MSC October 2013 PDF
MSC October 2013 PDF
MSC October 2013 PDF
IN THIS ISSUE
Cost Estimating
The Future of Fabrication
Non-Building Structures
MSC
October 2013
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4 MODERN STEEL CONSTRUCTION OCTOBER 2013
MODERN STEEL CONSTRUCTION (Volume 53, Number 10.) ISSN (print) 0026-8445: ISSN (online) 1945-0737. Published monthly by the American Institute of Steel
Construction (AISC), One E. Wacker Dr., Suite 700, Chicago, IL 60601. Subscriptions: Within the U.S.single issues $6.00; 1 year, $44. Outside the U.S. (Canada
and Mexico)single issues $9.00; 1 year $88. Periodicals postage paid at Chicago, IL and at additional mailing offices. Postmaster: Please send address changes to
MODERN STEEL CONSTRUCTION, One East Wacker Dr., Suite 700, Chicago, IL 60601.
AISC does not approve, disapprove, or guarantee the validity or accuracy of any data, claim, or opinion appearing under a byline or obtained or quoted from
an acknowledged source. Opinions are those of the writers and AISC is not responsible for any statement made or opinions expressed in MODERN STEEL
CONSTRUCTION. All rights reserved. Materials may not be reproduced without written permission, except for noncommercial educational purposes where fewer than
25 photocopies are being reproduced. The AISC and MSC logos are registered trademarks of AISC.
October 2013
ON THE COVER: Edward P. Evans Hall at the School of Management, Yale University, New Haven, Conn., p. 34. (Photo: Foster + Partners)
steelwise
17
Bracing for Nonbuildings Similar
to Buildings
BY ROBERT J. WALTER, S.E., P.E.
What are the options when selecting a
bracing system for a nonbuilding structure
similar to a building?
product expert series
21
Tomorrowland
BY CHRIS MOOR
Meet George Jetson, the fabricator of the
future.
business issues
25
Facilitating Estimating
BY TABITHA STINE, S.E., P.E.
Increasing value with a conceptual cost-
estimating checklist.
economics
31
Construction Cycles
BY JOHN CROSS, P.E.
Despite how the construction market
looks on paper, predicting its behavior
is by no means an exact science.
people to know
66
Puppy Love
A structural engineer and his wife prepare
furry, four-legged friends for futures as
guide dogs.
34
Ivy League Steel
BY STEPHEN CURTIS, CENG, AND ALAN
ERICKSON, P.E.
Yale intends to introduce its new business
building with a bang.
38
The Winds of Time
BY MATT JACKSON, S.E., P.E.
Increased wind load requirements and the
bad timing of the 2008 economic downturn
couldnt keep a Manhattan skyscraper from
topping out ahead of schedule.
42
Consolidating Care
BY ANDY KIZZEE, P.E., AND KYLE
MAXWELL, P.E.
The University of Tennessee combines its
disparate pharmacy buildings into a new
facility at the Memphis Medical Center.
columns features
departments
6 EDITORS NOTE
9 STEEL INTERCHANGE
12 STEEL QUIZ
60 NEWS & EVENTS
resources
64 MARKETPLACE
65 EMPLOYMENT
in every issue
50
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Boulevard Beacon
BY JACK LESTER
New, prominent signage for one of Las Vegas
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14 MODERN STEEL CONSTRUCTION OCTOBER 2013
ANSWERS steel quiz
1 a) Smaller. Crane girder design
i s di scussed i n Secti on 18 of
AISC Design Guide 7, Industrial
BuildingsRoofs to Anchor Rods
( www. ai sc. org/dg) . I t states
on page 57 that If A36 channel
caps are used on A992 steel
beams, lateral-torsional buckling
requirements must be based on
the A36 material. Also, the weak
axis strength must be based on the
channel cap material. Bonus info:
Did you know that 50-ksi channels
are increasingly common today?
2 True. This is discussed in AISC 360
Section G2.2 and its associated
Commentary. A connection to the
compression flange is required for
single-sided stiffeners in order to
resist uplift due to torsion in the
flange. This requirement applies
whether or not tension field action
is considered.
3 False. The nuts used with high-
strength bolts are matched so that
they develop the strength of the
shank of the bolt. This simplifies
the design of the connection by
el i mi nati ng fai l ure modes l i ke
thread stripping. Using a tapped
plate in lieu of a properly matched
nut would require much more than
the usual bolting limit states to
ensure a proper design.
4 True. PWHT is not required in
the AISC Specification or in the
AISC Seismic Provisions. The use
of PWHT is not common in steel
building construction. (If youre
welding a steel tank, however,
Secti on 5. 8 of AWS D1. 1-10
provides guidance.)
5 False (but take half a point if you
know that it used to be true).
Recent AISC specifications have
eliminated the old appendix, and
current design recommendations
can be found i n AISC Desi gn
Guide 25, Frame Design Using
Web-Tapered Members.
6 False. The AISC Specification does
not require vent or drain holes in
all HSS. However, it does require
that water be kept out of the
member, both during construction
and in the final structure. AISC
Specification Section M2.10 states:
When water can collect inside
Anyone is welcome to submit questions
and answers for Steel Quiz. If you are
interested in submitting one question
or an entire quiz, contact AISCs Steel
Solutions Center at 866.ASK.AISC or at
solutions@aisc.org.
HSS or box members, either during
construction or during service, the
member shall be sealed, provided
with a drain hole at the base or
protected by other suitable means.
7 True. AI SC Desi gn Gui de 21,
Wel ded Connecti onsA Pri mer
for Engineers Section 4.5.2 says:
As a general principle, welding
shoul d not be done on bol ts
or nuts. However, i f essenti al ,
the composition of the bolt (and
nuts, if involved) must be carefully
considered. In addition, standard
s t r uct ur al f as t ener mat er i al
standards, such as A563 for nuts,
are not considered prequalified by
AWS D1.1 Clause 3; thus the weld
would need to be qualified per
AWS D1.1 Clause 4.
8 b) For lap joints over in. thick, it
is possible for the welder to melt
away the upper corner, resulting
in a weld that appears to be full
size but actually lacks the required
weld throat dimension as shown
in answer (a). Accordingly, the
maximum fillet weld size is
1
16 in.
less than the plate thickness, t,
which is sufficient to ensure that the
edge remains as shown in answer
(b). Below -in. thickness, t, the full
weld throat is achieved, even if the
edge is melted away.
9 b) The minimum fillet weld size is
based on the thinner part joined.
Thi s i s a change from practi ce
l ong ago that has been made
possible by use of low-hydrogen
consumables and modern preheat
requirements.
10 True. AISC 360 Section M2.5 states:
thermally cut [bolt] holes are
permitted with a surface roughness
prof i l e not exceedi ng 1, 000
in. (25 m) as defined in ASME
B46.1. Gouges shall not exceed a
depth of
1
16 in. (2 mm). Water jet-
cut holes are also permitted. The
Commentary clarifies that the
use of controlled or mechanically
guided equipment is anticipated for
the forming of thermally cut holes.
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OCTOBER 2013 MODERN STEEL CONSTRUCTION 17
Table 1 lists the eight possible steel bracing systems from
ASCE 7 Tables 12.2-1 and 15.4-1. The table includes the
response modifcation coeffcient (R), height limitation and
detailing requirements.
North-South Bracing System
From Figures 1 and 2 we see that column line 3 has brac-
ing connections with no out-of-plane support at the third level.
Therefore, the north-south bracing in column line 3 is consid-
ered as K-brace framing per the AISC 341 Glossary.
Option 1: Since additional members would cause piping
interferences, the link beam bracing requirements of
Section F3.4b cannot be met at level 3.
Options 2 and 5: K-braced framing, as defned in the
Glossary, is not permitted for SCBF systems per Section
F2.4c. Therefore, the bracing in the north-south
direction cannot be classifed as a SCBF system because
column line 3 contains K-Bracing.
WHEN IS A NONBUILDING STRUCTURE similar to a
building? The defnition, per Chapter 11 of ASCE 7-10 Mini-
mum Design Loads for Building and Other Structures, is as follows:
A nonbuilding structure that is designed and constructed in
a manner similar to buildings will respond to strong ground
motions in a fashion similar to buildings, and has a basic
lateral and vertical seismic force-resisting system conform-
ing to one of the types indicated in Tables 12.2-1 or 15.4-1.
Thus, a nonbuilding structure similar to a building may be
designed using the lateral force resisting systems of a building
(Table 12.2-1) or the additional options for nonbuilding struc-
tures similar to buildings (Table 15.4-1). Because of the geom-
etry or functional requirements of the nonbuilding structure,
some of the available lateral force resisting system options may
not be practical or possible.
To illustrate the selection process of a steel vertical bracing sys-
tem, lets consider the eight available bracing systems, using Seismic
Design Category D, for a sample four-level industrial structure that
supports process equipment and associated piping on levels 2 and 4.
Each bracing system will be reviewed to determine if both ASCE
7-10 and AISC 341-10 requirements can be met.
Figures 1 and 2 show the elevation of the structure, Figure
3 shows the plan view of levels 2 and 4 and Figure 4 shows the
plan view of level 3 (all fgures are on page 18). The X-bracing
shown in Figures 1 and 2 represents locations where any bracing
confguration (X-brace, inverted V or eccentric) may be used. To
avoid interferences with piping and process equipment, beams
cannot be placed on level 3 between column lines 2 and 3. Also,
bracing cannot be placed between column lines 2 and 3 on both
the north and south faces of the structure. In addition, supple-
mentary beams and horizontal bracing cannot be added to pro-
vide lateral bracing.
BRACING FOR
NONBUILDINGS
SIMILAR TO
BUILDINGS
BY ROBERT J. WALTER, S.E., P.E.
steelwise
What are the options when selecting a
bracing system for a nonbuilding structure
similar to a building?
Robert J. Walter (rwalter@
cbi.com) is a principal civil
and structural engineer with
CB&I and is a corresponding
member of the AISC Task Group
on Industrial Buildings and
Nonbuilding Structures.
OPTION
ASCE 7
TABLE
BRACING SYSTEM R
HEIGHT
LIMIT
DETAILING
REQUIREMENTS
1 12.2-1 Steel eccentrically braced frame 8 160 AISC 341
2 12.2-1 Steel special concentrically braced frame (SCBF) 6 160 AISC 341
3 12.2-1 Steel ordinary concentrically braced frame (OCBF) 3 35 AISC 341
4 12.2-1 Steel buckling-restrained braced frame (BRBF) 8 160 AISC 341
5 15.4-1 Steel special concentrically braced frame (SCBF) 6 160 AISC 341
6 15.4-1 Steel ordinary concentrically braced frame (OCBF) 3 35 AISC 341
7 15.4-1 Steel ordinary concentrically braced frame with permitted height increase 2 160 AISC 341
8 15.4-1 Steel ordinary concentrically braced frame with unlimited height increase 1 No Limit AISC 360
Table 1: Available bracing congurations per ASCE 7 Tables
12.2-1 and 15.4-1
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OCTOBER 2013 MODERN STEEL CONSTRUCTION 21
THE STEEL INDUSTRY is more integrated and automated
than ever before.
Weve already seen on several projects whats possible
when building information modeling (BIM), in tandem with
a collaborative team environment, is adopted or a highly
automated fabrication workfow is employed.
And, as you can imagine, integration, automation and 3D
modeling will continue to drive the construction process
moving forward.
This isnt just speculation. Ive taken the liberty of
interviewing a fabricator from the not-too-distant future. (I
wont get into the details on how this was possible, but Ill just
say that as AISCs director of industry initiatives and chair of
the National BIM StandardUnited States Project Committee,
I have access to some pretty amazing technology.) As hed
prefer to keep his identity a secret, lets just call himGeorge.
George Jetson. My discussion with him was very revealing and
confrms many of my projections on what the future holds for
the fabricated structural steel industry.
Chris Moor: How has your current workfow affected
your costs?
George Jetson: As a steel fabricator my business is very
capital-intensive. Ive invested in a lot of machinery that allows
me to use my skilled labor more effectively while also increasing
my accuracy, effciency, productivity and overall quality. Not
only that, it also decreases my waste (consumables) and allows
for very accurate scheduling, planning and forecasting.
CM: Where does software come in?
GJ: The advancement of technology, IFC (industry
foundation classes) development and other secure methods of
sharing information have had a profound effect on my business.
Beyond the fact that I get to choose the tools I want to use when
I want to use them, without concern about being able to work
with others, my overall fabrication business is simply more
effcient. No longer do I have to guess at costs and schedules.
No longer do I need to (re)build a model from a designers set
of drawings. No longer do I need to issue paper for engineers
to review. And no longer do I have to issue thousands of fles to
my fabrication shop.
CM: Does 3D modeling play into the bidding process?
GJ: Are you kidding? We even bid from models now! Some
narrative and specifcation is, of course, still needed but even
that is embedded in the model. There is very little room for
speculation. The model is much more than design-intent as
the contract drawings of the past used to be. The model we get
is so complete, even at bid stage, that we can quickly enhance
it, run it virtually through our shopwhich of course is
something thats been possible for a long time, nowand
provide a very detailed estimate of our own costs, even down to
our projected power bill. We know to the minute how long the
project will take to process and fabricate. After that its a case of
building in variables and risk, and were good to go.
At the end of the day, when everything is installed and
fnished, the model becomes the handoff: a fully detailed
virtual building. Laser scanning or photogrammetry has been
an ongoing process throughout the life of the construction
cycle, constantly adjusting and updating the virtual model and
providing a precise copy of the as-built project.
CM: So its a situation of the best model wins the
project?
GJ: Oh, no. Most of the time, we are selected based on our
qualifcations and the value we bring to the overall project. We
are involved in collaborative delivery methods (CDM) 90% of
the time if not more.
In these cases, once chosen (and we are chosen very early
in the design phase), we provide the digital model of our shop
capabilities so the project team can use it as a tool to constantly
refne and improve the design for maximum beneft to the
owner. Providing access to a digital virtual fabrication shop
enables the designer to see the cost and schedule effects of
various designs on the fy.
Steel prices and projected availability are also automatically
embedded in the model, even during the design stage. This
ensures that the designer uses available steel shapes that ft
the schedule, and also provides the contractor with up-to-date
pricing information. Its actually a two-way street: The mills
and suppliers also use the information about what is being
designed and where the job is, so they can plan their rolling,
production and stock levels accordingly. The ability for mills
to access this information across the country has stabilized steel
pricing, reduced lead times and schedules and improved the
cost estimation of steel-framed structures beyond belief.
Meet George Jetson,
the fabricator of the future.
BY CHRIS MOOR
product
expert series
TOMORROWLAND
Chris Moor (moor@aisc.org) is
AISCs director of industry initiatives.
22 MODERN STEEL CONSTRUCTION OCTOBER 2013
CM: How did software evolve to its
(your) current state?
GJ: For a while, it appeared as
though technology was going to
converge in a way that would make
it diffcult to distinguish where one
software packages capabilities ended
and anothers began. Steel detailing
software, structural analysis software,
connection design tools, planning and
scheduling tools, coordination and
collaboration tools all appeared to be
merging and overlapping and generally
confusing the market.
But in the end, the lines between
them actually ended up being much
clearer. This was due in large part to
the emergence of the IFC data model as
a viable means of sharing data that can
be effectively used by other applications.
AISC took IFC and drove forward with it,
as well as its other BIMsteel initiatives, to
ensure that the steel supply chain could
successfully interoperate. The adoption
and popularity of IFC meant there was
less pressure from end users asking their
software tools to do more in the same
environment; they could just as easily
share data with other software tools
to get the job done. From a software
developers point of view, the success of
IFC meant they could focus on their core
strengths and their own niche product
while pursuing IFC exchanges as a
means to satisfy the real-world needs of
their clients. This actually strengthened
the vendor-client relationship.
CM: On that note, how has BIM
affected your relationship with the
other players on the design and
construction team?
GJ: Early on, there were concerns
that the convergence of technology
and the adoption of BIM would lead
to a confusing mass of changed roles,
changed responsibilities and shifting
risk and liabilities. To some degree
and in some areas this has happened
roles have changedbut again, the
development of IFC, the ability to share
information wisely, the advancement of
technology in general and the overall
increase in quality output from each and
every player in the industry has actually
helped maintainand enhanceroles
and disciplines as we always thought
of them. The architect has become
the master builder (again), the general
contractor is a master of organization,
scheduling and coordination and the
sub-trades are streamlined, effcient
machines.
We generally work alongside the
designer. The model from which
we need to fabricate is basically an
enhancement of the designers model.
We take in the information, we add what
we need (connections, process and other
fabrication data; scheduling data; any
architectural or additional elements; etc.)
and then we are ready for fabrication.
Because this is a seamless process
with information constantly shared,
updated and coordinated between the
various roleswe move directly from
fnished model to fabrication without
interruption. In the past, we had to go
through a painful and schedule-altering
review and approval process, a process
that was necessary to ensure we had
interpreted the designers intent correctly.
That whole process (and others) is now
gone, which saves us and the project a lot
of time and money. As we get the model
ready for fabrication, we are constantly
running the project through our virtual
fabrication shop to fnd the best schedule
(among and against other projects) and
to assess our overall shop use. (This also
enables us to have input to the design
should we need to change something for
the good of the overall project.)
CM: What effect has this evolution
had on personnel?
GJ: Our shop is largely driven from
an offcean offce that can be anywhere.
Our shop workers are split primarily into
two groups: one to maintain machines
and keep them in top condition, and
another to perform complex assemblies
and big trusses. We have a couple of
people to manage stock and material
logistics, but otherwise the shop runs
itself. Its one big, linked machine
managed by a single production manager,
what we now refer to as an intelligent
steel fabrication shop (ISFS).
CM: Take me through a typical
project.
GJ: The ISFS receives the work order,
and from that point forward everything is
automatic. Stock material is automatically
analyzed for optimum usage and the
material is then located and loaded into
the system. (Of course, this sometimes
requires a human, depending on the
location and size of the piece, but most
of the time its an automatic process.)
The ISFS then takes the raw material
and routes it through the shop, running it
through the processes required: saw, drill,
cope, etc. This is preprocessing and once
it is complete, the individual pieces are
then automatically routed to an assembly
machine. The assembly machine collects
and then connects the clip angles, plates
or stiffeners as required with spot welds
and moves the assembly through to the
robotic welding machine. The multi-head
welding robot quickly lays the required
welds and, as required, non-destructive
testing can be specifed. The philosophy,
at least in our shop, is that each machine
performs just a single task (or parallel
tasks) and then moves the piece on. We
fnd this reduces bottlenecks and supports
the Lean process.
Throughout the process the
production manager gets real-time
feeds of what each machine is doing
or where each piece of the project
is. There is no guessing anymore.
Additionally, at each stage of this
process, laser scanning checks the
validity of the piece against the model,
and this is also the last checkrunning
the fnished assembly through an
airport-like laser scanner to check
dimensions and quality and at the same
time feeding back the fabrication status
of that piece to the project team.
Prior to assembly all pieces still go
through preprocessing, as required, but
they are then routed to specially ftted
out assembly bays. During preprocessing,
one machine is responsible for applying
sensors that adhere to the steel, allowing the
workers heads-up displays, which are built
into their safety glasses, and sensor-lined
gloves to recognize the piece, its orientation
and position. (The sensors, a relatively new
technology, also come into play when the
assemblies are at the job site, ready to be
installed). Every piece they touch or pick up
is recognized by the technology, and step-
by-step visual instructions are provided for
an accurate ft-up. Mobile welding robots
perform the welding as specifed in the
product
expert series
OCTOBER 2013 MODERN STEEL CONSTRUCTION 23
product
expert series
model and in about half the time it used to
take, the job is done.
CM: What about the job site?
GJ: The job site has largely become
an extension of the design office.
Erection of the whole building is
planned very early on and constantly
refined and fine-tuned right up until
the final day. Planning shipping among
different trades from different locations
is a crucial part of the overall process,
especially as there are virtually no jobs
where site storage is allowed or tolerated.
Material arrives as it is needednot a
day or an hour too soon.
The site planning and erection sequence
is stored and refned within a virtual model
accessible from anywhere. As on the shop
foor, holographic displays are available
to everyone through his or her heads-up
displays or in the site offce. These displays
include the location of people, tools and
machinesall in real time. The location
of everyone and everything is precisely
tracked at the job site and, as in the shop,
there is no guesswork. Augmented reality
overlays highlight the work to be done and,
along with material sensors and precise
instructions, ensure everything is done
right frst time.
CM: So whats your advice for the
fabricators of 2013?
GJ: Dont stand still. Accept that
change is inevitable. While some of the
processes and technologies Ive mentioned
will be very new to your readers, others
are already taking place to a certain degree.
Back in 2014 I attended NASCC: The
Steel Conference in Toronto and learned
what was already available to help kick-
start the future.
Ill also add that you dont need a
brand-new facility to start thinking about
employing the technology and machinery
we have (much of which was available in
its early forms back in 2013/2014). You can
start small, with one machine, in one bay
or one section of your shop. Our facility
is over 100 years old. We didnt have the
luxury of starting with a new, fully planned
and purpose-built facility. We had to
work with what we had. But we did have a
plana visionand we shared that vision
with our suppliers and worked with them
to achieve what we have today. It took a
while but it was worth it!
This article was written as part of the
National BIM StandardUnited States 2021
Vision Task Force (VTF). The VTF (chaired
by the author) has collected more than 30 of
these visionary papers from all corners of the
construction industry in an effort to build a
roadmap for the industry to become more
effcient. We are in the process of weaving the
essays together to create a single, compelling
and tangible vision of what the future may
look like, along with the steps the industry may
need to take in order to get there.
www.gerdau.com/longsteel
Building dreams that inspire future generations.
All across America, Gerdau helps build dreams.
San Diego dreamed of a library with 3.8 million books. Every day,
people will walk in curious and emerge inspired.
Gerdau installed 6,650 tons
of steel in San Diegos New
Central Library.
OCTOBER 2013 MODERN STEEL CONSTRUCTION 25
TOO OFTEN STRUCTURAL ENGINEERS fall into the trap
of designing a project based simply on the weight of the frame
rather than considering the entire project. But thinking strate-
gically about structural engineering is integral to adding value
and generating future business for your frm.
While some structural
engineers are content to
design an effcient frame
that minimizes weight,
others realize the process
is much more involved. Is
the frame easy to fabri-
cate and construct (which
impacts both the cost and
time of construction)?
Does the design easily
accommodate the mechan-
ical system? Whats its
impact on foundations and
faade attachment?
Why is conceptual esti-
mating important to structural engineers? Simply put, the more
value a structural engineer can bring to a project, the more in-
demand theyll be.
The structural engineer should step up to be the facilita-
tor in conceptual estimating. A good conceptual estimate is a
team sport, one in which a collaborative group of people are
willing to explore hypotheticals, discuss implications with other
trades and share historical cost and schedule data. Even when
the engineer leads the discussion in how these items impact the
project, they cant answer everything on their own. The most
successful projects include open communication and collabora-
tion between all decision makers.
Too often we depend on rules of thumb weve developed
during our career and information on other projects weve
completed. Unfortunately, these numbers often do not refect
current market conditions or construction techniques. So what
should we be doing?
On every project, the team should start with a checklist,
such as the one that follows, to determine the path to the best
solution. While this list is not comprehensive, its an excellent
starting point. As you gain more experience with conceptual
estimating youll be able to fne-tune the list, adding or sub-
tracting questions.
Is the framing system structurally efcient and
economical for this project?
Its important not to focus solely on pounds per square foot
(psf), as is traditional for an S.E. The biggest value a designer
can bring to the process is to stop talking solely about psf
and start talking dol-
lars. Remember that least
weight is not always least
cost in member, connec-
tion and foor design/
layout. Does the chosen
psf make sense as the
more economically eff-
cient system against other
projects? Does the design
address the most economi-
cal solutions for defection,
vibration and sound trans-
mission? Does the speci-
fcation include the most
readily available materials
currently produced (for a list of these for structural steel struc-
tures, go to www.modernsteel.com/materialspecs)? Have
feld connections been minimized and does the design use as
many shop connections as possible to reduce costs (and has the
local fabricator been asked bolted vs. welded?) as well as con-
sider other potential cost reductions as showcased in the article
at www.modernsteel.com/detailsavings? Are the contractor
and available labor force familiar with the material and chosen
construction method?
FACILITATING
ESTIMATING
BY TABITHA STINE, S.E., P.E.
business issues
Increasing value with a conceptual
cost-estimating checklist.
The more collaboration and research
done to hone in on specifc project factors
and how they affect other decisions
the more accurate the
conceptual estimate will be.
Tabitha Stine is AISCs director
of technical marketing. You can
reach her at stine@aisc.org.
26 MODERN STEEL CONSTRUCTION OCTOBER 2013
Are there construction schedule limitations due to a
xed opening date?
Time is of the essence. Value can be brought by selecting a
system that can speed up the construction time line and allow
more time for other trades to get on the job sooner and pos-
sibly reduce overall general conditions costs. How do all of the
decisions impact the project schedule? Has a Gantt chart been
reworked to evaluate the best approach to streamline the proj-
ect to save time and money?
What is the controlling building code on the project?
Understanding the structural design criteria is important. But
what does the code say about fre protection requirements, use
of innovative or proprietary sys-
tems, egress and accessibility or
sustainability goals or require-
ments (which can all have cost
impacts depending on how they
are addressed and managed)?
Are there constraints for
lay-down space or cold
weather limitations for
construction/erection?
Without adjacent site space
for subassembly of pieces, con-
struction staging can be quite diffcult and expensive. Closing
streets, renting adjacent sites and even working in the winter can
all cause increased general conditions costs and economic chal-
lenges. Explore more pre-assembled options such as truss assem-
blies (consider a staggered truss that can be erected by a crane
directly from the trailer), modular construction of entire foor
system panels and working with more hollow core plank and
steel in areas where erection will be taking place in the winter.
What are the current material pricing trends for the
construction materials?
In developing a conceptual estimate it is best to note
that the structural steel package is approximately 10% of
the entire project cost. The material portion of a steel
framing package will be only approximately 30% of the
overall steel package and a 5% variation in material prices
will result in a 1% to 2% change in the cost of the steel
package. In the same way, it should be recognized that fab-
rication and erection prices vary over time and that if a
project is significantly delayed between the time of design
and construction, all project estimates should be updated.
Understanding the current material pricing trends for
structural steelas compared to products such as ready-
mixed concreteand also considering the costs of fabrica-
tion and erection compared to the labor costs of placing
and formwork for the concrete system is vital. The AISC
Steel Solutions Center tracks this information for the steel
industry and you can receive a copy by reaching out to us
at solutions@aisc.org.
What are the required oor-to-oor height, usable
square footage per oor, future expansion needs or
faade constraints?
The framing system and foor/deck selection cannot be eco-
nomically optimized without consideration of these items. Can
the S.E. recommend an innovative system that is outside the box?
Can there be more effcient braced frames on the perimeter or
do the window systems limit the design to more costly moment
frames externally and braced frames at the core? Does the project
need to be able to expand up or out in the futureand how will
that be handled? Can the MEP systems run through openings in
the steel webs to reduce the foor-to-foor heights and save faade
and elevator costs with a shorter structure? Has the most effcient
bay framing been selected for
reduced piece count to reduce
erection time and costs? Are the
spans optimized to bring more
fexibility to the tenants space
with fewer columns, which can
help the owner have a more
economically attractive space to
lease? Have these considerations
all been measured up to the same
challenges in the concrete fram-
ing system?
Which foundation type should be used based on soil
conditions and current/future loading needs?
A steel-framed structure can weigh up to 20% less than a
similar concrete-framed structure. Also, longer spans could
require fewer column locations or footings. Poor soil condi-
tions also should be noted early on to anticipate how best to
reduce the overall foundation cost. Framing system selection
should also consider these foundation implications.
How do the project teams contractual relationship and
delivery approach impact the costs?
Will building information modeling (BIM) be used to inte-
grate various trades early on to preclude normal on-site clashes
or for the full delivery of the design deliverable? Can 3D shop
drawing review (www.aisc.org/modelreview) be incorporated
to save time in the review process, which will give schedule
slack back to the owner and save money for the team? If there
isnt a design-build or BIM approach to the job, is there a col-
laborative project team that is vested to sitting down and hav-
ing an open dialogue with one another to avoid as many con-
ficts and constraints as possible throughout the project life?
Does the contractors cost per sq. ft of the structure
look at comparative material package options as
apples-to-apples or apples-to-oranges?
The value of conceptual estimating is only recognized when
all material options are compared in an apples-to-apples envi-
ronment. Dont compare a steel frame to a concrete frame;
rather, compare the entire building (including the frame).
business issues
The value of conceptual estimating
is only recognized when
all material options are compared in an
apples-to-apples environment.
Still creating multiple
steelwork models?
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Perform gravity and lateral design within a single Fastrak model
Start modeling in either Fastrak or Revit
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Use audit features to show whats been changed during synchronization
Choose Fastrak for your steel building design and synchronize
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28 MODERN STEEL CONSTRUCTION OCTOBER 2013
business issues
Many of the questions/consider-
ations above are based on early discus-
sions with the entire project teamwith
input from respective subcontractors and
trades. Early collaboration is a necessity
to ensure that the best decisions are made
for the project. The more these items are
discussed and handled early on, the more
money the project will save. Every proj-
ect will not have partners that are open
to sharingor are contractually set up to
easily facilitate sharing. The S.E. needs to
highlight which items in their conceptual
estimate may be unknown, assumed or
require clarifcation by a subcontractor
at a later date. This challenge reinforces
the need for the S.E. to keep their own
sources of cost information outside the
confnes of the project. Its unlikely that
anyone has the answer to every concern,
but by facilitating discussions early on the
team will be more capable of handling
them as the project moves forward.
Improving Estimating Skills
As a tool for future projects, all the
items in the checklist should be considered
for future use. By categorizing the above
information in a spreadsheet with the proj-
ect information (including project name,
location, number of stories, structure usage,
team members, budget information, bid
pricing and fnal costs) you will be able to
use the information for comparison and
checks on future jobs.
Using the steps above, a good concep-
tual estimate can get you to within 8% to
12% of the fnal project costs. Obviously,
the more collaboration and research done
to hone in on the specifc factors (and how
they affect other decisions), the more accu-
rate the conceptual estimate will be. The
time involved varies based on the complex-
ity of the project.
Here are some suggestions for taking
the dive into proper conceptual estimating:
The AISC Steel Solutions Center
(solutions@aisc.org) is available to
provide ideas for optimal steel framing
solutions for projects. Prototypes are
available to provide effcient steel lay-
outs and cost-effective approaches for
various project challenges at www.aisc.
org/myproject.
The best resource is the development of
an in-house parametric spreadsheet of
all captured project information, includ-
ing estimates and bids for previous proj-
ects. Future estimates will directly ben-
eft from this historic information.
Invest in technology that enhances the
estimating process. Using analysis soft-
ware to run various iterations of differ-
ent bay framing sizes, lateral systems and
different materialswith the capability
to quickly export the piece count/mate-
rial specifcations into an estimating
software packagewill help streamline
the process. To gain the confdence in
the estimating softwares results, spend
time checking it against past projects
and assumptions before using it on a
real job!
Continue to collaborate with subcontrac-
tors and other project team members.
Understand their decision-making pro-
cess and what effciencies can be gained
when interfacing with them early on.
Subscribe to resources that discuss not
just the structural aspects of a project
but also the cost implications. Design
Cost Data (www.dcd.com) is one such
monthly publication that publishes proj-
ect costs by division for a variety of proj-
ect types.
Use common sense. Always take a step
back and ask yourself, Does this make
sense? Think of the process as a con-
tinual review of how each facet of the
project changes through the design and
construction cycle and how the subse-
quent trades are economically impacted.
Remember that a conceptual cost estimate
is not just a number. It is necessary to always
explain your assumptions, scope and limita-
tions within your conceptual estimate. The
structural engineer can bring great value to
the project by approaching every project
with the mindset that this is an opportunity
to provide the owner with a better project
that is completed sooner at a lower cost.
On projects in todays recovering mar-
ket, clients are looking for effciencies at
every turn. Stand up and show the value
you bring to the table by showcasing your
skill set in conceptual estimatingand the
process you take to bring value and money
back into their projects.
Sign up for our Roof Deck Design
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In the past, awards have been presented in a variety of categories including those listed below:
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OCTOBER 2013 MODERN STEEL CONSTRUCTION 31
WHO IS GOING TO WIN this years Super Bowl? may be
the question on many minds as summer gives way to fall.
But for those in the construction industry the real question is
What will 2014 and beyond look like for building construction?
Regretfully, it is probably easier to pick the winner of Super Bowl
XLVIII than to predict building construction activity over the
next several years.
Construction volumes for nonresidential and multi-story
residential buildings in 2013 have increased by approximately
8% over the similar period in 2012. It is anticipated that this
growth rate will continue or slightly increase during 2014. While
a growth rate of 8% to 10% seems quite healthy, keep in mind
that this growth is still occurring from a very low base. (Remem-
ber, from 2006 to 2010 the construction market dropped 62%.)
Even if growth continues at an 8% pace during the remainder of
2013, 2013 activity will still be only half of what it was in 2006.
The market has regained only 12 points of the 62 points it lost.
Even if the market grows by 10% in 2014, this means the market
would still be down 45% from the peak.
The predictive model followed by AISC since 2008 has been
based on gross domestic product (GDP) and employment levels.
The premise of that model has been that limited growth will oc-
cur when both GDP and employment growth are positive, but
that annualized GDP growth must exceed 3% and the number of
employed persons must exceed previous peak employment levels
for robust growth. Since 2010 GDP growth has averaged in the
range of 2% with slow growth in employment not yet reaching
the total number of employed persons in 2007.
The continuing slow growth in construction next year is
predicated on a continuing GDP growth rate of less than 3%
(current 2014 predictions for U.S. GDP are averaging between
2.5% and 3.0%, with the majority of the growth coming late in
the year) and U.S. employment not regaining 2007 levels until
mid-2014 (as of September 2013, U.S. employment is still 1.8
million jobs below the 2007 peak of 138 million). In other words,
were looking at a recovery that is proceeding slower than earlier
recoveries.
The following table on building construction cycles, while
perhaps somewhat confusing, visually depicts typical construc-
tion cycles. Rather than graphing absolute building construc-
tion in square feet, the chart presents the change in construc-
tion square footage from the prior trough or low point. In doing
so, the cyclical pattern of building construction activity can be
clearly seen. Historically, building construction cycles last about
eight years, returning to a low point of approximately 900 mil-
lion sq. ft of construction starts per year. The major exception to
that pattern was the cycle from 1992 to 2003 (the green line on
the chart), which lasted 12 years before dipping to a low point
in 2003 of 1.4 billion sq. ft, which was 50% higher than earlier
troughs. The next cycle from 2003 to 2010 (red) then followed
a similar growth pattern, but then fell quickly in 2008 through
2010 to a historic low of 686 million sq. ft.
CONSTRUCTION
CYCLES
BY JOHN CROSS, P.E.
economics
Despite how the construction market
looks on paper, predicting its behavior
is by no means an exact science.
John Cross is an AISC vice
president. You can reach him at
cross@aisc.org.
1,200
1,000
800
600
400
200
0
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-400
-600
-800
-1,000
1 2 3 4 5 6 7 8 9 10 11 12
Building Construction Cycles
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Years from Prior Low
19751982 19821992 19922003
20032010 20102013
32 MODERN STEEL CONSTRUCTION OCTOBER 2013
In fact, it has been argued that the infusion of consumer
spending that originated from mortgage refinancing actu-
ally short-circuited the expected down-cycle in 2003, creat-
ing a false peak in 2006 and 2007. The secondary impact
was that the significantly lower trough in 2009 and 2010
was the result of over-construction during the false peak of
2006 and 2007. In a real sense, the false peaks of 2006 and
2007 dug an even deeper hole for the construction econo-
my to climb out of.
The cycle that the construction industry now fnds itself in
(purple) is increasing at the slowest rate of any of the prior cycles.
This slow growth rate is directly related to the slow growth rate
in GDP and job creation. This will result is a lengthening of the
time it will take construction activity to reach its next peak, which
will probably occur in the 2016 to 2017 time frame. Once GDP
growth accelerates and employment reaches previous levels, the
growth rate for building construction will accelerate as well to a
new peak in the range of 1.3 billion sq. ft of construction starts.
So what will this look like graphically in terms of building
construction volume? (See the table above.)
The bottom line? Next year will look a great deal like this
year. Construction activity will accelerate further in 2015
and 2016 to a peak in 2017 approximately 25% below the
peak of 2006. A cyclical downturn will occur once that peak
is reached. And it must be remembered that just like chal-
lenges that injuries, unmet expectations, missed feld goals
and chance plays can create for predicting the winner of the
next Super Bowl, a variety of external factors can quickly
derail any prediction of building construction activity! No
football team wins the Lombardi Trophy one or two games
into the season, and no prediction of construction activity is
a sure bet.
economics
2,000,000
1,800,000
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Overall
Apartments
Dormitories
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Amusement
Religious
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Offices
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www.aisc.org 312.670.2400
34 MODERN STEEL CONSTRUCTION OCTOBER 2013
Ivy League
Steel
Yale intends to introduce its new business building with a bang.
BY STEPHEN CURTIS, CENG,
AND ALAN ERICKSON, P.E.
THIS COMING JANUARY, Yale University will open its
new $189 million, Foster + Partners-designed Edward P. Evans
Hall at the School of Management with a three-day conference
attended by leaders from academia, government and business.
A dramatic and complex building will welcome them. With a
structural system designed by Buro Happold, the 242,000-sq.-
ft facility features exposed exterior columns; a curved, four-
story glass faade; slim interior vertical elements; and intricate
connections, all formed using structural steel, to achieve the
demanding architectural vision and provide unobstructed views,
both inside and out.
Evans Hall will double the size of the School of Management
and house diverse offce and classroom spaces arranged around
a central, outdoor courtyard. It also includes an academic center,
study areas, a 350-seat auditorium and parking for 150 vehicles.
This addition to the Yale campus in New Haven, Conn., will
enable the school to expand the student body and faculty, offer
more community facilities and grow its executive program
offerings.
An Opening for Steel
The building is comprised of fve stories above grade and two
stories below grade. Buro Happold used steel construction for
the above-grade structure and reinforced concrete fat slab con-
struction with drop panels spanning to cast-in-place columns for
the below-grade foors. The engineering team selected steel for
the above-grade portionusing more than 1,900 tonsbecause
they considered it to be the best material with which to achieve
an architectural design allowing for large, column-free areas and
clear, unobstructed faades.
There is a rich history of precast concrete across Yales
campus, said Erleen Hatfeld, regional discipline leader for
Chicago Metal Rolled Products Saved Their Customer
More Than 80,000 lbs. of 12 Sq. Tubing.
Early involvement in the University of Phoenix Stadium (2007 IDEAS
2
National Award Winner) allowed
Chicago Metal Rolled Products to save their customer time and money when curving 402 tons of 12 x 12 x
5
8
and 12 x 12 x
1
2
tubing to radiuses from 1000 to 1200 feet for the roof trusses.
Using advanced technology, Chicago Metal curved 52 feet of distortion-free arc from stock only 54 feet long.
With traditional curving methods, 6 to 10 feet of each tube would be lost to scrap. Chicago Metals solutions
also substantially reduced freight charges.
Always meeting the fabricators schedule, the company received 213 pieces of tubing from mills, stored it clean
and dry, and then curved and shipped it over the course of five months.
According to the project manager and subcontract administration manager, this project went almost flawlessly
despite its complexity and challenging schedule. A tribute to the teamwork of the roller, the fabricator and
the erector.
OCTOBER 2013 MODERN STEEL CONSTRUCTION 35
FULL HT.
STIFF PL
4
13
3
3
66 PL
A325-N
BOLT, TYP
2L33
TOPPING
AND FINISH
WT522.5
@64O.C.MAX
CONC. SLAB ON
METAL DECK
FAADE CONNECTION
BRACKET, BY OTHERS
FAADE CONNECTION
BRACKET, BY OTHERS
FAADE PANEL,
BY OTHERS
GRILL, SEE ARCH.
3
8"6GRILL
SUPPORT PLATE
V
A
R
I
E
S
1
2
M
I
N
.
The 240,000-sq.-ft Evans Hall
opens on Yales campus early next
year.
Stephen Curtis (stephen.curtis@burohappold.com) is an associate
principal and Alan Erickson (alan.erickson@burohappold.com) is a
senior structural engineer, both with Buro Happolds New York ofce.
Stephen led the rms team on the Yale School of Management
project and Alan was an engineer on the project.
A detail of a diagonal kicker assembly with
faade attachments.
Buro Happold
Buro Happold
Buro Happold
...and during construction.
OCTOBER 2013 MODERN STEEL CONSTRUCTION 37
demonstrate this, said Hatfeld. Using
sophisticated technologies such as BIM,
our engineers successfully managed this
complex project and completed it to
everyones satisfaction.
Buro Happold designed the connec-
tions and completed a Tekla model with
the connections already modelled prior to
bidding of the steel. As they were able to
use the members and connections in the
model as a reference, all of the bidders
came in within 1% of each other in terms
of tonnage.
Having the steel bids so close together
indicated a clear understanding of the scope,
reducing the risk for change order requests
and improving our cost certainty, said Jon
Olsen, Yales senior project manager.
As construction progressed, the value
of the models became even more apparent.
The shop drawing process was streamlined
for both the fabricator, Shepard Steel, and
the engineers. In addition, the contrac-
tor did not need to spend time develop-
ing, submitting, revising and resubmitting
complicated connection designs, which
resulted in all shop drawing approvals oc-
curring within fve months and virtually no
ft-up problems during erection.
Since the drawings were so detailed,
both the shop drawing process and the
steel erection went very smoothly, said
Joe Bolton, senior project manager with
the projects general contractor, Dimeo.
The connection designs and 3D model-
ing done by Buro Happold really showed
their value in terms of staying on sched-
ule and budget.
Owner
Yale University, New Haven, Conn.
Design Architect
Foster + Partners
Architect of Record
Gruzen Samton, New York
Structural Engineer
Buro Happold, New York
General Contractor
Dimeo Construction Company,
Providence, R.I.
Steel Team
Steel Fabricator
Shepard Steel Co., Inc., Hartford,
Conn. (AISC Member/AISC Certied
Fabricator)
Steel Detailer
Arcan Detailing, Inc., Windsor,
Ontario, Canada (AISC Member)
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Increased wind load
requirements and the
bad timing of the 2008
economic downturn
couldnt keep a Manhattan
skyscraper from topping
out ahead of schedule.
BY MATT JACKSON, S.E., P.E.
Arup
Boston Properties
Arup
40 MODERN STEEL CONSTRUCTION OCTOBER 2013
because the damping system provided more than the re-
quired dampingit was possible to further optimize the
steel package while still meeting acceleration criteria, lead-
ing to additional cost savings once the system was incor-
porated.
Designing a viscous damper system into a structure re-
quires more effort on the part of the designer, as a conven-
tional linear elastic analysis cannot be used, and the damped
structural system must be analyzed as a whole with the en-
tire structure rather than just analyzed as a separate bolt-on
system. We used MSC-Nastran for the analysis and opti-
mization of the damping system; however, as most of the
steelwork is not governed by the damper forces, we were
able to use conventional analysis processes for the vast ma-
jority of it.
Waiting Game
In addition to the challenges typical of a large construc-
tion project, the 2008 economic crisis also became a factor,
hitting just after construction started; the week before the
cranes were scheduled to mobilize in March 2009, Bos-
ton Properties made the decision to suspend construction
until the market was more favorable, and the design and
construction team quickly moved to put a plan in place to
allow for an orderly demobilization and effcient restart.
Foundation construction and steel fabrication was already
under way at this time, so the team decided to complete the
structure up to grade level to both stabilize the perimeter
walls and allow the site to be more easily waterproofed and
protected. Fabricator Owen Steel continued fabricating the
remaining steel and set up a plan that would allow for stor-
age and monitoring of the steel for an unknown duration
and a quick restart when needed. The plan included fnd-
ing a site large enough to store 9,000 tons of steel, which
ended up being spread out over fve acres, stacking the steel
to avoid the collection of water and minimize corrosion and
organizing the steel into the order in which the loads would
be needed once construction restarted in the fall of 2011.
The corresponding comparison of the foundation loads.
Model Wind in X direction Wind in Y direction
Load Shear Moment Shear Moment
(k) % (kft) % (k) % (kft) %
ASCE 7 2,740 100% 826,567 100% 2,461 100% 742,396 100%
RWDI 1,733 63% 609,134 74% 1,376 56% 504,961 68%
NYC 2,092 76% 647,766 78% 1,879 76% 581,803 78%
Courtesy of Evans Taylor Foster Childress Courtesy of Evans Taylor Foster Childress
46 MODERN STEEL CONSTRUCTION OCTOBER 2013
WHEN CITY CENTER OPENED in Las Vegas in late 2009,
it was one of the largest private industry development projects
in the world.
A mixed-use urban complex in the heart of the Strip, it in-
cluded four individual hotels/condominium buildings, a casino
and a vast shopping, dining and entertainment center. The devel-
opment was even large enough to have its own on-site fre station.
However, it eventually became apparent to the owner that the
signage wasnt up to par in terms of providing clear directions
to the casino at one of the City Center hotels, ARIA Resort and
Casino. Upgrades and additions to existing signage were called
for, including a new pylon sign adjacent to Las Vegas Boulevard.
This two-legged pylon is impossible to miss, even smack-dab
in the middle of a landscape of constantly glittering lights. Ex-
tending 260 ft above the sidewalk, it is 65 ft wide and varies in
thickness from 9 ft, 6 in. at the ends to 16 ft, 9 in. at the center.
Most of the north and south faces of the sign are populated with
25mm LEDs totaling 26,300 sq. ft, with the remaining 17,000
sq. ft covered with a composite aluminum skin. The total sign
weight is 644 tons, including 435 tons of structural steel.
Long Tall Signage
When it comes to steel framing systems, signs are very different
from typical building and bridge projects. Where these structures
are generally assembled and erected on-site, with the foors and
mechanical systems following the framing, signs tend to be pre-
assembledmechanical systems, painting, skin, catwalks, ladders
and everything elsethen shipped to the site as plug-and-play
elements, with the individual shipping modules match-assembled
(stacked) to ensure alignment prior to shipping to the site.
Such was the case with the ARIA sign. There are six fabricated
steel sections for each of the signs two legs. Each section consists
of four vertical wide-fange members with square HSS diagonal
and horizontal bracing. The column truss sections were designed
as trapezoids to maximize the strength in the available space be-
tween the north and south curved faces of the pylon. The weight
of these 12 shipping sections varied from 42.5 tons for the bot-
tom sections to 9.5 tons for the top. The total weight of both leg
sections was 312 tons.
Jack Lester is the manager of YESCOs engineering
department. You can reach him at jlester@yesco.com.
Boulevard Beacon
New, prominent signage
for one of Las Vegas premiere
hotel-casinos serves as a lighthouse
of sorts in a city of lights.
BY JACK LESTER
ARIAs new sign rises 260 ft above Las Vegas Boulevard.
The sign uses 435 tons of structural steel.
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the frst sequence of shop drawings was generated within a few days.
Since Met-Con also runs Tekla Structures, they were able to help
Skanska retrieve information from their Tekla model that would
have been more diffcult to fgure out by simply looking at the con-
tract drawings. The Tekla model was also used by Met-Con to de-
velop the lift plan, design the lifting rigging and detail, fabricate and
install the airfoil-shaped aluminum louvers. This compressed pro-
duction approach provided approximately two months of schedule
savings over the conventional process and brought the total review
period for structural steel to less than two months.
Precision Erection
Steel erection culminated with the installation of the canopy.
Met-Con, who also did the erection work, constructed the entire
canopy in the horizontal position at grade. To accommodate the ar-
chitectural vision, the majority of canopy connections were welded
and feld-welded splices were detailed into the canopy system to join
shop-welded assemblies, such as the apex, to the remaining canopy
members. Measuring 85 ft in length (with a true vertical of 71 ft) and
68 ft wide and weighing 38 tons, the completed canopy was lifted
and set on the receiving stub columns as one unit.
The team itself acted as one unit as well, forming a partnership
that was marked by ongoing communication, a sharing of ideas and
a passion for steel construction
Owner
The Canaveral Port Authority, Cape Canaveral, Fla.
Architect
GWWOInc./Architects, Baltimore
Structural Engineer
Thornton Tomasetti, Inc., Washington, D.C.
Construction Manager
Skanska USA
Steel Fabricator and Erector
Met-Con, Inc., Cocoa, Fla. (AISC Member/AISC Certied
Fabricator/AISC Advanced Certied Steel Erector)
McMahon Engineering
58 MODERN STEEL CONSTRUCTION OCTOBER 2013
spacing in the north-south axis to match the column spacing of the
existing building, with roughly 24-ft column spacing in the east-
west direction. Since the addition is being built directly adjacent to
the existing building, steel also allowed for the new construction to
match the existing facility as closely as possible. In addition, it facili-
tated a faster enclosure of the building and minimized the need for
cold-weather construction.
The steel roof framing system consists of a metal deck support-
ed by steel joists and steel beams. This system allowed for a large
curved faade and accompanying 5-ft overhang to be relatively sim-
ple and repeating; steel roof beams, W16 or W18, cantilever beyond
the plane of the building to support the roof overhang. Custom steel
joist seats helped facilitate small steel framing members at the over-
hangs, which lends a thin and light appearance to the cantilever.
The foor framing system consists of 6 in. of concrete on 3-in.
steel deck, supported by steel beams (W1626 composite purlins
and W2150 composite girder beams). Three major openings are
featured in the foor framing, with a central opening over the east
reception area and two open stairs. A cantilevered second foor
overhang at the central opening was accomplished through moment
connections within the framing system.
The lateral support system consists of braced frames, either sin-
gle diagonal or chevron braced frames with tube bracing members,
allowing the lateral framing columns to be the same size as the grav-
ity framing columns while also limiting the foor space interferences
by locating the frames along the buildings exterior. The foundation
consists of conventional spread footings to match the existing con-
struction system. Steel framing allowed for relatively light loads to
the foundation, which was important at the columns adjacent to the
existing construction.
The addition, which uses 106 tons of structural steel, is scheduled
to open next summer and will provide some relief to existing cam-
pus facilities as well as room to grow.
McMahon Engineering
McMahon Engineering
OCTOBER 2013 MODERN STEEL CONSTRUCTION 59
Architect
Eppstein Uhen Architects, Milwaukee
Structural Engineer
McMahon Engineering, Neenah, Wisc.
Construction Manager
Miron Construction Co., Inc., Neenah, Wisc.
Steel Team
Fabricator
Spirit Fabs, Inc., Green Bay, Wisc. (AISC Member/AISC
Certied Fabricator)
Detailer
CompuSteel Detailing, Inc., Chilton, Wisc., (AISC Member)
2
5
,
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1
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The AISC Safety Committee will pres-
ent a free webinar on Hazard Com-
munication Training for Fabricators
and Erectors with a focus on the new
Globally Harmonized System (GHS).
The Occupational Safety and Health
Administration (OSHA) recently ad-
opted GHS under its hazard communi-
cation standard and the changes require
steel fabricators and erectors to provide
training to their employees on the new
requirements by December 1, 2013.
This webinar details what the new GHS
requirements are, how to comply with
them and how to meet the training re-
quirements.
The 75-minute webinar will be con-
ducted by Lawrence Kruth, P.E., of
Douglas Steel Fabricating Corporation
(an AISC member and AISC certifed
fabricator) on October 30 at 11:30 a.m.
(Central Time). To register for this free
webinar, go to www.aisc.org/hazcom-
webinar. There is no fee to attend the
webinar but registration is required.
Registrants will also receive access to a
PDF of the presentation slides prior to
the webinar.
To learn more about AISCs live
webinars, visit www.aisc.org/webinars.
For more information on safety in the
fabricated and erected structural steel in-
dustry, visit www.aisc.org/safety.
SAFETY
Hazard Communication Training Seminar
62 MODERN STEEL CONSTRUCTION OCTOBER 2013
news
Libyas frst steel teaching sculpture was
recently built at the University of Tripolis
engineering building courtyard. Profes-
sors Mustafa Taghdi and Ezzedine Jaluta
and a crew of their civil engineering stu-
dents assembled the sculpture this spring.
Taghdi, a graduate of the University of
Ottawa in Canada, always had his sights
set on bringing an AISC Steel Sculpture
to Libya and using it to teach his students
about different steel structural shapes
and connections. He contacted AISC for
help, and although they werent able to
provide him with the structure (given the
distance between the two countries), they
did provide several detailed drawings of
the steel teaching sculpture and recom-
mended that he contact a local steel fab-
ricator as well as sponsors and donors for
the project. Senior engineer Ali Salem
Bani in Tripoli was intrigued by the idea
and agreed to support the project.
This project is one of the frst of its
kind in North Africa and the Middle
East. Since the North American shapes
used in the drawings supplied by the
AISC were not available locally, they
were replaced by equivalent European
shapes.
After the welded pieces were fabri-
cated, they were coated with two layers
of anti-corrosion materials (galvanized
then painted). The choice of color for the
structure was infuenced by educational
considerations. I chose the gray scale
so that students can focus, said Taghdi.
The colorful option would have dis-
tracted them.
The fruits of this structure will be
Libyan engineers who will soon build steel
skyscrapers and bridges that will contrib-
ute to the advancement of our country.
STEEL SCULPTURE
Libyas First Steel Teaching Sculpture
Last month, more than 40,000 Scouts
and Scouters visited the Summit Bechtel
Reserve in West Virginia for its inaugural
event: the 2013 National Boy Scout Jam-
boree. Making its debut at this national
event was the Sustainability Treehouse,
a 6,000-sq.-ft facility that embodies the
Summit Bechtel Reserves site-wide goal
of sustainable design, infrastructure and
construction practices.
Towering 125 ft above grade, the
structure is supported by a weathering
steel frame designed by Tipping Mar and
fabricated by SteelFab (an AISC member
and AISC certifed fabricator/advanced
certifed steel erector), creating a seam-
less fusion of architecture and structural
engineering. Completed this summer,
visitors can ascend multiple indoor and
outdoor platforms and experience the
forest of the Summit Bechtel Reserve
from many vantages, from the forest
foor to the canopy.
The interactive learning facility is
targeting the Living Building Chal-
lenge, a green building certifcation
program, and it was designed to harvest
its own energy through grid-connected
cogeneration using photovoltaics, wind
turbines and fuel cells. Some of its other
sustainable attributes include an HVAC
system that includes radiant cooling/
heating with displacement ventilation
air supply, as well as geothermal wells
with ground-coupled heat pumps that
generate chilled and hot water; energy-
recovery and desiccant dehumidifcation
strategies used to reduce ventilation
cooling loads; capturing, treating and
using rainwater for a grey-water system
for public restrooms; composting toilets
and solar-heated water; and low-level
lighting with effcient fuorescent or
LED sources.
PROJECTS
Sustainability Treehouse
SteelFab SteelFab
OCTOBER 2013 MODERN STEEL CONSTRUCTION 63
news
The American Iron and Steel Institutes
Steel Market Development Institute
(SMDI) Steel Bridge Task Force and the
American Association of State Highway
and Transportation Offcials (AASHTO)
Technical Committee for Structural Steel
Design have named Ronald D. Medlock,
P.E., as the recipient of the 2013 Rich-
ard S. Fountain Award. Medlock is vice
president of technical services at High
Steel Structures, Inc. (an AISC member
and AISC certifed fabricator/advanced
certifed steel erector).
Named for the founder of the Steel
Bridge Task Force, the Richard S. Foun-
tain Award recognizes leadership in steel
bridge research and outstanding efforts to
advance AASHTO specifcations. Med-
lock received the award at the Steel Bridge
Task Forces recent meeting in Baltimore.
We are pleased to present this award
to Ronnie Medlock, who has made many
outstanding contributions to the steel
bridge industry through his fabrication
and welding-related code activities, said
Alex Wilson, chairman of SMDIs Steel
Bridge Task Force and manager of cus-
tomer technical services for ArcelorMittal
USA (an AISC member), and one of the
presenters of the award. He co-founded
and leads the AASHTO/National Steel
Bridge Alliance Collaboration, a group of
steel bridge professionals who have pub-
lished standards that make it easier for
bridge owners, designers and engineers
to choose steel for cost-effective bridge
design solutions.
The AASHTO/NSBA Collaboration
has published more than a dozen standards
related to steel bridge detailing, shop draw-
ing review, fabrication, inspection, coat-
ings, bearings, erection and analysis.
As vice president of technical servic-
es at High Steel, Medlock is responsible
for steel bridge fabrication engineering
and quality control and leads advances
in technology, particularly with respect
to welding and modeling. Before join-
ing the company in 2006, he worked for
the Texas Department of Transporta-
tion (TxDOT), where he was responsi-
ble for steel bridge fabrication inspec-
tion. At TxDOT, he initiated the Texas
Quality Council, a multi-disciplined
group that established best practices for
design, fabrication and erection of steel
bridges in Texas. He also participated
in the AASHTO Technology Imple-
mentation Group Panel on accelerated
bridge construction. He is active in the
following organizations and serves in
committee leadership positions for sev-
eral: NSBA, the AASHTO Subcommit-
tee on Bridges and Structures, Ameri-
can Welding Society, American Railway
Engineering and Maintenance-of-Way
Association and the Transportation Re-
search Board. In 2010, Medlock was
recognized with a Special Achievement
Award by AISC.
MEMBER NEWS
Medlock Honored by AISI and AASHTO
The Northridge 20 Earthquake Sympo-
sium will take place in Los Angeles Janu-
ary 16-17, 2014.
Organized by FEMA, the sympo-
sium commemorates the 20th anniver-
sary of the magnitude 6.7 earthquake in
Northridge, Calif., on January 17, 1994
that resulted in 57 deaths, thousands
injured and over $20 billion in direct
damage. The earthquake spurred impor-
tant changes to the current practice of
earthquake engineering and risk mitiga-
tion worldwide. These changes included
modifcations to building codes for vul-
nerable steel structures and multi-unit
wood buildings, reexamination of near-
feld and basin effects for seismic sources
and radical modifcations to the risk as-
sessment and insurance sectors. AISC is
a sponsor of the event and has organized
a track of steel sessions, which are sched-
uled for January 17.
Northridge 20 will open with a multi-
disciplinary plenary session, Northridge
Earthquake: Impacts, Outcomes and
Next Steps, and continue with concur-
rent technical and educational sessions
on a wide variety of related topics. At-
tendees will have the opportunity to
discuss the impacts of the earthquake,
highlight accomplishments of the past
two decades and identify necessary steps
moving forward to make our communi-
ties more resilient to future earthquakes.
More information, including reg-
istration details, speakers list, agenda
and participating organizations, will be
available soon on the event website at
www.northridge20.org.
SEISMIC DESIGN
Symposium Marks 20th Anniversary of Northridge Earthquake
Ronald D. Medlock, P.E. (third from left),
receives the 2013 Richard S. Fountain
Award from Gregory R. Perfetti (far left),
Professor Dennis Mertz from the Univer-
sity of Delaware (second from left) and
Alex D. Wilson (far right).
SMDI
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64 MODERN STEEL CONSTRUCTION OCTOBER 2013
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like more information about being listed or enhancing your current listing,
contact Louis Gurthet at:
gurthet@modernsteel.com or 231.228.2274
Visit steelTOOLS.org
Join the conversation at AISCs new
le-sharing, information-sharing website.
Here are just a few of the FREE resources now available:
More than 160 steelTOOLS utilities available for downloading
Discussion blogs where your can connect and share ideas with
your peers
Files posted by your peers in special interest libraries, including:
A Pocket Reference to W Shapes by Depth,
then Flange Width
Welding Capacity Calculator
Moments, Shears and Reactions for Continuous Bridges
Video: Bridge Erection at the SeaTac Airport
Got Questions? Got Answers?
Participate with us at steelTOOLS.org.
AISC Continuing Education Seminars
www.aisc.org/seminars.
Like AISC on Facebook
facebook.com/AISCdotORG
Follow AISC on Twitter
@AISC
LATE MODEL STRUCTURAL
STEEL FABRICATING EQUIPMENT
Peddinghaus Ocean Avenger II 1000-1 CNC Beam Drill, Siemens 840D
CNC, (1) Drill Head, 40 x 60 Beam Capacity, 2004 #20877
Peddinghaus BDL1250 CNC Beam Drill, 50 Max. Beam, (3) 10 HP
Spindles, PC Ctrl (Upgrade 2005), 2000 #21739
Peddinghaus FPB 1500/3E CNC Plate Fabricator, 177 Ton, Fagor CNC, 60
Max. Width, 1.25 Max. Thickness, HT2000 Plasma, 2000 #22993
Peddinghaus F1170B CNC Plate Punching Machine, 170 Ton, Fagor CNC,
30 x 60 Trvl., Triple Gag Head, Ext. Tables, 2005 #19659
Peddinghaus AP-645L CNC Angle Punch, 6 x 6 x 1/2, (4) 80 Ton Heads,
250 Ton Shear, 40 Infeed, PC Based CNC #23321
Controlled Automation BT1-1433 CNC Oxy/Plasma Cutting System, 14 x
33, (1) Oxy, (2) Hy-Def 200 Amp Plasma, 2002 #20654
Voortman VB1050S Horizontal Straight Cut Band Saw, 20 x 44,
135-400 SFPM, 2.64 Blade Height, 15 HP, 2007 #22645
HEM DC-2038RB Double Column Horizontal Band Saw, 20 x 38, 45-60
Deg. Miter, 2 Blade, 15 HP, 75-400 SFPM, 2006 #22215
+1.631.249.5566 | sales@prestigeequipment.com | www.PrestigeEquipment.com
Visit www.PrestigeEquipment.com for our inventory & services
JOIN US AT FABTECH 2013! BOOTH S2040
employment
To advertise, call 231.228.2274 or e-mail gurthet@modernsteel.com.
Search employment ads online at www.modernsteel.com.
OCTOBER 2013 MODERN STEEL CONSTRUCTION 65
ProCounsel, a member of AISC, can market your skills
and achievements (without identifying you) to any city
or state in the United States. We communicate with
over 3,000 steel fabricators nationwide. The employer
pays the employment fee and the interviewing and
relocation expenses. If youve been thinking of making
a change, now is the time to do it. Our target, for you,
is the right job, in the right location, at the right money.
RECRUITER IN STRUCTURAL MISCELLANEOUS
STEEL FABRICATION
Buzz Taylor
PROCOUNSEL
Toll free: 866-289-7833 or 214-741-3014
Fax: 214-741-3019
mailbox@procounsel.net
Detailing Project Manager
IDS is seeking motivated individuals to fill the position
of project manager in our St. Louis office. Project managers are responsible
for managing all aspects of detailing & connection design, including
coordination with the fabricator, design team, and other suppliers to the
project as well as maintaining drawing quality, project schedules, costs, and
overall customer satisfaction. IDS offers a benefits package, competitive
salary, and relocation allowance.
Please email your resume to Michelle Smith at msmith@ids-inc.net.
Structural Engineers
Are you looking for a new and exciting opportunity in 2013?
We are a niche recruiter that specializes in matching great structural
engineers with unique opportunities that will help you utilize your talents and
achieve your goals.
We have over 30 years of experience working with structural engineers.
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We will save you enormous time in your job search and provide additional
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couldnt find anywhere else.
Call or e-mail us TODAY to learn more about how we can help you!
For current openings, please visit our website and view Hot Jobs.
SE Solutions, LLC
Main Office West Coast Office
Brian Quinn, P.E. Lisa Willard, P.E.
(616) 546-9420 (805) 482-8436
www.FindYourEngineer.com
Business Development Representative(s)
AISC is looking for seasoned business development professionals, preferably
on the West Coast, to join our growing team of Business Development
Representatives and help promote the use of structural steel to decision
makers in the construction industry across the U.S. and show others the
advantages of designing and building with steel. Email your resume and
cover letter (including salary requirements) to:
HR@aisc.org
Advertiser Listing
Acecad Software.......................................... www.strumis.com.................................................. 59
AISC............................................................ www.aisc.org....................................... 30, 33, 49, 55
AZCO Steel Co. (Bushwick Metals) ................ www.azcosteel.com ............................................... 37
AZZ Galvanizing Services.............................. www.azzgalvanizing.com........................................ 11
Bentley Systems .......................................... www.bentley.com...................................... Back Cover
Bluebeam Software, Inc................................ www.bluebeam.com................................................. 8
Castalia sri .................................................. www.steelchecks.com/MSC.................................... 53
Chicago Metal Rolled Products...................... www.cmrp.com..................................................Insert
Controlled Automation.................................. www.controlledautomation.com.............................. 23
CoreBrace LLC ............................................ www.corebrace.com .............................................. 37
CSC World................................................... www.cscworld.com/Regional/UK.aspx ..................... 27
FabTrol Systems Inc. .................................... www.fabtrol.com.................................................... 45
Gerdau........................................................ www.gerdau.com................................................... 24
Graitec ........................................................ www.graitec.com................................................... 13
High Steel Structures ................................... www.highsteel.com................................................ 15
IES ............................................................. www.iesweb.com................................................... 14
LNA Solutions .............................................. www.LNAsolutions.com/ICC-ES............................... 53
Max Weiss Co., LLC. .................................... www.maxweiss.com............................................... 19
New Millennium Building Systems................. www.newmill.com.................................................... 5
Nucor Vulcraft/Verco Group........................... www.vulcraft.com.................................................. 20
Peddinghaus Corporation ............................. www.peddinghaus.com............................................ 2
RISA Technologies........................................ www.risa.com........................................................ 67
SDS/2 Design Data ...................................... www.sds2.com........................................................ 7
Simpson Strong-Tie ..................................... www.strongtie.com................................................ 16
Society of Manufacturing Engineers .............. www.fabtechexpo.com........................................... 29
St. Louis Screw & Bolt .................................. www.stlouisscrewbolt.com...................................... 41
Steel Deck Institute ...................................... www.sdi.org .......................................................... 28
Tekla........................................................... www.tekla.com........................................................ 3
True North Steel ........................................... www.TrueNorthSteel.com ....................................... 12
Schuff Steel Company, a leader in the
fabrication and erection of structural steel,
is currently recruiting for Project Managers,
Estimators, Sales and several other positions
for its locations in Florida, Kansas, Texas,
California and Arizona. Schuff Steel offers
competitive salaries and a comprehensive benefits package. For a complete
listing of open positions, please visit our website at www.schuff.com. Or
you may email your resume to resume@schuff.com. EOE/AA
NSBA Managing Director
AISC is looking for an accomplished executive to join our senior management
team as the leader of our bridge division. The National Steel Bridge Alliance
(NSBA) is the technical and marketing arm of the steel bridge community and
is dedicated to increasing the market share of steel bridges.
The NSBA Managing Director will develop key relationships with bridge
owners, government ofcials, designers and constructors, and will provide
strategic leadership and direction for the NSBA team to implement programs
and tactics to address all facets of marketing, government relations, and
technical support for the steel bridge industry.
To apply, please email your resume and cover letter
(including salary requirements) to: HR@aisc.org
66 MODERN STEEL CONSTRUCTION OCTOBER 2013
WHEN LEONARD JOSEPH and his wife, Nancy, became
empty-nesters, a relative suggested they get a dog.
So they did. But they took the suggestion a lot further than that.
Having just retired from heading the New York Law
Institute, and with their son off to law school, law librarian
Nancy noticed a poster at a library soliciting volunteer puppy-
raisers for the local guide dog school. Realizing this would
provide an excellent opportunity to have a dog and help others
at the same time, the couple became puppy-raisers for Guide
Dogs for the Blind (GDB) upon moving to Laguna Beach,
Calif., from Long Island, New York.
Nearly 10 years later, they are still at it. Leonard, a princi-
pal at Thornton Tomasetti with more than 38 years of struc-
tural engineering experienceincluding structural design for
Petronas Towers in Kuala Lumpur, Malaysia, and the steel-
framed Taipei 101 in Taipei, Taiwanexplains the training
process, noting that it starts at birth; all of GDBs dogs come
from their own breeding program, which allows them to track
both behavioral and medical traits.
Once they reach two months, puppies are weaned and
delivered to volunteer puppy raisers to be trained in good
house manners, including proper relieving habits, staying calm
(for a puppy) and responding promptly to a dozen basic obedi-
ence commands, such as Sit and Wait and Come (crucial
for their blind future partners). Once four months old and
protected by vaccinations, they are gradually taken out and
about, wearing the puppy coat that means on duty to them
and I am learning to the public. Raisers socialize the puppies
on walks, bus and train rides and visits to stores, restaurants,
movie theaters, offices and other public places so that these
will be familiar settings once they are doing guide work.
At approximately 16 months of age they are mature enough
to return to GDB (which is based in San Rafael, Calif.) for
formal guide training, including traffic, curbs and stairs, height
obstructions and much more. At the end of that process, tak-
ing at least two months, the successful dogs are paired with
their visually impaired partners to train another two weeks
together. All this effort and support is provided solely through
donations, as GDB receives no government funding and
charges nothing for the dogs or the training.
Fortunately, the puppies generate plenty of interest and
curiosity on their own. Walk a puppy-in-training and the
whole world wants to meet you (and him or her), says Leonard.
We try to always take the time to answer questions because
you never know the outcome. One couple we met at a local art
show ended up joining our group and has raised several puppies.
Another couple at the weekly farmers market was so impressed
with our pups demeanor that the visually impaired husband has
signed up to get a guide dog. So even the pups that dont go on
to become guides end up serving a positive purpose.
The Josephs have raised nine puppies thus far: a black
Labrador retriever and eight yellow Labs. Theyve had
their current trainee, Newcastle, a male yellow Lab, for four
months. While they enjoy their work immensely, giving the
puppies back for training is always difficult.
Practice doesnt make it any easier, says Leonard. But
watching your pup, or another dog, graduate and do good
guide work confirms exactly why the effort is worthwhile.
These dogs not only enhance mobility and travel safety, they
also are best buddies and furry icebreakers against the isola-
tion that loss of vision can cause.
With a decade of experience in training puppies, Leonard
is adamant about proper etiquette when approaching guide
dogs in public. He notes that people shouldnt reach out and
pet or call to a dog in coat or harness without asking the
partner first, as this can cause the dog to lose focus by look-
ing for attention from bystanders. He also explains that other
dog owners should restrain their pets around working dogs
since once bitten, a guide dog will never be able to guide
safely again; it will focus on avoiding other dogs rather than
watching for traffic and steps.
While the dogs are trained to take their work seriously,
they still know how to have a good time.
People worry about whether the dogs have any fun, says
Leonard. Yes, they do! Once the puppy coat or guide harness
comes off at home, they romp, play tug-of-war, chew on their
toys, roll around, get lots of loving and handlingjust about
everything a pet would do, except catch and fetch games,
which could be distracting and dangerous when guiding.
And those dogs that graduate from training have suc-
ceeded because they enjoy the work, whether having the
opportunity to get out and about, taking charge or thinking
through a novel challenge such as a construction barrier on
a familiar route. As with humans, do what you love and youll
never have to work a day in your life.
A structural engineer and his wife prepare furry,
four-legged friends for futures as guide dogs.
people to know
PUPPY LOVE
Leonard Joseph and Newcastle, a seven-month-old yellow
Labrador retriever.