Descon Newsletter Summer Edition-12
Descon Newsletter Summer Edition-12
Descon Newsletter Summer Edition-12
I N S I D E
Descon Integrated Projects Ltd 04
Shaping up the
Manufacturing
Lahore Manufacturing Works Karachi Manufacturing Works Abu Dhabi Manufacturing Works Hamriyah Manufacturing Works 06 09 10 11
future of boilers
Cover Story
FFCEL Wind Power Project Kuwait 21 25 26
The world
Saudi Arabia
Joint Venture
Presson Descon International Ltd 28
Corporate News
DCH DOL DPS E&P HRD&A ICT 30 31 32 34 35 39 41 42 43
EDITORS NOTE
Dear Readers,
Here we are, with yet another issue of Descon News. This issue will brief you on the latest achievements and developments within Descon. This year has seen the culmination of Descon's diversification dreams with the award of an EPC project of FFC Energy Ltd., a step forward towards the development of the Wind Power Industry of Pakistan. Descon plays an instrumental role in this project by pioneering the manufacturing of wind tower masts, which demonstrates the confidence and trust by FFC in Descon's capabilities. The success stories of Descon performing the first heavy lift at Borouge P3A Project, introducing two new variants in its line of FR products and striking a deal with ESBI Intl., exemplify the indefatigable commitment of the Descon family. Hope you enjoy this issue. Warm Regards, Rabya Sheikh
ABBREVIATIONS
BPD Barrels per Day DEL Descon Engineering Limited EDP Engineering Design Package EPC Engineering, Procurement, Construction FAT Factory Acceptance Test FR Fortified Rosins HRSG Heat Recovery System Generator LTI Loss Time Injury MPSCS Manpower Strength Control System OHSAS Occupational Health and Safety Advisory Services PMP Project Management Plan PWHT Post Weld Heat Treatment TPD Tons per Day
EDITORIAL TEAM
Aamer Hadi Khan
Head Business Development
Rabya Sheikh
Coordinator Communications - BD
Adenan Hussain
Sr. Engineer - Overseas Coordination
Sharaf Javed
Marketing Engineer
Yousaf Malik
DIPL
Erection of the towers, nacelle and rotors are considered to be the most difficult part of the construction process. The professional skill set and dedication of the team was the hallmark of its successful completion.
The project scope entails recovering the flare gases being burnt in the Acid Gas Flare Systems and compressing them to a higher pressure in order to re-inject them into the processing facilities. Hydrocarbon liquids and sour water separated in the Acid Gas Flare Systems are also being taken care of as per the scope of the project. This project is of great significance to Descon since it is the first EPC project received from Gasco and would act as a cornerstone for a strong, long and mutually beneficial relationship between the two companies.
A total of 33 wind turbine towers are to be erected for this 50 MW FFCEL project, with the final set of towers under fabrication at Descons Karachi Manufacturing Works.
At this stage, the following major activities are underway: Piling work for turbine foundations Excavation for raw water and evaporation ponds Structural work for cooling tower Construction of main administration and workshop buildings
Muhammad Mujahid
LMW
Aisha Steel Mills has been done successfully. The progress on this project is ahead of the agreed schedule.
Compression Project. For the first time, LMW has undertaken process and mechanical design of such type of exchangers.
LMW
Dr. Salman Zakaria, CEO, Descon (L) and Mr. Wu Jianxun, President, JBG (R) during the contract signing ceremony
Keeping in view the current energy crisis and scarcity of conventional fuels, the dependency of industry on alternate fuels like Coal and Biomass has increased extensively. To cater to these requirements, Descon Engineering Ltd. and Jinan Boiler Group Co., Ltd have joined hands to offer technically and commercially viable solutions to clients in Pakistan. Both parties have signed a technical collaboration agreement for the manufacturing of solid fuel fired boilers using Circulating Fluidized Bed Combustion Technology. The complete boiler design will be provided by JBG while local manufacturing, installation and commissioning will be conducted by Descon in collaboration with Jinan. With this step forward, Descon stands committed to delivering customer-centered steam solutions on solid fuels to its clients. Descon Engineering Limited started boiler manufacturing at its Lahore Manufacturing Works (LMW) in 1988. Since then, Descon boilers have maintained an outstanding growth in both domestic and regional markets achieving excellence in the fields of engineering, procurement, fabrication and commissioning to provide the most competitive and reliable turnkey solutions to our clients. To date, Descon has provided boilers to nearly all industrial sectors including fertilizer, oil & gas, chemical/petrochemical, power, cement, paper, textile, sugar, pharmaceutical and food sector utilizing various fuels. With more than 150 boilers and
cumulative steam production of more than 5,000 tons per hour, Descon is committed to increase this number in the near future. Currently, Descon is capable of supplying direct fired boilers up to 290 TPH, 136 barg, 540C and heat recovery steam generators behind gas turbines up to 270 MW. Jinan Boiler Group Co., Ltd. (JBG) China, established in 1954, is the kernel subsidiary company, 100% owned by Dragon Power Co., Ltd. which is the representative enterprise of the clean energy industry. JBG is a globally-known Circulating Fluidized Boiler designer and supplier on coal and biomass fuels. With advanced technology and excellent quality service, CFB boiler products of JBG have gained major recognition not only in China, but in the international market as well. Majoring in the manufacture of medium and high pressure power boilers, JBG integrates the scientific research, manufacture, complete equipment supply, installation, maintenance, innovation and technology consultation of boilers. JBG has sold more than 2,000 sets of 35t/h~650t/h CFB boiler, which takes up 50% of the total CFB boiler market in China. CFB boilers have been exported to Mongolia, Pakistan, Thailand, Indonesia, India, Malaysia etc.
LMW
Wajahat Arifeen
1. Cutting
2. Rolling
3. CO2 Welding
Karachi Manufacturing Works is proud to achieve LTI free one million safe man-hours. Achievement of this milestone is a result of the combined efforts of HSE and KMW's employees and we congratulate the entire team on achieving this milestone.
5. Fit-up
7. Painting
8. Internals
9. Storage
KMW
Project Highlights
Completion of 07 ethylene cracking furnaces with a total of 49 convection modules for Borouge 3 together with 29,000 ID of external piping; awarded by SFPC-Linde.
TSJ is Tecnimont Samsung joint venture with a total scope of CS/LTCS 235,324 ID and SS 175,096 ID and an overall expected associated piping support job of 700 tons.
Fabrication of CS and SS piping for Gasco SGD Completion of piping pre-fabrication project awarded by CB&I with a total scope of 118,570.This was completed 3 months ahead of the scheduled completion date. Fabrication of radiant panels for two furnaces for Borouge 3, a project with a total scope of 800 tons, awarded by Sesab International against a 3 months completion deadline for radiant panels; the target was met with on-time delivery. Completion of piping pre-fabrication for IGD Habshan Project with a scope of 200,000 ID with associated piping support job of 480 tons. Piping pre-fabrication for Shah Gas Development Project, awarded by Eni Saipem with a scope of 196,000 ID and an expected associated piping support job of 450 tons.
AMW
Qatar Highlights
M.Yaqub
Field into high quality liquid fuels and products that will be sold at a premium all over the world. Dr. Salman Zakaria (CEO), Mr. Mansoor Rashid (GM), Mr. Muhammad Iqbal Jadoon (Operations Manager) and Mr. Hamid Raza (SM) attended the inaugural ceremony.
QBA
of almost 2 million barrels of oil), making RasGas the largest gas producer in Qatar. Construction activities have commenced and the project is scheduled for completion in December 2013. Descon has been chosen as "The Best Contractor" for the month of May on Barzan Project.This has only happened because of the joint and consistent efforts of the team deployed at the project.
Various high level company executives, CEOs and managers attended the Congress and also participated in the conference. It was also attended by a global oil and gas audience and outside stakeholders such as governments, other industry sectors, NGOs and international institutions. Descon Engineering showcased its products and services at this international gathering. A professional marketing strategy was employed which utilized eye-catching and high impact posters, banners, brochures, leaflets and newsletters. A healthy response was received from the participating organizations and visitors. Of the plethora of contracting companies engaged in the region, Descon Engineering was among the very few contractors that participated in this exhibition to and be listed in the exhibitor's and delegate's list of the 20th WPC list for years to come. The 21st WPC will be held in Moscow in 2014.
The triennial World Petroleum Exhibition, held alongside the congress featured exhibits from the national committees of the World Petroleum Council, which included the most prestigious national oil and gas companies and agencies of the world. It also showcased the key international oil and gas companies alongside key suppliers, service companies and manufacturers. This was the most significant global exhibition dedicated to the oil and gas industry. Known as the Olympian Event of the Oil and Gas Industry, the Congress was attended by 4,000 delegates, 600 media personnel and 550 presenters. The event covered all aspects of the industry, from technological advances in upstream and downstream operations, to the role of natural gas, renewable and alternative energy, industry management and its social, economic and environmental impact.
Mr. Carl, HSE Manager and Mr. Nabeel Al-Saadi, Operations Manager of Qatar Chemical Company awarding safety appreciation gift to Mr. Ghulam Meeran, Sr. Piping Supervisor, Descon
QBA
Mr. Hassan Al Emadi, VP Qatar Operations, Dolphin Energy awarding Appreciation Certificate to Mr. Gulshan Ali, Turnaround Manager
QBA
Umer Khan
From L to R: Mr. Saad Al-Kubaisi (Manager, Corporate HSE, QP), Mr. Rana Hussain (Incharge HSE Qatar, Descon), Mr. Ahmed Abbas (Manager Corporate HSE, Descon) pictured along with HE Dr. Mohamed Bin Saleh Al-Sada (Minister of Energy & Industry, Chairman and MD of QP) and other delegates of the winning companies.
LLC (Silver Award) for its construction of the onshore Pearl GTL Project and Qatar Kentz (Bronze Award) for its EPC projects and services. The oil and gas business is replete with HSE risks and paying close attention to the management of HSE issues makes good business sense. The effective management of HSE risks prevents incidents and, hence, losses that can cripple an industry and put the entire economy of a country at risk. Safety of human as well as physical assets of clients and all other stakeholders has always remained top priority for us. This award not only encourages us to stick to HSE risk assessment, risk management systems and a strategy of continuous improvement, but it also boosts our overall organizational morale and dedication. It ensures we play a vital role within the industry to encourage safe practices, bring innovation in safety measures and remain committed in delivering safe projects.
Mr. Ahmed Abbas receiving the award from HE Dr. Mohamed Bin Saleh Al-Sada.
How does Descon see its role in the project maintenance market?
MR The maintenance schedule can be unpredictable because many projects are new. Generally, mega projects only run for about a year before they need a shutdown. In the case of Pearl GTL, it would comparatively need a turnaround of longer duration. Descon plans to participate in it as we already have long term turnaround contracts with QatarGas and Dolphin Energy and have been recently awarded the QChem turnaround. We want to tap the potential available in this maintenance market and we are working on it diligently.
How is Descon reacting to the shift in the Qatari market towards infrastructure projects?
MR Clearly, investment is starting to shift in Qatar away from the oil and gas industry. This is a natural consequence of its 2030 National Vision, the FIFA 2022 World Cup and Qatar's goal of achieving a diversified and sustained economy. The country is now focussed on developing its infrastructure. As these plans unfold, Descon would like to add value to these projects and explore opportunities where we can merge our existing capabilities with an international contractor and deliver value to Qatar.
What are the key challenges the construction sector will face over the coming years?
MR For the construction companies, the major challenge is that competition is increasing and it is not very easy to cope with it. Although the global recession has reduced the cost of human resources to some extent, the increasing competition remains there with companies coming from all across the world. Also, there is a serious problem with logistics and commuting from one area to another.
How does the Qatari business market compare with other countries Descon has worked in?
MR Qatar is a very small state by size, but it is a country with regional and global aspirations. That is why it is exciting to do business here. Qatar is different because it thinks differently. For example, the emphasis on women's education is very different than the approach of its neighbours. There is a feeling of uniqueness about Qatar as it wants to look different from the other GCC countries.
QBA
gears and MCC panels have been installed successfully. Currently, loop testing of fire & gas and HVAC precommissioning is on going after having completed the construction work of the three buildings. In general, construction, major civil works, steel structure erection, stationary and rotary equipment has been installed including pumps and compressors, underground piping circuits, underground cabling, street lighting, area lighting and above ground piping. The asphalt roads in Descon area are set to start in April 2012. The project now typically buzzes with the rush of test packages and instrument loop packages; and overall construction activities are fast converging towards completion in November 2012.
UAE
HSE being the cornerstone of our operations remains the top priority at the project. Gasco and JT-JV (JGC -Tecnimont Joint Venture) have given a number of awards to Descon. The most recent one is the 'Safety Milestone Award' presented on the achievement of ten million safe man-hours without Lost Time Injury. Descon project at IGD remains an LTI free project since its inception. Three thousand workers from Descon have completed IIF (Incident & Injury Free) training.
The equipment erection work has commenced at the project with the erection of furnace heater in the month of December 2011. Saipem delivered the first shipment of vessels in the month of January 2012 which have been erected successfully on their foundation.
UAE
Achieved Milestones
5 million safe man-hours at AMW 9 million safe man-hours at IGD, Habshan-5 1 million safe man-hours at SGD 1 million safe man-hours at Daewoo, RRE
HSE Activities
Jamshed Ahmed Satti
housekeeping in order to keep the site tidy and safe. The campaign was a big success and the entire workshop's employees from managers to helpers actively participated in the campaign. Housekeeping campaigns would now be a regular feature of AMW.
Environmental Drill
An environmental drill was conducted by Daewoo RRE Project. The purpose of the drill was to identify the reasons of the hydraulic oil leakage while it was being shifted from store to workshop. Spill prevention and site cleanup was practically demonstrated during the drill.
Housekeeping Campaign
A housekeeping campaign was conducted by AMW-HSE.The purpose of the campaign was to highlight the importance of
UAE
Established in 1998, Borouge is a joint venture between the Abu Dhabi National Oil Company (ADNOC) and Austria based Borealis. Having tripled its annual production capacity to 2 million tons in 2010, Borouge will produce an additional 2.5 million tons annually by mid 2014, creating the world's largest Integrated Polyolefins Plant. Previously, Borouge was involved in manufacturing Borstar-based Polyolefin. With this innovative approach in plastic solutions, they provide material solutions for pipe systems, communication and power cables, automotive as well as advanced packaging markets. In June 2010, a major EPC LTSK contract was awarded to a Joint Venture between Tecnimont (Maire Tecnimont Group) and Samsung Engineering to carry out construction work on the Borouge 3 Expansion Project in Ruwais Industrial area, Abu Dhabi. In April 2011, Descon was awarded mechanical works on the P3A Project based on Descon's impressive track record that existed between Descon and Borouge. Descon commenced steel structure erection works with a prime focus on the interconnecting pipe and process pipe racks. As the name suggests, these massive pipe racks will carry various fluids during the numerous processes of polymerization, purification, product handling and storage units. Erection of the main interconnecting pipe rack is complete and has been handed over for piping erection. Structure works are now progressing towards the steel structure buildings with a major highlight of two 173 m high purge bin steel structure buildings of 1,500 tons each in the polymerization areas. Piping, fabrication, erection works are on full speed on the interconnecting and main process pipe racks & associated scaffolding and are progressing on schedule. Pre-fabricated
spools and supports are continuously being transported to and from the workshop and are offloaded in Descon's lay down area. A dedicated tower crane has been erected to address the 197,000 sq. meters of painting and 153,000 sq. meters of surface preparation. A separate fabrication workshop for fabrication works of 106,000 dia-inches has also been erected. The heart of the polyolefin polymerization process comprises of the gas phase reactor and the loop reactors. The deliveries of these heavy lifts equipment have already commenced. The first heavy lift of the GPR weighing 455T was successfully completed within four hours utilizing Demag, the 1,250 tons crane along with the 450 tons tailing crane. Apart from the heavy lifts, Descon's equipment erection scope includes 1,200 static equipment, 108 rotary equipment packages, 32 silos and 42 transformers.
The project comprises of around 4.3 million man-hours and Descon has successfully completed half a million man-hours without any LTI.
UAE
Descon is proud to have initiated Pakistan's first commercial IPP Wind Power Project in Jhimpir,
Sindh.This 50 MW project for FFC Energy Ltd. called on Descon's expert leadership in Engineering, Procurement and Construction to make this eco-friendly initiative a success. To promote indigenization in the wind farm field, Descon has established the first wind tower manufacturing facility in Pakistan. With over 3 decades of experience as industry leaders in providing innovative solutions, Descon welcomes green energy in Pakistan.
Cover Story
of Green Energy in Pakistan. Descon, as an EPC is providing services from project management to engineering and construction, working with the same stringent standards which are the hallmarks of its workmanship. Descon teamed up with Nordex Singapore Equipment Pvt. Ltd (subsidiary of Nordex Aktiengesellshaft) for the Engineering, Procurement and Construction of this 50 MW Wind Power Project. The contract for this project was signed with the owner, M/s FFC Energy Limited on February 27, 2010. Our scope of work included civil works, fabrication of 33 towers, EPC of 20/132kV substation and installation of towers and nacelles. Moving the turbines from the port to the site was a challenge. Therefore a comprehensive transportation plan was devised to move the complete set at the installation site consisting of three rotor blades and one nacelle on multi-axle hydraulic trailers,
Cover Story
hub on low bed trailer and containers on flat bed trailers. A safety plan was also devised to transport the 40 m long blade. The equipment and rigging gears were certified by the third party. A comprehensive, delivery inspection was carried out by QA&QC to scrutinize damages and irregularities during onshore and offshore handling. The consignment of parts was placed according to the stacking plan at Port Qasim, so that the components could be delivered as per the SEP (Site Erection Plan). The purchase of Liebherr LR-1750 crawler crane was a strategic move. Liebherr is the world's leading brand when it comes to cranes. Descon acquired this crane in SL Configuration perfectly equipped for the erection of wind turbines. LR-1750 is equipped with state-of-the-art electronic control systems, monitoring screens, wind speed indicators and radio transceivers for communication.
BA Management and site team was enthusiastic while entering into a new business horizon of Alternate Energy. Good home work, well-coordinated efforts, valuable support from all BSDs and courageous and proactive approach of the team paved the way for timely and successful completion of the project. However, we believe that 'Success is a journey, not a destination'; therefore, all best practices and lessons learnt will be exercised on all upcoming projects to improve our norms and profitability. Shakeel Ghani Manager Projects, DC&S
Cover Story
The crane with a boom length of 105m was rigged in wind power configuration bearing a load capacity of 95 tons. Experts from both Liebherr and DEL carried out the first heavy lift under their supervision. It was the major capital acquisition by Descon with regards to this project (FFC Wind Turbine). On January 21, 2012 Descon performed the first lift of 1.5 MW wind turbine. This 1.5 MW Wind Turbine is supplied by Nordex Germany and all the other equipment including the tubular towers is manufactured by Descon. This localization in manufacturing of Wind Towers has also made Descon the first to embark in the field of Wind Energy equipment manufacturing in Pakistan. This project is the first of its kind in Pakistan and shall greatly contribute to the development of wind industry in the country where a substantial growth is expected in the coming future. Keeping in view the huge opportunity available in this sector we are determined to maintain a strong presence and lend our engineering expertise to upcoming investors. This continued commitment has resulted in the signing of EPC contracts with other major investors like Fauji Foundation, Yunus Energy, Gul Ahmed Energy and Metro Wind Power. Keeping in view the production of wind towers at KMW, a comprehensive plan was developed. This included complete revamping of the site both in terms of infrastructure and equipment. Dual production line with column and boom welding machines in addition to CNC plate cutting and rolling machines were introduced along with separate grit blasting and painting sheds. We feel proud to be a part of this new endeavor for the company as well as the country towards a Green future. Javaid Khan Resident Manager, KMW
Equipment, Plant & Heavy Lift Services Dept. took a lead role in Wind Power Project by initiating a look ahead program on the logistics, transportation, safety, erection and execution of heavy lifts. A training workshop was arranged in April, 2011 for different stakeholders. Our team took the responsibility of off-loading the consignment and transporting it to the site through a Total Logistics & Transportation Solution. This venture was partnered with Mr. Stephen Dickel, representing Liebherr, Germany. I, being the lead feel honoured to execute the first lift of Wind Turbine. Mushtaq Ahmed I/C Heavy Lift Services, DC&S
Cover Story
Kuwait Highlights
Pervaiz Iqbal
which has resulted in significant variance in originally planned schedule. Revised scope comprises of more than 15,000 tons of steel structure and plate work in addition to a supply of approximately 25,000 m2 of wall-cladding and roofing sheets. Approximately 12,000 tons of fabricated material has been delivered at site. Fabrication activities are expected to be completed by the end of June 2012. In the erection phase, more than 10,000 tons of steel structure and equipment/plate work was erected. Specialized activities, including Refractory and Insulation are being executed through local subcontractors approved by the Kuwait Cement Company. Electrical & Instrumentation activities have been accelerated to match the completion schedule of the pyroline by enhancing the cable tray and cable laying activities. The Pre-heater, 185 meter tall, the tallest ever structure erected by Descon comprising of eight floors, is the most critical area of the project to produce clinker. The erection activities have reached the seventh floor. Other areas including raw mill, kiln, CF silo, DLD tank, ESP, clinker cooler, EGC are also progressing in specific sub areas.
KBA
Waqar Ahmad
fabrication of SIP (Structure for Infrastructure Piping) is in progress and within schedule. Strong coordination with the Linde team and successful completion of the project will ensure our success in the KSA market.
ODICO
Kemya, Ibn-zahr, Al-bayroni, Gulf farabi, S-Chem, Ibn-al-baytar. 90% EDP (Engineering Design Package) has been submitted to the client for review. Soil investigation for civil design has been completed and shop drawings for UPS and GIS have been submitted to the client for approval. Vendor visits are scheduled with the client and procurement for long delivery items is in progress. The final project completion and complete hand over is by end August 2012.
while the heat exchangers are being manufactured at the Jubail Workshop. The delivery is expected in August 2012.
Heat Exchanger SADAF, SABIC Bulk Liquid Chemical Terminal Project, JCP, Jubail
The EPC project to build a 65,000 m3 Storage Facility at Jubail Commercial Port, Jubail, is under progress. This project marks our strength in building Liquid Storage Facilities on an EPC basis and is opening avenues in this area. Olayan Descon has recently delivered heat exchanger and pressure vessel job for SADAF, a SABIC affiliate company. Due to the critical nature of the job and tight delivery schedule, this job was executed in close coordination and involvement of the client's team at all stages, i.e. design, procurement, fabrication, testing and delivery. This job has further strengthened our business relationship with our valued client.
Olayan Descon's New Office Building Storage Tanks, Hail Power Plant Expansion Project
Olayan Descon is building 2 x 20,000 M3 tanks for Saudi Electricity Company for Hail Power Plant Expansion Project. This project is being executed on behalf of Al-Fanar Construction Company and is expected to be completed by September 2012. This is our first storage tanks job for Saudi Electricity Company. Olayan Descon's new facility comprises of office building, storage tanks workshop and E&I workshop. The office building includes a capacity of 150 personnel and covers an area of 945 square metre. Construction work is on schedule. The expected completion date is June 2012.
ODICO
Syed Fareeduddin
Habib Rahi limestone gas reservoir. A three phase separator is required at the upstream of gas compression facility. PPL awarded the job for the complete design, manufacturing and supply of a skid mounted three phase separator. The project was awarded in November 2011 and is scheduled to be delivered at site within 26 weeks.
Schlumberger Issues Basic Engineering Services LOI for Its Early Production Facility in Sudan
Schlumberger, the leading oilfield services provider, intends to setup an Early Production Facility in Sudan. For this purpose, it awarded the Basic Engineering Study to PDIL. This study will involve process simulation, generation of plot plans, creating a fire protection philosophy, hazardous area classification and equipment design basis, datasheets and corresponding specifications.
PDIL
of Petroleum and Natural Resources was the inaugurating chief guest at the two-day event PDIL had the honor of hosting the first days evening tea of the conference. PDIL and its EPCC capabilities were also highlighted through the sponsored advertisement in the
Conference's Souvenir Publication. The Society of Petroleum Engineers, Pakistan Chapter presented PDIL with a shield due to its corporate membership status for the year. The efforts were highly appreciated by the management committee of ATC-2011.
HR Development Activities
To develop employee excellence and inspiration, internal trainings named 'Personal Excellence' and 'Lead by Inspiration' were conducted by internal trainers to maximize PDIL's internal training resources. External training sessions were arranged on PPRA rules, PMP Certification Exam Preparation and Advanced Piping Design. Birthday parties for company employees were arranged by HCMD (Human Capital Management Department). Warm wishes and feelings were shared by many on this occasion.
PDIL
Rafay Shahid
DeSol 300 is a light viscous liquid emulsion, used as a PseudoNeutral Sizing solution for the paper and board manufacturing industry, particularly used for sizing, writing and printing paper. DeSol has a higher pH value (6.25 - 6.50), as compared to Delta Size and DeSize. An impressive factor about DeSol 300 is that, unlike other brands used for the same purpose, it can either be used as such or in diluted form with Alum (Feric/ Non-Feric/PAC) to attain the desired COBB value with back water. This characteristic provides users of DeSol the advantage of reducing their overall Alum consumption and thereby minimizing manufacturing costs. Just as Desize, DeSol is also soluble at room temperature and is machine friendly, causing least possible wear and tear. 'Your Solutions, Our Chemicals', Descon Chemical's slogan, highlights the integrated relationship between our customers and our products.This relationship is at the core of the services we offer; we at Descon Chemicals are committed to provide our customers: quality, innovation and satisfaction.
DCH
Rafay Shahid
CONCENTRATION (%) 60 50 35
DOLOX DOLOX DOLOX
30
DOLOX
60
TEXTOX
50
TEXTOX
35
30
60
PRINTOX
50
PRINTOX
60
50
FOODOX
35
ASEPTOX
35
all facilities. DOL's established presence at these locations pays testament to the fact that these customers are investing in a brand that matches their highest standards of quality and excellence. This fiscal year also saw the launch of the much anticipated DOL Brands. It was a firm belief of the Marketing team that to distinguish ourselves from other hydrogen peroxide manufacturers, we would have to market ourselves in a more unique way as opposed to marketing the generic chemical name. Hence we focused on marketing the brand; one that epitomizes quality, backed by technical and customer support excellence. Descon Oxychem is now proud to have ten different product variants, across four separate concentrations in five different grades, making us the only manufacturer of hydrogen peroxide in Pakistan to provide such an extensive line of product offerings. In the time to follow, we aim to build upon the value of creation through our branding strategy and to sustain brand equity by ensuring that the highest standards of quality are backed with superior technical support and a determination to provide the best services possible.
Shayan Hundal
combustion engines for natural gas, special gases (bio gas, syn gas, coal mine gas, sewage gas) and diesel fuel.
12 MW Agar Textiles
DPS has been awarded with 12 MW Agar Textiles New Captive Power Plant Project. DPS will supply six units of MWM's natural gas genset model TCG 2020 V20. The project is located at Kotri and the power generated will be supplied to the Hyderabad Electric Supply Company .
DPS
Shayan Hundal
Descon Power Solutions has acquired Operation & Maintenance (O&M) for Rousch Power Plant Limited (RPPL), a 450 MW Combined Cycle Project. The O&M contract is effective from December, 2011 till December 2016. With the implementation of the O&M contract, Descon assumes the first ever O&M role of a modern medium size CCGT Power Plant, which opens new horizons for Descon Power Solutions. Since March 31, 1996, an Irish company ESB International (ESBI) was taking care of O&M of RPPL. The O&M agreement was amended on September 23, 2003. RPPL entered into the O&M contract arrangement with a consortium of ESBI and DPS effective from December 01, 2011. As per the new contract, DPS is responsible for procurement, local staffing, finance and colony maintenance. ESBI, as the consortium leader shall be handling all technical matters relating to the plant's O&M activities along with the support of DPS members. In this regard, a considerable number of ESBI employees have been moved to DPS on the same employment terms and conditions; leading to a mutually beneficial union of both parties. Gas turbines have already completed more than 100,000 equivalent operations hours and to ensure the highest level of performance over the next 100,000 operating hours, the company has planned Life Time Extension measures, which include replacement of all major components of gas turbines
DPS
and compressors during the first half of the year 2012. This will be carried out by Siemens AG Germany, the OEM of gas turbines.
Opportunities
The O&M Agreement is a win-win for both parties, ESBI and DPS. DPS got partnership of a world-class O&M service provider that will help improve its standing in the O&M market. ESBI has had its contract renewed and acquired more business opportunities in Pakistan.
A family ceremonial dinner for DPS-RPP employees was arranged followed by a communication meeting in which the DPS-RPP team presented the working methodology and the way forward to run the contract. The CEO of RPPL, Mr. Fazal Hussain Asim and the O&M Manager of ESBI, Mr. Dave Shephard were also invited to grace the occasion.
DESCON NEWS | SUMMER 2012 33
Zahak Jamal
proven track record in the development of wind farms in several countries across the globe.
Following dossiers regarding E&P training and execution were also issued : The book named Wind Turbine Transpor tation and Erection addresses the typical aspects of wind turbine installation procedures, starting from logistics of the equipment to final erection at site. Rigging & Heavy Lifts is a comprehensive handbook which serves as a guide for young engineers entering in the field of rigging and heavy lifts.
E&P
Aamir Iqbal
Uzma Nadia
PSDF is a non-profit organization funded by Government of Punjab and Department for International Development UK, and is funding a Skills Development Program for the underprivileged population of these four districts of Southern Punjab.
Ali Sarfraz CEO, PSDF, (centre-L) & Mr. Asim Aziz, Head MDC (centre-R) during the contract signing ceremony
HRD&A
at this mela, in which selected training institutions, including DITT had set up stalls to explain various free courses being offered to the local youth. There was a large turnout of potential trainees, who were excited and inquisitive regarding details about DITT courses offerings.
to more than 5,000 students within ten years' time. An area of 10 acres has been allocated for this future expansion plan.
Tahir Majeed
M. Imran
M. Nadeem
Jahanzeb Sharif
Zafar Nawaz
Iftikhar Khan
HRD&A
Nofil Zaheer
In order to provide the best services to seek excellence in all business areas, PP&A department is always up to new innovations and progression.
projects. This has been made possible due to the commendable efforts of the team members of the department.
Our Strength
Our strength is our staff. We welcome the following staff members. Khawaja Nadeem Afzal Burshra Riaz Hasan Iqbal : Lead, PP&A Department : Junior Executive : Junior Executive
HRD&A
the go-live.There will be teething issues. We have to collectively facilitate, resolve and move beyond them. Finally, I am thankful to the entire project EDGE team (Descon's SAP team, SMEs and end users) for its sustained and unflinching dedication during turbulent & testing times and seeing them through successfully. Also a note of appreciation is due to the senior management of Descon who remained committed and have wholeheartedly supported us in every possible way. Wishing you a very happy startup and a smooth transition to SAP. Syed Aftab Afzal
ICT
Achievements
Descon's ICT has put another feather in its cap by upgrading SAP ECC 6.0 from EHP4 to EHP5. This milestone will lead to enhanced functionality within the SAP system. Successful implementation of the support desk through a solution manager as per ASAP methodology with escalation management and mobile alerts gives an edge to Descon among other SAP implemented companies in Pakistan. Another breakthrough has been the implementation of Mobile Sap Solution to facilitate the management approving SAP workflows (PR/PO) through blackberry and the web. This is an initiative to achieve ICTs vision of right information to the right person at the right time.
ICT
Interworld Travels
IWT strengthens its relationship with PIA by being nominated as one of the Top Ten PIA Agents. This award reinforces Descon's commitment to promote our national carrier.
Training Session
A training session was conducted at DHQ by Mr. Waseem Ahmed, GM Sales, Amadeus. The focus of the training was to disseminate awareness on the usage of Amadeus, a leading transaction processor and provider of advanced technology solutions for the travel and tourism industry. The features offered by this user-friendly program were explained through an interesting video, detailed presentation and later discussed on one-to-one basis by the consultant himself. The training was attended by the administration and secretarial staff across board. The session ended with tea hosted by DEL administration.
IWT
Furthermore, keeping in view technology advancements in the power sector, Descon has signed a Technology Transfer Agreement with Jinan Boiler Group to provide EPC solutions on coal and biomass-based projects.
PC&S
Imran Jamil
At Descon, QA&QC begins from the very initial stage of project inception by development of Project Quality Plan and other documents and remains till project hand over is completed.
OHSAS 18001:2007 of UAE BA has been recertified under UKAS scheme by Moody International. Stage 2 Cer tification Audit of HMW for OHSAS 18001:2007 by TUV Nord.
Achievements
Completion of hydro testing of two 10 KT jet fuel storage tanks for shell at Karachi. Successful completion of the Mirfa Air Separation Unit Project at AUH encompassed critical piping works involving aluminium and cryogenic piping. Acquisition of 'Easy Laser', a tool to carry out the sensitive and accurate measurement of wind towers' flanges. Air coolers for Litwin and Takreer successfully dispatched in November, 2011 by HMW. LMW has been involved for the first time in the erection and commissioning of partial stamped HRSG at Lotte PPTA Cogen Project. The boiler is fabricated for Daekyung Machinery & Engg Co. Ltd., Korea. LMWs scope also includes power piping (S. Stamp). Phased array ultrasonic, an advanced method of ultrasonic testing, is being used at IGD-5 Project.
DESCON HEADQUARTERS
18 km., Ferozepur Road, Lahore 54760, Pakistan Tel: +92 42 35990034, 35805134 UAN: +92 42 111- DES-CON Fax: +92 42 3581 1005, 3581 1135 Email: descon@descon.com
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ENGINEERING
Descon Integrated Projects Limited (DIPL) 18 km., Ferozepur Road, Lahore 54760, Pakistan Tel: +92 42 3599 0053 Fax: +92 42 3581 0867 Email: dipl@descon.com Descon Integrated Projects Limited (DIPL) 9th Floor Business Avenue, 26-A Block 6, P.E.C.H.S, Main Shahrah-e-Faisal, Karachi 75400, Pakistan Tel: +92 21 3439 1591-5 Fax: +92 21 3439 8565 Email: descon@descon.com Abu Dhabi Office - UAE (DIPL) Descon Engineering Prestige Tower, Building No. 17, Floor No. 16 MBZ (Muhammad Bin Zayed), P.O Box 46821, Abu Dhabi, UAE Tel: +971 (0) 2 553 9801 Fax: +971 (0) 2 553 980 Email: descon@emirates.net.ae Abu Dhabi - UAE (Main Office) Mussafah Industrial Area, ME-14 United Bank Limited Building, P.O.Box 46821, Abu Dhabi, UAE Tel: +971 2 555 5807 Fax: +971 2 555 5784 Email: descon@emirates.net.ae Abu Dhabi - UAE (City Office) Al Nowais Building, Office 302 Electra Street, Tourist Club Area Abu Dhabi, P.O.Box 46821, UAE Tel: +971 2 644 0903 Fax: +971 2 644 6786 Email: descon@emirates.net.ae Mangaf - KUWAIT Descon Engineering FZE Building No. 14, Street No. 21, Block 3, Mangaf, Kuwait Tel: +965 237 304 71, 237 302 04 Fax: +965 237 301 48 Email: zuhasan@descon.com Doha - QATAR Descon Engineering Qatar LLC 2nd Floor, Al-Hitmi Village, Umm Ghuwailina P.O.Box 23364, Doha, Qatar Tel: +974 4405 4777 +974 4405 4717 Fax: +974 4405 4778 Email: qba@descon.com Descon Institute of Technical Training 2 km., Defence Road, off 24 km., Multan Road, Lahore 53800, Pakistan Tel: +92 42 3596 6696 Fax: +92 42 3596 6687-8 Email: ditt@descon.com
JOINT VENTURES
Presson Descon International (Pvt.) Ltd 18 km., Ferozepur Road, Lahore 54760, Pakistan Tel: + 92 42 3588 0390 Fax: + 92 42 3592 3720 Email: info@pdil.com www.pdil.com Olayan Descon Industrial Company P.O.Box 10108, Jubail Industrial City 31961, Kingdom of Saudi Arabia Tel: +966 (0) 3 341 0671 Fax: +966 3 341 0950 Email: odico@olayandescon.com www.olayandescon.com
POWER
Descon Power Solutions 18 km., Ferozepur Road, Lahore 54760, Pakistan Tel: +92 42 3592 3760-64 Fax: +92 42 3592 3765 info@desconpower.com Karachi - PAKISTAN 9th Floor Business Avenue, 26-A Block 6, P.E.C.H.S, Main Shahrah-e-Faisal, Karachi 75400, Pakistan Tel: +92 21 3452 6564 Fax: +92 21 3454 4480
MANUFACTURING
Lahore - PAKISTAN 2 km., Defence Road, off 24 km., Multan Road, Lahore 53800, Pakistan Tel: +92 42 3596 6681-6 Fax: +92 42 3596 6687-8 Email: manufacturing@descon.com Karachi - PAKISTAN Plot No. A 35-36, Eastern Industrial Zone, Port Qasim Industrial Area, Karachi, Pakistan Tel: +92 21 3474 0031-36 Fax: +92 21 3474 0037 Email: kmw-info@descon.com Abu Dhabi - UAE P.O.Box 46821, Ghayathi Road, Ruwais Industrial Area, Abu Dhabi, UAE Tel: +971 2 876 1287 Fax: +971 2 876 0423 Email: mumtaz.khan@descon.com Sharjah - UAE Descon Engineering FZE Plot No. HE- 5, 6, 7 & HD-19, P.O.Box 42576, Hamriyah Free Zone, Sharjah, UAE Tel: +971 6 526 9020 Fax: +971 6 526 9053 Email: hmw@descon.com Al Jubail - SAUDI ARABIA Plot No 3 & 4, Street No. 124 P.O.Box 10108, Jubail Industrial City 31961, Kingdom of Saudi Arabia Tel: +966 (0) 3 341 0671 Fax: +966 (0) 3 341 0950 Email: odico@olayandescon.com Yanbu - SAUDI ARABIA Block No. 4, Street No. 6, Light Industrial Park, P.O.Box 31120, Yanbu Industrial City 41912, Kingdom of Saudi Arabia Tel: +966 (0) 4 321 0354 Fax: +966 (0) 4 321 0334 Email: odico@olayandescon.com Al Khor - QATAR Descon Engineering Qatar LLC Al Khor Industrial Area, Al Khor, Qatar Tel: +974 4405 4777 Fax: +974 4405 4778 Email: qba@descon.com
CHEMICALS
Descon Chemicals Limited Descon Oxychem Limited Descon Corporation Limited Interworld Travels (Pvt) Limited 18 km., Ferozepur Road, Lahore 54760, Pakistan Tel: +92 42 3592 3721-26 Fax: +92 42 3592 3749 Email: info@desconchemicals.com Email: info@desconoxychem.com Email: info@desconcorporation.com Email: info@interworldtravels.com.pk