Valvula CLKMC 0112 US
Valvula CLKMC 0112 US
Valvula CLKMC 0112 US
2" to 24"
The Clarkson KGD wafer style slurry knife gate valve offers the latest in elastomer technology with the Mark III sleeve design.
The KGD Mark III Sleeve
As a result of our never-ending desire for continual improvement, Tyco Flow Control (TFC) has developed the KGD Mark III Slurry Valve Sleeve from Clarkson. The Mark III incorporates advanced features gained from thousands of installed Clarkson KGD slurry valves, giving you a better overall performer with additional features: A more robust support disc is incorporated into the one-piece design which resists over-compression of the sleeve. Internal profile of sleeve provides a pressure assist to the sealing function. Sleeve profile reduces drag and provides longer service life. Easier installation in a variety of pipe styles. Tests show lower installation torque requirements. The Mark III sleeve can be installed in any existing KGD valve, allowing hassle free upgrade to the latest technology.
KGD Features
100% Isolation; bubble-tight shut-off results in absolutely zero downstream leakage. Double-seated design provides bidirectional flow and shut-off. Unobstructed flow eliminates turbulence, minimizes pressure drop across valve. No seat cavity where solids can collect and prevent full gate closure. Dynamic self-adjusting secondary seal. No gate or stem packing is required, eliminating packing leakage and maintenance. No metal parts in contact with the flowing slurry. Adaptable frame (yoke) design featuring a top-removal stem nut, can be field modified to an air cylinder or bevel gear in the field without welding.
Note: Zero leakage is defined as no visible
leakage of water past the seat at any test pressure up to the fully rated pressure of the valve.
Open-Closed lockout brackets standard through 16", ready for optional factory supplied or customer supplied lockout pins.
Technical Data
Size Range: 2" to 24" Standard Pressure Ratings: 2" to 16" rated to 150 psi CWP 18" to 24" rated to 90 psi CWP Optional Pressure Ratings: Up to 200 psi CWP Sleeve: Gum rubber standard Temperatures: Standard sleeve rated to 180F, up to 300F with optional elastomer selection
Patent 8016265 and 5890700
General Applications
Mining Power Pulp and paper Phosphates Steel/Metals Chemical Cement
Flow Control
Clarkson is either a trademark or registered trademark of Tyco International Services AG or its affiliates in the United States and/or other countries. All other brand names, product names, or trademarks belong to their respective holders. Copyright 2012 Tyco Flow Control. All rights reserved. CLKMC-0112-US-1204
Open position:
Gate positioned above seals. Tight fit between sleeves and the internal sleeve profile contain the line pressure. No metal parts in contact with slurry. Unobstructed port area eliminates turbulence, minimizes pressure drop across valve. No seat cavity where solids can collect and prevent full gate closure.
Closed position:
Gate travels through sleeves to provide blind flange shut off and expel solids allowing complete closure. 100% Isolation-bubble tight shut-off results in absolutely zero downstream leakage. Double-seated design provides bi-directional flow and shut-off. Sleeve profile and tight fit between sleeves and gate contains internal pressure. Controlled stroke prevents gate from penetrating too far, minimizing stress on sleeve.
Secondary Seal
The one-piece, self-adjusting, molded elastomer secondary seal eliminates any leakage between the knife gate and top of the valve body in any orientation. The seal also prevents any outside contaminants from getting inside the valve. It is dynamically self-adjusting, eliminating the need for continual adjustment required with conventional style packing. The secondary seal is also used to lubricate the gate as it cycles through the seal, providing smoother gate movement and longer seal life, as well as reducing the force required to actuate the gate. Silicon-based lubricant is held inside a series of rib cavities built into the seal, each time the gate passes through the seal, a small amount of the long-lasting lubricant is released. The seal is replaceable and can be changed while the valve is in the line.
Splash Control
The KGD valve incorporates a built-in cleanout area at the base of the valve body. The clean-out area may be partially enclosed by an optional, removable drain plate. The drain plate is provided with ports to flush and or drain away accumulated solids that may prevent full gate closure. Flush water can both enter and exit the clean-out area through the drain plate ports or enter through a flush port at the top of the valve body. With a drain plate in place, any solids, slurry, or flush water ejected from the valve can be handled in a controlled manner.
Lubricant
Contact Ribs
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Features
Heavy-duty frame (yoke) designed to accept top removal stem nut, bevel gear or cylinder actuator without welding Standard open and closed lockout/ tagout positions (16" and smaller) The stainless steel gate is completely withdrawn from the process flow in the open position and can be inspected or replaced without taking the valve out of service 316 stainless steel gate is standard Dynamic self-adjusting secondary seal retains internal lubrication Mark III field replaceable elastomer sleeves with improved installation capabilities Unobstructed flow area, no metal to metal contact, no guides or wedges Double sleeved design provides a blind flange shut-off when the gate is closed. Tight fit between sleeves contains internal pressure No need for flange gaskets Universal body housing drilled and tapped to match ASME B16.5/150 flanges as standard. PN10 or PN16 drilling is optional. Clean-out area
Fluoroelastomer: Advantages outstanding resistance to high heat, excellent resistance to oil, gasoline and hydrocarbon solvents. Very good impermeability to gases, vapor and oxygen. Limitations poor resistance to tear and cut growth, very little resistance to oxygenated solvents. Maximum continuous operating temperature 400F (Contact your TFC sales representative for temperatures higher than 400F).
Controlled stroke prevents gate from penetrating too far into the sleeves in the closed position. This minimizes stress on sleeve, reduces chances of tearing
Standard Configuration
Ductile iron body housings 316 stainless steel gate Universal body housing drilled and tapped to match ASME B16.5 Class 150 companion flanges High tear strength natural rubber sleeves with integral support discs EPDM secondary seal
Optional
Various gate materials: - 316L SS - 317L MN - 17-4 PH - Feralium 255 - C276 316 SS body housing in many sizes - 317L SS - Alloy 20 - Jessop 700 - Others Sleeves (see page 2) Drain plate Actuators (see page 5) Stem covers Control accessories Metric flange drilling
Note: some optional gate materials can be used to bring the pressure rating of the KGD up to 200 psi in select applications.
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BG
AC
HC
K G
B*
Dimensions (inches)
Valve Size
2 3 4 6 8 10 12 14 16 18 20 24
A
6.90 8.00 9.60 11.00 13.50 16.40 19.00 21.00 23.75 25.50 28.00 33.00
B1*
2.25 2.44 2.44 2.68 3.19 3.25 3.50 3.50 4.00 4.06 5.13 5.19
B2*
2.13 2.25 2.25 2.50 3.00 3.00 3.25 3.25 3.75 3.76 4.76 4.76
C
4.00 4.88 4.69 5.75 7.03 8.23 9.75 10.77 11.88 12.13 14.50 16.50
D
19.17 22.35 24.45 29.45 34.94 41.07
E
22.18 24.09 25.16 33.02 36.39 44.30 47.52 52.79 56.53 66.17 71.79 85.13
F
21.29 24.70 26.27 31.63 37.00 43.91 50.13 53.90 59.07 68.05 73.97 87.25
G
22.04 25.20 27.27 32.51 37.88 44.79 50.76 54.03 59.20 68.42 74.10 88.00
H
1.85 2.81 3.81 5.80 7.73 9.74 11.73 12.96 15.00 17.00 19.03 23.21
J
2.00 3.00 4.00 6.00 8.00 10.00 12.00 13.25 15.25 17.25 19.25 23.45
K
7.50 8.75 10.50 12.63 14.75 17.50 20.38 22.55 24.47 26.32 28.06 35.00
M
5.25 6.39 6.91 9.13 10.31 13.38 13.45 14.75 14.75 17.00 18.88 18.88
N
15.13 15.75 16.63 17.68 18.75 23.87 29.06 30.15 31.11 30.26 31.13 34.60
P
12.00 12.00 12.00 16.00 20.00 20.00
R
12.00 12.00 12.00 12.00 12.00 24.00 24.00 24.00 24.00 24.00 24.00 24.00
Universal body housing drilled and tapped to match ASME B16.5/150 flanges as standard. PN10 or PN16 drilling is optional. B1 = minimum dimension required for installation. B2 = installed face-to-face.
Weights (pounds)
Size 2 3 4 6 8 10 12 14 16 18 20 24 MH and BG 43 55 75 89 142 196 373 438 525 569 730 1050 AC 62 84 93 144 190 325 493 655 736 840 1163 1613 HC 52 68 86 96 145 225 316 377 535 634 751 1150
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A
175.3 203.2 243.8 279.4 342.9 416.6 482.6 533.4 603.3 647.7 711.2 838.2
B1*
57.2 62.0 62.0 68.1 81.0 82.6 88.9 88.9 101.6 103.1 130.3 131.8
B2*
54.1 57.2 57.2 63.5 76.2 76.2 82.6 82.6 95.3 95.5 120.9 120.9
C
101.6 124.0 119.1 146.1 178.6 209.0 247.7 273.6 301.8 308.1 368.3 419.1
D
486.9 567.7 621.0 748.0 887.5 1043.2
E
563.4 611.9 639.1 838.7 924.3 1125.2 1207.0 1340.9 1435.9 1680.7 1823.5 2162.3
F
540.8 627.4 667.3 803.4 939.8 1115.3 1273.3 1369.1 1500.4 1728.5 1878.8 2216.2
G
559.8 640.1 692.7 825.8 962.2 1137.7 1289.3 1372.4 1503.7 1737.9 1882.1 2235.2
H
47.0 71.4 96.8 147.3 196.3 247.4 297.9 329.2 381.0 431.8 483.4 589.5
J
50.8 76.2 101.6 152.4 203.2 254.0 304.8 336.6 387.4 438.2 489.0 595.6
K
190.5 222.3 266.7 320.8 374.7 444.5 517.7 572.8 621.5 668.5 712.7 889.0
M
133.4 162.3 175.5 231.9 261.9 339.9 341.6 374.7 374.7 431.8 479.6 479.6
N
384.3 400.1 422.4 449.1 476.3 606.3 738.1 765.8 790.2 768.6 790.7 878.8
P
304.8 304.8 304.8 406.4 508.0 508.0
R
304.8 304.8 304.8 304.8 304.8 609.6 609.6 609.6 609.6 609.6 609.6 609.6
Metric valves sizes are reference only. Body housing is drilled and tapped to match ASME B16.5/150 flanges as standard. PN10 or PN16 drilling is optional. B1 = minimum dimension required for installation. B2 = installed face-to-face.
Weights (kilograms)
Size
50 mm 80 mm 100 mm 150 mm 200 mm 250 mm 300 mm 350 mm 400 mm 450 mm 500 mm 600 mm
MH and BG AC
19.2 24.5 33.5 39.7 63.4 87.5 166.5 195.5 234.3 253.9 325.8 468.6 27.7 37.5 41.5 64.3 84.8 145.0 220.0 292.3 328.5 374.9 519.1 719.9
HC
23.2 30.3 38.4 42.8 64.7 100.4 141.0 168.3 238.8 283.0 335.2 513.3
Actuation
Note: Not all actuators shown are available on all valve sizes.
AC Air Cylinder
HC Hydraulic Cylinder
EM Electromechanical
RA-Ratchet
Note: Open and closed lockout positions are standard on KGD valves 16" and below. Optional lockout pins may be supplied by Tyco or customer may
use their own suitable pin (contact factory for pin specifications).
CAUTION: If lockout pins are used on automated valves, the open-closed lockout brackets are designed to resist the normal valve operating thrust. In order
to assure complete lockout compliance, any double acting air cylinder, hydraulic cylinder or electric motor actuated valve must be placed in a zero energy state by isolating all potential energy sources including electricity, operator supply air or hydraulic fluids. Contact factory for additional information on spring open/closed actuators.
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and a superior resistance to static buildup of material. It has excellent chemical and abrasion resistance as well as high oxidative stability. Can be applied to steel, stainless, copper, brass, bronze, titanium, and aluminum.
Coatings from TFC are used on all our knife gate and slurry valve products. This example is a 900 PSI L&M Valve M345 [HP] with SSEC coated body for use in a severe mining application.
Coating Selections
Coefficient of friction SSEC SSEC+ TBSEC PBSEC PBSEC-80 As low as 0.09 Static as low as 0.10 Dynamic as low as 0.09 As low as 0.06 Static as low as 0.4 Dynamic as low as 0.3 0.19 Temperatures (a) -250F to 550F (b) [-157C to 288C] -250F to 500F [-157C to 260C] -200F to 550F [-129C to 288C] Cryogenic to 275F [135C]
(c)
(a) Stated temperatures are above normal operating temperature of the valve and are not to be considered as the rated temperature of the valve. (b) SSEC Will survive temperatures of 1400F [760C], but all lubricant will dissipate above +800F [427C]. (c) Short term exposure up to 350F [177C].
Copyright 2012 Tyco Flow Control. All rights reserved. CLKMC-0112 6
Clarkson valves are also found in many other industries installed in aggressive, abrasive application that require the positive action and 100% shut-off found in the Clarkson Slurry valve. Alumina Pulp and paper Phosphates Steel/Metals Chemical Cement
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The Clarkson KGA+ Slurry Valve, enhanced features for heavy duty, severe service applications
The original KGA slurry knife gate valve has been updated to the KGA+, the new standard in slurry knife gate valves. The original KGA has the largest installed base of any elastomer sleeved slurry valve in the world and the KGA+ will continue the tradition. Standard operating pressures up to 100 psi Sizes 3" to 60"
Clarkson KGF and KGF-HP High Pressure Slurry Valve, unmatched in the industry
For high pressure slurry application, the only choice is the KGF slurry knife gate valve. It offers the same features and performance of the KGA or KGD but in a 300, 450, 740 psi design. KGF: 300 and 450 psi Sizes 3" to 36"
KLB and KGL linear line blinds offer slurry valve technology and performance in a line blind configuration
The KLB is based on the KGD and the KGL is derived from the KGA. Both provide man-safe isolation in a blanking application. Man-safe line blind No down stream leakage even with sleeve failure KLB: Sizes 2" to 24" KGL: 3" to 60"
All Clarkson valve products share one common and unbeatable feature; advanced elastomer technology unlike anything you can find in the valve industry. This technology combined with unmatched installed base makes Clarkson the true global leader.
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