Genset Applications Booklet

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I N THE

BUSI NESS OF
BRI NGI NG JOY
I N THE
BUSI NESS OF
BRI NGI NG JOY
I N THE
BUSI NESS OF
BRI NGI NG JOY
hereisawaywework thatgivesanewperspective
to business. There is a way we think that breathes fresh life
into business ideologies. There is a way we manage that
brings a whole new meaning to business relationships.
Where business-to-business transactions can be measured
on an index of joy. It's a reflection of the confidence of the
professionalismat work. Takingthe load off the customer's
mind, andgivingmorespace, moretime, torevel in personal
joys, and get more out of life. Call it a measure of
dependability, or a technology of bringing joy for our
customers that we strive to perfect. For when you have
Kirloskar caring for your business interests, you have
century-old specialists working wonders for you.
t
1
KlHLOSKAH OlL EMGlMES LlNlTEO
lndia's latgest diesel engine manufactutet with annual
volumes exceeding 2OO,OOO engines, Kitloskat offets the
wotld's widest tange of diesel engines statting ftom
3 hp to 11,OOO hp.
Wotld's second latgest genset manufactutet with
annual volumes exceeding 5O,OOO gensets, Kitloskat
offets gensets ftom 3 kVA to 5.1 MW. lt also has the
distinction of having designed and manufactuted the
wotld's fitst gensets to comply with the wotld's most
sttingent emission notms by Centtal Pollution
Conttol Boatd - CPCB, Oovetnment of lndia.
Incorporated:

1916
2006 Sales: Rs. 11,OOO Mn. (US $ 32O Mn.)
2006 xports: Rs. 135O Mn. (US $ 31 Mn.)
Pune, Nashik and Indian Manufacturing Locations :
Ahmednagat.
Certifications & Initiatives:
lS 9OO1, QS 9OOO, lS 11OO1 o TS16919
cettified Plants.
Self-cettification status fot Quality Systems ftom the
lndian Atmy.
Sophisticated lmission Reseatch and Tech Centet.
2
KIRLOSKAR - A MARKT LADR IN INDIA.
Kitloskat Shate
ngines - upto 25 hp
A matket leadet in this segment
with 36' matket shate.
ngines - 2O to 3OO hp fot
Consttuction and Matetial Handling
ln this segment, Kitloskat is a
matket leadet with 5O' matket
shate against competition ftom
playets like Cummins, Catetpillat,
Hino, lVlC, leyland, Petkins and
Tata. We ate second latgest
manufactutet of engines fot Agti
Ttactots with ovet 2O' shate of the
lndian Ttactot Matket.
Power Ceneration
lnjoys single latgest matket shate in
the wotld's latgest genset matket -
lndia. Kitloskat's matket shate in
the 15 to 25O kVA segment is 1O'.
lxceeds wotld playets like
Cummins, lO Wilson, leyland,
Petkins, and lVlC by an
imptessive matgin.
ngine Bearings
Single latgest playet in engine
beatings with shate exceeding 3o'.
3
Understand
customer
needs
Offer
optimal solution
options
Work out
customised
solutions
Present
samples for
testing
Participate in
testing.
Modify / correct
for manufacture
Attend to the
minutest details
of logistic needs
Ensure
deliveries as
desired and
on time
Provide clear
documentation
for efficient
processing
Maintain
contact to seek
improvement
opportunities
End to end
engineering solutions
Understand
customer needs
Offer
alternate optimal
solutions
Work out
customised
solutions
Present
samples for
testing
Participate in
testing.
Modify / correct
for manufacture
Attend to the
minutest details
of logistic needs
Ensure
deliveries as
desired and
on time
Provide clear
documentation
for efficient
processing
Maintain
contact to seek
improvement
opportunities
4
KIRLOSKAR
l l l l l
l
Engines Pumpsets Gensets Engine Bearings & Valves
Grey Iron Castings
E
pack
KIRLOSKAR NCINS
Wotld class technical expettise. And flexible solutions to
go with it.
Diesel engines that fulfill almost an infinite numbet
of applications to suit yout vatying needs.
With an active population exceeding 2 million engines
wotldwide, Kitloskat engines ate used in mote
than oO diffetent applications sptead ovet
9 diffetent segments.
Diesel engines confotming to the most sttingent
lntetnational quality standatds.
With in-house emission centet that addtesses emetging
emission notms of global economies, Kitloskat engines
confotm to luto ll and US lPA Tiet ll / CMStage ll
emission notms and also futute-teady fot luto lll / US
Tiet lll.
ln addition to a teady-to-choose tange, we ate open to
designing and customising engines to meet yout
specific needs.
lPA
5
ENGINEERED FOR YOUR WORLD.
R1040 Engine
Liquid - Cooled Engines 154 hp - 355 hp
Sectors:
Applications:
Prime movers in Agriculture, Construction &
Earthmoving, Fluid-handling (Fire Pumps), Power, Oil
& Gas and Transport.
Gensets, Fire Pumps and Compressors.
6
SL90 Engine
Engines and Contractor s Pumps
Sectors:
Applications:
Kirloskar offers the widest range of diesel engines in
the world.
Prime movers in Agriculture, Construction &
Earthmoving, Power, Oil & Gas and Transport.
Backhoes, Loaders, Excavators, Forklifts,
Compressors, Cranes, Aerial Platforms, Tractors, Gensets
and Assorted Pumpsets.
Liquid - Cooled Engines 32 hp - 189 hp
Contractors Pumps
Sectors: Construction, Mining, Industrial and Utilities.
Applications: Ground water control, Wellpoint
dewatering, Sewage over-pumping, Flood
relief, Pipe relining, Mine dewatering, Industrial sludge
pumping and Tank sediment cleaning.
HA Engine
15
Air - Cooled Engines 19 hp - 120 hp
Sectors:
Applications:
Prime movers in Agriculture, Construction
& Earthmoving, Oil & Gas, Power, Utilities and
Transport.
Compactors, Loaders, Cranes, Transit
Mixers, Tractors, Gensets and Assorted Pumpsets.
Kirloskar Green 62.5 kVA Genset
Kirloskar Green 200 kVA Genset
ENGINEERED FOR YOUR WORLD.
16
Gensets
Speak of gensets, and all critical aggregates of Kirloskar
Green gensets including AC generators, control panels
and sound proof canopies are manufactured to exacting
Kirloskar precision and reliability.
For distributed, stand-by and captive power for every
conceivable application.
Liquid - Cooled Gensets 30 kVA - 675 kVA
17
Kirloskar Green
E
pack
Kirloskar Green 35 kVA Genset
Air - Cooled Gensets 15 kVA - 88 kVA
For distributed stand-by and captive power for every
conceivable application.
E
pack
Liquid - Cooled 30 kVA - 675 kVA
Air - Cooled 15 kVA - 88 kVA
E
E
pack
pack
High Capacity Liquid - Cooled Gensets from
1.6 MW - 5.1 MW for Captive Power Plants
Besides the ready-to-choose range of 30 kVA to
675 kVA Gensets, we also offer 3 to 15 kVA Gensets
that befit your requirements.
ENGINEERED FOR YOUR WORLD.
* For precise product offering in your country kindly get in touch with us.
18
High hp Kirloskar Pielstic Engine for high capacity Gensets*
Sectors:
Applications:
Prime movers in Agriculture, Construction,
Industrial and Power.
Agricultural implements, flood irrigation,
fluid-handling, pumping systems and power generation.
Pumpsets
Sectors:
Applications:
Liquid - Cooled Pumpsets 5 hp - 20 hp
Air - Cooled Pumpsets 6 hp - 20 hp
Agriculture, Construction.
Flood irrigation, fluid-handling and
pumping systems.
Waterpack Monoset Pumpset
19
Air - Cooled Engines
6 hp - 20 hp
Liquid - Cooled Engines
5 hp - 24 hp
TA / DA Series Diesels AV / TV / DM Series Diesels
Engines and Pumpsets
In addition to the ready-to-choose range (30-300 hp)
we also offer a range of engines and umpsets to meet
your specific needs.
p
AV1 Pumpset
And a wide range of
valves - Tufftrided/ Sursulf,
Chrome plated, Seat and Tip
Stellited, SFX 2000 and friction
welded/Bimetallic valves.
ENGINEERED FOR YOUR WORLD.
20
Engine Bearings & Valves
A wide range of bearings starting from White metal
(Babbit) to Copper Lead, Aluminum Tin to the latest
Aluminum Lead bearings.
or more than 25 years, Kirloskar products
have been satisfying discerning customers in
USA, European Union, Middle East
and South East Asia. And strategically located
offices in Friedberg - Hessen (near Frankfurt),
the UK, Ajman, Sandton (near Johannesburg),
Nairobi, Phnom Penh and Vientine ensure that
a Kirloskar office is always there at your service.
To discover how Kirloskar can enrich your life,
call us today.
Africa &
F
We, at Kirloskar follow one single philosophy.
Total commitment to customers.
The reason why our service goes much beyond
manufacturing quality products. It extends right up to
providing genuine spares to customers around the globe.
Like every Kirloskar engine, every spare part
manufactured by us spells sheer technological precision.
All components are manufactured under the
most stringent tolerance levels. Using the finest
materials available.
At Kirloskar, we employ special heat treatment
processes to ensure our spare parts work the best for your
engines. So when you choose a Kirloskar engine, an
assured availability of genuine spares readily
comes along.
After all, we, the leading engine manufacturers have
distributors that maintain an adequate stock of
frequently used spares.
Not to mention, a fully trained team of technicians.
AT YOUR SERVICE. ALWAYS.
21
For precise product offering in your country, kindly get in touch with
Mr. Rajiv Bandivadekar, General Manager - Strategic Businesses.
Call him on or just e-mail at rajiv@ koel.co.in +91 98220 70312
KIRLOSKAR BROTHERS LTD.
KIRLOSKAR BROTHERS LTD.
KIRLOSKAR KENYA LTD.
KIRLOSKAR BROTHERS LTD.
KIRSONS TRADING (S.A.) (PTY) LTD.
KIRLOSKAR MIDDLE EAST FZE
2 15, 214,
+855(23) 223656
47, 61169,
+49(6031) 721536
+49(6031) 721602
P. O. B 60061,
+254(2) 542999, 536632
+254(2) 533390
+856(21) 219761
+856(21) 213058
152, 371,
+27(11) 853 1054, 234 1651, 806 0111
+27(11) 803 5521, 803 1324
P. O. B 4178,
+971(6) 745 7667
+971(6) 744 8636
300
nd Floor, Pencil Super Centre, No. Street Phnom Penh,
Kingdom of Cambodia
Telefax:
E-mail: kbl@ online.com.kh
Heinrich Busold Strasse D- Friedberg (Hessen),
Germany
Tel.:
Fax:
E-mail: jayant.kirloskar@ kirloskar-germany.de
ox Off Dunga Road, Industrial Area, Nairobi,
Kenya
Tel.:
Fax:
E-mail: kirloskar@ iconnect.co.ke
Thaduea Road, Near Simoung Shell Gas Station,
Ban Thatkhao, Sisattank District, Vientiane,
Lao PDR
Tel.:
Fax:
E-mail: kirloskar@ laonet.net
Office Block Group Five House, Rivonia Boulevard,
Rivonia, Sandton, Johannesburg,
South Africa
Tel.:
Fax:
E-mail: kirsons@ mweb.co.za
ox Ajman Free Zone, Ajman,
U.A.E.
Tel.:
Fax:
E-mail: kmef1 @ emirates.net.ae
KIRLOSKAR OIL ENGINES LIMITED
Khadki, Pune
Tel.:
Fax:
E-mail: enrichinglives@ kirloskar.com
http: www.kirloskar.com
411 003, INDIA.
+91(20) 2581 0341, 2581 5341.
+91(20) 2581 3208, 2581 0209.
Power Generation
4 Road Rol l ers
5 Concrete/ Transi t Mi xer
6 Concrete Pump
7
8 Hydrostati c Paver
9 Mechani cal Paver
10 Concrete Paver
11 Hot Mi x Pl ant
12 Stone Crusher
13 Bi tumen Sprayer
14 Road Marker
P P
P P P P
P
P P P P
P
P P
P P
P P P
P P
P
P
1 DG Set
2 Ground Power Uni t
3 Si l ent DG Set
P P P P
P
P P
Industrial Applications
Construction
Reci procati n &
Scre Compressor
Material Handling
Earth Moving
Offshore
Agro Industry
Miscellaneous
48 Sugarcane Harvestor
49 Combi ne Harvestor
50 Farm & Industri al Tractors
51 Aeroti l l ers
P P P
P
P P P P
P P
37 Load Haul Humper
38 Hydraul i c Excavator
39 Excavator Loader
40 Dozer
P P
P P
P
P
29 Centri fugal Pump
30 Spri nkl er
31 Ai r Sweeper
32 Hydroj etti ng Machi ne
P P
P
P P
P P P
33 Dri l l i ng Ri g
34 Mud Pump
35 Water Wel l Ri g
36 Bl ast hol e Ri g
P P
P P P
P
P
45 Defence Vehi cl es
46 Ski - l i ft[ Ropeway]
47
P P
P P P
P
41 Mari ne mai n propul si on
42
43 Hydraul i c Tong
44 Bl ow out Preventer
P P P
P P
P
P
16
17
18 Pl atform & Forkl i ft Truck
19 Surface Locomoti ve
20 Track Layi ng Equi pment
21 Soi l Di sposal Uni t
22 Servi ce Ai r Trol l ey
23 Hydraul i c Servi ce Trol l ey
24 Dango Charger
25
P P P P
P P
P P P
P P
P P
P
P
P
P
P
26 Stati onary Fi re Pump
27 Trai l er Fi re Pump
28 VT Pump
P P
P
P P
15 P P
Vi bratory Compactor
[ Soi l / Asphal t]
Hydraul i c/ Di esel
El ectri c Crane
Front end/
Ski d steer Loader
Baggage Loader/
Transporter
Offshore DG set &
Wi rel i ne Wi nch
Ri ce Mi l l s & Col d
Storage [ Di rect Dri ve]
Fluid Handling
Mining
Kirloskar Diesels-Applications Canvas
3.5- 20 hp 19- 355 hp
Ai r
Cool ed Cool ed Cool ed Cool ed
DAF/ DA
Water Ai r Water
T/ TAF/ WP/ AV/ HA R1040/
TV/ DM SL90
Appl i cati on
Sr.
No.
Kirloskar Diesels-Applications Canvas
3.5- 20 hp 19- 355 hp
Ai r
Cool ed Cool ed Cool ed Cool ed
DAF/ DA
Water Ai r Water
T/ TAF/ WP/ AV/ HA R1040/
TV/ DM SL90
Appl i cati on
Sr.
No.
Kirloskar Diesels-Applications Canvas
3.5- 20 hp 19- 355 hp
Ai r
Cool ed Cool ed Cool ed Cool ed
DAF/ DA
Water Ai r Water
T/ TAF/ WP/ AV/ HA R1040/
TV/ DM SL90
Appl i cati on
Sr.
No.
Kirloskar Diesels-Applications Canvas
3.5- 20 hp 19- 355 hp
Ai r
Cool ed Cool ed Cool ed Cool ed
DAF/ DA
Water Ai r Water
T/ TAF/ WP/ AV/ HA R1040/
TV/ DM SL90
Appl i cati on
Sr.
No.
7 8 13 14
Sr. Parameter Uni t Ai r- cool ed Di esel Engi nes Li qui d- cool Di esel Engi nes
No. of Measure HA294 HA394 HA494 HA494T HA694 HA694T 3R1040 4R1040 4R1040T 4R1040TA 6R1080T 6R1080TA 6SL9088T 6SL9088TA 6SL1500TA 6SL8800TA 2R1040 4R1190
1 No. and arrangement of cyl i nders 02- Inl i ne 03- - Inl i ne 04- Inl i ne 04- Inl i ne 06- Inl i ne 06- Inl i ne 02- Inl i ne 03- Inl i ne 04- Inl i ne 04- Inl i ne 04- Inl i ne 04- Inl i ne 06- Inl i ne 06- Inl i ne 06- Inl i ne
2 Bore & stroke mm 100x120 100x120 100x120 100x120 100x120 100x120 105x120 105x120 105x120 110x125 105x120 105x120 105x120 105x120 105x120
3 Fi ri ng order 1- 2 1- 3- 2 1- 3- 4- 2 1- 3- 4- 2 1- 5- 3- 6- 2- 4 1- 5- 3- 6- 2- 4 1- 2 1- 3- 2 1- 3- 4- 2 1- 3- 4- 2 1- 3- 4- 2 1- 3- 4- 2 1- 5- 3- 6- 2- 4 1- 5- 3- 6- 2- 4 1- 5- 3- 6- 2- 4
4 Swept vol ume cc 1884 2826 3768 3768 5652 5652 2080 3120 4160 4760 4160 4160 6480 6480 8860
5 Di recti on of Rotati on Anti Cl ockwi se l ooki ng from Fl ywheel End Anti Cl ockwi se l ooki ng from Fl ywheel End
6 Compressi on rati o 17:1 17:1 17:1 15:1 17:1 15.5:1 18:1 18:1 18:1 18:1 17:1 17:1 17.6:1 14.5:1 17.5:1 17.5:1 17.5:1 15.5:1
7 Type of Cool i ng Ai r- cool ed Li qui d- cool ed
8 Aspi rati on Natural Natural Natural Turbo Natural Turbo Natural Natural Natural Natural Turbo Turbo after- cool ed Turbo Turbo after- cool ed Turbo Turbo after-cooled Turbo after cool ed Turbo after- cool ed
9 Gross Pri me Rated output (BS5514/ ISO3046) bhp(kW)
1500rpm bhp(kW) 19(14) 32(23.6) 43(31.6) 56(41) 65(47.8) 83(61) 28(20.6) 38(27.9) 52(38.2) 62(45.6) 72(53) 105(77.2) 127(93.4) 156(112.6) 154(112.6) 198(145.7) 254(187) 310(228)
1800rpm bhp(kW) 23(16.9) 38(28) 52(38.2) 65(48) 78(57.4) 98(72) - 43(31.6) 60(44.1) - 85(62.5) - 133(97.8) 167(123) 173(127) 231(170) - # 240- 345(176.6~ 254)
2000rpm bhp(kW) 25(18.4) 41(30.2) 56(41.2) 70(51.5) 85(62.6) 103(76) - 47(34.6) 65(47.8) - 92(67.7) - 145(106.7) 178(131) 182(134) - - -
2150rpm bhp(kW) 26.5(19.5) 44(321.4) 60(44.2) - 90(66.2) 106(78) - 50(36.8) 68(50) - 94(69.2) - 149(109.6) 183(134) * 190(140) - - * 355(261.2)
2300rpm bhp(kW) 27.5(20.2) 47(34.6) 63.(46.4) - 95(69.9) 110(81) - 51(37.5) 69(50.8) - 97(71.4) - 152(111.8) 186(137) - - - -
2500rpm bhp(kW) - - - - - - - 53(39) 72(53) - 99(72.8) - 153(112.6) 189(139.1) - - - -
10 Dry wei ght engi ne + Kgs 326 370 421 421 477 495 350 420 494 494 521 550 800 850 1200 1300 1535 1650
standard Fl ywheel & Radi ator
- *Thes e engine ratings corres pond to 2100 rpm and not 2150 rpm
- Engines are s ubjected to deration in accordance with relevant s tandards , for ambient conditions wors e than NTP
- Acces s ories s hown in photograph are not as a part of our s tandard s cope of s upply
- # Pleas e cons ult KOEL, Pune for deciding engine rating to s uit your equipment
- The power available for heavy continuous load. An overload of 10% is permis s ible for 1 hour for every 12 hours of cons ecutive running.
- As an integral part of our engine development program, the s pecification as tabulated above are s ubject to change,
with or without notice. As s uch, it is advis able to cons ult KOEL, Pune, before finalis ing any engine rating.
Notes :
11 12 9 10

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