Grounding Design For PV PDF
Grounding Design For PV PDF
MEDPOWER 2012
1
Abstract--A safe and cost-efficient grounding system design
of a 3 MWp photovoltaic power station according to IEEE Std
80-2000 is presented. Grounding analysis is performed by
considering the metal parts of the photovoltaic panel arrays
foundations as auxiliary ground electrodes. Utilizing also
horizontal ground conductors, required solely for the
interconnections of the metal support structures of the
photovoltaic panel arrays, both safety and cost-efficiency in
grounding system design have been achieved. It is shown that in
large-scale photovoltaic power stations where the metal parts of
the panel arrays foundations are concrete encased the concrete
resistivity is not an important parameter in evaluating the
safety performance of the grounding system.
I ndex Terms--grounding system design, photovoltaic power
station, safety, touch and step voltages.
I. INTRODUCTION
he safe grounding system design of a technical
installation is based on the protection of persons against
the danger of critical electric shock. Furthermore, it allows
for the flow of normal or fault currents into the earth without
exceeding operating and equipment limits or affecting
adversely the continuity of service [1]. A safe grounding
system design requires the calculation of allowable touch
and step voltage limits which should not be exceeded, as
well as the computation of the ground resistance, the ground
potential rise and of the touch and step voltages arising in
case of the worst possible ground fault. These design
parameters depend on the soil resistivity of the installation
area. Thus, initially, accurate soil resistivity measurements at
the site of the planned installation should be performed.
In general, the design procedure of a safe grounding
system consists of five major steps:
i. Analysis of soil resistivity measurements
ii. Estimation of the allowable limits of touch and step
voltages
iii. Fault current analysis for the estimation of the
maximum grid current
iv. Grounding system design
v. Evaluation of the safety performance of the designed
grounding system.
In recent years the use of renewable energy sources, such
as wind and solar power, for the generation of green
electrical energy has increased rapidly. Numerous large-
scale photovoltaic power stations covering large areas and
Z. G. Datsios (e-mail: zdatsios@auth.gr) and P. N. Mikropoulos
(e-mail: pnm@eng.auth.gr) are with the Department of Electrical Energy,
School of Electrical and Computer Engineering, Aristotle University of
Thessaloniki, Thessaloniki, 54124 Greece.
yielding power higher than 500 kWp have already been
constructed around the globe and more are planned.
According to [2], large-scale photovoltaic power stations
installed worldwide during 2010 yield power about 3.5 GWp
and the total installed power is higher than 9 GWp. Despite
the rapid increase in the number of photovoltaic power
stations, their safe grounding system design is analyzed
sparsely in literature [3]. This paper presents the safe and
efficient grounding system design of a 3 MWp photovoltaic
power station. The grounding design is carried out according
to the IEEE Std 80-2000 [1], which is primarily concerned
with outdoor ac substations. However, as discussed in this
work, a photovoltaic power station differs from a typical
outdoor ac substation, introducing, therefore, a number of
issues related to grounding analysis.
II. PHOTOVOLTAIC POWER STATION UNDER STUDY
Fig. 1 illustrates the 3 MWp photovoltaic power station
under study which comprises 12 photovoltaic panel array
groups and covers an area of about 58000 m
2
. The generated
power is collected at three local prefabricated substations,
transferred by underground high voltage cables to the main
indoor substation and finally delivered to the 20 kV
distribution system. The metal structures of the photovoltaic
Array Group
1
Array Group
2
Array Group
7
Array Group
8
Array Group
9
Array Group
4
Array Group
12
Array Group
6
Array Group
5
2
6
5
m
8
5
m
49 m
7
8
m
219 m
Substation 1 Substation 2
Substation 3
Main Substation Auxiliary Building
Array Group
11
Array Group
10
Array Group
3
Fig. 1. Layout of the 3 MWp photovoltaic power station under study.
Safe grounding system design for a photovoltaic
power station
Zacharias G. Datsios and Pantelis N. Mikropoulos
T
2
panel arrays are supported by hot-dip galvanized steel piles
with buried cast-in-place concrete foundations with an outer
concrete diameter of 0.23 m; the length of the concrete
encased part of the piles is 1.1 m.
III. ANALYSIS OF SOIL RESISTIVITY MEASUREMENTS
It is well known that soil resistivity varies through the
year due to the changes in the moisture content and
temperature mostly of the upper soil layers. Generally, soil
resistivity increases with decreasing moisture content and
temperature. When temperature drops below the freezing
point, the water in the soil freezes and soil resistivity rises
abruptly [1], [4]-[7]. The highest values of soil resistivity are
obtained in prolonged dry periods of the year due to the low
moisture content of the soil or in the winter when the water
in the upper soil layers is frozen. Therefore, the time of soil
resistivity measurements should be selected properly so as to
obtain conservative results.
Several soil resistivity measurement methods exist [7]
with the Wenner four-pin method [8] being widely used.
According to this method, four electrodes are driven into the
soil to a depth b at equal distances apart in a straight line
(Fig. 2). The test current is injected into the earth via the two
outer electrodes and the arising voltage is measured between
the two inner electrodes. The measured voltage is divided by
the test current and a resistance value is obtained. For the
calculation of the apparent soil resistivity, (m), the
following approximate expression is used when the depth b
is considerably smaller than the distance between adjacent
electrodes [7], [8]
2 R to = (1)
where (m) is the spacing between adjacent electrodes and
R () is the obtained resistance. The larger the spacing
between adjacent electrodes, the deeper the test current
penetrates the soil. Thus, the measured soil resistivity is
considered as the apparent soil resistivity to a depth equal to
the electrode spacing [1]. As soil resistivity is rarely uniform
and commonly varies with depth, soil resistivity should be
measured for several electrode spacing values. Initially, a
small spacing should be used to measure the soil resistivity
of surface layers. Subsequently, the spacing should be
increased to larger values for the determination of the soil
resistivity of deeper layers.
The interpretation of the soil resistivity measurements and
the derivation of a representative soil model approximating
the actual soil conditions is a difficult task. Generally, soil
models can be divided into three categories: uniform, two-
layer and multilayer soil models. Uniform soil models can be
used only when the actual soil is practically homogeneous,
something that is not common in practice [1]. Non-uniform
V
I
b
Fig. 2. Wenner four-pin method electrode arrangement [8].
soil conditions can be represented by two-layer soil models,
which comprise an upper layer of a finite depth, h (m), and
resistivity,
1
(m), and a lower layer of different resistivity,
2
(m), and infinite thickness. Normally, these models are
sufficiently accurate in representing the actual non-uniform
soil conditions for safe grounding system design purposes
[1]. This does not apply when the apparent resistivity as a
function of electrode spacing exhibits several local extrema,
i.e. the soil is highly non-uniform; in such cases a multilayer
soil model should be employed. The relevant IEEE
Standards [1], [7] propose several methods for the
interpretation of soil resistivity measurements, including
analytical methods and graphical methods, such as Taggs
[6] or Sundes [9].
Soil resistivity measurements at the installation site of a
large-scale photovoltaic power station should be carried out
for several values of electrode spacing, including large
spacings for the estimation of the soil resistivity of larger
depths. Moreover, lateral changes of the soil resistivity
should be evaluated as well, so several positions in the vast
installation area should be selected. For the photovoltaic
installation under study, soil resistivity measurements were
performed, according to the Wenner method [8], at eight
different positions within the site of installation and with
electrode spacings of 2, 4, 8, 16 and 32 m; the average
values of the measured apparent soil resistivity are listed in
Table I. As the apparent soil resistivity generally increases
with increasing electrode spacing (Table I), a two-layer soil
model can represent satisfactorily the actual soil conditions.
Results were analyzed with the soil analysis module of the
CYMGrd software [10], which uses an expression proposed
by Tagg [6] correlating the apparent resistivity with
electrode spacing and employs computational methods to
minimize an error function in order to obtain the optimal
two-layer soil model. The variation of the apparent soil
resistivity with the electrode spacing together with the two-
layer soil model (
1
=2796 m,
2
=7250 m, h=4.45 m) are
shown in Fig 3.
TABLE I
MEASURED APPARENT SOIL RESISTIVITY
Electrode Spacing (m) Apparent Soil Resistivity (m)
2 3028
4 2944
8 4507
16 5298
32 6429
2000
3000
4000
5000
6000
7000
8000
0 5 10 15 20 25 30 35 40
Electrode spacing (m)
A
p
p
a
r
e
n
t
s
o
i
l
r
e
s
i
s
t
i
v
i
t
y
(
m
)
Calculated values
Two-layer soil model
Measured values
Fig. 3. Variation of the apparent soil resistivity with electrode spacing and
the two-layer soil model derived by using the CYMGrd software [10].
3
IV. ESTIMATION OF THE ALLOWABLE LIMITS OF TOUCH AND
STEP VOLTAGES
The estimation of the maximum allowable touch and step
voltages is required for the safe design of a grounding
system. These voltage limits are derived from the tolerable
body currents which do not cause ventricular fibrillation and
depend on the soil resistivity and the duration of the shock
current to which a person might be exposed; the latter
corresponds to the fault clearing time of primary protection
or to that of the slower backup protection [1]. The touch and
step voltages caused by ground faults should be lower than
the allowable touch and step voltage limits, respectively.
The allowable limits of touch and step voltages, E
touch
(V)
and E
step
(V), respectively, are given as [1]
( )
( )
1000 1.5
touch s s s
E C k t = + (2)
( )
( )
1000 6
step s s s
E C k t = + (3)
where t
s
(s) is the duration of the shock current and k is a
factor equal to 0.116 or 0.157 for people with body weight
of 50 kg and 70 kg, respectively [1]. C
s
is a derating factor,
given by (4) [1], introduced when a thin layer of high
resistivity surface material is spread on the earths surface
within the installation area in order to increase the contact
resistance between the ground and persons feet.
0.09 1
1
2 0.09
s
s
s
C
h
| |
|
\ .
=
+
(4)
In (4) (m) and
s
(m) are the soil and surface material
resistivities, respectively and h
s
(m) is the thickness of the
surface material. If no surface material is applied, then
s
is
equal to and C
s
is equal to 1. It is important to note that the
surface material resistivity corresponding to wet conditions
should be used in calculations in order to obtain results on
the side of safety.
According to common practice, photovoltaic power
stations are usually protected by fences and are inaccessible
to the general public. Thus, the allowable voltage limits
obtained for a person weighing 70 kg should be selected for
the installation area. On the other hand, for areas outside the
fence, the allowable limits obtained for a person weighing 50
kg may be selected as well. Furthermore, it should be
pointed out that the application of a high resistivity surface
material is not common in photovoltaic installations.
However, such surface material may be spread on certain
restricted areas of the installation, as a cost-effective method
to achieve safety.
Table II shows the calculated allowable touch and step
voltage limits of the installation under study as a function of
the surface material resistivity for three different durations of
shock current and with a surface material thickness of
0.15 m. As expected, the allowable touch and step voltage
limits are higher for a person with body weight of 70 kg than
50 kg, increase with increasing surface material resistivity
and decrease as the duration of shock current increases. In
this study, the selected limits of touch and step voltages are
1153 V and 3947 V, respectively, corresponding to a person
weighing 70 kg, a duration of shock current of 0.5 s and no
surface material application.
TABLE II
ALLOWABLE TOUCH AND STEP VOLTAGES LIMITS CALCULATED
ACCORDING TO (2)-(4); SURFACE MATERIAL THICKNESS 0.15 m
s (m)
ts (s)
0.1 0.5 1
Etouch70
(V)
Estep70
(V)
Etouch70
(V)
Estep70
(V)
Etouch70
(V)
Estep70
(V)
without 2579 8825 1153 3947 815 2791
4000 3268 11584 1462 5181 1034 3663
5000 3841 13876 1718 6205 1215 4388
6000 4414 16167 1974 7230 1396 5112
7000 4987 18459 2230 8255 1577 5837
8000 5560 20750 2486 9280 1758 6562
9000 6133 23041 2743 10304 1939 7286
10000 6706 25333 2999 11329 2120 8011
Etouch50
(V)
Estep50
(V)
Etouch50
(V)
Estep50
(V)
Etouch50
(V)
Estep50
(V)
without 1905 6521 852 2916 603 2062
4000 2415 8559 1080 3828 764 2707
5000 2838 10252 1269 4585 898 3242
6000 3261 11945 1459 5342 1031 3777
7000 3685 13638 1648 6099 1165 4313
8000 4108 15331 1837 6856 1299 4848
9000 4531 17024 2026 7613 1433 5384
10000 4954 18717 2216 8371 1567 5919
V. ESTIMATION OF THE MAXIMUM GRID CURRENT
For the safe grounding system design, fault current
calculations should be performed so as to determine the most
dangerous ground fault, which is usually associated with the
highest value of grid current. The latter is defined in [1] as
the portion of the symmetrical ground fault current that
flows between the grounding grid and the surrounding earth.
The rms value of the symmetrical grid current, I
g
(A), is
given as [1]
g f f
I S I = (5)
where I
f
(A) is the rms value of the symmetrical ground fault
current and S
f
is the fault current division factor. S
f
is lower
or equal to unity and takes into account the portion of the
symmetrical ground fault current flowing away from the
grounding grid through overhead ground wires, neutral
conductors, counterpoise conductors, buried metal pipes and
cables with sheaths or armor in contact with the soil.
However, the actual fault current is usually asymmetrical.
Thus, an rms equivalent of the actual grid current shall be
estimated in order to take into account the asymmetry of the
fault current in the grounding system design. This rms
equivalent current, called maximum grid current, I
G
(A), is
given as [1]
G f g
I D I = (6)
where D
f
is a decrement factor introduced so as to consider
the dc offset of the asymmetrical fault current. This factor
depends on the duration of the fault, t
f
(s), and the X/R ratio,
which is the ratio of inductive reactance to resistance of the
system at the fault location, indicating the rate of the dc
offset decay. The decrement factor, D
f
, is given as [1]
( ) ( )
2
1 1
f a
t T
f a f
D T t e
= + (7)
where the dc offset time constant T