6 7 8
SW 1
OPEN
ADP
1
P1
1 2 3 4 5 6 7 8
SW 1
OPEN
1 2 3 4 5 6 7 8
SW 1
OPEN
1 2 3 4 5 6 7 8
SW 1
OPEN
ADP
4
ADP
2
P2
P1
P2
ADP
2
ADP
3
1948978A1
ADP
4
P1
P2
TO AUX PORT ON
KEYBOARD
INTERFACE BOARD
TP35494B .
Figure A-5. IIADP01 Tabletop Annunciator Display Panel SW1 Settings

Table A-1. IIADP01 Board Connections
Cable Number
1948978A1
WBPEEUI220768A0
Connect From
Connect To
P1 or P2 on ADP 2 board AUX 1 port on keyboard interface board, or

to P1 or P2 on ADP 3 board
INTRODUCTION
A-5
BACK OF
ADP PANEL
ADDRESS
SWITCH
8 7 6 5 4 3 2 1
SW1
P4
PC
BOARD
P1
TO MKM
BOARD
(26 PIN)
POWER
IN CABLE
P2
ADDRESS SWITCH
SETTINGS
8 7 6 5 4 3 2 1
OPEN
ADP
1
T00980A
Figure A-6. IIADP02 Annunciator Display Panel
GRAPHICS
BOARD 1
ALIAS
OFF
VGA
OFF
GRAPHICS
BOARD 2
ALIAS
OFF
VGA
OFF
FREQUENCY
SWITCH
SETTING = 0
TP80627A
Figure A-7. Graphics Board Settings
INTRODUCTION
A-6
WBPEEUI220768A0
BACK
OF
DRIVE
FRONT
OF
DRIVE
PK
A0
TE
A1
A2
OPERATING DISK
DKA0
T00987A
Figure A-8. Hard Drive Settings
JUMPER
PLUG
SCSI-ID4
PRV/ALW
TEST
TERM
TERMINATION
POWER
ID1
ID2
ID4
PRTY
SPARE
JUMPER
PLUG
SPARE
JUMPER
PLUG
CD-ROM DRIVE
(BACK VIEW)
MODE SELECT
HEADERS
PIN 1
TP80628A
Figure A-9. CD-ROM Drive Jumper Settings
WBPEEUI220768A0
INTRODUCTION
A-7
Index
AC power.................................................................... 3-4
240 VAC ............................................................... 3-4
Test....................................................................... 4-1
Wiring.................................................................... 3-9
Annunciator display panel
Connections.................................................3-14, A-5
IIADP01 .............................................................. 3-13
IIADP02 .............................................................. 3-14
Fan assembly, card cage............................................6-5

Functional operation ...................................................2-1
Fuses
F1, F2, F3 keyboard interface board...................6-11
Battery, lithium.......................................................... 6-15
HALT switch..............................................................3-20
Handling......................................................................3-1
Hard drive settings ....................................................6-18
Hardware
Nomenclature ........................................................1-4
C
CD-ROM drive settings............................................. 6-19
Check list, maintenance ............................................. 5-1
Checking
Power entry panel................................................. 5-5
Power supply outputs ........................................... 5-5
Circuit board cleaning................................................. 5-4
Cleaning
Engineering keyboard........................................... 5-4
Monitor.................................................................. 5-3
Mylar keyboard ..................................................... 5-3
Operator keyboard................................................ 5-3
Printed circuit boards ............................................ 5-4
Qwerty keyboard................................................... 5-4
Console ...................................................................... 6-5
Power entry panel................................................. 6-8
Power supply ................................................. 6-7, 6-8
Console operation ...................................................... 2-1
CPU
CD-ROM drive .................................................... 6-19
HALT switch setting ............................................ 3-20
Hard drive ........................................................... 6-18
CPU removal and installation ................................... 6-15
D
DC distribution board.................................................. 6-5
DC power test............................................................. 4-2
Diagnostic power up tests .......................................... 4-1
E
Engineering keyboard .............................................. 3-13
Cleaning................................................................ 5-4
G
Graphics board settings ............................................6-17
I
IIADP01 annunciator display panel...........................3-13
IIADP02 annunciator display panel...........................3-14
IIAKB03A engineering keyboard...............................3-13
IIAMS04A/IIATB05 trackball/mouse..........................3-13
IIATB05/IIAMS04A trackball/mouse..........................3-13
IIDMT03B tape drive .................................................3-18
IIMKM02A ...................................................................6-1
IIOIC4323 Setup and installation ................................3-5
Inspection and unpacking ...........................................3-2
Installation
Procedure..............................................................3-2
Installation procedure..................................................3-2
Intended user ..............................................................1-1
Interface devices, operator .......................................3-12
J
Jumpers
J1-J9 IIMKM02A....................................................6-1
K
Keyboard
Cleaning ................................................................5-4
Connections ........................................................3-13
Engineering .........................................................3-13
Operator ..............................................................3-12
Keyboard interface assembly....................................6-11
L
List of spare parts .......................................................7-1
WBPEEUI220768A0
Index - 1
Index (continued)
M
Maintenance
Check list...............................................................5-1
Schedule ...............................................................5-1
Manual
How to use ............................................................1-3
Intended user ........................................................1-1
Monitor
Brightness ...........................................................6-13
Cleaning ................................................................5-3
Contrast...............................................................6-13
Degauss switch ...................................................6-13
Removal ..............................................................6-13
Resistor termination switch .................................6-14
VGA sync switch .................................................6-14
Width and height .................................................6-13
Mouse/trackball .........................................................3-13
Multibus
Removing module .................................................6-3
Multibus card cage ......................................................6-4
Multibus keyboard module ....................................6-4
Replacing module..................................................6-3
Multibus module
IIMKM02A..............................................................6-1
Multibus reset switch.................................................3-20
Mylar keyboard, cleaning ............................................5-3
Power supply .............................................................. 6-5

Outputs, checking ................................................. 5-5
Removal, console ...................................6-5, 6-7, 6-8
Preventive maintenance ............................................. 5-1
Procedures ........................................................... 5-3
Schedule ............................................................... 5-1
Printed circuit board, cleaning .................................... 5-4
Printers ..................................................................... 3-18
Q
Quick reference information .......................................A-1
R
Reference documents ................................................ 1-4
Removing multibus keyboard module ........................ 6-3
Replacement parts ..................................................... 7-1
Replacing
Monitors .............................................................. 6-13
Peripherals.......................................................... 6-20
Power entry panels ............................................... 6-8
Power supply ........................................................ 6-5
Reset button (CPU) .................................................. 3-20
RESET switch (power entry panel)........................... 3-20
S
Safety considerations ................................................. 3-2
Spare parts ................................................................. 7-1
Special handling ......................................................... 3-1
Nomenclature..............................................................1-4
T
O
OIC
Hardware overview................................................1-1
OIC description
IIOIC4323 console.................................................1-2
OIC hardware description ...........................................1-2
Operator interface devices.................................3-12, 6-9
Operator keyboard ....................................................3-12
Tabletop adjustment, console..................................... 3-6

Technical documentation............................................ 7-1
Touch screen............................................................ 3-16
Switch settings.................................................... 3-17
Trackball/mouse ....................................................... 3-13
Training....................................................................... 7-1
Troubleshooting
Guide .................................................................... 4-2
Peripherals, replacing ...............................................6-20

Power entry panel .......................................................6-8
Checking ...............................................................5-5
console ..................................................................6-8
Removal, console..................................................6-8
Unpacking and inspection .......................................... 3-2
Index - 2
W
Wiring ......................................................................... 3-9
AC input ................................................................ 3-2
WBPEEUI220768A0
Visit Elsag Bailey on the World Wide Web at http://www.bailey.com

Our worldwide staff of professionals is ready to meet your needs for process automation.
For the location nearest you, please contact the appropriate regional office.
AMERICAS
29801 Euclid Avenue
Wickliffe, Ohio USA 44092
Telephone 1-216-585-8500
Telefax 1-216-585-8756
ASIA/PACIFIC
152 Beach Road
Gateway East #20-04
Singapore 189721
Telephone 65-391-0800
Telefax 65-292-9011
EUROPE, AFRICA, MIDDLE EAST

Via Puccini 2
16154 Genoa, Italy
Telephone 39-10-6582-943
Telefax 39-10-6582-941
Form WBPEEUI220768A0 Litho in U.S.A. 497

Copyright 1997 by Elsag Bailey Process Automation, As An Unpublished Work
Registered Trademark of Elsag Bailey Process Automation
Trademark of Elsag Bailey Process Automation
GERMANY
Graefstrasse 97
D-60487 Frankfurt Main
Germany
Telephone 49-69-799-0
Telefax 49-69-799-2406

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What safety precautions should be followed when installing and operating this equipment?

What safety precautions should be followed when installing and operating this equipment?

What type of equipment is this manual for?

What type of equipment is this manual for?

IIOIC43

Operator Interface Console (40 Series)

Process Control and

RADIO FREQUENCY INTERFERENCE

POSSIBLE PROCESS UPSETS

Provides software load, upgrade and maintenance procedures,

List of Effective Pages

Total number of pages in this instruction is 76, consisting of the following:

SECTION 1 - INTRODUCTION ....................................................................................................1-1

SECTION 2 - DESCRIPTION AND OPERATION........................................................................2-1

SECTION 3 - INSTALLATION .....................................................................................................3-1

SECTION 4 - TROUBLESHOOTING ...........................................................................................4-1

SECTION 5 - MAINTENANCE .....................................................................................................5-1

Table of Contents (continued)

SECTION 5 - MAINTENANCE (continued)

SECTION 6 - COMPONENT DESCRIPTION AND REPLACEMENT .........................................6-1

SECTION 7 - SUPPORT SERVICES...........................................................................................7-1

APPENDIX A - QUICK REFERENCE INFORMATION .............................................................. A-1

IIOIC4323 Console Model .......................................................................................1-2

Glossary of Terms and Abbreviations ..................................................................... 1-4

Safety Summary (continued)

On the keyboard interface connector board, set positions 5, 6 and 7

Trademarks and Registrations

Registrations and trademarks used in this document include:

Trademark of Xerox Corporation

Registered trademark of Elsag Bailey Process Automation

Registered trademark of Elsag Bailey Process Automation

Registered trademark of Elsag Bailey Process Automation

Trademark of DEC (Digital Equipment Corporation)

CPU (Central Processing Unit)

Figure 1-1. IIOIC4323 Console Model

Presents an overview of the OIC console and related hardware.

Describes the theory of operation of the OIC console and

Describes the installation and cabling. It also describes the

Lists troubleshooting steps and provides a troubleshooting

Contains a schedule and procedures for maintenance.

HOW TO USE THIS INSTRUCTION

Information that should be considered before performing a

GLOSSARY OF TERMS AND ABBREVIATIONS

Table 1-1. Glossary of Terms and Abbreviations

DEC AlphaStation 255 model 233

Advanced data communication highway.

Process control unit. A node on the plant-wide communication network containing

Power entry panel.

Network 90 data communication highway.

Hardware, Operator Interface Station, IIOIS41

Operation, Operator Interface Station (40 Series)

Configuration, Operator Interface Station (40

File Utilities, Operator Interface Station (40 Series)

Hardware, Operator Interface Station, IIOIS42

Site Planning and Preparation

Signature Series Work Station Site Planning and

Operation, Operator Interface Station, IIOIS43 and

Configuration, Operator Interface Station, IIOIS43

File Utilities, Operator Interface Station, IIOIS43 and

Hardware, Operator Interface Station, IIOIS43