Chest of Drawers: Project 11819EZ

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The document provides instructions for building a small pine chest of drawers that is typical of Danish country furniture from the early 20th century. It includes a materials list, schematic diagrams, and detailed step-by-step instructions.

The chest of drawers is constructed from pine wood using mortise and tenon joinery. It consists of legs, dividers, frames, sides, back, top, and drawers held together with wood glue and screws.

The materials list specifies the size and quantity needed for each part including the legs, back legs, sides, dividers, frames, drawer supports, guides, back, drawer stops, molding, top, and drawers.

Project 11819EZ:

Chest of
Drawers
This small chest of drawers, made from pine,
is a fairly typical example of Danish country
furniture from the early part of this century.

Chest of Drawers Materials List


Part Description Size No. Req’d
A Font Leg 1-5/8" x 1-5/8" x 28-1/4" 2
B Back Leg 1-5/8" x 1-5/8" x 28-1/4" 2
C Side 3/4" x 13" x 19" 2
D Divider 3/4" x 1-5/8" x 22-1/2" 3
E Top Divider 3/4" x 1-5/8" x 22-1/2" 1
F Lower Back Frame 3/4" x 1-1/2" x 21-3/4" 1
G Upper Back Frame 3/4" x 1-5/8" x 21-3/4" 1
H Drawer Support 3/4" x 1-1/2" x 10" 6
I Drawer Guide 3/4" x 7/8" 10" 6
J Back 1/4" x 21-5/16" x 17-7/16" 1
K Drawer Stops 1/4" x 1" x 2" 6
L Applied Molding See detail. 2
M Top 3/4" x 16-3/4" x 26-3/4" 1
N Drawer See detail. 3
Chest of Drawers Complete Schematic
Chest of Drawers Step-by-Step Instruc-
tions
1. Cut each leg (A) to 1-5/8" square x 28-1/4" long.
2. Lay out the locations of the four mortises for parts D and E.
3. Use a sharp chisel to cut the mortises to the dimensions shown.
4. Equip the router with a 1/4" straight bit.
5. Cut the 1/4" wide x 3/8" deep x 19" long groove, BEING SURE TO STOP
9-1/4" from the bottom.
6. Cut the two back legs (B) are to the same overall dimensions as the front
legs.
7. Use the router and again BEING SURE TO STOP 9-1/4" from the bottom,
cut the two 1/4" wide x 3/8" deep x 19" long grooves on each back leg.
8. Use a sharp chisel to cut the 1/4" wide x 3/8" deep x 3/4" long groove at the
top of part B to accept the inside tenon on part G.
9. Refer to the step-by-step illustrations to make the curve shape on all four
legs.
10. Make the profile template is made.
11. Trace the profile to the stock.
12. Finish cutting the legs.
13. Edge-glue two 42" lengths of 1" x 8" stock (3/4" x 7-1/4" actual) to get
enough width to make the two sides (part C), which measure 13"” wide
(including the front and back tongue).
14. Locate and drill about three dowel pin holes along the mating edges of the
42" long boards.
15. Apply glue to both mating surfaces.
16. Clamp securely with bar or pipe clamps, and allow to dry overnight.
17. Rip the board to a width of 13".
18. Use a dado-head cutter to cut the 1/4" wide by 3/8" long tongue.
19. Check for a comfortable fit in the leg grooves.
20. Crosscut the board into 19" lengths.
21. Cut the three dividers (part D) and the top divider (part E) to the lengths and
widths shown in the Materials List.
22. Use a tenon jig to cut the tenons to the dimensions specified in the details.
23. Cut the lower back frame (F), and the upper back frame (G) to length and
width.
24. Cut the tenons, shown in the details, in the same manner as the dividers.
NOTE: Both parts have a 1/4" wide x 3/8" deep groove along the entire
length to accept the back (J).
25. Cut the 1/4" thick plywood back to length and width.
26. Sand all parts thoroughly.
27. Use glue and bar or pipe clamps to assemble the parts as shown.
28. Allow to dry thoroughly.
29. Drill the screw holes through part H so that they are slightly slotted. This
will allow part C to expand and contract with changes in humidity.
30. Apply glue to a 2" long area at the middle of the drawer supports where
they meet the sides.
31. Use 1-1/2" x #8 wood screws — four for each support — to join the drawer
supports (H) are to the sides (C).
32. Cut the drawer guide (I).
33. Glue the guide to part H, BUT NOT to part C.
34. Make the three drawers as shown on the drawing.
35. Make drawer pulls as shown, or purchase them.
36. Carve the molding (L) is from 3/8" stock.
37. Glue the molding to the front legs.
38. Cut the drawer stops (K) to size.
39. Glue the stops in place.
40. Edge-glue and join stock to make the top (M) in the same manner you used
to make the sides.
41. Use a router equipped with a piloted 5/32" Roman ogee bit to add the
molded edge.
42. Use sandpaper to round off the lower edge.
43. Use 1-1/4" round head wood screws and washers, driven up through slotted
holes in parts E and through a slotted block screwed and glued to the center
of each side (C) to join the top to the rest of the cabinet.
44. Stain and finish as desired.

These plans were originally published in Volume 6, Issue 5 of The Woodworker’s


Journal (Sept./Oct. 1982, pages 34-36).

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