Technical Information

Proline Prosonic Flow 90U, 90W, 91W, 93C, 93U, 93W

Ultrasonic Flow Measuring System Flowrate measurement for standard applications with drinking water, wastewater and process water

Application The sensors are perfectly suited for bidirectional measurement of pure or slightly contaminated liquids, regardless of the pressure, temperature, conductivity and viscosity. Applicable for all homogeneous fluids in acoustically transmissive pipes, even with lining For water/wastewater applications Ideal for retrofitting Installation without process interruption Approvals for hazardous area: ATEX, FM, CSA Approvals in the food industry/hygiene sector: Drinking water approval for Prosonic Flow C Connection to process control system: HART, PROFIBUS PA, FOUNDATION Fieldbus

Your benefits Prosonic Flow, the flexible and cost-effective flow measuring system, available as a clamp-on, insertion or inline unit, offers you a tailor-made solution. The Proline transmitter concept comprises: Modular device and operating concept resulting in a higher degree of efficiency Diagnostic ability and data back-up for increased process quality The tried-and-tested Prosonic Flow sensors offer: Easy and safe installation and commissioning guarantee precise measurement Insensitivity to vibrations No pressure loss Optionally available as dual-path version for short inlet runs Prosonic Flow C with guaranteed and attestable accuracy

TI057D/06/en/04.06 71026244

Proline Prosonic Flow 90U, 90W, 91W, 93C, 93U, 93W

Table of contents
Function and system design. . . . . . . . . . . . . . . . . . . . . 3
Measuring principle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 System design Measuring system . . . . . . . . . . . . . . . . . . . . . . . . . 3 System design Clamp-on sensors . . . . . . . . . . . . . . . . . . . . . . . . . . 4 System design Insertion sensors . . . . . . . . . . . . . . . . . . . . . . . . . . 8 System design Inline sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Measuring system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Degree of protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 Shock and vibration resistance . . . . . . . . . . . . . . . . . . . . . . . . . . 31 Electromagnetic compatibility (EMC) . . . . . . . . . . . . . . . . . . . . . 31

Operating conditions: Process . . . . . . . . . . . . . . . . . . 32

Medium temperature range. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 Medium pressure range (nominal pressure) . . . . . . . . . . . . . . . . 32 Pressure loss . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Measured variable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Measuring range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Operable flow range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Input signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Mechanical construction . . . . . . . . . . . . . . . . . . . . . . 33
Design, dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Output signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Signal on alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Switching output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Low flow cut off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Galvanic isolation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Human interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Display elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Operating elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Remote operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Language group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 41 41 41

Certificates and approvals . . . . . . . . . . . . . . . . . . . . . 42

CE mark . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-Tick mark . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ex approval . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PROFIBUS PA certification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FOUNDATION Fieldbus certification . . . . . . . . . . . . . . . . . . . . . Other standards and guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . 42 42 42 42 42 42

Power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Electrical connection measuring unit for Prosonic Flow 90/93 (standard version) . . . . . . . . . . . . . . . . . . . 15 Electrical connection measuring unit Prosonic Flow 91 (standard version) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Electrical connection measuring unit for Prosonic Flow 90 (PROFIBUS PA) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Electrical connection measuring unit for Prosonic Flow 93 (PROFIBUS PA) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Electrical connection measuring unit for Prosonic Flow 93 (FOUNDATION Fieldbus) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Electrical connection sensor connecting cable Prosonic Flow 90/93 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Electrical connection sensor connecting cable Prosonic Flow 91 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Supply voltage (power supply) . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Cable entry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Cable specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Power consumption . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Power supply failure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Potential equalization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Ordering information . . . . . . . . . . . . . . . . . . . . . . . . 42 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 Documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 Registered trademarks . . . . . . . . . . . . . . . . . . . . . . . . 43

Performance characteristics. . . . . . . . . . . . . . . . . . . . 24
Reference operating conditions . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Maximum measured error . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Repeatability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Operating conditions: Installation . . . . . . . . . . . . . . . 26

Installation instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 Inlet and outlet run . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 Length of connecting cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Operating conditions: Environment. . . . . . . . . . . . . . 31

Ambient temperature range . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 Storage temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

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Proline Prosonic Flow 90U, 90W, 91W, 93C, 93U, 93W

Function and system design

Measuring principle Prosonic Flow operates on the principle of transit time difference. An acoustic (ultrasonic) signal is sent in both directions from one measuring sensor to another. A transit time difference arises because the signal propagation velocity of the sound waves is greater in the direction of flow than against the direction of flow. This difference is directly proportional to the flow velocity. Prosonic Flow calculates the flow from the pipe cross-sectional area and the measured transit time difference.

A0005961

v ~ t Q = vA v t v A = = = = Flow velocity Transit time difference Volume flow Pipe cross-sectional area

In addition to the volume flow, the system also always measures the sound velocity of the fluid. The sound velocity can be used to distinguish different fluids or as a measure of fluid quality. Application-specific configuration of the Prosonic Flow can be carried out locally with the aid of the Quick Setup menu. System design Measuring system The Prosonic Flow ultrasonic flow measuring system always consists of a transmitter and the related measuring sensors. All components are available in different versions depending on the application requirements. The transmitter is used to actuate the measuring sensors. The electronics and the software in the transmitter are used to prepare, process and evaluate the sensor signals and to convert the measuring signal to the desired output variables. The measuring sensors work bidirectionally as sound transmitters and sound receivers. The electrical signals of the transmitter are converted to a pressure signal in the measuring sensors and vice versa. Depending on the design, the different sensor versions of ultrasonic flow measuring devices offer unique possibilities in the application. The properties and benefits of the different versions are explained in detail on the following pages.

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Proline Prosonic Flow 90U, 90W, 91W, 93C, 93U, 93W

System design Clamp-on sensors

Prosonic Flow W and U

F06-9xWCOxxx-21-05-06-xx-000

Design: Prosonic Flow clamp-on sensors are mounted on the existing piping from outside. Possibilities and applications: Ideal for retrofitting, installation possible without interrupting process. Easy, quick and low-cost mounting. Suitable for all acoustically transmissive pipes and all pure and slightly contaminated liquids. Very large nominal diameter range DN 15 to 4000. Sensor arrangement The transmitter offers a number of options between 1 and 2 traverses for the type of installation.

2
A0005728

1 2

1 traverse 2 traverses

Recommendations: Due to their design and properties, the Prosonic Flow sensors are particularly suited to certain nominal diameter ranges and pipe wall thicknesses. For this reason, various sensor types are offered for Prosonic Flow W and U for these different applications. Recommendations for sensor installation can be found in the following table.
Sensor type Prosonic Flow U Prosonic Flow W Nominal diameter DN 15 to 100 DN 50 to 60 DN 80 to 600 DN 650 to 4000 Type of mounting 2 traverses 2 (or 1) traverses 2 traverses 1 traverse

Note! Please note that the signal strength is reduced with each additional reflection point in the pipe. (Example: 2 traverses = 1 reflection point). The installation of clamp-on sensors is principally recommended in the 2 traverse type of installation. This type of installation allows the easiest and most comfortable type of mounting and means that a system can also be mounted even if the pipe can only be accessed from one side.

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Proline Prosonic Flow 90U, 90W, 91W, 93C, 93U, 93W

If the pipe nominal diameter is small (DN 60 and smaller), the sensor spacing with Prosonic Flow W can be too small for an installation with 2 traverses. In this case, the 1 traverse type of installation must be used. In all other instances, the 2 traverse configuration is the preferred method. The use of Prosonic Flow W sensors DN 100 to 4000 is principally recommended for plastic pipes with a wall thickness > 10 mm, pipes made of composites such as GRP, pipes with lining, even for nominal diameters < DN 100. This applies also to applications with media with high acoustic damping. For these applications, we principally recommend mounting the W sensors with 1 traverse configuration. In the DN 15 to 50 nominal diameter range, Prosonic Flow U is preferred for use on plastic pipes. Both the Prosonic Flow W and the Prosonic Flow U sensor types can be used in the DN 50 to 100 nominal diameter range. The use of Prosonic Flow W sensors is principally recommended for applications as of DN 60. If the measuring device displays an insufficient signal strength, reduce the number of the traverses. Dual-channel measuring devices Prosonic Flow 93 has two measuring channels which are independent of one another. In other words, the transmitter supports the simultaneous operation of two sensor pairs at two individual measuring channels. In doing so, the resources of the transmitter are split evenly between the two channels. This ability of the transmitter can be used in many different ways: For dual-channel measurement For dual-path measurement The transmitter can output the measured values of both channels either individually or arithmetically linked (as total, difference or mean). Dual-channel measurement In the case of dual-channel measurement, the measured values of two independent measuring points are determined and processed by one transmitter.

a b

A0001159

a b

Cable for power supply Signal cable (outputs)

If required, the measured values of measuring channel 1 and measuring channel 2 can be arithmetically linked together. The following possibilities for outputting measured values are suitable for dual-channel measurement: Individual output of measured values from channel 1 and 2 Total of measured values from channel 1 and 2 Difference of measured values from channel 1 and 2

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Proline Prosonic Flow 90U, 90W, 91W, 93C, 93U, 93W

The measuring device supports the individual configuration of the measuring channels and the independent setting of the display and outputs. As a result, the sensor type and type of installation, for example, can be selected and configured separately for both channels. Note! Pay particular attention to the recommendations on installation in the Mounting location section, Page 26, the Orientation section, Page 27, the Inlet and outlet run section, Page 30 and the recommendations on the type of installation in the Sensor arrangement section, Page 4. Dual-path measurement In dual-path measurement, the transmitter is used to operate two sensor pairs which are installed on the same pipe. Different applications can necessitate different types of installation.

a b

a b

A0001160

a b

Cable for power supply Signal cable (outputs)

Note! Observe the recommendations in the Sensor arrangement section, Page 4. The following possibilities for outputting measured values are suitable for dual-path measurement: Individual output of measured values from channel 1 and 2 Arithmetic mean of the measured values from channel 1 and 2 (CH1 + CH2 / 2) The possibility of obtaining the mean value in dual-path measurement provides the advantage of a more stable measured value. A measured value that is generated from two independent measuring signals is generally less sensitive to irregularities and faults in the application. As a result, if conditions are not ideal, for example, the dual-path system means that the different flow components within the flow can be better determined thanks to the fact that the measured values are determined independently on two levels. Differences are then balanced out when the two measured values are

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Proline Prosonic Flow 90U, 90W, 91W, 93C, 93U, 93W

subsequently averaged to form one process variable. This often results in a more stable and more accurate measured value than would be the case with single-path measurement. The measuring device supports the individual configuration of the measuring channels. Caution! Pay particular attention to the recommendations on installation in the Mounting location section, Page 26, the Orientation section, Page 27, the Inlet and outlet run section, Page 30 and the recommendations on the type of installation in the Sensor arrangement section, Page 4. Accessories for commissioning If mounting and commissioning a clamp-on measuring point, you require information on the liquid to be measured and the pipe material used, as well as the exact pipe dimensions. The data of the most common liquids and pipe and lining materials are pre-programmed into the program of the Prosonic Flow 90 and 93 transmitters. For liquids: WATER SEA WATER DISTILLED WATER AMMONIA ALCOHOL BENZENE BROMIDE ETHANOL GLYCOL KEROSENE MILK METHANOL TOLUOL LUBRICATING OIL FUEL OIL PETROL For pipe material: STAINLESS STEEL SS ANSI 304 SS ANSI 316 SS ANSI 347 SS ANSI 410 SS ANSI 430 ALLOY C PVC PE LDPE HDPE GRP PVDF PA PP PTFE GLASS PYREX ASBESTOS CEMENT CARBON STEEL DUCTILE IRON Lining: CEMENT RUBBER TAR EPOXY Additional accessories If your liquid or pipe material is not included in the pre-programmed options, and if these data are not known, they can be determined with the aid of the sound velocity measuring sensors DDU 18 and the wall thickness measuring sensor DDU 19. These are only available for Prosonic Flow 93 transmitters.
DDU 18 Sound velocity measuring sensors Sound velocity measuring sensors for Prosonic Flow 93 Sensor pair for measuring the sound velocity of the fluid. Only required for commissioning the clamp-on version unless the sound velocity in the fluid is known. DN 50 to 3000 (2" to 120") Temperature range 40 to +80 C Degree of protection IP 68 Sensor holder made of stainless steel

F06-9xDDU18x-21-05-06-xx-001

DDU 19 Wall thickness measuring sensors

Wall thickness measuring sensor for Prosonic Flow 93 Sensor for measuring the pipe wall thickness. Only required for commissioning the clamp-on version. Wall thickness measuring range: 2 to 50 mm for steel pipes 4 to 15 mm for plastic pipes (suited to a certain extent for use on PTFE or PE pipes) Temperature range 0 to +60 C Degree of protection IP 67 Sensor holder made of stainless steel

F06-9xDDU19x-21-05-06-xx-001

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Proline Prosonic Flow 90U, 90W, 91W, 93C, 93U, 93W

System design Insertion sensors

Prosonic Flow W Insertion

F06-9xWINxxx-21-05-06-xx-000

Design: Prosonic Flow W Insertion sensors are mounted on the existing piping with the aid of welding sockets. One or two measuring paths can be implemented in the pipe. Possibilities and applications: Can be used for applications with water and wastewater Simple mounting, specially suited for retrofitting on all weldable pipes with or without lining. Dual-path measurement with 2 sensor pairs makes it possible to reduce the necessary inlet runs. Sensor arrangement The Prosonic Flow W Insertion sensors are mounted on the existing piping with the aid of welding sockets. For this, boreholes are required in the pipe into which the supports for the flowrate measuring sensors are welded. In a second step, the flowrate measuring sensors are screwed into the sensor supports. Prosonic Flow W Insertion is available as a single-path or dual-path version (only for Prosonic Flow 93 transmitters). Two sensor pairs are mounted in the pipe in the dual-path version. The dual-path version is available for pipes in the nominal diameter range DN 400 to 4000. It offers the following advantages over the single-path version: Short inlet run of only 10 x nominal diameter. Increased tolerance towards turbulence (swirl). Improved linearity of measurement. Please refer also to the Installation and Technical data sections.
Single-path measurement DN 200 to 4000 Dual-path measurement DN 400 to 4000

F06-9xWIxxxx-16-05-xx-xx-001

F06-9xWIxxxx-16-05-xx-xx-000

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Proline Prosonic Flow 90U, 90W, 91W, 93C, 93U, 93W

System design Inline sensors

Prosonic Flow C Inline

F06-9xCxxxxx-21-05-06-xx-000

Design: The Prosonic Flow C Inline sensor consists of a measuring pipe which is integrated into the pipe system of the application by means of process flanges. Prosonic Flow C is a dual-path system and has two pairs of W insertion sensors. Possibilities and applications: High accuracy Traceably calibrated Suitable for applications with water and wastewater. The measuring pipe is not an active part of the measuring system and is therefore not required for the measuring function. However, in contrast to the clamp-on and Insertion systems, which are installed on site, it allows the calibration to be transferred from the factory to the place of use. This has the advantage that a 93 C Inline measuring system measures with guaranteed and verifiable accuracy. Prosonic Flow C Inline makes it possible to achieve high accuracy of the ultrasonic flow measuring system and also offers traceable calibration. The C Inline sensor is available specific to the application in two versions with different linings: For drinking water: epoxy coating with approval for drinking water For wastewater: epoxy coating for wastewater The Prosonic Flow 93 C Inline measuring system always consists of a combination of a Prosonic Flow 93 transmitter in a wall-mount housing and an optimized version of the Prosonic Flow W Insertion sensors integrated in the measuring pipe. Prosonic Flow 93 C Inline is only available as a remote version with 2 sensor pairs. This dual-path version offers the following advantages over the single-path version:a Short inlet run of only 10 x DN. Increased tolerance towards turbulence (swirl). Improved linearity of measurement. Please refer also to the Installation and Technical data sections.

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Proline Prosonic Flow 90U, 90W, 91W, 93C, 93U, 93W

Measuring system

The measuring system consists of the following transmitters and measuring sensors.
Transmitter Prosonic Flow 91 For mounting in non-hazardous areas. Two-line LCD display Configuration with keys Sensor setup All outputs are galvanically isolated from the power supply, measuring circuit and each other. Volume measurement Designed for single-channel measurement as standard Degree of protection IP 67
A0006022

Es

Prosonic Flow 90

For mounting in non-hazardous areas. Two-line LCD display Configuration with keys Quick Setup All outputs are galvanically isolated from the power supply, measuring circuit and each other. Volume and sound velocity measurement Designed for single-channel measurement as standard Degree of protection IP 67

F06-x0xxxxxx-21-03-06-xx-002

Prosonic Flow 93

For mounting in non-hazardous areas and in Ex Zone II. Four-line LCD display Configuration with Touch Control Application-specific Quick Setup All outputs are galvanically isolated from the power supply, measuring circuit and each other. Volume and sound velocity measurement Designed for wall thickness measurement as standard. Designed for dual-channel measurement at one or two different measuring points as standard. Degree of protection IP 67

F06-x3xxxxxx-21-03-06-xx-002

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Measuring sensors Prosonic Flow U Clamp-on version Clamp-on flowrate measuring sensors for small pipe nominal diameters Sensor pair for measuring the flow and the sound velocity of the fluid during operation. 1 sensor type for DN 15 to 100 (1/2" to 4") Temperature range 20 to +80 C Degree of protection IP 54 Sensor unit made of plastic, stainless cast steel and aluminum

F06-9xUxxxxx-21-05-06-xx-001

Prosonic Flow W Clamp-on version

Clamp-on flowrate measuring sensors Sensor pair for measuring the flow and the sound velocity of the fluid during operation. 2 sensor types for DN 50 to 4000 (2" to 156") Temperature range 20 to +80 C (optional 0 to +130 C) Degree of protection IP 67, IP 68 optional Sensor holder made of stainless steel

F06-9xWCOxxx-21-05-06-xx-000

Prosonic Flow W Insertion version

Insertion flowrate measuring sensors Sensor pair for measuring the flow and the sound velocity of the fluid during operation. DN 200 to 4000 Temperature range 40 to +80 C 2 sensor holder types single-channel (DN 200 to 4000) or dual-channel (DN 400 to 4000) Degree of protection IP 68 Sensor holder made of stainless steel

F06-9xWINxxx-21-05-06-xx-000

Prosonic Flow C Inline

Calibrated measuring pipe with flowrate measuring sensors 2 sensor pairs for measuring the flow and the sound velocity of the fluid during operation. 1 sensor type for DN 300 to 2000 Measuring pipe for nominal diameter range DN 300 to 2000 Temperature range 10 to +60 C Degree of protection IP 68 Measuring pipe in ST 37.2 epoxy coated Measuring sensors made of stainless steel

A0001149

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Proline Prosonic Flow 90U, 90W, 91W, 93C, 93U, 93W

System overview
Possible combinations of transmitters and sensors Prosonic Flow 90 Transmitter Prosonic Flow W Clamp-on version Prosonic Flow U Clamp-on version Prosonic Flow W Insertion version Prosonic Flow C Inline Calibrated measuring pipe with Prosonic Flow W sensors Prosonic Flow 91 Transmitter Prosonic Flow 93 Transmitter

Ranges of application: Warm and cold water and similar liquids

Input
Measured variable Measuring range Flow velocity (transit time difference proportional to flow velocity) Typically v = 0 to 15 m/s with the specified measuring accuracy for Prosonic Flow W Typically v = 0 to 10 m/s with the specified measuring accuracy for Prosonic Flow U and C Over 150 : 1 Prosonic Flow 90/93 Status input (auxiliary input): U = 3 to 30 V DC, Ri = 5 k, galvanically isolated. Configurable for: totalizer(s) reset, positive zero return, error message reset. Prosonic Flow 91 None

Operable flow range Input signal

Output
Output signal Prosonic Flow 90 Current output: Active/passive selectable, galvanically isolated, time constant selectable (0.05 to 100 s), full scale value adjustable, temperature coefficient: typ. 0.005% o.r./C; resolution: 0.5 A. Active: 0/4 to 20 mA, RL < 700 (for HART: RL 250 ) Passive: 4 to 20 mA, supply voltage 18 to 30 V DC, RL < 700 Pulse/frequency output: Passive, open collector, 30 V DC, 250 mA, galvanically isolated. Frequency output: full scale frequency 2 to 1000 Hz (fmax = 1250 Hz), on/off ratio 1:1, pulse width max. 10 s Pulse output: pulse value and pulse polarity selectable, max. pulse width adjustable (0.5 to 2000 ms), max. pulse frequency selectable

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Proline Prosonic Flow 90U, 90W, 91W, 93C, 93U, 93W

PROFIBUS PA interface: PROFIBUS PA in accordance with EN 50170 Volume 2, IEC 61158-2 (MBP), galvanically isolated Current consumption: 11 mA Error current FDE (Fault Disconnection Electronic): 0 mA Data transmission rate, supported baudrate: 31.25 kBit/s Signal encoding: Manchester II Function blocks: 3 x Analog Input (AI), 1 x Totalizer Output data: volume flow, sound velocity, flow velocity Input data: positive zero return (ON/OFF), operation control, totalizer control, zero point adjustment control, display value Bus address can be set via DIP switch on device Prosonic Flow 91 Current output: Galvanically isolated Active: 4 to 20 mA, RL < 700 (for HART: RL 250 ) Full scale value adjustable Temperature coefficient: typ. 2 A/C, resolution: 1.5 A Pulse/status output: Galvanically isolated Passive: 30 V DC/250 mA Open collector Optionally configurable as: Pulse output: pulse value and pulse polarity selectable, max. pulse width adjustable (5 to 2000 ms), max. pulse frequency 100 Hz Status output: configurable e.g. for error messages, empty pipe detection, flow direction detection, limit value Prosonic Flow 93 Current output: Active/passive selectable, galvanically isolated, time constant selectable (0.05 to 100 s), full scale value adjustable, temperature coefficient: typ. 0.005% o.r./C; resolution: 0.5 A Active: 0/4 to 20 mA, RL < 700 (for HART: RL 250 ) Passive: 4 to 20 mA, max. 30 V DC, Ri 150 Pulse/frequency output: Active/passive selectable, galvanically isolated Active: 24 V DC, 25 mA (max. 250 mA during 20 ms), RL > 100 Passive: open collector, 30 V DC, 250 mA Frequency output: full scale frequency 2 to 10000 Hz (fmax = 12500 Hz), 2 to 5000 Hz for EEx ia, on/off ratio 1:1, pulse width max. 10 s Pulse output: pulse value and pulse polarity selectable, max. pulse width adjustable (0.05 to 2000 ms), the on/off ratio is 1:1 as of a frequency of 1 / (2 x pulse width) Note! The following values of the communication interfaces only apply to Prosonic Flow W (clamp-on and Insertion) and to Prosonic Flow U (clamp-on)! PROFIBUS PA interface for Prosonic Flow W and U: PROFIBUS PA in accordance with EN 50170 Volume 2, IEC 61158-2 (MBP), galvanically isolated Data transmission rate, supported baudrate: 31.25 kBit/s Current consumption: 11 mA Error current FDE (Fault Disconnection Electronic): 0 mA Signal encoding: Manchester II Function blocks: 8 x Analog Input (AI), 3 x Totalizer Output data: volume flow channel 1 or channel 2, sound velocity channel 1 or channel 2, flow velocity channel 1 or channel 2, average volume flow, average sound velocity, average flow velocity, volume flow sum, volume flow difference, totalizer 1 to 3 Input data: positive zero return (ON/OFF), operation control, totalizer control, zero point adjustment control, display value Bus address can be set via DIP switch on device

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Proline Prosonic Flow 90U, 90W, 91W, 93C, 93U, 93W

FOUNDATION Fieldbus interface for Prosonic Flow W and U: FOUNDATION Fieldbus H1, IEC 61158-2, galvanically isolated Data transmission rate, supported baudrate: 31.25 kBit/s Current consumption: 12 mA Error current FDE (Fault Disconnection Electronic): 0 mA Signal encoding: Manchester II Function blocks: 8 x Analog Input (AI), 1 x Discrete Output, 1 x PID Output data: volume flow channel 1 or channel 2, sound velocity channel 1 or channel 2, flow velocity channel 1 or channel 2, signal strength channel 1 or 2, average volume flow, average sound velocity, average flow velocity, volume flow sum, volume flow difference, totalizer 1 to 3 Input data: positive zero return (ON/OFF), reset totalizer, zero point adjustment control Link Master function (LAS) is supported Note! The following values of the communication interfaces only apply to Prosonic Flow C Inline! PROFIBUS PA interface for Prosonic Flow C: PROFIBUS PA in accordance with EN 50170 Volume 2, IEC 61158-2 (MBP), galvanically isolated Data transmission rate, supported baudrate: 31.25 kBit/s Current consumption: 11 mA Error current FDE (Fault Disconnection Electronic): 0 mA Signal encoding: Manchester II Function blocks: 8 x Analog Input (AI), 3 x Totalizer Output data: average volume flow, average sound velocity, average flow velocity Input data: positive zero return (ON/OFF), operation control, totalizer control, zero point adjustment control, display value Bus address can be set via DIP switch on device FOUNDATION Fieldbus interface for Prosonic Flow C: FOUNDATION Fieldbus H1, IEC 61158-2, galvanically isolated Data transmission rate, supported baudrate: 31.25 kBit/s Current consumption: 12 mA Error current FDE (Fault Disconnection Electronic): 0 mA Signal encoding: Manchester II Function blocks: 8 x Analog Input (AI), 1 x Discrete Output, 1 x PID Output data: average volume flow, average sound velocity, average flow velocity, totalizer 1 to 3 Input data: positive zero return (ON/OFF), reset totalizer, zero point adjustment control Link Master function (LAS) is supported Signal on alarm Current output failsafe mode selectable Pulse/frequency output failsafe mode selectable Status output (Prosonic Flow 90/91) nonconductive in event of error or power supply failure Relay output (Prosonic Flow 93) voltage-free in event of error or power supply failure

Load Switching output

See output signal Status output (Prosonic Flow 90/91): Open collector, max. 30 V DC / 250 mA, galvanically isolated. Configurable for: error messages, flow direction, limit values. Relay output (Prosonic Flow 93): Normally closed (NC) or normally open (NO) contacts available (factory setting: relay 1 = NO contact, relay 2 = NC contact), max. 30 V / 0.5 A AC; 60 V / 0.1 A DC, galvanically isolated. Configurable for: error messages, flow direction, limit values.

Low flow cut off Galvanic isolation

Switching point for the creepage freely selectable All circuits for inputs, outputs and power supply are galvanically isolated from each other.

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Proline Prosonic Flow 90U, 90W, 91W, 93C, 93U, 93W

Power supply
Electrical connection measuring unit for Prosonic Flow 90/93 (standard version) Connecting power supply and signal cables in the connection compartment
N (L-) L1 (L+)
+ + + + 20 21 22 23 24 25 26 27

1 2

f a b a c b d
A0001135

Connecting the transmitter (wall-mount housing). Cable cross-section: max. 2.5 mm2 a Cable for power supply: 85 to 260 V AC, 20 to 55 V AC, 16 to 62 V DC; power consumption: 18 VA / 10 W Terminal No. 1: L1 for AC, L+ for DC Terminal No. 2: N for AC, L- for DC Terminals No. 20-27: signal cable Ground terminal for protective earth Ground terminal for signal cable shield Service connector Bolts on connection compartment housing

b c d e f

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Proline Prosonic Flow 90U, 90W, 91W, 93C, 93U, 93W

Terminal assignment Prosonic Flow 90

Order version 20 (+) / 21 () 90***-***********W 90***-***********A 90***-***********D 90***-***********H Status input Terminal No. (inputs/outputs) 22 (+) / 23 () Status input 24 (+) / 25 () Frequency output Frequency output 26 (+) / 27 () HART current output HART current output HART current output PROFIBUS PA

Terminal assignment Prosonic Flow 93 Depending on the version ordered, the inputs/outputs on the communication board can be either permanently assigned (fixed) or variable (flexible) (see Table). Plug-in point modules which are faulty or need to be replaced can be ordered as accessories.
Order version 20 (+) / 21 () Fixed communication boards (fixed assignment) 93***-***********A 93***-***********B 93***-***********H 93***-***********K Flexible communication boards 93***-***********C 93***-***********4 93***-***********D 93***-***********6 93***-***********L 93***-***********M 93***-***********W 93***-***********2 Relay output Frequency output Status input Relay output Status input Status input Relay output Relay output Relay output Frequency output Relay output Relay output Relay output Frequency output Current output Current output Frequency output Current output Frequency output Current output Relay output Frequency output Current output Frequency output HART current output HART current output HART current output HART current output HART current output HART current output HART current output HART current output Relay output Relay output Frequency output Frequency output HART current output HART current output PROFIBUS PA FOUNDATION Fieldbus Terminal No. (inputs/outputs) 22 (+) / 23 () 24 (+) / 25 () 26 (+) / 27 ()

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Proline Prosonic Flow 90U, 90W, 91W, 93C, 93U, 93W

Electrical connection measuring unit Prosonic Flow 91 (standard version)

e
e b e b b

a i

f g h
24 25 26 27 1 2 + + L1 N (L+) (L-)

A0005838

Connecting the transmitter (aluminum field housing), max. cable cross-section 2.5 mm2 a b c d e f g h i Electronics compartment cover Cable for power supply: 85 to 250 V AC, 11 to 40 V DC, 20 to 28 V AC Ground terminal for power supply cable Terminal connector for power supply: No. 12 (terminal assignment) Signal cable Ground terminal for signal cable Terminal connector for signal cable: No. 2427 (terminal assignment) Service connector Ground terminal for potential matching

Terminal assignment Prosonic Flow 91

Order version 24 (+) / 25 () 91***-***********A Functional values Pulse output Terminal No. (inputs/outputs) 26 (+) / 27 () HART current output 1 (L1/L+) / 2 (N/L) Power supply see Supply voltage

See output signal

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Proline Prosonic Flow 90U, 90W, 91W, 93C, 93U, 93W

Electrical connection measuring unit for Prosonic Flow 90 (PROFIBUS PA)

Connecting power supply and bus cables in the connection compartment

N (L) L1 (L+)

PA (+) PA ()

e
1 2 20 21 22 23 24 25 26 27

f a b a c d b

A0001316

Connecting the transmitter (wall-mount housing), max. cable cross-section 2.5 mm2 a Cable for power supply: 85 to 260 V AC, 20 to 55 V AC, 16 to 62 V DC Terminal No. 1: L1 for AC, L+ for DC Terminal No. 2: N for AC, L for DC PROFIBUS PA line: Terminal No. 26: PA+ Terminal No. 27: PAGround terminal for protective earth Ground terminal for signal cable shield Service connector for connecting service interface FXA193 (Fieldcheck, ToF Tool - Fieldtool Package) Connection compartment cover

c d e f

Terminal assignment Prosonic Flow 90 PROFIBUS PA

Order version Terminal No. (inputs/outputs) 26: PA+ 27: PA 90***-***********H PROFIBUS PA (non Ex)

Connection values PROFIBUS PA PROFIBUS PA: Power supply: 9 to 32 V DC Current consumption: 11 mA

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Proline Prosonic Flow 90U, 90W, 91W, 93C, 93U, 93W

Electrical connection measuring unit for Prosonic Flow 93 (PROFIBUS PA)

Connecting power supply and bus cables in the connection compartment

N (L) L1 (L+)

(+5 V) (DGND) PA (+) PA ()

e
1 2 20 21 22 23 24 25 26 27

f a g b a c g d b

A0006061

Connecting the transmitter (wall-mount housing), max. cable cross-section 2.5 mm2 a Cable for power supply: 85 to 260 V AC, 20 to 55 V AC, 16 to 62 V DC Terminal No. 1: L1 for AC, L+ for DC Terminal No. 2: N for AC, L for DC PROFIBUS PA line: Terminal No. 26: PA+ Terminal No. 27: PA Ground terminal for protective earth Ground terminal for signal cable shield Service connector for connecting service interface FXA193 (Fieldcheck, ToF Tool - Fieldtool Package) Connection compartment cover Cable for external termination: Terminal No. 24: DGND Terminal No. 25: +5V

c d e f g

Terminal assignment Prosonic Flow 93 PROFIBUS/PA

Order version Terminal No. (inputs/outputs) 26: PA+ 27: PA 93***-***********H PROFIBUS PA

Connection values PROFIBUS PA PROFIBUS PA: Power supply: 9 to 32 V DC Current consumption: 11 mA

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Proline Prosonic Flow 90U, 90W, 91W, 93C, 93U, 93W

Electrical connection measuring unit for Prosonic Flow 93 (FOUNDATION Fieldbus)

Connecting power supply and bus cables in the connection compartment

N (L) L1 (L+)

FF FF+

e
1 2 20 21 22 23 24 25 26 27

f a b a c d b

A0006030

Connecting the transmitter (wall-mount housing), max. cable cross-section 2.5 mm2 a Cable for power supply: 85 to 260 V AC, 20 to 55 V AC, 16 to 62 V DC Terminal No. 1: L1 for AC, L+ for DC Terminal No. 2: N for AC, L for DC Fieldbus cable: Terminal No. 26: FF+ (with integrated reverse polarity protection) Terminal No. 27: FF (with integrated reverse polarity protection) Ground terminal for protective earth Ground terminal for fieldbus cable shield Service connector for connecting service interface FXA193 (Fieldcheck, ToF Tool - Fieldtool Package) Connection compartment cover

c d e f

Terminal assignment Prosonic Flow 93 FOUNDATION Fieldbus

Order version Terminal No. (inputs/outputs) 26: FF+ 27: FF 93***-***********K FOUNDATION Fieldbus

Connection values FOUNDATION Fieldbus FOUNDATION Fieldbus: Power supply: 9 to 32 V DC Current consumption: 12 mA

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Electrical connection sensor connecting cable Prosonic Flow 90/93

Connecting power sensor cables in the connection compartment

A
F06-9xxxxxxx-04-06-06-xx-000

A = View A (wall-mount housing; non-hazardous areas, Ex Zone 2) 1 2 3 4 Channel 1 upstream Channel 1 downstream Channel 2 upstream Channel 2 downstream

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Proline Prosonic Flow 90U, 90W, 91W, 93C, 93U, 93W

Electrical connection sensor connecting cable Prosonic Flow 91

Connecting power sensor cables in the connection compartment

a h g b

A
e
a b

d c

a b i
A0005843

Connecting the measuring system a, b c d e f g h i Sensor connecting cables Cover of cable gland Rubber seal Cable retaining sleeves Ground disk Cable gland holder Seal Cable holder

Supply voltage (power supply)

Transmitter: 85 to 260 V AC, 45 to 65 Hz 20 to 55 V AC, 45 to 65 Hz 16 to 62 V DC Measuring sensors: Powered by the transmitter

Cable entry

Power supply and signal cables (inputs/outputs): Cable entry M20 x 1.5 (8 to 12 mm) or Cable gland for cables with 6 to 12 mm Threaded adapter " NPT, G " Sensor connecting cable: A special cable gland allows you to insert both sensor cables (per channel) into the connection compartment simultaneously. Cable gland M20 x 1.5 for 2 x 4 mm or Threaded adapter " NPT, G "

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Proline Prosonic Flow 90U, 90W, 91W, 93C, 93U, 93W

F06-9xxxxxxx-17-11-06-xx-000

Special cable gland of sensor connecting cables on transmitter side

Cable specifications

Sensor cable: Use the ready-to-use cables supplied by Endress+Hauser with each sensor pair. The cables are available in lengths of 5 m, 10 m, 15 m, 30 m, 60 m and 100 m. You can choose between PTFE and PVC cable material. Operation in zones of severe electrical interference: The measuring system meets the general safety requirements as per EN 61010 and the EMC requirements as per EN 61326/A1 (IEC 1326) Emission as per requirements for class A as well as NAMUR recommendation NE 21. Signal and power cable: Caution! Grounding is by means of the ground terminals provided for this purpose inside the connection housing. Keep the stripped and twisted lengths of cable shield to the terminals as short as possible.

Power consumption

Prosonic Flow 90/93 AC: <18 VA (incl. sensor) DC: <10 W (incl. sensor) Prosonic Flow 91 85 to 250 V AC: <12 VA (incl. sensor) 20 to 28 V AC: <7 VA (incl. sensor) 11 to 40 V DC: <5 W (incl. sensor)

Power supply failure

Bridging of min. 1 cycle frequency: EEPROM (Prosonic Flow 90) or HistoROM/T-DAT (Prosonic Flow 91 and 93) save measuring system data if power supply fails For potential equalization, no special measures are necessary. Note! For instruments for use in hazardous areas, observe the corresponding guidelines in the specific Ex documentation.

Potential equalization

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Proline Prosonic Flow 90U, 90W, 91W, 93C, 93U, 93W

Performance characteristics
Reference operating conditions Medium temperature range: +28 C 2 K Ambient temperature range: +22 C 2 K Warm-up period: 30 minutes Installation: Inlet run >10 x DN Outlet run > 5 x DN Measuring sensors and transmitter are grounded. The measuring sensors are properly mounted. Maximum measured error For flow velocities of > 0.3 m/s and a Reynolds number of >10000, the system accuracy is:
Version Prosonic Flow W and U: Clamp-on Insertion Guaranteed error limits < DN 50 (5) DN 50 to 200 > DN 200 U W Report A report is not issued. The value given are typical values.

2.0% o.r. plus 0.1% o.f.s (4) 2.0% o.r. plus 0.05% o.f.s (3) 2.0% o.r. plus 0.02% o.f.s (3)
See note (1)

Prosonic Flow W and U: Clamp-on Prosonic Flow W: Insertion Prosonic Flow C Inline Prosonic Flow C Inline o.r. = of reading o.f.s. = of full scale value

0.5% o.r. plus 0.1% o.f.s (4) 0.5% o.r. plus 0.05% o.f.s (3) 0.5% o.r. plus 0.02% o.f.s (3)

Verification of accuracy (2)

Verification of accuracy (2)

1.5% o.r. plus 0.02% o.f.s (4) 0.5% o.r. plus 0.02% o.f.s (4)

Calibration confirmation Calibration report

(1)

The basic accuracy of the measuring system is 0.5%. The dry calibration represents additional uncertainty due to mounting and actual pipe properties. This additional uncertainty is better than 1.5% typically. Accuracy verification is carried out on a DN 50 or DN 100 pipe for the clamp-on version, on a DN 250 pipe for the Insertion version (single-path version) and on a DN 400 pipe for the Insertion version (dual-path version). The verification applies under reference operating conditions. Maximum full scale value: 15 m/s Maximum full scale value: 10 m/s Only when used on plastic pipes

(2)

(3) (4) (5)

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Proline Prosonic Flow 90U, 90W, 91W, 93C, 93U, 93W

Max. measured error for dry calibration in % of reading

% 4.0 3.5 3.0 2.5 2.0 1.5 1.0 0.5 0.0 0 2 4 6 m/s
A0003718-en

a b c

10

12

14

a b c

Pipe diameter > DN 200 Pipe diameter > DN 50 < DN 200 Pipe diameter < DN 50

Max. measured error for wet calibration and verification of accuracy in % of reading

% 4.0 3.5 3.0 2.5 2.0 1.5 1.0 0.5 0.0 0 2 4 6 m/s
A0003720-en

a b c

10

12

14

a b c

Pipe diameter > DN 200 Pipe diameter > DN 50 < DN 200 Pipe diameter < DN 50

Repeatability

0.3% for flow velocities > 0.3 m/s

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Proline Prosonic Flow 90U, 90W, 91W, 93C, 93U, 93W

Operating conditions: Installation

Installation instructions Mounting location Correct measuring is possible only if the pipe is full. Avoid the following mounting locations: Highest point of a pipeline. Risk of air accumulating! Directly upstream from a free pipe outlet in a down pipe.

A0001103

(Applies to all sensor versions)

Down pipes Notwithstanding the above, the installation proposal below permits installation in an open down pipe. Pipe constrictions or the use of an orifice plate with a smaller cross-section than the nominal diameter prevent the pipe from running empty while measurement is in progress.

3 4

5
A0001104

Installation in a down pipe (applies to all sensor versions) 1 2 3 4 5 Storage tank Measuring sensors Orifice plate, pipe constriction Valve Filling tank

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Proline Prosonic Flow 90U, 90W, 91W, 93C, 93U, 93W

Orientation Vertical Recommended orientation with upward direction of flow (View A). Entrained solids sink down. Gases rise away from the measuring sensor when fluid is not flowing. The piping can be completely drained and protected against build-up. Horizontal In the recommended installation range in a horizontal installation position (View B), gas and air accumulation at the pipe cover and problematic build-ups at the bottom of the pipe have a minor influence on the measurement.

C A

B
A0001105

C = Recommended installation range max. 120 (applies to all sensor versions)

Vibrations Secure the piping and the Prosonic Flow C Inline sensor if vibration is severe. Information on resistance to vibration and shock can be found on Page 31

> 10 m

A0006103-en

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Proline Prosonic Flow 90U, 90W, 91W, 93C, 93U, 93W

Foundations, supports For all nominal diameters, mount the sensor on a foundation of adequate load-bearing strength. The foundation/supports must work on the pipe flanges and not on the measuring pipe flanges of Prosonic Flow C.

F06-9xCxxxxx-11-05-00-xx-006

Coupling fluid A coupling fluid is required to ensure the acoustic link between the sensor (clamp-on version) and the piping. This is applied to the sensor surface during commissioning. Periodic replacement of the coupling fluid is usually not required. As part of the Advanced diagnostics software package, Prosonic Flow 93 offers a coupling fluid monitoring function in which the signal strength can be output as a limit value.

3 2

A0001144

1 2 3

Coupling fluid Sensor surface Prosonic Flow W (clamp-on) Sensor surface Prosonic Flow U

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Proline Prosonic Flow 90U, 90W, 91W, 93C, 93U, 93W

Sensor replacement, Prosonic Flow W Insertion The active part of the sensor can be replaced without interrupting the process.

8
A0001144

1 2 3 4 5 6 7 8

Sensor connector Small circlip Sensor cover Spring Large circlip Sensor neck Sensor element Sensor holder

Sensor replacement, Prosonic Flow C Inline The active part of the sensor can be replaced without interrupting the process. Prosonic Flow C Inline has 2 pairs of Prosonic Flow W Insertion sensors.

6
F06-9xWxxxxx-11-05-06-xx-000

1 2 3 4 5 6

Sensor connector Sensor neck O-ring Sensor element Sensor holder Sensor support in measuring pipe Prosonic Flow C

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Proline Prosonic Flow 90U, 90W, 91W, 93C, 93U, 93W

Inlet and outlet run

If possible, install the sensor well clear of fittings such as valves, T-pieces, elbows, etc. Compliance with the following requirements for the inlet and outlet runs is recommended to ensure measuring accuracy:

15 x DN

5 x DN

15 x DN 10 x DN

5 x DN 5 x DN

A
1 40 x DN 1 40 x DN 40 x DN 20 x DN 15 x DN 40 x DN 20 x DN

20 x DN

40 x DN

F06-9xxxxxxx-11-05-00-xx-010

A B

1 2 3

Prosonic Flow W and U (clamp-on versions) Prosonic Flow W (insertion version) and Prosonic Flow C Inline (dimensions above the dimensioning line = single-path version; dimensions under the dimensioning line = dual-path version and Prosonic Flow C) Valve Pump Two pipe bends in different directions

Length of connecting cable

Shielded cables are offered in the following lengths: 5 m, 10 m, 15 m, 30 m, 60 m and 100 m (applies to all sensor versions) Comply with the following instructions when mounting in order to achieve correct measuring results: Route the cable well clear of electrical machines and switching elements.

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Operating conditions: Environment

Ambient temperature range Transmitter Prosonic Flow 90/91/93: 20 to +60 C Flowrate measuring sensors Prosonic Flow W (clamp-on): 20 to +80 C Flowrate measuring sensors Prosonic Flow U (clamp-on): 20 to +60 C Flowrate measuring sensors Prosonic Flow W (Insertion): 40 to +80 C Prosonic Flow C Inline: Measuring pipe: 10 to +60 C Flowrate measuring sensors Prosonic Flow W (Inline): 40 to +80 C Sound velocity measuring sensors DDU 18: 40 to +80 C Wall thickness measuring sensor DDU 19: 0 to +60 C Sensor cable PTFE 40 to +170 C; sensor cable PVC 20 to +70 C In heated piping or piping conveying cold fluids, it is always permissible to insulate the piping completely with the mounted ultrasonic sensors. Install the transmitter at a shady location. Avoid direct sunlight, particularly in warm climatic regions. Storage temperature The storage temperature corresponds to the ambient temperature range of the measuring transmitter and the relevant measuring sensors and the corresponding sensor cables (see above). Transmitter Prosonic Flow 90/91/93: IP 67 (NEMA 4X) Flowrate measuring sensors Prosonic Flow W (clamp-on): IP 67 (NEMA 4X), optional IP 68 (NEMA 6P) Flowrate measuring sensors Prosonic Flow U (clamp-on): IP 54 Flowrate measuring sensors Prosonic Flow W (Insertion): IP 68 (NEMA 6P) Flowrate measuring sensors Prosonic Flow W (Inline): IP 68 (NEMA 6P) Sound velocity measuring sensors DDU 18: IP 68 (NEMA 6P) Wall thickness measuring sensor DDU 19: IP 67 (NEMA 4X) Shock and vibration resistance Electromagnetic compatibility (EMC) In accordance with IEC 68-2-6 Electromagnetic compatibility (EMC requirements) according to EN 61326/A1 (IEC 1326) Emission to class A requirements and NAMUR Recommendation NE 21/43

Degree of protection

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Proline Prosonic Flow 90U, 90W, 91W, 93C, 93U, 93W

Operating conditions: Process

Medium temperature range Flowrate measuring sensors Prosonic Flow W (clamp-on): 20 to +80 C (optional 0 to +130 C) Flowrate measuring sensors Prosonic Flow U (clamp-on): 20 to +80 C Flowrate measuring sensors Prosonic Flow W (Insertion): 40 to +80 C Prosonic Flow C Inline: Measuring pipe: 10 to +60 C (epoxy coated) Flowrate measuring sensors Prosonic Flow W (Inline): 40 to +80 C Sound velocity measuring sensors DDU 18: 40 to +80 C Wall thickness measuring sensor DDU 19: 0 to +60 C Perfect measurement requires that the static fluid pressure is higher than vapor pressure. Max. nominal pressure Prosonic Flow W (insertion): PN 16 (232 psi). There is no pressure loss.

Medium pressure range (nominal pressure) Pressure loss

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Proline Prosonic Flow 90U, 90W, 91W, 93C, 93U, 93W

Mechanical construction
Design, dimensions Dimensions of wall-mount housing, Prosonic Flow 90/93

Esc

D C B

F A E

L
A0001150

Metric units [mm]

A 215 B 250 C D E F 90 G 45 H >50 J 81 K 53 L 95 M 53 N 102 O 81.5 P 11.5 Q R

90.5 159.5 135

192 8xM5

Installing the wall-mount housing Caution! Ensure that the ambient temperature does not exceed or undershoot the permitted range of 20 C to +60 C or optionally 40 C to +60 C. Install the device at a shady location. Avoid direct sunlight. Always install the wall-mount housing in such a way that the cable entries point downwards.

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Proline Prosonic Flow 90U, 90W, 91W, 93C, 93U, 93W

Mounted directly on the wall

35

a 90 192

81.5

A0001130-en

a b c

Wall-mount housing Retaining bolts (M6): max. 6.5 mm; bolt head: max. 10.5 mm Assembly holes in the housing

Pipe mounting and panel mounting

210

+0.5 -0.5

20...70

245

+0.5 -0.5

~155 ~110
A0005256-en

A B

Pipe mounting the wall-mount housing Installation of the wall-mount housing in a control panel

Caution! If a pipe which is heated under normal conditions is used for installation you must ensure that the housing temperature does not exceed the max. permitted value of +60 C.

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Proline Prosonic Flow 90U, 90W, 91W, 93C, 93U, 93W

Dimensions of field housing, Prosonic Flow 91

~150 113

190 178

129

Esc

8.6 (M8)

= =

52

80 100

50

200

150

A0006063-en

Dimensions of pipe mounting, Prosonic Flow 91

&185

75

Esc

A0005819-en

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Proline Prosonic Flow 90U, 90W, 91W, 93C, 93U, 93W

Prosonic Flow W (clamp-on version)

0.5 58 56
62 b 111

145

872

A0001151-en

a b

Sensor spacing can be determined using Quick Setup Pipe outer diameter (defined by the application)

Prosonic Flow U (clamp-on version for small nominal diameters)

52.5

max. 77.5
A0001152-en

a b

Sensor spacing can be determined using Quick Setup Pipe outer diameter (defined by the application)

36

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Proline Prosonic Flow 90U, 90W, 91W, 93C, 93U, 93W

Prosonic Flow W (Insertion version) Single-path version

58

25

A
a ~ 150
A0001153-en

A a b c

View A Pipe outer diameter (defined by the application) Sensor spacing can be determined using Quick Setup Path length can be determined using Quick Setup

Dual-path version

La
5 8

B
80

25

65

A0001219-en

B a b c

View B Pipe outer diameter (defined by the application) Sensor spacing can be determined using Quick Setup Path length can be determined using Quick Setup

d Arc length: L a = ------------------360 d sin Offset: x = -----------------2 )

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Proline Prosonic Flow 90U, 90W, 91W, 93C, 93U, 93W

Prosonic Flow C Inline Calibrated measuring pipe with flowrate measuring sensors W

C B K L

DN EN (DIN) PN 6 [mm] EN (DIN) PN 10 [mm] 300 350 400 500 600 700 800 900 EN (DIN) PN 16 [mm] 300 350 400 500 600 700 800 ANSI/ AWWA [inch] 12" 14" 16" 18" 20" 24" 28" 30" 32"

A
F06-9xCxxxxx-06-05-xx-xx-000

[mm] 520 517 517 548 546 544 590 589 587 629 676 674 672 763 760 756 848 842 846 889 935 930 933 1019

[mm] 317.5 313.9 313.9 350 348 346 400 398 396 445 500 498 496 602 598 594 701 695 699 750 803 797 801 902

[mm] 165.1 163.2 163.2 182 181 179.9 208 207 205.9 231.4 260 259 257.9 313 311 308.9 364.5 361.4 363.5 390 417.6 414.4 416.5 469

[mm] 500 500 500 550 550 550 600 600 600 650 650 650 650 780 780 780 910 910 910 975 1040 1040 1040 1170

[mm] 445 460 482.6 505 520 533.4 565 580 596.9 635 670 715 699 780 840 813 895 910 927.1 984.25 1015 1025 1060.45 1115

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Proline Prosonic Flow 90U, 90W, 91W, 93C, 93U, 93W

DN EN (DIN) PN 6 [mm] 1200 1400 1600 1800 2000 EN (DIN) PN 10 [mm] 1000 1200 1400 1600 1800 2000 EN (DIN) PN 16 [mm] 900 1000 1200 1400 1600 1800 2000 ANSI/ AWWA [inch] 36" 40" 42" 48" 54" 60" 66" 72" 80"

[mm] 1012 1016 1106 1100 1103 1147 1282 1277 1270 1274 1399 1453 1448 1441 1530 1622 1615 1607 1655 1793 1786 1776 1778 1961 1954 1943 1949

[mm] 894 898 1004 996 1000 1051 1210 1204 1196 1200 1347 1410 1404 1396 1500 1608 1600 1590 1646 1808 1800 1788 1790 2004 1996 1984 1990

[mm] 464.9 467 522.1 517.9 520 546.5 629.2 626.1 621.9 624 700.4 733.2 730.1 725.9 780 836.2 832 826.8 855.9 940.2 936 929.8 930.8 1042.1 1037.9 1031.7 1034.8

[mm] 1170 1170 1300 1300 1300 1365 1560 1560 1560 1560 1755 1820 1820 1820 1950 2080 2080 2080 2145 2340 2340 2340 2340 2600 2600 2600 2600

[mm] 1125 1168.4 1230 1255 1289.05 1346.2 1405 1455 1485 1511.3 1682.75 1630 1675 1685 1854.2 1830 1915 1930 2032 2045 2115 2130 2197.1 2265 2325 2345 2362.2

The fitting length (L) is always the same per nominal diameter, regardless of the pressure rating selected.

Weight Transmitter:
Wall-mount housing Prosonic Flow 90/93 Wall-mount housing Prosonic Flow 91

6.0 kg 2.4 kg

Measuring sensors:
Prosonic Flow W (clamp-on) incl. tensioning bands Prosonic Flow U (clamp-on) incl. tensioning bands Prosonic Flow W (Insertion / single-path version) Prosonic Flow W (Insertion / dual-path version) Sound velocity measuring sensors DDU 18 incl. tensioning bands Wall thickness measuring sensor DDU 19 incl. tensioning band

2.8 kg 1 kg 4.5 kg 12.0 kg 2.4 kg 1.5 kg

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Prosonic Flow C (Inline) Nominal diameter [mm] 300 350 400 500 600 700 800 900 1000 1200 1400 1600 1800 2000 [inch] 12" 14" 16" 18" 20" 24" 28" 30" 32" 36" 40" 42" 48" 54" 60" 66" 72" 80" EN (DIN) PN 6 434.6 569.2 818.7 993.5 1508.2 Measuring pipe incl. measuring sensors in kg EN (DIN) PN 10 41.8 54.7 66.4 96.8 120.4 183.6 245.0 313.7 379.0 678.6 907.6 1381.4 1726.7 2393.6 EN (DIN) PN 16 59.6 70.1 90.3 145.9 196.6 251.3 327.0 456.3 587.3 941.7 1267.6 2012.0 2608.2 3601.3 ANSI Class 150 77.2 111.2 139.6 162.7 197.8 287.9 AWWA Class D 229.9 265.1 323.9 455.6 552.6 626.1 894.7 1280.2 1584.5 2268.0 2707.0 3073.9

(Weight data valid for standard pressure ratings and without packaging material)

Material

Transmitter Prosonic Flow 90/91/93: Wall-mounted housing: powder coated die-cast aluminum Prosonic Flow W (clamp-on): Sensor housing: 1.4301/DIN 17440 (304/AISI) Sensor holder (cast steel): 1.4308/DIN 17440 (CF-8/AISI) Sensor contact surfaces: chemically resistant plastic Tensioning bands: 1.4301/DIN 17440 (304/AISI) Prosonic Flow U (clamp-on): Sensor housing: plastic Frame ends (cast steel): 1.4308/DIN 17440 (CF-8/AISI) Sensor securing rail (aluminum alloy): EN AW-6063/DIN EN 573-3 (AA 6063/UNS) Sensor contact surfaces: chemically resistant plastic Tensioning bands: 1.4301/DIN 17440 (304/AISI) Prosonic Flow W (Insertion): Sensor housing: 1.4404/DIN 17440 (316L/AISI) Weld-in parts: 1.4301/DIN 17440 (304/AISI) Prosonic Flow C (Inline) Sensor housing: 1.4404/DIN 17440 (316L/AISI) Weld-in parts: 1.4404/DIN 17440 (316L/AISI) Measuring pipe: ST 37.2 (carbon steel) Prosonic Flow DDU 18 and DDU 19: Sensor housing: 1.4301/DIN 17440 (304/AISI) Standard sensor cable: Cable connector (nickled brass): 2.0401/DIN 17660 (C38500/UNS) Cable sheath: PVC

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Proline Prosonic Flow 90U, 90W, 91W, 93C, 93U, 93W

High temperature sensor cable: Cable connector (stainless steel): 1.4301/DIN 17440 (304/AISI) Cable sheath: PTFE

Human interface
Display elements Liquid crystal display: Prosonic Flow 90/91: illuminated, two lines, each with 16 characters Prosonic Flow 93: illuminated, four lines, each with 16 characters Custom configurations for presenting different measured values and status variables Totalizers: Prosonic Flow 90/91: 1 totalizer Prosonic Flow 93: 3 totalizers Uniform operating concept for both transmitter types: Prosonic Flow 90: Local operation via three operating keys (S, O, F) Quick Setup menu for quick commissioning Prosonic Flow 91: Local operation via three operating keys (S, O, F) Quick Setup menu for quick commissioning Prosonic Flow 93: Local operation with three optical sensor keys (S, O, F) Application-specific Quick Setup menus for quick commissioning Remote operation Prosonic Flow 90: Operation via HART, PROFIBUS PA Prosonic Flow 91: Operation via HART Prosonic Flow 93: Operation via HART, PROFIBUS PA, FOUNDATION Fieldbus Language group Prosonic Flow 90/93: Language groups available for operation in different countries: Western Europe and America (WEA): English, German, Spanish, Italian, French, Dutch and Portuguese Eastern Europe and Scandinavia (EES): English, Russian, Polish, Norwegian, Finnish, Swedish and Czech South and east Asia (SEA): English, Japanese, Indonesian China (CIN): English, Chinese You can change the language group via the operating program ToF Tool - Fieldtool Package. Prosonic Flow 91: English, German, Spanish, Italian, French

Operating elements

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Proline Prosonic Flow 90U, 90W, 91W, 93C, 93U, 93W

Certificates and approvals

CE mark The measuring system is in conformity with the statutory requirements of the EC Directives. Endress+Hauser confirms successful testing of the device by affixing to it the CE mark. The measuring system complies with the EMC requirements stipulated by the Australian Communication and Media Authority (ACMA). Prosonic Flow 90/93: The transmitter housing (wall-mount housing) is suitable for use in ATEX II3G (Ex Zone 2). Information about currently available Ex versions (ATEX, FM, CSA, etc.) can be supplied by your Endress+Hauser Sales Center on request. All explosion protection data are given in a separate documentation which is available upon request. PROFIBUS PA certification The flow device has successfully passed all the test procedures carried out and is certified and registered by the PNO (PROFIBUS User Organization). The device thus meets all the requirements of the following specifications: Certified to PROFIBUS PA, profile version 3.0 (device certification number: on request) The device can also be operated with certified devices of other manufacturers (interoperability) FOUNDATION Fieldbus certification The flow device has successfully passed all the test procedures carried out and is certified and registered by the Fieldbus Foundation. The device thus meets all the requirements of the following specifications: Other standards and guidelines Certified to FOUNDATION Fieldbus Specification The device meets all the specifications of the FOUNDATION Fieldbus H1. Interoperability Test Kit (ITK), revision status 4.0 (device certification number: on request) The device can also be operated with certified devices of other manufacturers Physical Layer Conformance Test of the Fieldbus Foundation

C-Tick mark

Ex approval

EN 60529: Degrees of protection by housing (IP code) EN 61010: Protection Measures for Electrical Equipment for Measurement, Control, Regulation and Laboratory Procedures. EN 61326 (IEC 61326): Emission as per requirements for class A. Electromagnetic compatibility (EMC requirements) ANSI/ISA-61010-1 (82.02.01): Safety Standard for Electrical and Electronic Test, Measuring, Controlling and related Equipment - General Requirements. Pollution degree 2. CSA C22.2 (No. 1010.1) Safety requirements for Electrical Equipment for Measurement and Control and Laboratory Use. Pollution degree 2. NAMUR NE 21: Electromagnetic compatibility (EMC) of industrial process and laboratory control equipment. NAMUR NE 53: Standardization of the signal level for the breakdown information of digital transmitters with analog output signal.

Ordering information
The Endress+Hauser service organization can provide detailed ordering information and information on specific order codes on request.

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Proline Prosonic Flow 90U, 90W, 91W, 93C, 93U, 93W

Accessories
Measuring sensors: DDU 18 (sound velocity measuring sensors) DDU 19 (wall thickness measuring sensor) Pipe mounting kit for transmitter: Wall-mount housing Mounting material for clamp-on versions: Coupling fluid 40 to +80 C Coupling fluid 0 to 170 C Prosonic Flow W: Tensioning bands for DN 50 to 200 Tensioning bands for DN 200 to 600 Tensioning bands for DN 600 to 2000 Tensioning bands for DN 2000 to 4000 Prosonic Flow U: Tensioning bands for DN 15 to 40 Tensioning bands for DN 32 to 65 Tensioning bands for DN 50 to 100 More detailed information can be obtained from your Endress+Hauser service organization.

Documentation
Flow measuring technology (FA005D/06/en) Technical Information Prosonic Flow 90P, 93P (TI056D/06/en) Operating Instructions Prosonic Flow 90 (BA068D/06/en and BA069D/06/en) Operating Instructions Prosonic Flow 91 (BA100D/06/en) Operating Instructions Prosonic Flow 90 PROFIBUS PA (BA074D/06/en and BA075D/06/en) Operating Instructions Prosonic Flow 93 (BA070D/06/en and BA071D/06/en) Operating Instructions Prosonic Flow 93 PROFIBUS DP/PA (BA076D/06/en and BA077D/06/en) Operating Instructions Prosonic Flow 93 FOUNDATION Fieldbus (BA078D/06/en and BA079D/06/en) Operating Instructions Prosonic Flow 93 C Inline (BA087D/06/en and BA088D/06/en) Operating Instructions Prosonic Flow 93 C Inline PROFIBUS PA (BA089D/06/en and BA090D/06/en) Operating Instructions Prosonic Flow 93 C Inline FOUNDATION Fieldbus (BA091D/06/en and BA092D/06/en)

You can order the documents from your Endress+Hauser service organization or download them from the Internet addresses given on the last page.

Registered trademarks
HART Registered trademark of HART Communication Foundation, Austin, USA PROFIBUS Registered trademark of the PROFIBUS User Organization, Karlsruhe, Germany FOUNDATION Fieldbus Registered trademark of the Fieldbus Foundation, Austin, USA HistoROM, T-DAT, F-CHIP, ToF Tool - Fieldtool Package, Fieldcheck Registered or registration-pending trademarks of Endress+Hauser Flowtec AG, Reinach, CH

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Proline Prosonic Flow 90U, 90W, 91W, 93C, 93U, 93W

International Headquarters
Endress+Hauser GmbH+Co. KG Instruments International Colmarer Str. 6 79576 Weil am Rhein Deutschland Tel. +49 76 21 9 75 02 Fax +49 76 21 9 75 34 5 www.endress.com info@ii.endress.com

TI057D/06/en/04.06 71026244 FM+SGML6.0 ProMoDo