Manual StandardCPU
Manual StandardCPU
Manual StandardCPU
1)
1)
Short description X20 CPU, x86 100 MHz Intel compatible, 32 MB DRAM, 128 KB SRAM, exchangeable application memory: CompactFlash, 1 insert slot for X20IF modules, 2 USB interfaces, 1 RS232 interface, 1 Ethernet interface 10/100 Base-T, 1 POWERLINK V1/V2 interface, order program memory separately. X20 CPU, x86 100 MHz Intel compatible, 64 MB DRAM, 128 KB SRAM, exchangeable application memory: CompactFlash, 1 insert slot for X20IF modules, 2 USB interfaces, 1 RS232 interface, 1 Ethernet interface 10/100 Base-T, 1 POWERLINK V1/V2 interface, order program memory separately. X20 CPU, Celeron 266-compatible, 32 MB DRAM, 1 MB SRAM, exchangeable application memory: CompactFlash, 1 insert slot for X20IF modules, 2 USB interfaces, 1 RS232 interface, 1 Ethernet interface 10/100 Base-T, 1 POWERLINK V1/V2 interface, order program memory separately. X20 CPU, Celeron 266-compatible, 64 MB DRAM, 1 MB SRAM, exchangeable application memory: CompactFlash, 1 insert slot for X20IF modules, 2 USB interfaces, 1 RS232 interface, 1 Ethernet interface 10/100 Base-T, 1 POWERLINK V1/V2 interface, order program memory separately. X20 CPU, Celeron 400, 32 MB DRAM, 1 MB SRAM, exchangeable application memory: CompactFlash, 1 insert slot for X20IF modules, 2 USB interfaces, 1 RS232 interface, 1 Ethernet interface 10/100 Base-T, 1 POWERLINK V1/V2 interface, order program memory separately. X20 CPU, Celeron 400, 64 MB DRAM, 1 MB SRAM, exchangeable application memory: CompactFlash, 1 insert slot for X20IF modules, 2 USB interfaces, 1 RS232 interface, 1 Ethernet interface 10/100 Base-T, 1 POWERLINK V1/V2 interface, order program memory separately. X20 CPU, Celeron 650, 64 MB DRAM, 1 MB SRAM, exchangeable application memory: CompactFlash, 1 insert slot for X20IF modules, 2 USB interfaces, 1 RS232 interface, 1 Ethernet interface 10/100 Base-T, 1 POWERLINK V1/V2 interface, order program memory separately. X20 CPU, Celeron 266-compatible, 32 MB DRAM, 1 MB SRAM, exchangeable application memory: CompactFlash, 3 insert slots for X20IF modules, 2 USB interfaces, 1 RS232 interface, 1 Ethernet interface 10/100 Base-T, 1 POWERLINK V1/V2 interface, order program memory separately. X20 CPU, Celeron 266-compatible, 64 MB DRAM, 1 MB SRAM, exchangeable application memory: CompactFlash, 3 insert slots for X20IF modules, 2 USB interfaces, 1 RS232 interface, 1 Ethernet interface 10/100 Base-T, 1 POWERLINK V1/V2 interface, order program memory separately.
X20CP1483-1
X20CP1484
X20CP1484-1
X20CP1485
X20CP1485-1
X20CP1486
X20CP3484
X20CP3484-1
X20CP3485-1
X20CP3486
CompactFlash 64 MB ATA/IDE SiliconSystems CompactFlash 128 MB ATA/IDE SiliconSystems CompactFlash 256 MB ATA/IDE SiliconSystems CompactFlash 512 MB ATA/IDE SiliconSystems CompactFlash 1024 MB ATA/IDE SiliconSystems CompactFlash 2048 MB ATA/IDE SiliconSystems CompactFlash 4096 MB ATA/IDE SiliconSystems CompactFlash 8192 MB ATA/IDE SiliconSystems Optional accessories
Lithium battery, 3 V / 950 mAh, button cell Lithium batteries, 4 pcs., 3 V / 950 mAh, button cell Communication with POWERLINK, X2X Link, CAN bus, Profibus DP, RS232, RS422, RS485 (also see Overview "Communication in the X20 IF module", on page 146) X20 CPU exchangeable fan Included in delivery
Backup battery (see also section 1.1.18 "Changing the Lithium battery" on page 22) Interface module slot covers X20 locking plate (right) X20 terminal block, 12-pin, 24 V coded
32 MB 64 MB 128 KB 32 KB 64 KB
32 MB 64 MB 1 MB 256 KB Yes Processes I/O data points in the background At least 3 years Yes 1 Nonvolatile memory, resolution 1 second 3 1 3 1
64 MB 1 MB
Order application memory (CompactFlash) separately Backup battery included in delivery X20 locking plate (right) included in delivery X20 terminal block (12-pin) included in delivery Interface module slot covers included in delivery
LED R/E
Status On On On On
Description Application running SERVICE mode SERVICE or BOOT mode Over-temperature Status/error LED. The status of the LED is described in section "S/E LED".
RDY/F
Yellow Red
S/E EPL
A link to the POWERLINK remote station has been established. A link to the POWERLINK remote station has been established. The LED blinks when Ethernet activity is present on the bus. A link to the Ethernet remote station has been established. A link to the Ethernet remote station has been established. The LED blinks when Ethernet activity is present on the bus. CompactFlash OK CompactFlash active CPU power supply OK Backup battery is empty
ETH
Green
On Blinking
CF
Yellow Green
On On On On
DC OK
Yellow Red
CPUs CP148x and CP348x S/E LED The status/error LED is a green/red dual LED. The status LEDs can have different meanings depending on operating mode. Ethernet TCP/IP mode With Automation Studio Version V 2.5.3 and later, the interface can be operated as a purely Ethernet TCP/IP interface.
Green - status On Description The POWERLINK interface is operated purely as an Ethernet TCP/IP interface.
POWERLINK V1
Status LED Green On Off Red Off On Status of the POWERLINK station The POWERLINK station is running with no errors. A fatal system error has occurred. The error type can be read using the PLC logbook. It concerns an irreparable problem. The system cannot properly carry out its tasks. This status can only be changed by resetting the module. The POWERLINK managing node failed. This error code can only occur in controlled node operation. This means that the set station number lies within the range $01 - $FD. System failure. The red blinking LED signals an error code (see section "System failure error codes" on page 10).
Table 6: X20 CPUs - Status/error LED as error LED - POWERLINK V2 operating mode
Green - status Off NOT_ACTIVE Description Managing Node (MN) The bus is monitored for POWERLINK frames. If a frame is not received within the configured time window (timeout), the interface goes directly into PRE_OPERATIONAL_1 status (single flash). If, however, POWERLINK communication is detected before this time passes, the interface goes directly into the BASIC_ETHERNET status (flickering). Controlled Node (CN) The bus is monitored for POWERLINK frames. If a frame is not received within the configured time window (timeout), the interface goes directly into BASIC_ETHERNET status (flickering). If, however, POWERLINK communication is detected during this time, the interface goes directly into the PRE_OPERATIONAL_1 status (single flash). Flickering green (approx. 10 Hz) BASIC_ETHERNET The interface is in BASIC_ETHERNET status, and is operated purely as an Ethernet TCP/IP interface. Managing Node (MN) This status can only be changed by resetting the interface. Controlled Node (CN) If POWERLINK communication is detected while in this status, the interface goes into the PRE_OPERATIONAL_1 state (single flash). Single flash (approx. 1 Hz) PRE_OPERATIONAL_1 The interface status is PRE_OPERATIONAL_1. Managing Node (MN) The MN starts the operation of the "reduced cycle". Collisions are allowed on the bus. There is not yet any cyclic communication. Controlled Node (CN) The CN waits until it receives an SoC frame and then switches to PRE_OPERATIONAL_2 status (double flash). Double flash (approx. 1 Hz) PRE_OPERATIONAL_2 The interface status is PRE_OPERATIONAL_2. Managing Node (MN) The MN begins with the cyclic communication (cyclic input data is not yet evaluated). The CNs are configured in this status. Controlled Node (CN) In this status, the interface is normally configured by the manager. After this, a command changes the status to READY_TO_OPERATE (triple flash). Triple flash (approx. 1 Hz) READY_TO_OPERATE The interface status is READY_TO_OPERATE. Managing Node (MN) Cyclic and asynchronous communication. Received PDO data is ignored. Controlled Node (CN) The configuration of the interface is complete. Normal cyclic and asynchronous communication. The PDO data sent corresponds to the PDO mapping used. However, cyclic data is not yet evaluated. On OPERATIONAL The interface status is OPERATIONAL.
Table 7: X20 CPUs - Status/error LED as status LED - POWERLINK V2 operating mode
Table 7: X20 CPUs - Status/error LED as status LED - POWERLINK V2 operating mode (cont.)
System failure error codes Incorrect configuration or defective hardware can cause a system failure error. The error is displayed via the red error LED using four switch-on phases. The switch-on phases are either 150 ms or 600 ms long. Error code outputs are repeated cyclically after 2 seconds. Legend: ... 150 ms ... 600 ms Pause ... 2 s delay
Error code displayed by red status LED Pause Pause Pause Pause
Table 8: X20 CPUs - Status/error LED as error LED - System failure error codes
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CPUs CP148x and CP348x 1.1.5 Status LEDs for integrated power supply
Figure LED r Color Green Status Off Single flash Blinking On e Red Off Double flash Description Module supply not connected Reset mode Preoperational mode RUN mode Module supply not connected or everything is OK Indicates one of the following conditions: X2X Link power supply is overloaded I/O supply too low Input voltage for X2X Link supply too low Invalid firmware No RS232 activity The LED is on, when data is being sent or received via the RS232 interface X2X Link supply in the acceptable range X2X Link power supply is overloaded
e+r S
Red
Off On
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CPUs CP148x and CP348x 1.1.6 Operating and connection elements CP148x
Mounting rail latch Operating mode switch
CompactFlash
IF2 - Ethernet
Battery
IF3 - POWERLINK
Figure 1: X20 CPUs - Operating elements for CP1483, CP1485, and CP1486
CP348x
Mounting rail latch Operating mode switch
CompactFlash
IF2 - Ethernet
Battery
IF3 - POWERLINK
Figure 2: X20 CPUs - Operating elements for CP3484, CP3485, and CP3486
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CPUs CP148x and CP348x 1.1.7 Slot for application memory Program memory is required to operate the CPUs. The program memory is CompactFlash. It is not included with the delivery of the CPUs, instead it must be ordered as an accessory.
Information:
The CompactFlash card cannot be removed during operation. 1.1.8 Operating mode switch An operating mode switch is used to set the operating mode.
RUN DIAG
Run Diagnostics
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CPUs CP148x and CP348x 1.1.9 CPU supply A power supply comes integrated in the X20 CPUs. It is equipped with a feed for the CPU, the X2X Link, and the internal I/O supply. The feed to the CPU/X2X Link supply is electrically isolated. Redundancy of the X2X Link supply possible by parallel operation of multiple supply modules. Pin assignments
r e SI
Reserved Reserved +24 V CP/BUS +24 V CP/BUS GND Reserved +24 V I/O +24 V I/O GND
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CPUs CP148x and CP348x Connection examples With two separate supplies
PS
I/O supply
PS
Jumper T 10 A slow-blow
+ _
I/O supply
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CPUs CP148x and CP348x 1.1.10 RS232 interface (IF1) The RS232 interface is not electrically isolated. It can be used as an online interface for communicating with the programming device.
r e SI
TX
RX GND
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IF2 is an Ethernet interface. The connection is made using a 10/100 BASE-T Twisted Pair RJ45 socket. The INA2000 station number for the Ethernet interface is set with both hex switches. Please note the following section: 9.1.2 "Cabling guidelines for X20 bus controllers with Ethernet cable" on page 265
Information:
The Ethernet interface (IF2) is not suited for POWERLINK (see interface IF3 on page 18). Pin assignments
Pin 1 2 3 4 5 6 7 8 Assignment RxD RxD\ TxD Termination Termination TxD\ Termination Termination Transmit data\ Receive data Receive data\ Transmit data
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CPUs CP148x and CP348x 1.1.12 POWERLINK interface (IF3) POWERLINK V1 Station numbers are permitted between $00 and $FD. The station number can be set using software.
Switch position $00 $01 - $FD $FE - $FF Description Operation as managing node. Station number for POWERLINK station. Operation as controlled node. Reserved, switch position is not permitted.
POWERLINK V2 Station numbers are permitted between $01 and $F0. The station number can be set using software.
Switch position $00 $01 - $EF $F0 $F1 - $FF Description Reserved, switch position is not permitted. Station number for POWERLINK station. Operation as controlled node. Operation as managing node. Reserved, switch position is not permitted.
Ethernet TCP/IP mode Starting with Automation Studio Version V 2.5.3 and with Automation Runtime V 2.90, the interface can be operated purely as an Ethernet TCP/IP interface. The INA2000 station number can be set using the B&R Automation Studio software.
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CPUs CP148x and CP348x Pin assignments Please note the following section: 9.1.2 "Cabling guidelines for X20 bus controllers with Ethernet cable" on page 265
Table 14: X20 CPUs - Pin assignments for POWERLINK interface (IF3)
IF4 and IF5 are USB interfaces. The connection is made using a USB 1.1 interface. The USB interfaces can only be used for devices which have been released by B&R (e.g. floppy disk drive, DiskOnKey or dongle).
Information:
The USB interfaces cannot be used as online communication interfaces.
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CPUs CP148x and CP348x 1.1.14 Slots for interface modules The CPUs are equipped with one or three slots for interface modules. The X20 System can be connected to various bus or network systems by selecting the appropriate interface modules. An overview of the interface modules is provided on page 390. 1.1.15 Exchangeable fan The X20 CPUs CP1486 and CP3486 are delivered with exchangeable fans. Therefore, they can be used throughout the full temperature range from 0 - 55C. A fan is not necessary up to 45C. A replacement fan can be ordered using the order number X20AC0EF1. Changing the fan 1) Press in fan lock with thumb and pull out fan. 2) Insert new fan into CPU until the lock clicks into place.
1.1.16 Overtemperature shut-off To prevent damage, a shut-off/reset is triggered when the CPU reaches 100C. The following errors are entered in the log book:
Error numbers 9204 9210 Error description WARNING: System halted because of temperature check WARNING: Boot by watchdog or manual reset
Table 15: X20 CPUs - Log book entries for overtemperature shut-off
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CPUs CP148x and CP348x 1.1.17 Data / real-time buffering The CPUs are equipped with a backup battery. The following areas are buffered: Remanent variables User RAM System RAM Real-time clock
Battery monitoring The battery voltage is checked cyclically. The cyclic load test of the battery does not considerably shorten the battery life, instead it gives an early warning of weakened buffer capacity. The status information "Battery OK" is available from the system library function "BatteryInfo" and the CPU's I/O mapping. Battery change interval The battery should be changed every 4 years. Change intervals are recommended by B&R and refer to average life span and operating conditions. It is not the maximum buffer duration.
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CPUs CP148x and CP348x 1.1.18 Changing the Lithium battery The CPUs are equipped with a lithium battery. The lithium battery is placed in a separate compartment and protected by a cover. Backup battery data
Model number 4A0006.00-000 0AC201.91 Short description Storage temperature Storage time Relative humidity
1 pcs. 4 pcs. Lithium battery, 3 V / 950 mAh, button cell -20 to +60C Max. 3 years at 30C 0 - 95%, non-condensing
Important information about the battery exchange The product design allows the battery to be changed with the PLC switched either on or off. In some countries, safety regulations do not allow batteries to be changed while the module is switched on. To prevent data loss, the battery must be changed within 1 min. with the power off.
Warning:
Replace battery with Renata, type CR2477N only. Use of another battery may present a risk of fire or explosion. Battery may explode if mistreated. Do not recharge, disassemble or dispose of in fire.
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CPUs CP148x and CP348x Procedure for changing the battery 1) Touch the mounting rail or ground connection (not the power supply!) in order to discharge any electrostatic charge from your body. 2) Remove the cover for the lithium battery. To do this, slide the cover down from the CPU.
Figure 12: X20 CPUs - Removing the cover for the lithium battery
3) Remove the battery from the holder (do not use pliers or uninsulated tweezers -> risk of short circuiting). The battery should not be held by its edges. Insulated tweezers may also be used for removing the battery.
Like this: Not like this:
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CPUs CP148x and CP348x 4) Insert the new battery with correct polarity. To do this, the battery is laid with the "+" side up on the right part of the battery holder under the USB interface IF4. Then secure the battery in the holder by pressing above the left part of the battery holder. 5) Replace cover.
Information:
Lithium batteries are considered hazardous waste. Used batteries should be disposed of accordingly. 1.1.19 Programming the System Flash General information The CPUs are delivered with a default B&R Automation Runtime (with limited functions) already installed. This runtime system is started in Boot mode (operating mode switch position BOOT or no CompactFlash / invalid CompactFlash inserted). It initializes and operates the serial RS232 onboard interface, allowing a runtime system download via INA2000 protocol. This runtime system download is carried out during the commissioning of the CPU. The runtime system is stored in the program memory (CompactFlash) of the processor. The runtime system can be updated later by performing a runtime system update or using the B&R Automation Studio PVI Transfer Tool. X20 System CPUs are supported with B&R Automation Studio V 2.5.2.7 or later. Runtime system download When installing the runtime system (runtime system download) the following procedure must be carried out: 1) Insert CompactFlash and switch on the power to the PLC. If the switch is in BOOT position, or if a new or invalid CompactFlash card is inserted, the CPU is now in BOOT mode. 2) Establish an online connection between the programming device (PC or Industrial PC) and the CPU. A runtime system download is only possible using the serial RS232 onboard interface. 3) Start B&R Automation Studio. 4) Start the download procedure by selecting the Services command from the Project menu. Select Transfer Operating System... from the menu shown. Now follow the instructions from B&R Automation Studio.
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CPUs CP148x and CP348x 5) A dialog box is displayed for configuring the runtime system version. The runtime system version is already preselected by the user's project settings. Using the drop-down menu, the runtime system versions stored in the project can be selected. Clicking on the Browse button allows the selected runtime system version to be loaded from the hard drive or from the CD. Pressing Next > opens a pop-up window, which allows the user to select whether the modules should be downloaded with SYSTEM ROM target memory using the following runtime system download. Otherwise, modules can also be transferred later with an application download. Pressing Next > brings the user to a control box where the current settings are displayed. 6) The download procedure is started by pressing Finish. Download progress is shown in a message window.
Information:
User flash is cleared. 7) To operate the runtime system, the operating mode switch must be turned to 4 when the download procedure is completed. Reset the CPU or turn off and then on again if necessary. 8) The PLC is now ready for use. Runtime system update When updating the runtime system (online runtime system update), the following procedure must be carried out: 1) An online runtime system update is only possible if a valid operating system is located on the CompactFlash. 2) Establish an online connection between the programming device (PC or Industrial PC) and the CPU. An online runtime update is now possible using the interfaces configured as an online interface. The runtime system update can be completed using either a serial online connection (INA2000 protocol), a CAN network, or an ETHERNET network, depending on the system configuration. 3) Start B&R Automation Studio. 4) Start the update procedure by calling the Services command from the Project menu. Select Transfer Operating System... from the menu shown. Now follow the instructions from B&R Automation Studio.
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CPUs CP148x and CP348x 5) A dialog box is displayed for configuring the runtime system version. The runtime system version is already preselected by the user's project settings. Using the drop-down menu, the runtime system versions stored in the project can be selected. Clicking on the Browse button allows the selected runtime system version to be loaded from the hard drive or from the CD. Pressing Next > opens a pop-up window, which allows the user to select whether the modules should also be downloaded with SYSTEM ROM as the target memory during the following runtime system update. Otherwise, modules can also be transferred later with an application download. Pressing Next > brings the user to a control box where the current settings are displayed. 6) The update procedure is started by pressing Finish. The update progress is shown in a message box.
Information:
User flash is cleared. 7) When the update procedure is complete, the online connection is automatically reestablished. 8) The PLC is now ready for use. Runtime system generation/update with the PVI Transfer Tool 1) In the Tools menu, select the command Generate transfer list. 2) In the dialog box that appears, select Generate complete transfer list and activate the option Include operating system. Continue by clicking on OK. 3) In the Tools menu, select the command PVI Transfer Tool. This starts the PVI Transfer Tool. For further steps, please refer to the Help for the PVI Transfer Tool (Tools - Create CompactFlash).
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