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    Ami-001 WPS

    Uploaded by

    Pramod Athiyarathu
    This document outlines the welding procedure specification for orbital gas tungsten arc welding of 316/316L stainless steel at Fermi National Accelerator Laboratory. Key details include: - The welding process is automatic gas tungsten arc welding using an AMI Orbital Model 227 STD2.1 welding machine. - The base metals are ASTM A269 Types 316/316L stainless steel between 0.035-0.250 inches thick. - No filler metal or preheat is required. Shielding gases are argon at flow rates of 10-15 CFH for the torch and 8-12 CFH for the backing gas. - Welding parameters like amperage, pulse settings, and

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    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd

    Ami-001 WPS

    Uploaded by

    Pramod Athiyarathu
    353 views2 pages
    This document outlines the welding procedure specification for orbital gas tungsten arc welding of 316/316L stainless steel at Fermi National Accelerator Laboratory. Key details include: - The welding process is automatic gas tungsten arc welding using an AMI Orbital Model 227 STD2.1 welding machine. - The base metals are ASTM A269 Types 316/316L stainless steel between 0.035-0.250 inches thick. - No filler metal or preheat is required. Shielding gases are argon at flow rates of 10-15 CFH for the torch and 8-12 CFH for the backing gas. - Welding parameters like amperage, pulse settings, and

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    AMI WPS

    Original Title

    AMI-001_WPS

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    This document outlines the welding procedure specification for orbital gas tungsten arc welding of 316/316L stainless steel at Fermi National Accelerator Laboratory. Key details include: - The welding process is automatic gas tungsten arc welding using an AMI Orbital Model 227 STD2.1 welding machine. - The base metals are ASTM A269 Types 316/316L stainless steel between 0.035-0.250 inches thick. - No filler metal or preheat is required. Shielding gases are argon at flow rates of 10-15 CFH for the torch and 8-12 CFH for the backing gas. - Welding parameters like amperage, pulse settings, and

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    353 views2 pages

    Ami-001 WPS

    Uploaded by

    Pramod Athiyarathu
    This document outlines the welding procedure specification for orbital gas tungsten arc welding of 316/316L stainless steel at Fermi National Accelerator Laboratory. Key details include: - The welding process is automatic gas tungsten arc welding using an AMI Orbital Model 227 STD2.1 welding machine. - The base metals are ASTM A269 Types 316/316L stainless steel between 0.035-0.250 inches thick. - No filler metal or preheat is required. Shielding gases are argon at flow rates of 10-15 CFH for the torch and 8-12 CFH for the backing gas. - Welding parameters like amperage, pulse settings, and

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 2

    Fermi National Accelerator Laboratory

    Technical Division-Machine Shop

    Welding Procedure Specification


    Welding Procedure Specification No.:
    Revision No.: Revision Date:

    WPS AMI/Orbital 001


    Remarks:

    Date: 12/29/2009**
    Supporting PQR No.(s): PQR AMI/Orbital 001

    Welding Processes:

    GTAW/Automatic

    (2)

    (Manual, Automatic, Machine, Semi-automatic)

    Joints (QW-402): Joint Design: Square Edge Groove Retainer: No Joint Details:

    Backing: Gas Backing Material (Type): Argon Gas Type: Non-Metallic *** Metallic (Non-fusing)

    Remainder:

    .035

    .250 0.0to 0.002 opening Square Edge Butt

    ASTM A269 316/316L .035 x 0.250

    AMI Orbital Welding Machine (Autogenous only) S-No.: 8 Group1 TO Base Metals (QW403): Specification Type and Grade: ASTM A 269 Type 316/316L TO Specification Type and Grade: ASTM A 269 Type 316/316L OR Chemical Analysis and Mechanical Properties: TO Chemical Analysis and Mechanical properties: Thickness Range: Process 1 Groove: . 035 Fillet: Unlimited Base Metal: Groove: .035 Fillet: Unlimited Deposited Weld Metal: Groove: .250 Minimum Fillet: Unlimited Pipe Diameter Range: Other: Filler Metals (QW-404) Specification No. (SFA): AWS No, (Class): F-No.: A No.: Size of Filler Metals: Deposited Weld Metal Thickness Range: Electrode-Flux (Class): Flux Trade Name: Consumable Insert:
    Other:
    Each Base Metal-Filler Metal Combination should be recorded individually

    S-No.:

    8 Group 1

    Process 2
    Groove: Groove: Groove: Fillet: Fillet: Fillet:

    Process 1 Autogenous No Filler

    Process 2

    Groove:

    Fillet: Unlimited

    Groove:

    Fillet:

    Page 1 of 2

    12/29/09

    Fermi National Accelerator Laboratory


    Technical Division-Machine Shop

    Welding Procedure Specification


    Positions (QW-405 Positions of Groove: Welding Progression Positions of Fillet Preheat (QW-408) Preheat Temperature: Interpass Temperature: Preheat Maintenance: Minimum Welding Temperature All Upward & downward All Post Heat Treatment (QW-407) Temperature Range: None Time Range N/A

    Gas (QW-408) Minimum 50 F Maximum-Not Recorded None 32 F


    % Composition

    Shielding Trailing Backing

    Gases Argon None Argon

    Mixture 99.9% *** 99.9%

    Flow Rate 10-15 CFH *** 8-12 CFH

    Electrical Characteristics (QW-409) Current AC or DC: Direct Current Tungsten Electrode: Size: .040 Mode of Metal Transfer for GMAW: N/A Electrode Wire Feed Speed Range: N/A

    Polarity:

    Straight EWCe-2

    Characteristics .030 arc gap

    Pulsing

    Technique (QW-410) String or Weave Bead: String Orifice or Gas Cup Size: AMI Orbital Head 9-500 Initial Interpass Cleaning (Brushing, Grinding, etc.): Initial Solvent Clean***Do not Brush after Welding Method of Back Gouging: None Oscillation: None Contact Tube to Work Distance: N/A Multiple or Single Pass (per side): Single Multiple or Single Electrode(s): Single Travel Speed (Range): See Sequence Chart Peening: None Other: Use manufacturer shaped and sized electrode. .040 tungsten with a .020 tip and a .30 arc gap

    Sequence Chart : AMI Orbital Model 227 STD2.1 with Model 9-500 Weld Head and .40 Tungsten
    .035wall x .500x ASTM A 269

    Weld Levels 1 2 3 4 5 6

    RPM Pulse ON Rotation


    Continuous Primary Back

    AMPS -Time 109


    Primary Back

    PULSE
    Primary Back

    1.00

    24

    .20

    .20

    Manual GTAW Tacking of assembly optional by qualified welder. Use pre-shaped and pre-sized factory supplied tungsten

    Page 2 of 2

    12/29/09

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