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Welding Procedure Specification: Bharat Heavy Electricals Limited

This document provides a welding procedure specification for manual welding of P8 tubes to P8 attachments using the shielded metal arc welding process. Key details include: - Welding P8 steel tubes between 5-8mm thickness to attachments using an E309 5.4mm diameter electrode in all vertical up positions. - Multiple stringer bead technique with a welding current range of 60-100A and 90-130A depending on electrode size. - No preheat or post weld heat treatment required, with an interpass temperature not exceeding 300°C.

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Makhdum Muhardiana Putra
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57 views2 pages

Welding Procedure Specification: Bharat Heavy Electricals Limited

This document provides a welding procedure specification for manual welding of P8 tubes to P8 attachments using the shielded metal arc welding process. Key details include: - Welding P8 steel tubes between 5-8mm thickness to attachments using an E309 5.4mm diameter electrode in all vertical up positions. - Multiple stringer bead technique with a welding current range of 60-100A and 90-130A depending on electrode size. - No preheat or post weld heat treatment required, with an interpass temperature not exceeding 300°C.

Uploaded by

Makhdum Muhardiana Putra
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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BHARAT HEAVY ELECTRICALS LIMITED

WELDING TECHNOLOGY CENTRE Tiruchirappalli-620014

WELDING PROCEDURE SPECIFICATION


Form No. 101-401 WPS No.: Rev. No 1110 :00 Date: 08.11.93 Date: -Type: Manual (Auto,Semi-Auto,Manual,Machine) Application: Welding of P8 tubes to P8 attachments JOINTS (QW-402) Joint Design Backing (Yes/No) Backing Material (type) Metal/Non fusing metal/ Non metallic/Others BASE METAL (QW-403) P. No.: 8 Group No.: 1 to : N.A. : N.A. P. No.: 8 Group No.: 1 or 2 : Fillet as per drawing. : As per drg. : --do-: Page 1 of 2 Supporting PQR No: 192

Welding Process: SMAW

Spec. Type & Grade Chem. Analysis & Mech. Prop Thickness Range Base Metal Weld Metal Pipe Dia. range: Others: Nil FILLER METALS (QW-404) AWS No. (Class): Specn. No. (SFA): F. No.: A. No.: POSITION (QW-405) Position of Groove: Position of fillet: Weld Progression: (Up / Down) E 309 5.4 5 8

Groove: N.A. Groove: N.A. Groove: N.A.

Fillet: 12 Max. Fillet: 12 Max. Fillet: 100 Max.

Size of filler metal: See table Flux Trade Names: Consumable insert: N.A N.A.

Electrode |Flux (Class): N.A. PREHEAT (QW-406) N.A. All Vertical up. Preheat temp (min). : Nil (Min 10 C)
o

Inter pass temp. (Max.): 300OC Pre heat maintenance: Nil Other: Nil.

BHARAT HEAVY ELECTRICALS LIMITED


WELDING TECHNOLOGY CENTRE Tiruchirappalli-620014

WELDING PROCEDURE SPECIFICATION


Form No. 101-401 PWHT (QW-407) Temp. Range: Time Range Others: Nil Nil Nil WPS No.: 1110 GAS (QW-408) Gases Shielding N.A. Trailing Backing ELECTRICAL CHARACTERISTICS (QW-409) Current (AC/DC): See table Amps. (Range): --do-Polarity: See table Volts: --do-N.A. N.A. N.A. N.A. N.A. N.A. Mix% ------Flow Rt. ------Page 2 of 2

Tungsten Electrode type and size: Mode of metal transfer for (GMAW): Electrode wire feed speed range: Pulsing current (GTAW): TECHNIQUES (QW-410) String or Weave Bead: Orifice or Gas cup size: Initial and inter pass cleaning: Method of back Gouging: Oscillation: Contact tube to work distance: Multiple or single pass (per side): Multiple or single electrode: Electrode spacing: Peening: Others:
Filler Weld Layer Process Class SMAW -Do E309 -DoDia. mm 2.5 3.15

Root: String: Others: String or Weave (3dia max.) N.A. Brushing/Chipping/Grinding Nil. N.A. N.A. Single or Multiple Single N.A. Nil. Nil
Current Type DCEP DCEP Amps. 60-100 90-130 Volt Range Travel speed range N.A. N.A. Others (hot wire, torch angle etc.) Nil Nil

All -Do

N.A. N.A.

Approved by:

Prepared by:

(V.Ravindran) Manager / WTC

(D.N.Ravishankar) S.W.E. / WTC

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