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MATERIAL SPECIFICATIONS
Machined Products
Material
Aluminum**
Code
A
Material
A.B.S. Lexan P.V.C.
Code
PA L PP
Brass Copper
B C
AR SS
D F GE N
Steel Teflon
S T
PH PHL
UL
Stamped Products
Material
Aluminum Brass Phosphate Bronze Beryllium Copper Copper Delrin Fiber Glass Melamine-G9 Glass Silicone-G7 Glass Epoxy-G10 Nylon*
Material
Phenolic - Paper Phenolic - Linen A.B.S Lexan Plastic Spring Steel Steel Teflon ULTEM 1,000 Polyethermide***
*LP/410 self extinguishing, melting point 480F, deformation under load 122F **Aluminum 2011i-T3 is a no lead material and is RoHS compliant. *** ULTEM 1000 Polyethermide is a high heat and flame resistant polymer with low smoke properties specifically designed by General Electric. Available in round only. + Stainless steel type A-286 excellent service up to 1300F requiring high strength and good corrosion resistance.
Flame Resistance: Exceptional flame resistance with a limiting oxygen index and low NBS smoke evolution make ULTEM 1000 polyethermide ideal for interior components in aircraft, bus and other vehicles where such properties are required. Properties: High heat resistance; exceptional flame retardance - U.L. V-O rated; low smoke; high dielectric strength; low dissipation factor over wide frequency range; stable dielectric constant over varying temperatures and frequencies; outstanding mechanical properties; broad chemical resistance; excellent machinability; transparent. RoHS Compliant: RoHS compliance of cadmium plating depends on the classification of the end use of each product. Cadmium plating is RoHS compliant unless the end product is in contact with food, human skin or indoor air. Each customer must determine if their product's end use meets the requirements for RoHS certification.
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Vulcanized Fiber
150-260 4-7 .03-.08 6,000-12,000 11,000-15,000 20,000-30,000 12,000-20,000 750 R80-R100 1.0-1.5 0.25 0.37 212 16-28
Glass Melamine G9
400-450 44,000 18,000 70000 (flat) 61,000 2,000 M115 1.9 284 0.6
Glass Silicone G7
400 18000 17,000 45,000 25,000 1,200 M105 1.78 428 0.02
Neoprene
1600 300 50-70 SDH 1.23 178 -
Nylon*
Dielectric strength v/mil (short time) Dielectric constant @1000 kc Power factor A 1000 kc Tensile strength, psi Shear strength, psi Compressive strength, psi Elongation, % Flexural strength, psi Modulus of elasticity, ksi Hardness Specific gravity Thermal conductivity btu/hr/sq. ft/F Specific heat, btu/lb/F Resistance to continuous heat F Water absorption %
*Nylon - UL 94 HB rating
Phenolic LE
500-625 5.2 13000 13500 36000 (flat) 22000 1600 M100 1.34 257 1.9
Paper
13500 11500 25000 (flat) 22000 M95 1.35 266 2
Teflon**
300 2 3000-5000 1700 300-500 72 50-65 SHD 2.13-2.22 1.7 621 0.01
Ultem 1000
710-830 3.15 15200 15000 21900 7-8 22000 480 M109 1.27 0.22 392-410 0.25
2300
630-770 3.7 24500 14000 30700 n/a 33000 1300 M114 1.51 1.98 410-414 0.16
500 3.7 10000 25 12500 350 R115 1.15-1.16 1.67 0.4 428 1.2
**Teflon - Non-flammable
117000 68000 38000 75000 7250 5370 6670 5660 45 53 60 50 18500 14100 17000 15000 RB45-85 RB62 50 Vickers RB80 8.41 8.5 8.94 8.89 1590-1800 1630-1650 1980 1710-1830 7.68 819 9.89 0.10 6.63 798 11.4 0.09 1.7 2670 9.5-9.9 0.09 Thread 2-56 4-40 6-32 8-32 10-24 9.1 604 9.61 0.09
90000 75000 75000 90000 160000 11200 11900 11200 11200 50 40 40 40 5 28000 29000 29000 29200 28600 RB83 RB92 RB95 RB85 Rc36 7.92 2550-2590 2550-2590 2530-2620 2500-2610 2560-2625 72 112 10.2 0.12 72 113 11 0.12 B Tip Dia. 3/32 1/8 1/8 3/16 3/16 74 101 10.8 0.11 Thread 3/8-16 3/8-24 1/2-13 1/2-20 91 105 9.78 0.1 A Tip Protrusion 3/32 3/32 1/8 1/8 98 124 6.28 0.11 B Tip Dia. 3/16 3/16 1/4 1/4
A Tip Protrusion 10-32 3/64 1/4-20 1/16 1/4-28 1/16 5/16-18 3/32 5/16-24 3/32
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NOTE: Information listed above was obtained from charts of various manufacturers and is intended for comparison of materials only. ASM assumes no obligation or liability in using the above material or product for a specific application.
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FINISHES
1 2 3 3a 3b 4b 5 6 6a 7 8 9 9a 10 11 11a 12 12a 15 16 17 18 19 20 NO FINISH ANODIZE - MIL-A-8625F - Type II - Class 2 - (sulphuric) Hot water seal (dk. gray) ANODIZE - MIL-A 8625F - Type II - Class 1 - (sulphuric) Hot water seal (clear) ANODIZE - MIL-A-8625F - Type II - Class 2 - (sulphuric) Hot water seal (blue) ANODIZE - MIL-A-8625F - Type II - Class 2 - (sulphuric) Hot water seal (red) ANODIZE - MIL-A-8625F - Type II - Class 2 - (dyed gold) ANODIZE - MIL-A-8625F - Type II - Class 2 Hot water seal (black) CADMIUM PLATE - SAE-AMS-QQ-P-416 - Type I - Class 2* Clear chromate CADMIUM PLATE - SAE-AMS-QQ-P-416 - Type II - Class 2* Color chromate finish CADMIUM PLATE COMMERCIAL - Type I - Classes 1, 2, 3* CADMIUM PLATE - SAE-AMS-QQ-P-416 - Type II - Class 3* Color chromate finish NICKEL PLATE - SAE-AMS-QQ-N-290 1 - Grade G (Thickness - .0002-SB) (single layer coating fully bright) NICKEL PLATE - SAE-AMS-QQ-N-290 1 - Grade F (Thickness - .0004-SB) (single layer coating fully bright) 20a 20b 21 22 23 24 26 27 28 29 30 31 31a 31b TIN PLATE - (electro deposit) plus solderability ASTM B 545-92 - Class C TIN/LEAD - per ASTM B579** BRIGHT DIP (brass finish) CHEMICAL FILM - MIL-C-5541-E - Class 3 (clear) CHEMICAL FILM - MIL-C-5541-E - Class 1a (gold)** GOLD FLASH - 0.000015 thick over silver plate (0.0003 thickness) CHROMIUM PLATING - SAE-AMS-QQ-C-320 (bright finish) Class 1 - Type I CHROMIUM PLATING - SAE-AMS-QQ-C-320 (satin finish) Class 1 - Type II CHROMIUM PLATING - SAE-AMS-QQ-C-320 (engineering) Class 2 MATERIAL AND TECHNICAL SPECIFICATIONS CLEAR LACQUER WATER DIP LACQUER ZINC PLATE - ASTM B633/85 Type I - Class FE/ZN5-SC-1 (thickness .00025) ZINC PLATE - colored chromate - ASTM B633/85 Type II - FE/ZN5- SC-1 (thickness -.00025) ZINC PLATE - colorless (clear) chromate - ASTM B633/85, Type III - Class FE/ZN5-S.C-1 (thickness .00025) ZINC PLATE - (phosphate coat) - ASTM B633/85 - Type V Class FE/ZN5-SC-1 (thickness .00025) ZINC PLATE - per ASTM B633 - Type II - (olive drab) SOLDER PLATE - (.0001 TO -.0003 thick; solder per J-STD-004, SN 60 PG 40) over nickel plate thickness 0.0001-0.0005 in AC/W SAE-AMS-P-81728 plus solderability BLACK PHOSPHATE - DOD-DTL-16232 TYZ TYM BLACK ZINC - QQ-Z-325 - TYPE II BLACK FINISH - (used on steel parts - strictly cosmetic) ELECTRO TIN PLATE - over copper flash - ASTM B545 - Type I LUBRICANT - Solid film - heat cured - corrosion inhibiting MIL-PRF-46010F - Type I - cure temperature of 150 +3C LUBRICANT - Solid film - heat cured - corrosion inhibiting MIL-PRF-46010F - Type II - cure temperature of 204 +3C Types II and III ELECTRO POLISH - No military specification assigned. An electric process used to remove the outer layer of material to brighten primarily steel, stainless steel and brass alloys.
SILVER PLATE - ASTM-B700 - Type II - Grade B (thickness -.0003) 31d 99-S-365 BLACK OXIDE - MIL-DTL-13924D - Class 4 For 300 series corrosion resistance steel alloys only BLACK OXIDE - MIL-DTL-13924D - Class 1 (For plain carbon and low alloy steels) PASSIVATE - MIL-F-14072-D (ER) AMEND #1 - Type I (Finish #E300 - passivate per ASTM-A-380-96) PASSIVATE - AMS-QQ-P-35, ASTM A967 - Type II ALODINE 1200** GOLD FLASH (thickness -.00003 to .00005) GOLD FLASH over nickel flash (thickness - .00003 to .00005) GOLD PLATE - AMS 2422, ASTM B488 - Type II - Grade C Class 2 (thickness .00010 minimum) TIN PLATE - (hot dipped) ASTM B 339 PIG TIN Grade A - Type II TIN PLATE - (electro deposit) ASTM 8545 - Type I MIL-T-10727 39a 34 35 37 38 39 31e 32
40
*RoHS Compliant: RoHS compliance of cadmium plating depends on the classification of the end use of each product. Cadmium plating is RoHS compliant unless the end product is in contact with food, human skin or indoor air. Each customer must determine if their product's end use meets the requirements for RoHS certification.
**These plating codes are not RoHS compliant and we do not offer a substitute for these platings. Do not specify these finishes if RoHS certification is required.
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STEEL:
Cadmium - (6, 6a, 7, 8): Bright silvery supplementary treatments for Type II can be golden, iridescent. Corrosion resistance is very good. Black Oxide - (11, 11a): Black oxide coatings; without supplementary preservative treatment are used when black surface is required. Limited corrosion protection under mildly corrosive conditions, For decorative purposes or decrease in light reflection. Chromium Platings - (26): Provides a bright decorative finish; corrosion protection; wear resistance and pleasing appearance. (27): Known as industrial or hard chromium; provides wear and abrasion resistance and incidental corrosion protection of parts as the specified thickness of the plating may afford. Zinc Plate - (31, 31a, 31b, 31d, 31e): Electro deposited zinc coatings applied to iron, steel, stainless steel and brass articles provides protection from corrosion. Service life of zinc coating is a function of its thickness and the type of environment to which it is exposed. Bright or dull finish is acceptable. Black Zinc - (35): Provides corrosion resistance, decorative, used on steel alloys. Solder Plate - (32): Provides corrosion protection and solderability. Black Phosphate - (34): Provides corrosion resistance; also acts as a lubricant. (28): Engineering chromium is usually applied directly to base metal and is finished by grinding to the specific dimensions. Black Finish - (37): Is a decorative finish, used on steel alloys. Lubricant - solid film, heat cured, corrosion inhibiting - (39, 39a): Reduces wear and prevents galling when used on steel alloys.
BRASS:
Nickel Plated finishes - (9, 9a): Nickel finish is hard, bright - has an attractive look - and is corrosive resistant. Copper plated - Copper - Copper alloys - Zinc, Zinc based alloys and brass parts. Steel parts. Bright Dip - (21): Used to brighten brass material. Tin Plate - (19, 20, 20a, 38): Depending on the thickness/application specified by the customer. Tin plate can be utilized for articles to be soldered; to prevent galling; to prevent corrosion or to prevent formation of case during nutriding. Tin Plate - (20b): ASTM B 579 Clear Lacquer - (29): Provides protective tarnish and corrosion resistance, used mostly on brass.
ALLOY STEEL:
Cadmium - (6, 6a, 7, 8): Bright silvery supplementary treatments for type II can be golden, iridescent. Corrosion resistance is very good.
Nickel Plate Finishes - (9, 9a): Nickel Finish is hard, bright - has an attractive look Water Dip Lacquer - (30): Provides protective tarnish and corrosion resistance, used and is corrosive resistant. Copper plated - Copper - Copper alloys - Zinc, Zinc based alloys and Brass parts. Steel parts. mostly on brass. Zinc Plate - (31, 31a, 31b, 31d, 31e): Electro deposited zinc coatings applied to brass articles provides protection from corrosion. Black Zinc - (35): Provides corrosion resistance, decorative, used on brass. Black Satin Finish - (37): Is a decorative finish, used on brass. Black Oxide - (11, 11a): Black oxide coatings; with or without supplementary preservative treatment are used when black surface is required. Limited corrosion protection under mildly corrosive conditions. For decorative purposes or decrease in light reflection. Zinc Plate - (31, 31a, 31b, 31d): Electro deposited zinc coatings applied to iron or stainless steel, and brass articles provides protection from corrosion. Service life of zinc coating is a function of its thickness and the type of environment to which it is exposed. Bright or dull finish is acceptable. Black Phosphate - (34): Provides corrosion resistance; also acts as a lubricant. (28): Engineering chromium is usually applied directly to base metal and is finished by grinding to the specified dimensions. Solder Plate - (32): Provides corrosion protection and solderability. Black Chrome Satin - (33): Decorative.
COPPER:
Nickel Plate finishes - (9, 9a): Nickel finish is hard, bright, - has an attractive look and is corrosive resistant. Copper plated - Copper - Copper Alloys. Silver Plate Finish - (10): Semi-bright in appearance. Good corrosion resistance depending on base metal. Will tarnish easily. Solderability is excellent but decreases with age. For articles such as terminals which are to be soldered. Also used on copper to enhance electrical conductivity. Lubricant - solid film, heat cured, corrosion inhibiting - (39, 39a): Reduces wear and prevents galling.
STAINLESS STEEL:
Passivate - (12, 12a): A process designed to remove foreign metals from the surface of stainless steel and corrosion resistant steels and to prevent natural tendency of surface to oxidize. Zinc Plate - (31, 31a, 31b, 31d, 31e): Electro deposited zinc coatings applied to brass, steel and stainless steel articles provides protection from corrosion. Service lift of zinc coating is a function of its thickness and the type of environment to which it is exposed. Bright or dull finish acceptable. Black Zinc - (35): Provides corrosion resistance, decorative, used on stainless steel. Black Satin Finish - (37): Is a decorative finish, used on stainless steel. Lubricant - solid film, heat cured, corrosion inhibiting - (39, 39a): Reduces wear and prevents galling when used on stainless steel. Black Oxide - (11, 11a): For 300 series corrosion resistance - steel only.
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METRIC SPECIFICATIONS
CONVERSION TABLE To convert inches to millimeters multiply inches x 25.4 To convert millimeters to inches multiply millimeters x 0.039370 SPACERS Tolerances in manufacture of Standoffs and Spacers Length: up to 100MM long +.13 MM O.D. +.152 MM Depth of Thread
Recommended blind hole thread engagement (drilled and tapped both ends)
METRIC THREADS
Clearance Hole Diameter x Pitch
1.6 x 0.35 2.0 x 0.40 2.5 x 0.45 3.0 x 0.50 3.5 x 0.60 4.0 x 0.70 5.0 x 0.80 6.0 x 1.00 6.3 x 1.00 8.0 x 1.25
Thread Size
M 2.5 3.0 3.5 4.0 5.0 6.0 8.0
Screw Engagement
4.8mm 8.4 9.5 11.1 12.7 14.3 14.3
Length of Thread
Brass, Aluminum & Steel Parts: M2.5 thread is tapped thru 15.9MM in length. M3 and larger thread is tapped thru 25.4 MM in length.
Stainless Steel & Nylon Parts: M2.5 thread is tapped thru 9.6 MM in length M3 thread is tapped thru 12.7 MM in length. M3.5 and larger thread is tapped thru 25.4MM in length. For lengths longer than specified above, see DEPTH OF THREAD CHART.
Metric Thread
M 2.5 x .45 3.0 x 0.5 3.5 x 0.6 4.0 x 0.7 5.0 x 0.8 6.0 x 1.0 8.0 x 1.25
A
Min Depth 3.97 4.76 6.35 9.53 9.53 12.70 12.70
B
4.76 6.35 9.53 11.10 12.70 15.00 15.00
NOTE: When the body length L is less than or equal to the thread depth A we will provide the maximum number of threads possible.
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Thread Size d M2 M2.5 M3 Head Hght Max k 1.7 2.1 2.4 Head Dia Max d2 4.4 5.5 6.3 Driver Size No. 1 1 1
M4 3.7 9.4 2
Dimensions in millimeters
d k d2 p
M3 1.8 6 .50
M4 2.4 8 .70
M5 3 10 .80
M6 3.6 12 1
Dimensions in millimeters
Phillips
Dimensions in millimeters
Thread Size d M2 M2.5 M3 Head Hght k 1.6 2 2.4 Head Dia d2 4 5 6 Driver Sz No. 1 1 1 M4 3.1 8 2 M5 3.8 10 2 M6 4.6 12 3
Dimensions in millimeters
Thread Size d Head Hght k Head Dia d2 Pitch p M2 M2.5 M3 1.2 1.5 1.65 3.8 4.7 5.6 .40 .45 .50 M4 2.2 7.5 .7 M5 2.5 9.2 .8 M6 3 11 1 M8 M10 4 5 14.5 18 1.25 1.50
Dimensions in millimeters
Thread Size Head Hght Head Dia Hex Key Sz d k d2 s M3 3 5.5 2.5 M4 4 7 3 M5 5 8.5 4 M6 6 10 5 M8 8 13 6 M10 10 16 8 M12 M14 12 14 10 21 10 12 M16 M20 16 20 24 30 14 17
Dimensions in millimeters
Thread Size Head Hght Across Flats Pitch d k s p.7 M4 2.8 7 .8 M5 3.5 8 1 M6 4 10 1.25 M8 5.5 13 1.5 M10 M12 7 8 17 19 1.75 2 M14 M16 M20 M24 9 10 13 15 22 24 30 36 2 2.5 3
Button Head
Head Dia. B Max. 5.7 7.6 9.5 10.5 14.0 17.5 21.0 28.0 Head Hgt R Max 1.65 2.20 2.75 3.30 4.40 5.50 6.60 8.80 Socket Sz S Nom. 2 2.5 3 4 5 6 8 10
Position of Head: The axis of the head shall be located at true position relative to the axis of the screw shank within a tolerance zone having a diameter equivalent to 6% of the specified maximum head diameter, or the specified maximum width across flats of hex and hex flange heads, regardless of feature size. All tolerances are plus and minus.
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TOLERANCES
All dimensions in inches unless otherwise specified. Two Place Decimal . . . . . . . .+.010 Three Place Decimal . . . . . .+.005 Fractions . . . . . . . . . . . . . . .+1/64" Note: 1. Up to 4" long all spacers and standoffs are kept to +.005. 2. 4" to 6" long +.008. 3. Over 6" long +.010. SPECIAL CLOSE TOLERANCES are available. Just add to part number. EXAMPLE: 2030R - A - .500 - 1 (MOD L=+.002) DIAMETER: Std Commercial Tolerances on bar & rod. ROUND - COLD FINISHED: Under 5/16" . . . . . . . . . . . .+.001" 5/16" to 1/2", incl. . . . . . . . .+.0015 1/2" to 1", incl. . . . . . . . . . .+.002
FOR LEAD POINT CAPTIVE SCREW ONLY NOMINAL SCREW SIZE NOMINAL SCREW LENGTH Up to 1/2 in., incl. Over 1/2 to 1 in., incl Over 1 to 2 in., incl. Over 2 in., incl. 0 - 12 1/4 - 3/4 TOLERANCE ON LENGTH -0.03 -0.04 -0.07 -0.09 -0.04 -0.04 -0.07 -0.09
THREAD INFORMATION
Tapped thru when L Length is NOT longer than dimension shown. Use the Blind Tap Depth part of chart below when L Length is longer than shown at left.
SURFACES 63
3/16 3/16 3/16 3/16 3/16 1/4 1/4 5/16 3/8 3/8 7/16 1/2 1/2 1/2 5/8 5/8 5/8 5/8 5/8 5/8 5/8 5/8 5/8 5/8
OD Diameter Max
Up to .160 .161 to .182 .183 to .204 .205 to .225 .226 to .269 .270 to .312 .313 to .413 .414 and up
W Max Min
.031 .035 .039 .039 .048 .054 .060 .075 .023 .027 .031 .031 .039 .045 .050 .064
H Max
.030 .034 .038 .042 .053 .074 .080 .111
Min
.022 .026 .030 .025 .033 .052 .057 .083
NOTES: 1. Threads are supplied cut or rolled at our option unless specifically noted on order. 2. Responsibility ends with customer inspection or 10 days after customer receives parts. No returns will be accepted without prior approval from factory in writing. 3. All parts are stocked in plain finish. Parts will be plated to customer specifications. 4. The items in this catalog are designed and manufactured to be functional. Engineering evaluation and quality assurance evaluations should be accomplished with functionability as a prime criteria. 5. All threads are Class 2A and Class 2B Commercial, except Socket Head Cap Screws which are Class 3A Threads. Once plated will not enter 3A GO and NO GO GAGES.
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Galvanic Series
Table 1 presents the Galvanic Series of Metals and Alloys. The various metals are grouped. Those within the same group are reasonably compatible when used together; those from different groups cause a corrosion problem. Some metals basically those with significant contents of nickel and chromium are included in the Series both in their active and passive conditions. Passivation (surface cleaning and sealing) lowers the metals electrical potential and improves its corrosion behavior. In an electrical couple, the metal of higher electrical potential is the cathode (-), that of the lower the anode (+). Current flows from the cathode to the anode, from the anode through the electrolyte (corroding medium) and back to the cathode. Corrosion occurs at the point the current leaves the anode to enter the electrolyte. When dissimilar metals contact, the anode corrodes, the cathode survives. Study of the Galvanic Series suggests that steel and aluminum are reasonably compatible; but, if titanium and aluminum contact, the aluminum, as the anode, will corrode. Fig. 1 illustrates an example. The bolt, where it contacts the aluminum, will not corrode, because it is now the cathode. The aluminum plate in contact with the bolt may corrode, but only slightly because of the minor difference in their electropotentials and the large anode-to-cathode area ratio. The aluminum plate will corrode where its exposed exterior surfaces contact the copper plate. The aluminum plate may also corrode on its interior surface, but not to the same degree, because the corroding medium and oxygen supply are largely sealed out due to the bolts clamping action.
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Table 1 Dimensions of Hexagon and Spline Socket Head Cap Screws (1960 Series)
Nominal Size or Basic Screw Diameter
0 1 2 3 4 5 6 8 10 1/4 5/16 3/8 7/16 1/2 5/8 3/4 7/8 1 See Notes 0.0600 0.0730 0.0860 0.0990 0.1120 0.1250 0.1380 0.1640 0.1900 0.2500 0.3125 0.3750 0.4375 0.5000 0.6250 0.7500 0.8750 1.0000 1
Max
Min
Max
Min
Max
Min
Nominal
0.0600 0.0730 0.0860 0.0990 0.1120 0.1250 0.1380 0.1640 0.1900 0.2500 0.3125 0.3750 0.4375 0.5000 0.6250 0.7500 0.8750 1.0000
0.0568 0.0695 0.0822 0.0949 0.1075 0.1202 0.1329 0.1585 0.1840 0.2435 0.3053 0.3678 0.4294 0.4919 0.6163 0.7406 0.8647 0.9886
0.096 0.118 0.140 0.161 0.183 0.205 0.226 0.270 0.312 0.375 0.469 0.562 0.656 0.750 0.938 1.125 1.312 1.500 3
0.091 0.112 0.134 0.154 0.176 0.198 0.218 0.262 0.303 0.365 0.457 0.550 0.642 0.735 0.921 1.107 1.293 1.479
0.060 0.073 0.086 0.099 0.112 0.125 0.138 0.164 0.190 0.250 0.312 0.375 0.438 0.500 0.625 0.750 0.875 1.000
0.057 0.070 0.083 0.095 0.108 0.121 0.134 0.159 0.185 0.244 0.306 0.368 0.430 0.492 0.616 0.740 0.864 0.988
0.054 0.066 0.077 0.089 0.101 0.112 0.124 0.148 0.171 0.225 0.281 0.337 0.394 0.450 0.562 0.675 0.787 0.900 4
1/16 5/64 5/64 3/32 3/32 7/64 9/64 5/32 3/16 1/4 5/16 3/8 3/8 1/2 5/8 3/4 3/4 21
0.050 0.062 0.078 0.078 0.094 0.094 0.109 0.141 0.156 0.188 0.250 0.312 0.375 0.375 0.500 0.625 0.750 0.750
0.025 0.031 0.038 0.044 0.051 0.057 0.064 0.077 0.090 0.120 0.151 0.182 0.213 0.245 0.307 0.370 0.432 0.495
0.020 0.025 0.029 0.034 0.038 0.043 0.047 0.056 0.065 0.095 0.119 0.143 0.166 0.190 0.238 0.285 0.333 0.380
0.003 0.003 0.003 0.003 0.005 0.005 0.005 0.005 0.005 0.008 0.008 0.008 0.010 0.010 0.010 0.010 0.015 0.015 6
2,15
283
D Body Diameter
A Head Diameter
H Head Height
S
Head Side Height Max
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8. Fillet. For all lengths of screws the form of the underhead fillet shall be optional, as depicted in Figure 1, provided it is a smooth and continuous concave curve fairing into the bearing surface of the head and the screw shank within the envelope established by the limits for fillet extension, length and juncture radius specified in Table 1A. 9. Length. The length of the screw shall be measured parallel to the axis of the screw from the plane of the bearing surface under the head to the plane of the flat of the point. the portion of the screw contained within dimension L is commonly called the shank. The basic length dimension on the product shall be the nominal length expressed as a two-place decimal.
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Nominal Screw Length Up to 1 inch., incl. Over 1 in to 2-1/2 , incl. Over 2-1/2 to 6, incl. Over 6
0 thru 7/16 7/8 thru thru 3/8, 1-1/2, incl 3/4, incl incl Tolerance on Length .04 .05 .07 .13 .04 .07 .09 .13 .06 .11 .15 .21
Over 1-1/2
Nominal Screw Length Up to 1 inch., incl. Over 1 in to 2-1/2 , incl. Over 2-1/2 to 6, incl. Over 6
12. Threads. Threads shall be Unified external threads with radius root: Class 3A UNC and UNF Series for screw sizes 0 (0.060 in.) through 1 in.: Class 2A UNC and UNF Series for sizes over 1 in. to 1-1/2 in., inclusive: and Class 2A UNC Series for sizes larger that 11/2 in. Class 3A does not provide a plating allowance. When plated products are required it is recommended that they be procured from the manufacturer. (See paragraph 1.8). 13. Thread Length, LT. The length of thread shall be measured, parallel to the axis of screw, from the extreme point to the last complete (full form) thread. The thread length on socket head cap screws shall be as defined by Table 1B and notes thereto. 14. Griping Gaging Length, LG. The grip gaging length is the distance, measured parallel to the axis of screw, from the bearing surface of the head to the first complete (full form) thread under the head (see Table 1B). 15. Body Length, LB. The body length is the length, measured parallel to the axis of screw, of the unthreaded portion of the shank (See table 1B).
11. Length Tolerances. The allowable tolerance for LEAD POINT captive screws only shall be as tabulated below:
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0
LG
.25 .25 .50 .75 ... ... ... ... ... ... ... ... ... ... ...
1
LB
.19 .19 .44 .69 ... ... ... ... ... ... ... ... ... ... ...
2
LB
.17 .17 .55 .80 ... ... ... ... ... ... ... ... ... ...
3
LB
.16 .16 .54 .79 1.04 ... ... ... ... ... ... ... ... ...
4
LB
.15 .15 .52 .77 1.02 1.27 ... ... ... ... ... ... ... ...
5
LB LG LB LG
6
LB LG
8
LB LG
10
LB
LG
.25 .25 .62 .88 ... ... ... ... ... ... ... ... ... ...
LG
.25 .25 .62 .88 1.12 ... ... ... ... ... ... ... ... ...
LG
.25 .25 .62 .88 1.12 1.38 ... ... ... ... ... ... ... ...
LG
3/4 7/8 1 1-1/4 1-1/2 1-3/4 2 2-1/4 2-1/2 2-3/4 3 3-1/4 3-1/2 3-3/4 4
.25 .25 .75 .75 1.25 1.25 ... ... ... ... ... ... ...
.12 .12 .62 .62 1.12 1.12 ... ... ... ... ... ... ...
.25 .25 .75 .75 1.25 1.25 1.75 ... ... ... ... ... ...
.12 .12 .62 .62 1.12 1.12 1.62 ... ... ... ... ... ...
.50 .50 1.00 1.00 1.50 1.50 2.00 ... ... ... ... ...
.34 .34 .84 .84 1.34 1.34 1.84 ... ... ... ... ...
.38 .38 .88 .88 1.38 1.38 1.88 1.88 2.38 ... ... ...
.22 .22 .72 .72 1.22 1.22 1.72 1.72 2.22 ... ... ...
.38 .38 .88 .88 1.38 1.38 1.88 1.88 2.38 2.38 2.88 2.88
.17 .17 .67 .67 1.17 1.17 1.67 1.67 2.17 2.17 2.67 2.67
Nom Size
1/4
LG
.50 .50 1.00 1.00 1.50 1.50 2.00 2.00 2.50 2.50 3.00 3.00 3.50 3.50 4.00 ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ...
5/16
LB
.25 .25 .75 .75 1.25 1.25 1.75 1.75 2.25 2.25 2.75 2.75 3.25 3.25 3.75 ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ...
3/8
LB
.35 .35 .85 .85 1.35 1.35 1.85 1.85 2.35 2.35 2.85 2.85 3.35 3.35 3.85 3.85 4.35 4.35 4.85 ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ...
7/16
LB
.19 .19 .69 .69 1.19 1.19 1.69 1.69 2.19 2.19 2.69 2.69 3.19 3.19 3.69 3.69 4.19 4.19 4.69 4.69 5.19 5.19 5.69 5.69 ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ...
1/2
LB LG LB LG
5/8
LB LG
3/4
LB LG
7/8
LB LG
1
LB
Nom Length
LG
.62 .62 1.12 1.12 1.62 1.62 2.12 2.12 2.62 2.62 3.12 3.12 3.62 3.62 4.12 4.12 4.62 4.62 5.12 ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ...
LG
.50 .50 1.00 1.00 1.50 1.50 2.00 2.00 2.50 2.50 3.00 3.00 3.50 3.50 4.00 4.00 4.50 4.50 5.00 5.00 5.50 5.50 6.00 6.00 ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ...
LG
1-1/2 1-3/4 2 2-1/4 2-1/2 2-3/4 3 3-1/4 3-1/2 3-3/4 4 4-1/4 4-1/2 4-3/4 5 5-1/4 5-1/2 5-3/4 6 6-1/4 6-1/2 6-3/4 7 7-1/4 7-1/2 7-3/4 8 8-1/2 9 9-1/2 10 11 12 13 14 15 16 17 18 19 20
.62 .62 1.12 1.12 1.62 1.62 2.12 2.12 2.62 2.62 3.12 3.12 3.62 3.62 4.12 4.12 4.62 4.62 5.12 5.12 5.62 5.62 6.12 6.12 6.62 7.12 7.62 ... ... ... ... ... ... ... ... ... ... ... ...
.27 .27 .77 .77 1.27 1.27 1.77 1.77 2.27 2.27 2.77 2.77 3.27 3.27 3.77 3.77 4.27 4.27 4.77 4.77 5.27 5.27 5.77 5.77 6.27 6.77 7.27 ... ... ... ... ... ... ... ... ... ... ... ...
.75 .75 .75 1.50 1.50 1.50 2.25 2.25 2.25 3.00 3.00 3.00 3.75 3.75 3.75 4.50 4.50 4.50 5.25 5.25 5.25 6.00 6.00 6.00 7.00 7.00 8.00 8.00 ... ... ... ... ... ... ... ... ... ...
.36 .36 .36 1.12 1.12 1.12 1.86 1.86 1.86 2.62 2.62 2.62 3.36 3.36 3.36 4.12 4.12 4.12 4.86 4.86 4.86 5.62 5.62 5.62 6.62 6.62 7.62 7.62 ... ... ... ... ... ... ... ... ... ...
.75 .75 .75 1.50 1.50 1.50 2.25 2.25 2.25 3.00 3.00 3.00 3.75 3.75 3.75 4.50 4.50 4.50 5.25 5.25 5.25 6.00 6.00 6.75 6.75 7.75 7.75 9.25 10.25 ... ... ... ... ... ... ... ...
.30 .30 .30 1.04 1.04 1.04 1.80 1.80 1.80 2.54 2.54 2.54 3.30 3.30 3.30 4.04 4.04 4.04 4.80 4.80 4.80 5.54 5.54 6.30 6.30 7.30 7.30 8.80 9.80 ... ... ... ... ... ... ... ...
1.00 1.00 1.00 1.00 2.00 2.00 2.00 2.00 3.00 3.00 3.00 3.00 4.00 4.00 4.00 4.00 5.00 5.00 5.00 5.00 6.00 6.00 7.00 7.00 8.00 9.00 10.00 11.00 12.00 13.00 ... ... ... ... ...
.50 .50 .50 .50 1.50 1.50 1.50 1.50 2.50 2.50 2.50 2.50 3.50 3.50 3.50 3.50 4.50 4.50 4.50 4.50 5.50 5.50 6.50 6.50 7.50 8.50 9.50 10.50 11.50 12.50 ... ... ... ... ...
1.00 1.00 1.00 1.00 2.00 2.00 2.00 2.00 3.00 3.00 3.00 3.00 4.00 4.00 4.00 4.00 5.00 5.00 5.00 5.00 6.00 6.00 7.00 7.00 8.00 9.00 10.00 11.00 12.00 13.00 14.00 15.00 ... ...
.44 .44 .44 .44 1.44 1.44 1.44 1.44 2.44 2.44 2.44 2.44 3.44 3.44 3.44 3.44 4.44 4.44 4.44 4.44 5.44 5.44 6.44 6.44 7.44 8.44 9.44 10.44 11.44 12.44 13.44 14.44 ... ...
1.00 1.00 1.00 1.00 2.00 2.00 2.00 2.00 3.00 3.00 3.00 3.00 4.00 4.00 4.00 4.00 5.00 5.00 5.00 6.00 6.00 7.00 7.00 8.00 9.00 10.00 11.00 12.00 13.00 14.00 15.00 16.00 17.00
.38 .38 .38 .38 1.38 1.38 1.38 1.38 2.38 2.38 2.38 2.38 3.38 3.38 3.38 3.38 4.38 4.38 4.38 5.38 5.38 6.38 6.38 7.38 8.38 9.38 10.38 11.38 12.38 13.38 14.38 15.38 16.38
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1-888-208-2008
Fax (973) 244-9177 www.accuratescrew.com
4. For screws of nominal lengths longer than those for which LG and LB values are tabulated in Table 1B and for screws over 1 inch in diameter, the maximum grip gaging length LG and the minimum body length LB of the screws shall be determined as follows: LG LB Where: L LT LTT = L - LT = L - LTT = Nominal length = Minimum thread length tabulated below = Maximum total thread length tabulated below
Nominal Size or Basic Screw Diameter 7/8 1 1-1/8 1-1/4 1-3/8 1-1/2 1-3/4 2 2-1/4 2-1/2 2-3/4 3 3-1/4 3-1/2 3-3/4 4 0.8750 1.0000 1.1250 1.2500 1.3750 1.5000 1.7500 2.0000 2.2500 2.5000 2.7500 3.0000 3.2500 3.5000 3.7500 4.0000
LT Thread Length Min 2.25 2.50 2.81 3.12 3.44 3.75 4.38 5.00 5.62 6.25 6.88 7.50 8.12 8.75 9.38 10.00
0.62 0.77 0.80 0.83 0.99 1.00 1.05 1.19 1.27 1.50 1.71 1.94 2.17 2.38 2.82 3.25
3.69 4.12 4.65 5.09 5.65 6.08 7.13 8.11 8.99 10.00 10.87 11.75 12.63 13.50 14.37 15.25
All drawings and designs herein have been reviewed and have been determined to meet the requisite specifications contained herein.
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