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GULF OF MEXICO DEEP WATER DECOMMISSIONING STUDY REVIEW OF THE STATE OF THE ART FOR REMOVAL OF GOM US OCS OIL & GAS FACILITIES IN GREATER THAN 400 WATER DEPTH M09PC00004 Final Report
Conducted by
State of the Art for Removing GOM Facilities in Greater than 400 Feet Water Depth MMS M09PC00004, Proserv Offshore Project 29038-11 Final Report October 2009
LEGAL NOTICE
U S Dept of Interior Minerals Management Services (MMS) October 2009 This report has been reviewed by the Minerals Management Service and approved for publication. Approval does not signify that the contents necessarily reflect the views and policies of the Service, nor does mention of trade names or commercial products constitute endorsement or recommendation for use. This report ("Report") to the MMS presenting a study on US Gulf of Mexico deepwater decommissioning titled State of the Art for Removing GOM Facilities in water depths greater than 400 was prepared by PROSERV OFFSHORE solely for the benefit and private use of the US MMS. Neither PROSERV OFFSHORE nor any person acting on PROSERV OFFSHORE's behalf either (a) makes any warranty, express or implied, with respect to the use of any estimate, information or method disclosed in this Report or (b) assumes any liability with respect to the use of or reliance on calculations, information or methods disclosed in this Report by anyone other than the US MMS. Any recipient of Report, by acceptance of, reliance on, or use of this study, releases and discharges PROSERV OFFSHORE from liability for any direct, indirect, consequential or special loss or damage whether such loss or damage arises in contract, tort (including the negligence of PROSERV OFFSHORE in the preparation of this study), strict liability or otherwise. Information furnished by PROSERV OFFSHORE hereunder shall not be used or referred to in connection with the offering of securities or other public offering.
Legal Notice
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State of the Art for Removing GOM Facilities in Greater than 400 Feet Water Depth MMS M09PC00004, Proserv Offshore Project 29038-11 Final Report October 2009
Rev. No. 0 1
PREPARED BY:
Proserv Offshore
Revision 1 Prepared By: SMW/BCE Checked By: SMN Approved By: RCB Issue Date Dec 2009
Document Control
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State of the Art for Removing GOM Facilities in Greater than 400 Feet Water Depth MMS M09PC00004, Proserv Offshore Project 29038-11 Final Report October 2009
Table of Contents
EXECUTIVE SUMMARY BACKGROUND REVIEW OF PREVIOUS STUDIES OBJECTIVE, ASSUMPTIONS AND OVERALL APPROACH CONSTRUCTION COST INFLATION TRENDS CONCLUSIONS RECOMMENDATIONS SECTION 1 PROJECT INITIAL ASSESSMENTS 1.1 1.2 1.3 1.4 BACKGROUND GOM ASSET DESCRIBTION GOM MAJOR ASSET INVENTORY GOM MAJOR ASSET INVENTORY PRELIMINARY GROUPING
SECTION 2 METHODOLOGIES, TECH. & INFRASTRUCTURE ASSESSMENT 2.1 DECOMMISSIONING WORK ACTIVITIES 2.1.1 Decommissioning Planning 2.1.2 Decommissioning Engineering 2.1.3 Permitting 2.1.4 Bidding 2.1.5 Pre-job Meetings 2.1.6 Offshore Work 2.1.7 Project Closure DECOMMISSIONING TECHNOLOGY 2.2.1 Explosive Methods 2.2.2 Non-Explosive Methods 2.2.3 Severing Conclusions 2.2.4 Deepwater Diving Suits
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2.2
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State of the Art for Removing GOM Facilities in Greater than 400 Feet Water Depth MMS M09PC00004, Proserv Offshore Project 29038-11 Final Report October 2009
2.3
2.2.5 Remotely Operated Vehicles 2.2.6 Directly Operated Vehicles 2.2.7 Subsea Operations Conclusions 2.2.8 Standard Heavy Lift Technologies 2.2.9 Alternative Heavy Lift Technologies 2.2.10 Heavy Lift Conclusions 2.2.11 Well Intervention Vessels/Systems DEEPWATER DECOMMISSIONING TECHNOLOGY CHALLENGES 2.3.1 Platform Removal Preparation 2.3.2 Conductor Removal 2.3.3 Pipeline/Flowline Abandonment 2.3.4 Topsides Removal All Scenarios 2.3.5 Decommissioning Project Challenges
SECTION 3 DISPOSAL OPTIONS 3.1. GENERAL REQUIREMENTS FOR MATERIAL DISPOSAL 3.1.1. Scrap Yards 3.1.2. Reefing 3.1.3. Reuse of Production Facilities SPECIFIC DISPOSAL REQUIREMENTS FOR STRUCTURES 3.2.1. Jacket Platforms 3.2.2. Tension Leg Platforms 3.2.3. Semisubmersible Production Units 3.2.4. SPARS 3.2.5. Floating Production Storage & Offloading Systems (FPSO) 3.2.6. Subsea Wells & Tie Backs 3.2.7. Subsea Pipelines & Control Umbilicals REMOVAL & REUSE OPTIONS 3.3.1. Platforms 3.3.2. Tension Leg Platforms 3.3.3. Semisubmersibles 3.3.4. SPARS 3.3.5. Floating Production Storage & Offloading Systems (FPSO) 3.3.6. Subsea Well Heads 3.3.7. Subsea Pipelines & Umbilicals REEFING PROGRAMS 3.4.1. Texas 3.4.2. Louisiana 3.4.3. Mississippi 3.4.4. Alabama 3.4.5. Florida EFFECTIVE REEFING COMMUNITIES ALTERNATIVE TO PLATFORM REMOVAL
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3.2.
3.3.
3.4.
3.5. 3.6
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State of the Art for Removing GOM Facilities in Greater than 400 Feet Water Depth MMS M09PC00004, Proserv Offshore Project 29038-11 Final Report October 2009
SECTION 4 DECOMMISSIONING OPTIONS & COSTS 4.1 FIXED PLATFORMS DECOMMISSIONIG COSTS Platform only without conductors Conductors severing and removal Pipeline abandonment Well Plug & Abandonment (P&A) Cost Summation Conceptual Fixed Platform Removal Costs SPAR DECOMMISSIONING COSTS Platform preparation Deck removal Pipeline Abandonment Well P&A Mooring system removal Hull removal Cost Summation TLP & MINI TLP DECOMMISSIONIG COSTS Platform preparation Pipeline Abandonment Well P&A Mooring system removal Deck / hull removal Cost Summation SEMI DECOMMISSIONING COSTS Platform preparation Pipeline Abandonment Well P&A Mooring system removal Hull removal Cost Summation FPSO STRUCTURE DECOMMISSIONING Pipeline Abandonment Well P&A Mooring system removal SUBSEA STRUCTURE DECOMMISSIONING PROBABILISTIC DECOMMISSIONING COST
4.2
4.3
4.4
4.5
4.6 4.7
DECOMMISSIONING ESTIMATES BY REPRESENTATIVE PLATFORM LIST OF FIGURES ACKNOWLEDGEMENTS MMS CCONTRACT WORK SCOPE GLOSSARY OF TERMS
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EXPLOSIVE PERMIT STIPULATIONS FIXED PLATFORM GENERAL METHODOLOGY & ASSUMPTIONS INTERNATIONAL CONSTRUCTION INFLATION TRENDS SUBSEA REPORT CROSSMAR PRESENTATION ON ARTICIAL REEFING PROGRAMS
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State of the Art for Removing GOM Facilities in Greater than 400 Feet Water Depth MMS M09PC00004, Proserv Offshore Project 29038-11 Final Report October 2009
EXECUTIVE SUMMARY This study has been prepared for the Department of the Interior, Minerals Management Service (MMS) in response to their Request for Proposals (RFP) for specific areas of interest to the MMS Technology Assessment and Research (TA&R) Program, Oil Spill Response Research & Decommissioning as published in Broad Agency Announcement Solicitation Number M08PS00094. The study provides a review of the state of the art and current practice in the removal and disposal of Gulf of Mexico (GOM) U.S. Outer Continental Shelf (OCS) oil and gas facilities in water depths greater than 400 feet (deep water). It also identifies and discusses the challenges and choices faced by the industry and regulatory authorities in dealing with the decommissioning of these facilities. The study also estimates the cost of decommissioning typical fixed and floating deep water facilities. The study is separated into the following Section areas of interest. (1) Section 1 identifies the GOM major facility inventory by type and water depth, grouping and representative platform. (2) Section 2 provides an assessment of methodology, technology and infrastructure and presents a synopsis of the major decommissioning tools, resources, limitations and future challenges. (3) Section 3 provides an assessment of disposal options and their impact on state run reefing programs and assessment of the water depths that the programs are most effective. (4) Section 4 presents A) deterministic cost data to determine estimated decommissioning liabilities for typical fixed, tethered and moored structures and associated pipelines and wells in the GOM, B) a conceptual removal method estimate and C) a discussion on deterministic and probabilistic estimating and a sample probabilistic cost estimate for platform removal. (5) Section 5 Appendix presents the decommission cost estimates for the representative platforms used in this study, lists of Figures/Tables, acknowledgements, MMS Contract Work Scope, Glossary of Terms, explosive permit stipulations and fixed platform General Methodology & Assumption.
BACKGROUND
Currently, most offshore GOM platform decommissioning has been in water depths less than 400 ft. This study focuses on water depths >400 ft. There are currently 111 surface platforms in the GOM in water depths greater than 400 feet to 8,000 feet, as shown in the Major Asset Table 0.1 below. For the purpose of this study surface platform includes a) fixed structures with legs anchored by piles to the seabed and includes compliant towers, b) Spars attached to the seabed by mooring lines and c) tensioned leg platforms attached to the seabed by tensioned steel tubes. A breakdown of the assets is provided in Section 1. The
Executive Summary Section 1 of 8 Rev.1 Dec 2009
State of the Art for Removing GOM Facilities in Greater than 400 Feet Water Depth MMS M09PC00004, Proserv Offshore Project 29038-11 Final Report October 2009
Major Asset Table shows the range of costs included in this study for major facilities in the GOM.
Asset Type Water Depth Deck Range Ft. Weight Range 1000 st 400-1,754 1,500-8,000 .8 - 23 2 - 59 Jacket / Count Hull Weight Range 1000 st 5,9 - 59 70 2.8 - 60 41 Estimated Decommissioning Liability Range MM US$ Each (1) $6 - $79 <$10 - >$47 $0.8 - $3+ $0.3 1.3 $4 $3 - $10+
Fixed Platform Tensioned / Moored Pipelines Platform Wells Dry Tree Subsea Wells Subsea Well & Template
Table 0.1 - GOM Major Asset Table (1) Using current GOM proven technology for platform only exclusive of pipelines and wells REVIEW OF PREVIOUS STUDIES
Most of the GOM facilities have deck weights in excess of 4,000 short tons (st) and jacket or hull weights in excess of 10,000 st. as shown in the Major Asset Table in this section. All of these platforms would set new size and depth records for decommissioning by a wide margin. A number of these platforms are approaching the end of their productive lives. A 1996 study conducted by the National Research Council titled An Assessment of Techniques for Removing Offshore Structures [1] provides historical and background information not repeated in this study. The previous TA&R project, State of the Art of Removing Large Platforms Located in Deep Water, [2] assessed the relevant technology for decommissioning similar facilities in the Pacific OCS region, the methodology which might be used, and the resulting costs. The study proposed here would review and build on the previous work, updating it for advances in technology and for the current cost structure and different conditions of the GOM. In addition, this study will a) address the wide range of other types of structures that are used for deep water oil and gas production in the GOM, e.g., Tension Leg Platforms (TLPs), Spars and mono-hull vessels of varying descriptions and b) present decommissioning resources being developed or under consideration for development.
OBJECTIVES, ASSUMPTIONS, AND OVERALL APPROACH
The overall objective of this study is to examine the relevant issues pertaining to the GOM deep water major asset inventory and to quantify them in the context of determining the estimated decommission costs for a type of structure, using state-of-practice methodology
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and currently available technology and to probe where improvements in methodology and technology will present challenges. The following are the specific objectives: 1. Define / identify the major asset inventory in the GOM. 2. Group the inventory into typical types of structures and select a representative facility from within each group and provide a decommissioning cost estimate and a means of applying the estimate to other inventory within a group. 3. Conduct a methodology, technology and infrastructure assessment determining the major tasks and resource requirements for decommissioning, evaluating the tools and technology in relation to seabed severing methods, conventional and non-conventional lifting methods. 4. Determine the areas where improvements are needed and where the current technology and resources, including the available infrastructure, will be most challenged. 5. Provide an assessment of disposal options for each type of structure, considering removal and reuse and how disposal impacts reefing programs and at what water depths are the reefing programs most effective. 6. Determine the most important areas of uncertainty in the decommissioning processes for the deep water structures and develop cost estimates for each representative facility using probabilistic methods to capture the uncertainty. 7. This study considers using a 2000 ton or greater capacity derrick barge or crane vessel (DB) or a dynamically positioned semi-submersible crane vessel (SSCV) with greater than 5000 ton capacity. Crane vessels are presented in Section 2. 8. This study considered using the following removal methods: In-Situ cutting and removing of the jackets in place onto cargo barges to transport for disposal. Hopping the jackets into successively shallower water locations where sections are removed onto cargo barges to transport for disposal.
The removal methods are also compared to conceptual removal methods with floatation bladders or with use of twin marine lifting vessels, both presented in Section 2 with estimated conceptual costs presented in Section 4.
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MMS requested that offshore inflation cost trends be added to this report. A study was conducted on the inflation factors and this section presents a summary of the results. A more in-depth study is provided in the Appendix Section 5.8. To make a determination of the appropriate inflation factor to use for GOM OCS decommissioning project cost estimates we have evaluated construction trends internationally in the recent past. General inflation rates, construction inflation rates, and offshore vessel inflation rates were all analyzed in this study. It was concluded that a mean yearly inflation rate for derrick barges was the most accurate and influential factor in predicting future offshore decommissioning inflation rates. A review of the various rates shows a wide range of variation by category and from year to year. We have reviewed the available inflation data and propose the following inflation factor of 3.36% for use offshore, as shown in Derrick Barge Average in Average column in Table 0.2.
1997
Derrick Barge Average (%)
1998
1999
2000
2001
2002
2003
2004
2005
2006
2007
2008
Average
14.30
0.002
3.90
7.84
0.03
7.17
5.69
6.73
1.52
13.89
15.20
0.47
3.36
Recent information received by derrick barge contractors indicates that the market costs for 2009 have decreased to an approximate level of $1,300 per st for decommissioning 4-pile and larger structures in the GOM. At the time of this study, back-up information was not available. See the Historical Graph in the Appendix Section 5.8.
CONCLUSIONS
The results of the study lead to the following conclusions: 1. Complete Removal In-Situ is the preferred method where the derrick barge has the lifting capacity to remove in a single lift. It will be less time consuming and demand more resources than the Hopping method. This assumes the use of the technology and methods that are readily available today. Technology currently under construction and future technology in the 20,000+ st lifting range will expand the number of platforms than can be removed in larger or single lift operations and flotation methods may prove viable for single lift jacket removal of all tonnages. 2. Complete removal In-Situ where the derrick barge does not have sufficient lifting capacity and the jacket must be cut up by divers and or ROV would not be the preferred method
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due to the longer durations and human exposure risks required, especially when using divers for underwater cuts and removal. 3. The Hopping method where the top section of the jacket exposed above water is removed without the use of divers appears to be much safer in a relative sense, when compared to In-situ jacket removal. 4. Risk of accidents increase with water depth for both methods, but it increases much faster with the In-situ method. 5. The groupings and estimates in this study are a high-level snapshot in time with available information. Additional owner / operator data would be required to provide more specific groupings and estimates at a more precise level. 6. Technology is continuing to mature in the GOM with input from other areas such as the North Sea and Brazil, but will be a challenge for deep sea operations, especially where decommissioning operations were not considered in the design phase. See recommendations below. 7. Aquaculture may present an alternate use for non-producing platforms. 8. Disposal options are varied, from disposal at or near GOM ports to towing to foreign port. New flotation technology may provide for towing larger structures into shallower ports. 9. The cost to P&A accessible problem free wells are addressed in this study with the use of platform rigless methods and interventional vessels rigless methods. Cost to P&A subsea wells with the use of submersible drilling rigs are also included but the defining line of when drilling rigs are necessary would require data and analysis outside the scope of this study. See Recommendations in this Section for the collection of additional well data. 10. Well intervention vessels are providing an effective means to conduct rigless deepwater well abandonments. These vessels are designed to operate in water depths to 10,000 feet.
RECOMMENDATIONS
During the course of this study, the MMS requested that Proserv address gaps in MMS regulations or practices that exist with decommissioning operation for types of structures in the GOM. The following are some on the pertinent recommendations included in this study. Other recommendations are included in appropriate sections or in articles in the Appendix. 1. This recommendation is for other than fixed platforms. The regulations for removal of subsea structures should be expanded to clarify what is to be removed or may remain at what water depths. For the purpose of this study, it is assumed that subsea wells will be removed, subsea structures anchored to the seabed will remain in place and subsea structures that are attached to or stabbed over the anchored structure will be removed. 2. With the consideration in #1 above that anchored subsea structures may remain in place, the regulation requiring that all plugged wells be removed 15 feet below the mudline should be reviewed for deepwater subsea tree wells.[1] Removing this
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requirement would greatly enhance the safety of decommissioning work and reduce the project costs. Additionally pipelines are not buried in deepwater and subsea equipment skids will be abandoned in situ, so it seems reasonable to leave the well casings below the mudline. 3. During well abandonment projects it is imperative that adequate seals are placed in the wellbore to permanently seal the well. This is a challenge in deepwater wells especially in subsea wet trees. The challenge is greatly increased for wellheads without access fittings to all casing annulus sections. Wellheads should be designed with full access to all casing strings which will reduce well decommissioning costs. [3] This is a condition for many subsea wells that may present problems for P&A operations. 4. Ideally all permeable zones above the production casing show should be sealed off with cement during the drilling of the well. For the most part it is easier and less expensive to seal off these zones during the well drilling operation than during a decommissioning project. [3] 5. The key challenge with cutting well conductors or any grouted structural member is being able to cut through the grout. The effectiveness of cutting multiple conductor pipes with grout in the annular areas is a factor of how much grout is in the annular area and if the pipes are concentric. Some cutting tools can sever grouted areas better than others. Inspection technology should be developed that will determine the extent of grout in the annulus and the orientation of the conductor pipes. This information would allow the decommissioning contractor to select the best cutting technique which would reduce the amount of time spent severing the conductors and less offshore human exposure. 6. Industry should place more emphasis during the initial design to design the facilities in consideration of how the facilities will be removed. The platforms and subsea structures should be designed so that it will be less costly and safer to remove these structures. Some techniques to reduce the time spent decommissioning the structures are: a. Eliminate the placement of grout in the top section of well conductors annular spaces. b. Reduce the weight of mooring systems by utilizing non steel cables. c. Reduce the weight of subsea flowlines by utilizing non steel flowlines. d. Install lifting connections on the jacket that would be used during the jacket removal project. e. Design subsea trees with full ROV access to all annular spaces. This will enable testing and plugging work in all casing strings.
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f. Continue subsea design efforts to provide universal connections which will minimize the number of access tools required to work on different manufacturers subsea equipment. g. Improve the functionality of the subsea equipment to allow more efficient decommissioning work. 7. Information should be gathered on subsea inventory. The inventory should be evaluated and categorized into quantities, types, sizes, weights. Gathering this information is even more critical as fields near depletion and interests are sold to other operators. It has been found that the well production and basic information may be in possession of the new owner but often design and installation drawings and procedures are not available. It may be unknown what subsea systems are ROV friendly or have been designed with decommissioning in mind. It may be unknown if systems are or have been maintained and documented to allow for smooth operation during decommissioning. This information would assist in decommission. It is recommended that all subsea systems address decommissioning and maintenance during the design phase, to assure proper operation of decommissioning systems in the future. Regulations on the transfer of data to new operators would assist in this endeavor. 8. Additional data would need to be gathered to access the decommissioning cost for wells that have downhole problems and or wells that would only be accessible with the use of a drilling rig or drilling rig vessel. These costs are not included in this study. Regulations requiring the collection, submittal and updating of this data and planed decommissioning method would assist in determining future liability. 9. Deepwater subsea operations would be more efficient with enhancements to camera and visualization technology. This is especially important in high silt, debris sensitive areas where it is critical that industry is provided high quality 3-D images. [3] 10. Subsea systems construction equipment is in limited supply. Standardized subsea rental systems should be available which would improve subsea decommissioning project cycle time and work performance. Since this equipment is long lead and high cost, perhaps an MMS sponsored group could facilitate this service. [3]
11. The Gulf of Mexicos oil and gas producing states rigs-to-reef program has been
successfully utilized by the oil industry and we encourage the continuation of this program. Additional reef locations could be added to the program which would reduce the expense of transporting structures over long distances to existing reef sites. Ideally these new reef sites could be located at the location of the deepwater facilities. For instance for jackets that are partially removed, the portion of the jacket in water depths
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>400 feet would not benefit the reefing community but the upper portion of the jacket left in place would be beneficial to the fish population. See Section 3 for Artificial Reef Programs and specifically Section 3.5 for research figures showing optimal water depths for reefing. 12. It is understood that a large portion of MMSs GOM facility records database was destroyed due to flooding from recent hurricanes. It would be useful to obtain the following missing platform data to complete the characteristics of each structure in the GOM as detailed in Section 1 of this report: a. b. c. d. e. f. Pile and or Skirt Pile configuration and diameter of piles for severing method Deck and jacket weights for HLV selection Are well trees dry or wet Number, type and diameter of mooring systems Installation methods and HLVs used Well records to document placement of annular cement sections
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1.1 Background
The following surface facilities are currently installed or in the process of being installed in the GOM in water depths greater than 400 feet, as shown in Table 1.1: Structure Type (Figure 1.1) Fixed Platforms Water Depth 400-600 Fixed Platforms, including Compliant Towers (CT) Water Depth 600 1700+ Classic Spar Truss Spar Cell Spar MiniDOC Spar Mini or New Generation Tension Leg Platform (MTLP) Conventional Tension Leg Platform (TLP) Semi Submersibles (Semi) TOTAL Table 1.1 GOM Major Assets Units 41 29 3 12 1 2 6 9 8 111
State of the Art for Removing GOM Facilities in Greater than 400 Feet Water Depth MMS M09PC00004, Proserv Offshore Project 29038-11 Final Report October 2009
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Floating Production, Storage & Offloading System (FPSO) consists of a large tanker type vessel moored to the seafloor. An FPSO is designed to process and store production from nearby subsea wells and to periodically offload the stored oil to a smaller shuttle tanker. The shuttle tanker then transports the oil to an onshore facility for further processing. An FPSO may be suited for marginally economic fields located in remote deepwater areas where a pipeline infrastructure does not exist.
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TABLE 1.2 GOM Major Asset Inventory Sorted by Type and Block Location
Platform Location Fixed Platforms EB 110 A Tequila EB 159 - Cerveza Ligera EB 160 - Cerveza EB 165 - Snapper EC 373 A EC 381 A EI 371 B EI 372 A PRO EI 384 A EI 397 A EW 826 A EW 873 - Lobster EW 910 A EW 947 A GB 128 A Enchilada GB 142 A GB 172 B Salsa GB 189 - Tick GB 191 A GB 236 A GB 260 Baldplate - CT GB 72 A GC 18 A GC 19 A - Boxer GC 52 A GC 52 CCP GC 6 A GC 65 A - Bullwinkle GC 89 A Cinnamon HI A 371 A HI A 389 A HI A 582 D (CYRUS) HI A 589 A MC 109 A - Amberjack MC 148 A MC 194 A - Cognac MC 20 A MC 21 B Simba MC 280 Lena - CT MC 311 A MC 365 A Corral MC 397 Alabaster MC 486 A MC 63 B MP 288 A SMI 205 A SMI 205 B SP 49 C SP 52 A SP 83 A SP 89 B SP 89 MC674 #3 SP 93 A SP 93 B 660 925 935 863 443 446 415 414 431 472 483 774 549 477 705 542 693 718 721 682 1647 541 761 751 604 604 620 1348 670 430 410 440 477 1100 651 1027 480 667 997 428 619 476 582 480 420 437 523 400 531 467 456 422 446 450 848 7,400 1,798 4,330 1,020 950 9,999 14,991 26,000 20,503 4,000 3,972 Water Depth Deck (ft) Weight (st) Jacket Weight (st) Pile Tendons Legs Pile / Tendon type Pile type
8 4 8 8 4 4 4-48" & 4-92" 8 3 leg 8 8-48" & 12-72" Skirt 4 4 0 4 4 4 8 4 4 4-48" & 4-54" Skirt 3-Skirt Skirt
8+4 4+8 8+16 8+12 leg-skirt 48" 48" leg-skirt 12 leg-skirt 8 3 - 72" 8 4+8 4+8 8+12 12 84" 4+16
3,850 4,500
10,200 16,535
Skirt
Skirt 12 3 8 4 6 4 12 Skirt 8 4 12+32 3+4 48" 48" 6+12 4+12 24 84" 48" 4+8
4+4 leg-skirt
8 4-skirt 4 4-72" & 4-48" 4 1-96" & 4-84" 3-skirt 0 4-skirt 8 8-48" & 4-60"
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TABLE 1.2 GOM Major Asset Inventory Sorted by Type and Block Location Continued
Platform Location Fixed Platforms SS 332 A SS 332 B SS 354 A SS 358 A ST 308 A (Tarantula) ST 316 A ST 317 A VK 780 A - Spirit VK 786 A Petronius CT VK 817 A VK 823 A Virgo VK 989 A - Pompano VR 395 A VR 412 A WC 645A WC 661 A Fixed Platforms Count Classic Spar AC 25 A Hoover GC 205 A Genesis VK 826 A Neptune Spar Classic Spar Count Truss Spar AC 857 A Perdido EB 602 A Nansen EB 643 A Boomvang GB 668 A Gunnison GC 338 A Front Runner GC 641 A Tahiti GC 645 A Holstein GC 680 A Constitution GC 782 A Mad Dog MC 127 A Horn Mountain MC 582 A - Medusa MC 773 A Devils Tower Truss Spar Count Cell Spar GB 876 A Red Hawk Cell Spar Count MiniDOC Spar AT 63 A - Telemark (@MC942) MC 942 A - Mirage MiniDOC Spar Count MTLP EW 921 A Morpeth EW 1003 A Prince GC 254 A Allegheny GC 613 A Neptune TLP GC 653 A Shenzi MC 243 A Matterhorn MTLP Count Water Depth Deck (ft) Weight (st) 438 438 464 419 484 447 460 721 1754 671 971 1289 420 467 432 484 70 Jacket Weight (st) Pile Tendons Legs Pile / Tendon type Pile type
4 leg
19,012 43,000 25,166 39,890
48"
7,850
12 Skirt
12 Piles
4,800
4 Skirt
12
850 730
1,100 2,700
8 leg 4 leg
7817 3675 3650 3150 3330 4000 4340 4970 4420 5400 2223 5610 12
12,401 5,340 5,400 6,000 6,300 9,950 18,200 10,770 10,500 8,200 6,000 9,465
20,956 11,960 11,960 14,800 14,100 24,000 35,550 14,800 20,800 6,200 12,900 13,188
9 5.28" Chain & 9.68" polyster lines 2 Mi. each & Chain 9 9 9 Chain-wire-chain 16 Chain-wire-chain 11 polyester lines 9 Chain-wire-chain 9 Chain-5-7/8" wire Chain
Suction Suction
Suction
5300 1
3,600
7,500
18' suction
4450 4000 2
10,021 10,021
17,938 17,938
steel tubular 8 24" OD 6 36"ODX1.36"Wall 8 36" to 44" 6 32" neutrally buoyant steel tubular tendons
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TABLE 1.2 GOM Major Asset Inventory Sorted by Type and Block Location Continued
Platform Location TLP GB 426 A Auger GB 783 A Magnolia GC 158 A Brutus GC 184 A Jolliet GC 608 A Marco Polo MC 807 A Mars MC 809 A Ursa VK 915 A Marlin VK 956 A Ram Powell TLP Count FPS GC 29-1 FPS Count SEMI GB 388 A - Cooper GC 787 A Atlantis MC 474 A Na Kika FPDS MC 650 A Blind Faith MC 711 A Gomez MC 734 A - Thunder Hawk MC 778 A Thunder Horse MC 920 A Independence SEMI Count Water Depth Deck (ft) Weight (st) 2860 4670 3300 1760 4300 2933 3800 3236 3216 9 24,000 7,600 11,500 2,150 7,250 7,200 22,400 5,512 8,100 Jacket Weight (st) 39,000 20,000 14,500 4,600 5,750 15,650 28,600 9,000 11,000 Pile Tendons Legs Pile / Tendon type Pile type
8 5-3/16" chain and 5" wire, 2 subm buoys 8 Chain-5" wire 12 32"ODX1.25"Wall 8 28"ODX1.25"Wall wire-chain 12 28"ODX1.25"Wall 16 32"ODX1.5"Wall 12 28"ODX1.2"Wall
8 30t fluke fluke anchors 82"OD Piles 76"OD Piles 84"OD Piles 96"OD Piles 84"OD Piles
1540 0
58,700 20,000
Suction Suction
50,000 10,250
60,000
Suction
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850 1,400
1,100 4,120
8 leg 8 4-skirt
48"
1,020
4,000
900
5,447
892
4,279
0 4-skirt 3 leg 4 4-72" & 4-72" 4 4-48" & 4-54" 48" leg-skirt leg-skirt 48" leg-skirt
1,290
1,845 3,850
8,600 10,200
TYPE DESCRIPTION Fixed Platforms Classic Spar Truss Spar Cell Spar MiniDOC Spar Mini TLP Tension Leg Platform Floating Production Storage Semi Submersable
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TABLE 1.3 GOM Major Asset Inventory Sorted by Water Depth - Continued
Water Depth (ft) 484 484 523 531 541 542 549 582 604 604 619 620 651 660 667 670 671 682 693 705 718 721 721 751 761 774 863 925 935 971 997 1027 1100 1289 1348 1500 1647 1700 1754 1760 1930 2097 2223 6,000 12,900 1,004 23,000 3,261 4,800 2,300 3,450 2,400 3,000 7,850 2,150 3,300 57,267 2,850 43,000 4,600 12,885 6,500 5,200 4,500 4,330 7,400 1,798 8,100 2,245 3,850 2,000 1,800 11,023 8,500 19,012 14,881 16,755 16,535 20,503 14,991 26,000 25,166 23,366 59,000 23,810 39,890 54,427 13,228 10,000 848 1,197 3,261 9,999 9,025 6,000 1,124 2,000 5,910 17,000 533 925 730 668 2,700 5,080 Deck Weight (st) Jacket Weight (st) Pile Tendons Legs
Platform Location ST 308 A (Tarantula) WC 661 A SMI 205 B SP 52 A GB 72 A GB 142 A EW 910 A MC 486 A GC 52 A GC 52 CCP MC 365 A Corral GC 6 A MC 148 A EB 110 A Tequila MC 21 B Simba GC 89 A Cinnamon VK 817 A GB 236 A GB 172 B Salsa GB 128 A Enchilada GB 189 - Tick GB 191 A VK 780 A - Spirit GC 19 A - Boxer GC 18 A EW 873 - Lobster EB 165 - Snapper EB 159 - Cerveza Ligera EB 160 - Cerveza VK 823 A Virgo MC 280 Lena - CT MC 194 A - Cognac MC 109 A - Amberjack VK 989 A - Pompano GC 65 A - Bullwinkle EW 1003 A Prince GB 260 Baldplate - CT EW 921 A Morpeth VK 786 A Petronius CT GC 184 A Jolliet VK 826 A Neptune Spar GB 388 A - Cooper MC 582 A - Medusa
Pile type
4 Skirt 8 4 8
24 84" 6+12 12 12+32 12 84" 84" Driven piles 12 Piles 48"OD Piles
TYPE DESCRIPTION Fixed Platforms Classic Spar Truss Spar Cell Spar MiniDOC Spar Mini TLP Tension Leg Platform Floating Production Storage Semi Submersable FP ClaS TS CellS M/DocS mtlp TLP FPS SEMI
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TABLE 1.3 GOM Major Asset Inventory Sorted by Water Depth - Continued
Platform Location Type Water Depth Deck (ft) Weight (st) Jacket Weight (st) Pile Tendons Legs Pile / Tendon type Pile type
GC 205 A Genesis MC 243 A Matterhorn GB 426 A Auger MC 807 A Mars MC 711 A Gomez GB 668 A Gunnison VK 956 A Ram Powell VK 915 A Marlin GC 254 A Allegheny GC 158 A Brutus GC 338 A Front Runner EB 643 A Boomvang EB 602 A Nansen MC 809 A Ursa GC 641 A Tahiti MC 942 A - Mirage GC 613 A Neptune TLP GC 608 A Marco Polo GC 645 A Holstein GC 653 A Shenzi GC 782 A Mad Dog AT 63 A - Telemark (@MC942) GB 783 A Magnolia AC 25 A Hoover GC 680 A Constitution GB 876 A Red Hawk MC 127 A Horn Mountain MC 773 A Devils Tower MC 734 A - Thunder Hawk MC 778 A Thunder Horse MC 474 A Na Kika FPDS MC 650 A Blind Faith GC 787 A Atlantis AC 857 A Perdido MC 920 A Independence TYPE DESCRIPTION Fixed Platforms Classic Spar Truss Spar Cell Spar MiniDOC Spar Mini TLP Tension Leg Platform Floating Production Storage Semi Submersable
ClaS MTLP TLP TLP SEMI TS TLP TLP MTLP TLP TS TS TS TLP TS M/DocS MTLP TLP TS MTLP TS M/DocS TLP ClaS TS CellS TS TS SEMI SEMI SEMI SEMI SEMI TS SEMI
2590 2850 2860 2933 3000 3150 3216 3236 3294 3300 3330 3650 3675 3800 4000 4000 4232 4300 4340 4375 4420 4450 4670 4825 4970 5300 5400 5610 5724 6200 6378 6480 7050 7817 8000
12,500 5,500 24,000 7,200 6,000 8,100 5,512 3,000 11,500 6,300 5,400 5,340 22,400 9,950 10,021 3,200 7,250 18,200 8,684 10,500 10,021 7,600 17,210 10,770 3,600 8,200 9,465 50,000 20,000 7,400 14,125 12,401 10,250
28,700 4,500 39,000 15,650 14,800 11,000 9,000 2,850 14,500 14,100 11,960 11,960 28,600 24,000 17,938 5,900 5,750 35,550 12,493 20,800 17,938 20,000 35,831 14,800 7,500 6,200 13,188 60,000 20,000 58,700 20,956
14 6 8 12
5.25in. Chain-wire-chain 32" neutrally buoyant steel tubular tendons 5-3/16" chain and 5" wire, 2 subm buoys 28"ODX1.25"Wall
12 28"ODX1.2"Wall
84"OD Piles
6 8 16 8 11
96"OD Piles 76"OD Piles Suction Suction fluke anchors Suction 18' suction Suction Suction Suction Suction 18' OD Suction
8 Chain-5" wire 12 Chain-wire-chain 6 chain polyester lines 9 Chain-wire-chain 9 Chain-5-7/8" wire Chain 16 chain wire 16 Chain-wire-chain Catenary Chain-wire-chain 9 5.28" Chain & 9.68" polyster lines 2 Mi. each & Chain 12 9" Rope
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The inventory was separated into similar platforms types, similar deck and jacket / hull tonnage, similar water depths and a representative platform was selected from each group as shown in Table 1.4. As noted above, some of the data was not available for this study. Fixed Platforms were further divided into preliminary groups considering the number of leg, piles, skirt piles and tonnage. Where more data was available, the grouping was more precise. Where data was unavailable, water depth was used. The platforms listed in Bold Red are the platforms selected as representative platforms. These platforms were selected on the basis of the best available information. See Executive Summary for MMS recommendations on collection of data. Because much of the platform data was unavailable for this study and the resulting groupings are preliminary, an alternate breakdown in platform decommission costs is provided in Section 4 along with the estimated costs for conductor removal, riser removal, pipeline abandonment and well P&A. Estimates are provided in Section 5, for the representative platforms.
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TABLE 1.4 Platforms Grouped by Similar Characteristics Facility Type, Water Depth
Water Depth Deck (ft) Weight (st) 415 419 420 420 422 428 430 431 437 438 438 446 450 460 464 467 477 480 472 440 447 484 484 531 542 410 414 432 400 467 446 476 477 523 541 549 582 604 619 670 671 620 651 667 Jacket Weight Pile or (st) Tendon type
Platform Location Fixed Platforms EI 371 B SS 358 A MP 288 A VR 395 A SP 89 MC674 #3 MC 311 A HI A 371 A EI 384 A SMI 205 A SS 332 A SS 332 B SP 93 A SP 93 B ST 317 A SS 354 A VR 412 A HI A 589 A MC 63 B EI 397 A HI A 582 D (CYRUS) ST 316 A ST 308 A (Tarantula) WC 661 A SP 52 A GB 142 A HI A 389 A EI 372 A PRO WC 645A SP 49 C SP 83 A EC 381 A MC 397 Alabaster EW 947 A SMI 205 B GB 72 A EW 910 A MC 486 A GC 52 A MC 365 A Corral GC 89 A Cinnamon VK 817 A GC 6 A MC 148 A MC 21 B Simba
Type FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP
Pile type
1,400
4,120 4-skirt
48"
leg leg leg 2,700 leg 3-skirt 925 3-Skirt 3,670 3,972 1,100 leg
4,400 1-96" & 4-84" 4-skirt 4,279 4-83" skirt 4,000 4-48" & 4-92" 48" 4-72" & 4-72" leg-skirt 4-48" & 4-54" leg-skirt 5,080 4-72" & 4-48" leg-skirt
668
1,124 3,261
5,910 6,000
4 4 3
2,000 1,197
17,000 9,025
4 Skirt 4 4
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TABLE 1.4 Platforms Grouped by Similar Characteristics Facility Type, Water Depth - Continued
Water Jacket Depth Deck Weight Pile or (ft) Weight (st) (st) Tendon type
Platform Location Fixed Platforms MC 20 A SP 89 B EW 826 A GC 52 CCP EB 110 A Tequila GB 236 A EW 873 - Lobster GB 172 B Salsa GB 128 A Enchilada GB 189 - Tick GB 191 A GC 19 A - Boxer GC 18 A EB 159 - Cerveza Ligera MC 280 Lena - CT Guied EB 165 - Snapper EB 160 - Cerveza MC 109 A - Amberjack VK 780 A - Spirit VK 823 A Virgo VK 989 A - Pompano MC 194 A - Cognac GC 65 A - Bullwinkle GB 260 Baldplate - CT VK 786 A Petronius CT
Type
Pile type
FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP
480 456 483 604 660 682 774 693 705 718 721 751 761 925 997 863 935 1027 1036 1130 1289 1027 1348 1647 1754
8,600
8 48"
5,447 8-48" & 4-60" leg-skirt 10,200 72" leg-skirt 8 8 8 8 Skirt 4 Skirt 4 Skirt 4 4 4 Skirt 4 4 8 8 6
848 8,100 5,400 2,245 3,850 2,000 1,800 6,500 5,200 7,400 1,004 4,330 1,798 3,261
9,999 13,228 16,535 10,000 11,023 8,500 14,881 16,755 14,991 23,366 20,503 26,000 23,810 19,012 25,166 39,890 59,000 54,427
4,800 23,000
2,400 7,850
57,267 43,000
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TABLE 1.4 Platforms Grouped by Similar Characteristics Facility Type, Water Depth - Continued
Water Hull Depth Deck Weight (ft) Weight (st) (st) 1930 2223 2590 3150 3330 3650 3675 4000 4000 4340 4420 4450 4825 4970 5300 5400 5610 7817 6,000 6,000 12,500 6,000 6,300 5,400 5,340 9,950 10,021 18,200 10,500 10,021 17,210 10,770 3,600 8,200 9,465 12,401 12,885 12,900 28,700 14,800 14,100 11,960 11,960 24,000 17,938 35,550 20,800 17,938 35,831 14,800 7,500 6,200 13,188 20,956
SPAR VK 826 A Neptune Spar MC 582 A - Medusa GC 205 A Genesis GB 668 A Gunnison GC 338 A Front Runner EB 643 A Boomvang EB 602 A Nansen GC 641 A Tahiti MC 942 A - Mirage GC 645 a Holstein GC 782 A Mad Dog AT 63 A - Telemark (@MC942) AC 25 A Hoover GC 680 A Constitution GB 876 A Red Hawk MC 127 A Horn Mountain MC 773 A Devils Tower AC 857 A Perdido
16 Chain-wire-chain 11 polyster lines 12 Chain-wire-chain 6 chain polyster lines 9 Chain-5-7/8" wire Chain 9 5.28" Chain & 9.68" polyster lines & Chain
MTLP EW 921 A Morpeth EW 1003 A Prince GC 254 A Allegheny GC 613 A Neptune TLP MC 243 A Matterhorn GC 653 A Shenzi
Hull Water Weight Depth Deck (st) (ft) Weight (st) 1700 3,000 2,850 1500 3,450 3294 3,000 2,850 4232 3,200 5,900 2850 4375 5,500 8,684 4,500 12,493
Pile type
TLP GC 184 A Jolliet GB 426 A Auger MC 807 A Mars VK 956 A Ram Powell VK 915 A Marlin GC 158 A Brutus MC 809 A Ursa GC 608 A Marco Polo GB 783 A Magnolia TLP TLP TLP TLP TLP TLP TLP TLP TLP
Water Hull Depth Deck Weight (ft) Weight (st) (st) 1760 2860 2933 3216 3236 3300 3800 4300 4670 2,150 24,000 7,200 8,100 5,512 11,500 22,400 7,250 7,600 4,600 39,000 15,650 11,000 9,000 14,500 28,600 5,750 20,000
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Tendons
Pile type
8 5-3/16" chain and 5" wire, 2 subm buoys 12 28"ODX1.25"Wall 12 28"ODX1.2"Wall 12 32"ODX1.25"Wall 16 32"ODX1.5"Wall 8 28"ODX1.25"Wall wire-chain 8
Chain-5" wire
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State of the Art for Removing GOM Facilities in Greater than 400 Feet Water Depth MMS M09PC00004, Proserv Offshore Project 29038-11 Final Report October 2009
TABLE 1.4 Platforms Grouped by Similar Characteristics Facility Type, Water Depth - Continued
SEMI GB 388 A - Cooper MC 711 A Gomez MC 734 A - Thunder Hawk MC 778 A Thunder Horse MC 474 A Na Kika FPDS MC 650 A Blind Faith GC 787 A Atlantis MC 920 A Independence
Hull Water Weight Depth Deck Tendons (ft) Weight (st) (st) 2097 3000 5724 6200 50,000 60,000 16 chain wire 6378 20,000 20,000 16 Chain-wire-chain Catenary 6480 7,400 7050 14,125 58,700 Chain-wire-chain 8000 10,250 12 9" Rope
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Section 2 METHODOLOGY, TECHNOLOGY & INFRASTRUCTURE ASSESSMENT .............. 1 2.1 Decommissioning Work Activities .................................................................................................. 2 2.1.1 Decommissioning Planning ....................................................................................................... 2 2.1.2 Decommissioning Engineering ................................................................................................. 3 2.1.3 Permitting .................................................................................................................................. 3 2.1.4 Bidding ...................................................................................................................................... 4 2.1.5 Pre-job Meetings ....................................................................................................................... 4 2.1.6 Offshore Work ........................................................................................................................... 4 2.1.7 Project Closure .......................................................................................................................... 9 2.2 Decommissioning Technology ....................................................................................................... 10 2.2.1 Explosive Methods .................................................................................................................. 10 2.2.2 Non-Explosive Methods .......................................................................................................... 16 2.2.3 Severing Conclusions .............................................................................................................. 22 2.2.4 Deepwater Diving Suits ........................................................................................................... 23 2.2.5 Remotely Operated Vehicles ................................................................................................... 24 2.2.6 Directly Operated Vehicles ..................................................................................................... 25 2.2.7 Subsea Operations Conclusions .............................................................................................. 26 2.2.8 Standard Heavy Lift Technologies .......................................................................................... 27 2.2.9 Alternative Heavy Lift Technologies ...................................................................................... 30 2.2.10 Heavy Lift Conclusions ......................................................................................................... 42 2.2.11 Well Intervention Vessels/Systems ....................................................................................... 43 2.3 Decommissioning Project Challenges ............................................................................................ 46 2.3.1 Platform Removal Preparation ................................................................................................ 46 2.3.2 Conductor Removal ................................................................................................................. 47 2.3.3 Pipeline/Flowline Abandonment ............................................................................................. 48 2.3.4 Topsides Removal All Scenarios.......................................................................................... 50 2.3.5 Decommissioning Project Challenges ..................................................................................... 52
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This section covers the following three areas: Provide an overview of the decommissioning methodology including the major tasks and resource requirements. Evaluate the technology available to conduct these decommissioning activities. Determine the areas where the current technology and resources will be most challenged.
To date, other than a few structures all decommissioning activities in the GOM have been on fixed jacketed structures in water depths <400 feet. As decommissioning activities move into deeper water and to tensioned and moored structures some of the current technology may prove to need modification or may prove inadequate. This section will focus the mature areas of development and present emerging developments. For fixed structures, three removal alternatives were considered for each deepwater facility; Complete Removal, Partial Removal, and Reefing. The alternatives studied vary only in the method the jacket is removed. Site Clearance and Onshore Disposal depend on the removal alternative selected. The platform removal preparation, well plugging and abandonment (P&A), pipeline decommissioning, and topsides removal are the same for all three alternatives. For tensioned and moored structures the complete removal options was considered except for subsea structures. See recommendation in the Executive Summary. See Appendix section 5.7 for decommissioning methodology utilized for shallow water platform removals.
State of the Art for Removing GOM Facilities in Greater than 400 Feet Water Depth MMS M09PC00004, Proserv Offshore Project 29038-11 Final Report October 2009
consider grouping the platforms to realize any economies of scale, and various types of removal scenarios (i.e., Complete Removal, Partial Removal, and Remote Reefing) are evaluated. In some instances different operators will join together to share the same deepwater equipment for a multiple platform decommissioning program. All assumptions made are noted on the AFE(s). Concurrently, a detailed project schedule is developed. After the AFE(s) are approved, the platform(s) are inspected above and under water to appraise the overall platform condition, drilling and production deck dimensions, equipment location, padeyes, risers, etc. A detailed inspection punch list is submitted to and agreed upon with the platform owner prior to these inspections. PROSERV recommends a pre-contracting underwater survey of the jacket and seafloor for larger and older platforms. The dive crew would survey the sea floor for debris that would hamper the platform removal and inspect the jacket for flooded and/or damaged members and conductors that are severed below the waterline. For conventional steel-jacket platforms located in shallow depths in the Gulf of Mexico, PROSERV recommends a six-month lead-time for decommissioning planning. However, deepwater decommissioning planning requires a longer lead-time because of the limited availability of deepwater removal equipment. Therefore, a minimum of two years lead-time is recommended for planning the decommissioning of deepwater platforms. For complete removal, equipment contracting alone will require one to two years lead time, or more.
2.1.3 Permitting
Permits required by the MMS for the decommissioning of offshore structures are as follows: Well P&A Sundry Notices and Procedures Pipeline Abandonment Permits Platform Removal Permits Reefing Permits (if applicable) Incidental Take Statement Site Clearance Verification Procedures Each platform, well, and pipeline will require their specific permits. The project management group prepares all permits, along with any necessary attachments. The permit requests are submitted to the platform owner for review and approval. Once approved, the project
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management group submits the requisite number of copies to the appropriate MMS office for approval and issuance of permits.
2.1.4 Bidding
The client and the project management group work together to determine the manner by which bids will be developed to take advantage of the amount of work to maximize economies of scale. The project management group prepares a suggested list of qualified contractors for each phase of the job; the platform owner then reviews, revises (if necessary) and approves the list. The bid books are prepared by the project management group and are submitted to the owner for approval. Once approved, the approved contractors are sent the Requests for Quotation (RFQs). Proposals submitted based on these RFQs are reviewed by the project management group who develops a spreadsheet containing all contractors rates. This spreadsheet, along with a recommendation for award, is sent to the platform owner for review and award of the work.
State of the Art for Removing GOM Facilities in Greater than 400 Feet Water Depth MMS M09PC00004, Proserv Offshore Project 29038-11 Final Report October 2009
The piping, electrical, and instrumentation interconnections between modules are also cut. All work needed to prepare the modules for lifting, such as installing lifting eyes, etc., is done at this time. Well Plugging and Abandonment (Well P&A) PROSERV has assumed that all wells on each platform will be plugged and abandoned using either conventional rig-based P&A methods or using rigless techniques prior to cutting and removing the conductors. Platform well and subsea well P&A is presented in Section 4. Pipeline Decommissioning All pipelines connected to the platform are decommissioned. The decommissioning crew flushes the line by pumping (pushing) a cleaning plug (pig) through the line with seawater. Flush water is treated and injected downhole or discharged. Divers or an ROV will then expose the ends of the pipeline and cut the line above the riser bends or subsea manifolds and approximately ten feet out from the base of the jacket or at the seafloor below the tensioned or moored structure. For the pipeline at the base of the jacket, the cut section of the pipeline is removed and the pipeline is plugged and buried three feet below the mudline. For pipelines associated with tensioned and moored structures, the riser would be removed prior to the structure removal. Conductor Removal All conductors are completely removed up to 15 feet below the mudline. A combination of jacks and the platforms drilling ring and crane are used to pull the conductors. This work should be completed prior to the arrival of the heavy lift vessel (HLV). Removing conductors with jacks and a drilling rig generally follows the same methodology as removing conductors with jacks and a bullfrog crane. The jacks onboard may not be able to pull the combined weight if the conductor is grouted. The conductor is pulled upward until a 40-foot section is exposed. The rig is used until the jacks can pull the weight of the entire conductor. The conductor is cut using external mechanical cutters. The cut section is then removed by the drilling rig or platform crane and placed on the deck. The platform crane places the cut section on a workboat, cargo barge or on the deck away from the work area. This procedure (rig up, jack upward, cut and remove) is repeated until the entire conductor is removed. Cargo Barge Mobilization Cargo barges are outfitted at a fabrication yard with steel load spreaders to support the point loads of the recovered jacket, subsea equipment and/or deck. A tugboat tows each cargo barge to the offshore location. Setting up the Heavy Lift Vessel Deepwater decommissioning projects in less than 1,000 feet of water will utilize either a moored vessel or a dynamically positioned heavy lift vessel (HLV). Anchor-handling tugboats will set up the anchoring system for a moored HLV. This anchoring system holds the HLV in position during the platform removal process. The HLVs anchoring system consists of eight anchors, each connected to a mooring winch by a cable. Each anchor is equipped with a pendant wire that is long enough to reach from the seabed to the surface, where it is supported by a buoy. The anchor-handling tug picks up the anchors by securing the pendant wire and winching up the
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anchor. The anchor-handling tug then carries the anchor to the pre-established location. This process is repeated for each of the HLVs anchors. Pre-mooring piles may be installed at predetermined locations to prevent any unnecessary damage (anchor scars) to the seabed. Dynamically positioned HLVs are self propelled station keeping vessels and do not require assistance to remain on station. Removing Deck and Modules Topsides removal follows the installation process in reverse sequence. Some deck removals will require that modules are removed and placed on a cargo barge. The module is secured by welding pieces of steel pipe (or plate) from the module to the deck of the cargo barge. The deck section or support frames (cap trusses) are then removed by cutting the welded connections between the piles and the deck legs with oxygen-acetylene torches. All decks/cap trusses are removed in the same configuration as they were installed. Slings are attached to the deck/cap truss lifting eyes and to the HLV crane. The HLVs crane lifts the deck sections from the jacket. The deck is then seated in the load spreaders and secured by welding steel pipe from the deck legs to the deck of the cargo barge. Disposing of Deck and Modules The cargo barge transports the deck and modules to a Texas or Louisiana scrap yard. The modules may be lifted with cranes or skidded off the barge to the yard. Finally, the deck is skidded off the barge to the yard. All of the structural components and modules are cut into small pieces and disposed of as scrap unless the deck will be reused. The production equipment is salvaged for reuse whenever possible. See Section 3 for more details on disposal options. Jacket / Hull Removal Tensioned and moored structures are removed completely in similar methods and are presented in Section 3. Tensioned or moored structures are not candidates for partial removal. Spars could be considered for reefing removal. As ships are sunk off the Florida coast, other tensioned or moored hulls could be considered for reefing. The alternatives studied by PROSERV vary only in the method the jacket is removed. The platform removal preparation, well P&A, pipeline decommissioning, and topsides removal are the same for all alternatives. The following explains the alternatives selected Complete Removal, Partial Removal, and Remote Reefing. Complete Removal Fixed Structures The majority of GOM jackets are removed with explosives although non explosive removal techniques are now common. When explosives are used during a platform removal, regulations require an observation for resident marine mammals prior to the detonation of explosive charges. Details on these requirements are listed in the Appendix section 5.6. It is recommended that the observation be conducted and completed prior to the HLV arrival.
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Explosives are placed in the main pile and skirt piles at least 15 ft below the mudline. If the mud plug inside the piles is not deep enough to allow the explosive charge to be placed at the required depth, the mud plug is jet/air lifted. A pre-blast aerial survey is conducted immediately prior to the explosive detonation. This survey is performed using a helicopter with a National Marine Fisheries Service (NMFS) observer onboard. This survey is to determine if there are marine mammals in the area. If marine mammals are found to near the platform, the explosive detonation is delayed. The detonation delay will last until the marine mammals are safely out of the area. Once the marine mammals have moved beyond the platform, the explosives are detonated and a post-blast aerial survey is conducted. The jacket is then made buoyant to reduce the bottom weight. To maximize buoyancy, the water inside each pile is evacuated. Closure plates are then welded on the top of the piles. After the plates are installed, the water is evacuated from the legs using compressed air. A hose from an air compressor is connected to a valve on a closure plate welded to the top of each pile. The valve is opened and compressed air is forced into the piles. As the air pressure inside the pile increased, the water is forced out of the pile at the point where the pile was severed by the explosive charge. When all of the water is evacuated, air bubbles appear on the surface of the water near the jacket. After deballasting the jacket, it is lifted off the sea floor by the HLV. The jacket will be loaded on a cargo barge if possible. If the jacket is too large for loading on a cargo barge, the jacket will be towed to shallow water. The jacket is supported by the HLV's crane and swung to the stern of the HLV. Rope hawsers are passed around two of the jacket legs and secured to the stern of the HLV. The jacket is then boomed away from the stern of the HLV until the hawsers are tight. The rope hawsers keep the jacket from swinging and being pulled out of the boom radius by its movement through the water. The HLV's anchors are shifted and the jacket is towed to shallower water. At the new location, the jacket is ballasted and set on the sea floor. The water depth at the new location is such that the horizontal elevation to be cut is several feet above the water. Welders set up scaffolds around the jacket legs and begin cutting the jacket legs. Additionally, the jacket is cut in half vertically to create two 4-leg sections. The diagonal braces running between each set of rows are also cut. After the legs and piles have been cut and the diagonal braces removed, the jacket section is rigged, lifted, removed, and sea-fastened on a cargo barge. For an eight-leg jacket, two four-leg sections are removed at the bottom elevations. The cargo barge is then sent to the onshore disposal yard. At times, the jacket is severed at each horizontal elevation because of its dimensions. The procedure mentioned above is repeated until the jacket is completely removed and placed on cargo barges. The jacket is deballasted, picked up, towed to shallower water, set, cut in two
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(vertically), and removed in sections. Each time the jacket is moved, the HLVs anchors are repositioned. Partial Removal Fixed Structures This scenario involves removing only the top section of the jacket. This section of the jacket will either be transported to shore for disposal or reefed in place or at an approved reef location. Reefing the jacket on site for an eight-pile platform involves cutting the top portion of the jacket into two four-pile sections. All cuts are performed before the vessel (a large tug, approximately 12,000 hp) arrives on site to minimize the amount of time the tug is used. Additionally, rigging is setup in advance of the tugs arrival and is designed to release once the jacket section topples over. After the jacket is segmented (braces cut) and jacket legs are severed (using either non explosive cutting methods [i.e., mechanical, abrasive, or diamond wire]), the tug arrives on site and hooks up its tow line to a sling attached to one of the jacket sections. The tug then pulls this section over, and it falls to the sea floor. This process is repeated for the other section. Reefing Fixed Structures After removing the topsides, the explosives are prepared and installed. Explosives are placed in the main pile and skirt piles at 15 ft below the mudline. If the mud plug inside the piles is not deep enough to allow the explosive charge to be placed at the required depth, the mud plug is jet/air lifted. A pre-blast aerial survey is conducted just prior to the explosive detonation. This survey is performed using a helicopter with a National Marine Fisheries Service (NMFS) observer onboard. The explosives are detonated and a post-blast aerial survey is conducted. The HLV is demobilized at this time. The jacket is then made buoyant to reduce the bottom weight. To maximize buoyancy, the water inside the piles is evacuated. Closure plates are welded on the top of each pile. After installing the plates, the water is evacuated from the legs using compressed air. A hose from an air compressor is connected to a valve on a closure plate welded to the top of the pile. The valve is opened and compressed air is forced into the piles. As the air pressure inside the pile is increased, the water is forced out of the pile at the point where the pile was severed by the explosive charge. When all of the water is evacuated, air bubbles appear on the surface of the water near the jacket. Pull tugs tow the jacket to a designated remote reef site. At the site, the jacket is lowered by ballasting the piles and the base is set on the sea floor. The jacket is left on its side at the reef location, and a marker buoy is placed on location above the jacket.
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The cutting techniques considered are grouped into two general categories: explosive and nonexplosive. Available explosive methods are bulk charges, configured bulk charges, and shaped charges. Current non-explosive methods applicable to this study include diamond wire, guillotine saws, mechanical cutters, and abrasive slurry cutters. Non explosive methods are discussed in section 2.2.2.
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Figure 2.1 Template removal Explosives (Photo courtesy of Demex International) When discussing the use of explosives relative to deepwater platforms, a primary consideration is the final disposition of the platform. Present options for the disposal of these deepwater platforms include total removal, partial removal, remote reefing, or reuse of the structure. Additionally, the equipment used to perform the removal dictates explosive usage options. These operational considerations should be established before a specific course of action involving explosives is finalized. Government restrictions involving explosive usage offshore must also be addressed before final operating procedures are established. The Gulf of Mexico has been the worldwide proving ground for platform removals. Figure 2.2 below details the type of platform removal techniques utilized for all removals during 1995 to 2005. The majority of the removals (67%) used explosives.
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Figure 2.2 Distribution of GOM Platform Severing Techniques 1995 -2005 Explosives are widely used to decommission platforms because they are safe, reliable, and cost effective. The use of explosives reduces the amount of time divers are used during the cutting process, thereby minimizing human risk. Additionally, the cost of severing piles and conductors is generally less than 1% of the total platform removal cost. [6] Time is the driving cost factor when discussing severance; delays in vessel spreads are the primary reason for cost overruns. A failure in the complete severance of a pile or conductor is usually charged to the owner of the platform. These costs can be enormous, as time and material rates for large crane vessels can exceed $500,000 dollars per day. Explosive Charge Types Bulk Charges Bulk charges are a single mass of explosive material detonated at a single point. The energy release from this type of charge is not well directed. Rather, bulk charges rely on the brute strength of the explosive to overcome the target material by a shattering and tearing effect. Bulk charges are cylindrical in design. These charges vary in length and diameter to achieve the best fit for a wide range of typical offshore tubulars. Charge diameters range in size from 4 to 12. Smaller bulk charges can be arranged to create a larger diameter. This technique allows the technician to configure the cast explosive material for whatever conditions may arise. For instance, in some cases it might be advisable to use smaller charges in a circular ring configuration to maximize the explosive concentration and proximity to the target material as shown. Double-Detonation Bulk Charges The use of a double-detonation bulk charge creates more "cutting power" pound-for-pound than an ordinary bulk charge. Double detonating the bulk charge is accomplished by using instant non-electric detonators at opposite ends of the charge. This detonation creates a confluence of
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energy at the center of the charge, which is dissipated radially outward directly perpendicular into the target material. It is this directing of explosive energy that makes double-detonating bulk charges more effective. Shock Wave Enhancement/Centralizing Devices The shock wave enhancement (SWED) device combines the best features of bulk charges with the added benefit of extreme confinement. Centralizers are used to distribute the explosive energy evenly throughout the target area. Using increased confinement, multiple-point detonation, and the actual water inside of the tubular to direct energy; this device is the most reliable bulk explosive severance device available to date. The energy released by a bulk charge can be enhanced by the use of tamping or confinement. A bulk charge is used with a metal and/or concrete plug above the charge. The addition of this tamping increases the duration of the impulse that is released by the explosive towards the target material. Shaped Charges The most efficient use of explosives for severing is the shaped charge. The shaped charge uses the energy produced by the detonation to drive a liner at high velocity at the target. The liner striking it at this accelerated velocity then cuts the target. Shaped charges have a multitude of manufacturing and design criteria that can drastically affect performance. The design criterion for shaped charges also requires knowledge of target specifications. Manufacturing of shaped charges can take many weeks and can cost five times as much as conventional bulk charges. The various types of shaped charges are listed below. Rotationally Symmetric (Conical) This type of charge produces the greatest penetration of all shaped charges due to the 360 degrees of radial convergence forming the jet. Variation in the conical liner angle will result in varying properties of the jet. A small angle will produce a very small, deeply penetrating jet, while a large angle will produce a larger hole with shallower penetration. Linear Charge A running linear charge is a roof-shaped liner of a given length used to cut plates or sheets of metals or other materials. The horizontal velocity of the detonation contributes to penetrating effectiveness. It normally comes sheathed in lead in a coil form. Its length is limitless. A simple cutting charge (or non-running linear charge) has a roof-shaped liner two- to three-times the liner width. The horizontal detonation velocity decreases the cutting effectiveness in this configuration. This charge would have much more explosive above the liner for the increased power required to cut and to provide a more uniform (flat) detonation wave into the liner. Planar Symmetric Conical Charge A regular rotationally symmetric shaped charge may be modified to cut in a linear fashion with the addition of massive confinement. The two opposite sides parallel to the central axis have 90
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degrees of heavy steel plating affixed to the outside of the charge. This results in uneven collapse of the liner and a fan shape jet toward the target, producing a slit instead of a round hole. Deepwater Issues Explosives have been used in deepwater in a variety of applications. Primarily, the work conducted relative to offshore structures has been for wells. Conductor wells have been successfully severed in water depths exceeding 2,850 feet. Explosive charges have been set using divers, remotely operated vehicles (ROVs), atmospheric diving systems (ADSs), and off the end of drill pipes from drilling vessels (with the aid of underwater cameras). Pile jetting is necessary in order to place the explosive device inside the pile 20 feet below the mudline. In deepwater this will present a challenge due to hydrostatic pressures encountered during the jetting operation. Techniques will have to be developed to accomplish this jetting if the jacket is completely removed. An alternative solution though more expensive would be an excavating around the pile to provide access for severing the pile externally. Effect of Water Depth on Explosives & System Selection The explosive selected for deepwater applications must be one which is not desensitized by water; components do not separate under pressure, and does not become more sensitive with the expected increase in hydrostatic pressure. This would rule out many of the binary explosive mixtures and blasting gels. It may become necessary to place the detonator underwater. Most common detonators are not designed for use in water depths over 400 feet; however, seismic detonators can withstand depths of 5,000 feet or more. Factors to consider in detonator selection are: Metal shell material, diameter, and wall thickness (i.e., will the hydrostatic pressure to be encountered crush the detonator?). Method of sealing around the wires going into the detonator (i.e., will water be forced into the detonator housing, thereby desensitizing the initiating explosive?). In the case of non-electric detonators, the housing seal as well as the pressure rating of the shock tube are factors limiting most non-electric detonators to a maximum of 270 feet. Only resistorized electrical detonators should be used. With unresistorized electrical detonators, galvanic force from anodic jacket protection could provide energy required for detonation.
There are a number of initiation systems used, depending on the type detonator. These include: Common electric detonators can be initiated at the surface by almost any electrical means. This requires connecting two-conductor wires from the detonator to the place of initiation. Both remote and acoustical firing systems are available for electric detonators. In this type of initiation system, limiting factors are the distance from the detonator to the receiver and the distance between the receiver and the transmitter. System costs and deployment methods are problems with the acoustic system.
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Exploding bridge wire (EBW) systems require a firing module and a control unit. The maximum distance between the firing module and the EBW detonator is 300 feet; the maximum distance between the firing module and the control unit is 3,000 feet. Programmable detonators are now available for explosive use.
Cost Review Deriving applicable cost matrixes for platform removals using explosives is difficult due to the high number of variables involved. These variables are especially relevant when obtaining cost figures for shaped charges. To obtain accurate numbers, these variables and the related constants must be identified to generate an accurate cost estimate formula. Effect of Water Depth on Cost The effect of water depth for charges that weigh under 100 pounds does not significantly change. These charges are lowered with rope, which is a minimal cost factor. The detonating cord is also a minimal cost component. Significant cost increases are relative to charge size and weight. Setting a standard Shock Wave Enhancement Device (SWED) device weighing less than 600 pounds only requires a -inch wire cable. However, the larger the piles and the corresponding increase in charge weight would require larger cable, and increasing cable diameter to over 1 inch can have a significant effect on overall cost. Cost Increase due to Target & Charge Diameter When using a SWED-type device for large diameter piles, size and weight becomes relative bigger is not necessarily better. The SWED devices are constructed with large-diameter plates in varying thickness. As plate diameter and thickness increases, costs escalate due to difficulties in machining and handling the device. Plate diameters over 6 feet are considered special order and require a long lead-time. Shaped Charge Cost The variables that affect cost increase exponentially when discussing shaped charges. However, of all the uses of explosives, the shaped charge has developed the most scientific and practical applications. Shaped charges can be used as precision devices. General Assumptions The following assumptions are made in order to properly analyze the use of explosives to sever piles during the removal process: Government weight restrictions are not a consideration for the explosive charges. Explosive charge weights are presented in a range, low to high. The cost of backup charges is not included in this study. Pipelines in the vicinity are not considered. National Marine Fisheries Service (NMFS) procedures will be followed. All government permits will be obtained. All explosive charges will be set internally to the piles. For the main piles, the deck will be removed or full access to piles otherwise obtained. Damaged stabbing guides are not considered.
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The explosive charges will not be set inside the stabbing guides. All piles will be jetted to at least 20 below the mud line. All piles will be gauged with a dummy charge of the same dimensions as the explosive charge. A crane or some other suitable means will be used to set the explosive charges. Total explosive charge weights will range between 6,000 and 12,000 pounds, which will require wire rope diameter to be between inches to 1-1/8 inches. Explosive charges will not be left in piles for over 1 week. Adequate time for manufacturing of charges and mobilization are not considered. Safety is the number-one priority.
Explosive Usage Permit Policy Specific decommissioning regulations are found in the Code of Federal Regulations, Title 30 Mineral Resources, Part 256 Leasing of Sulfur or Oil and Gas in the Outer Continental Shelf. In order to remove a platform from OCS waters, a Structure Removal Application and Site Clearance Plan (30 CFR 250.143) must be submitted to the proper field office of the MMS. There are basic regulations that must be followed when using explosives offshore. Appendix 5.6 has a chart that details the specific stipulations for different decommissioning projects. In general use of explosives in deep water has more mitigation requirements than in shallow water.
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Figure 2.3 ROV Diamond Wire Tool The cutting system is designed to allow the wire to rotate along the perimeter of the frame. The wire rotates about the pulley wheels. A ROV can be used to set the leg clamp and cutter in the proper position on the member to be cut. Once installed, the DWCSs wire speed, working pressure, and flow rate is controlled from the surface. Diamond wire cutting has been used since the early 1990s in the North, Adriatic, and Red Seas. Since then, the DWCS has been used for the removal of offshore platforms, caissons, conductors, risers, etc. However, until recently, the DWCS had not been used in the Gulf of Mexico (GOM). It was last used in the GOM to externally cut 82 and 48 caissons installed in 120 feet of water. Cutting times were approximately 20 and 2.5 hours for the 82 and 48 caissons respectively. The DWCS has many possible uses for deepwater platform decommissioning. The cutting system can be used to sever large platform legs and piles while divers sever the diagonal members. An ROV can be fitted with the cutting tool and sent down to cut the diagonal members at depths where divers cannot work safely. The same ROV configuration can be used to cut the pipeline ends. Benefits of this cutting tool over other cutting methods are many. There seems to be no limitation in the size of the cut or material to cut, as long as the cutting tool can be fixed to the cut member. Water depth may not be an issue when using this tool; an ROV or diver wearing a hard suit can take and set the tool at the desired location. By-products generated by the DWCS are only the fine cuttings from the object being cut, minimizing damage to the environment. Limitations of the DWCS are based on its external cutting design. If piles are to be severed below the mudline, jetting will need to be performed to allow the cutting device and frame to be
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attached to the pile. Additional jetting may be necessary depending on the size of the ROV or other subsea device being used to attach the unit. An additional limitation of the DWCS is its current control system. Developments currently underway promise to overcome any limitations in the DWCS's present design. A sub-bottom cutter (SBC) is currently in development, which will facilitate cuts below the mudline. Additionally, a computerized cutting control system promises to provide faster cuts that are more successful in the near future. Guillotine Saw This is a hydraulically, electrically or pneumatically operated saw with a single blade that motions side to side, in the same way a basic hack saw operates, and is progressed forward by a simple worm gear mechanism through the material. The guillotine saw cutting system operates in a similar way to the diamond wire saw in that it can be operated from an ROV hydraulic power pack for deeper water operations or set by a diver in shallow water. As this is an external cutting method site clearance to 20ft below mud line will also be required. The clamping mechanism is the similar to the methods adopted by the diamond wire saw but these are currently limited to a maximum diameter of 32. Anything larger is considered too bulky as the mass of side to side motion performed by the saw during the cutting operation increases considerably. The maximum size is also limited by the length of the single blade, which can be prone to snapping if too long. Traditionally the industry has elected to use diamond wire saws for large diameter cuts. The benefit in using the guillotine saw is that the consumables (i.e. the blade) is very inexpensive in comparison to a diamond wire loop and is equally as easy and efficient to replace if broken. Below is a photo (figure 2.4) of a guillotine saw.
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Figure 2.4 Guillotine Saw (Courtesy of E H Wachs) Abrasive Cutting Abrasive cutting employs mechanisms that inject cutting materials into a water jet and abrasively wear away steel. There are two types presently in use: high volume-low pressure and low volume-high pressure. The first type of abrasive cutter disperses high volumes of sand or slag mixed with water volume (80 to 100 gallons/minute) at relatively low pressure (4,000 to 10,000 psi). A newly developed 15,000 psi system is available which is useful for multi string conductor cutting or adapted for other cutting applications. An internal abrasive cutter (Figure 2.5) is spooled into the open pile to 15 feet below the mudline, after jetting out the mud plug to 20 feet below the mudline. Once the unit is in position, the centralizer arms are extended. The mixing units and pump are then started. Water is pressurized and forced through a hair-thin opening, producing a powerful water jet stream. Small particles of abrasive are added to the high velocity jet stream and the cutting begins.
The external abrasive cutting tool works on the same principle as the internal tool. Using the same feeding system, the external abrasive cutter is attached using a series of tracks that wrap
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around the member to be severed. This system must be attached by a diver, which limits the depth at which this system can be used safely. Limitations for both the internal and external abrasive cutters include uneven cutting, and water depth limits. Limitations also include the minimum inside diameter that can be accessed approximately seven inches, combined with the outside diameter that can be cut. In shallow water depths, abrasive cutters have been proven to be an effective alternative to explosive pile severing. In some circumstances, conversations with abrasive jet contractors reveal the unsatisfactory use of these cutters in water depths greater than 600 feet. Improvements to the systems generally will eventually allow the abrasive cutters to work in deeper water depths. There also exists the problem of verifying that the cut has been made when using an internal abrasive cutter. Unlike explosives, the conductor or pile often does not drop, confirming that the cut was successful. With an abrasive tool, the width of the cut is small and combined with the soil friction, a visual response generally does not occur. To verify the cut, the conductor is pulled with either the platform crane or hydraulic jacks. The lift force must overcome the conductor weight and the soil friction. At times, this force is many times more than the actual conductor weight. It is generally assumed that the cut is not successful if the conductor cannot be lifted with a force two times the conductor weight. The abrasive cutting tool is either re-deployed to make another complete run, or explosives are used to complete the cut. Recent improvements in abrasive cutting technology have enabled development of a wellhead retrieval internal multi string cutting tool. [7] The figure 2.6 below details this tool.
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Mechanical Cutting Mechanical cutting employs hydraulically actuated carbide-tipped tungsten blades to mill through tubular structures. This method has been used most successfully on small-diameter caissons with individual wells and shallow water well-protector platforms with vertical piles. Figure 2.7 below illustrates how the internal mechanical cutting tool is lowered into an open pile. The power swivel is supported and connected to the top of the pile. The power swivel turns the drill string so that the milling blades are forced outward hydraulically to cut the pile or well; centralizers on the tool keep it concentric inside the pile or well.
Figure 2.7 Mechanical Cutting Tool Limitations for the mechanical cutter include uneven cutting (from lateral movement of uncemented strings), replacement of worn blades, larger lifting equipment necessary to set the system, and more time required to make each cut. Hydraulic mechanical shears are also available as shown in the below figure 2.8.
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Figure 2.8 Hydraulic Mechanical Shear and Debris Removal Equipment (Photo courtesy of Conmaco)
State of the Art for Removing GOM Facilities in Greater than 400 Feet Water Depth MMS M09PC00004, Proserv Offshore Project 29038-11 Final Report October 2009
Figure 2.9 Oceaneerings WASP III One Atmosphere Suit -Can operate at 2,200 ft subsea (Photo courtesy of Oceaneering) In order to minimize downtime, the WASP is operated in pairs to provide a "standby" diver in case one of the suits is in need of service or repair. Advantages
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