The document describes ground fault monitors that detect ground faults in electrical systems. The monitors can:
- Detect faults in 1-phase and 3-phase AC systems, as well as pulsating DC systems.
- Be set to detect faults from 6mA to 600mA or 10mA to 10A, and delay alarms from 0 to 10 seconds.
- Have internal or external current transformers to measure leakage current.
- Provide LED indicators and contacts to signal when faults are detected.
The document describes ground fault monitors that detect ground faults in electrical systems. The monitors can:
- Detect faults in 1-phase and 3-phase AC systems, as well as pulsating DC systems.
- Be set to detect faults from 6mA to 600mA or 10mA to 10A, and delay alarms from 0 to 10 seconds.
- Have internal or external current transformers to measure leakage current.
- Provide LED indicators and contacts to signal when faults are detected.
The document describes ground fault monitors that detect ground faults in electrical systems. The monitors can:
- Detect faults in 1-phase and 3-phase AC systems, as well as pulsating DC systems.
- Be set to detect faults from 6mA to 600mA or 10mA to 10A, and delay alarms from 0 to 10 seconds.
- Have internal or external current transformers to measure leakage current.
- Provide LED indicators and contacts to signal when faults are detected.
The document describes ground fault monitors that detect ground faults in electrical systems. The monitors can:
- Detect faults in 1-phase and 3-phase AC systems, as well as pulsating DC systems.
- Be set to detect faults from 6mA to 600mA or 10mA to 10A, and delay alarms from 0 to 10 seconds.
- Have internal or external current transformers to measure leakage current.
- Provide LED indicators and contacts to signal when faults are detected.
I For grounded, high-resistance grounded & ungrounded
1-phase and 3-phase AC systems
I Internal or external current transformer I Steplessly adjustable alarm set-point value from 6mA...600mA or 10mA..10A I Steplessly adjustable time delay 0...10 sec I Operation and alarm LEDs I Two SPDT voltage-free change-over contacts I CT Connection monitoring I Combined test / reset button I Alarm relay, normally energized / de-energized mode I Fault memory, selectable I No nuisance tripping I Two-year warranty Dimension Diagram (mm) Product Description The ground fault monitors RCM470LY and RCM475LY monitor the insulation level of grounded, high-resistance grounded and ungrounded single and three-phase systems by measuring the ground fault leakage current. Ungrounded systems require special consideration when using RCM or RCD units. The BENDER RCM series is specially designed to provide advanced warning of developing faults without the problems associated with high sensitivity nuisance tripping. The RCM470LY and RCM475LY are IEC755 Type A Ground Fault Monitors that can detect sinusoidal AC ground fault currents and pulsating DC ground fault currents. The response value I n is steplessly adjustable between 6mA...600mA or 10mA...10A and the delay time can be adjusted between 0...10sec. The relay is equipped with a LED bar graph indicator. An external analog meter can be connected and by using an optional external transducer, a 4..20mA signal is available. Meter indication is from 10...100% where 100% is equal to the alarm set-point value. RCM475LY is equipped with a built-in current transformer where as the RCM470LY is designed for external transformers, like BENDER standard models W1-S...W5-S. These special current transformers have been designed to prevent nuisance tripping and are UL-listed. The devices are suited for installation into standard distribution panels according to DIN 43 871 and for quick assembly onto support rail according to DIN EN 50 022 or for screw mounting. Operational Information The ground fault current is evaluated by a special current transformer and converted into a measuring signal. When the ground fault current exceeds the alarm set-point value, the alarm LED illuminates and the alarm relay switches after the adjusted time delay. The alarm relay can be selected to be in the normally energized or normally de-energized mode and with or without latching (fault memory). The fault memory can be reset by pushing the [Test / Reset] button located at the front plate or an external button (N.O. contact), provided that the ground leakage current is 25% below the alarm set-point value. The ground leakage current is indicated on the LED bar graph indicator and the external meter in percent related to the alarm set- point value. The connection to the external current transformer is continuously monitored. An open circuit within the current transformer is indicated by a flashing alarm LED and alarm relay (RCM470LY). The function of the current transformer and measuring circuit as well as the alarm LED and the alarm relay can be checked by pushing either the internal or external test button. Page 1 of 3 1.10 - 12.1A / Feb. 2000 A1 A2 11 12 14 0 1 t/s ALARM ON TEST RESET T/R 21 22 24 T/R M+ M- (k) (l) 10 50 100% 1 10 x mA 1 0 3 0 1 0 0 3 0 0 5 0 0 x 1 0 x 1 - / R e s In/mA 1000 RCM Serie 470 In MONITOR Dimension Diagram (mm/inch) DIN Rail mounting as per DIN EN 50 022 99 91 (3.58") 4 5
( 1 . 7 7 " ) 5 3
( 2 . 0 9 " ) 6 5
( 2 . 5 6 " ) 7 3
( 2 . 8 7 " ) 7 0
(2 .7 6 " ) 4 4 (1 .7 3 ") 3 1 (1 .2 2 " ) 4,3 (0.17") for screw mounting 5 (0 .2 " ) (3.9") GROUND FAULT MONITOR for AC and pulsed DC systems Qual i t y Syst em Cert i f i ed I SO 9 0 0 1 RCM470LY RCM475LY VDE IEC In MONITOR Bender Industrial Products - 700 Fox Chase - Coatesville, PA 19320 - Toll-free: (800) 356-4266 - Fax: (610) 383-7100 Bender Industrial Products - 700 Fox Chase - Coatesville, PA 19320 - Toll-free: (800) 356-4266 - Fax: (610) 383-7100 Technical Data RCM470LY/RCM475LY Insulation Insulation coordination acc. to IEC60664-1 Rated impulse withstand voltage/ contamination level 4V/3 Voltage test according to IEC255-5 3kV Operation class continuous operation Supply Voltage Supply voltage U S see "Ordering Guide" Operating range of U S AC 0.85 ... 1.1 x U S Operating range of U S DC 0.8 ... 1.4 x U S Frequency range at AC 50 ... 60 Hz Max. power consumption 2.3 VA System Voltage System voltage U N Not a factor (1) Max. Load Current Not a factor (2) Alarm Response Value Alarm set-point value I n1 6mA ... 600mA or 10mA ... 10A Relative response error 0 ... -20% (3) Response time (5 x I n ) 0.03 s Delay time t (adjustable) 0 ... 10 s Hysteresis 25% of the response value Measuring Circuit Current transformer, internal RCM475LY Current transformer, external RCM470LY Distance from RCM to Current Transformer - Single wires < 3 feet (1 m) - Twisted pair cable up to 30 feet (10 m) - Shielded twisted pair cable up to 80 feet (25 m) LED bar graph indicator (leakage current) 10 ... 100% Outputs Current output / max. load 0 ... 400 A / 12.5 k Alarm Relay Type 2 voltage-free SPDT contacts Rated contact voltage AC 250 V/DC 300 V Rated current UC 5 A Breaking capacity AC 230 V and p.f. = 0.4 AC 2 A Breaking capacity DC 220 V and L/R = 0.04 s DC 0.2 A Operating mode N.E. or N.D. mode Adjustment by factory Normally Deenergized mode Testing Dielectric test: Test Voltage 2kV Impulse voltage test acc. to IEC255-5 class III Electrical disturbance test acc. to IEC255-5 class III Shock resistance acc. to IEC68-2-27 15g / 11sec Bumping acc. to IEC 68-2-29 40g / 11msec Vibration strength acc. to IEC 68-2-6 10..150Hz / 0.15mm - 2g Environmental Conditions Ambient temperature, during operation -10C ... +55C Storage temperature range -40C ... +70C General Data Mounting as desired Internal CT opening (RCM475LY only) 18 mm Type of connection screw terminals Wire size solid 14 AWG fine braid 16 AWG Rapid mounting DIN RAIL 35/15 Screw mounting 90.7 x 64.8 mm Weight approx. 1 lb Please Note Please check for correct supply voltage. The ground conductor should not be passed through the measuring current transformer. In order to check the proper connection of the device, it is recommended to carry out a functional test using a genuine ground fault, e.g. via a suitable resistance, before starting the operation. Electrical equipment shall only be installed by qualified personnel in consideration of the current safety regulations. (1) Not a factor since there is no connection to system conductors; however, circuit conductors enclosed by CT should be insulated (2) Not a factor since the monitor is looking at the zero-sequence current which is normally zero. Current transformers should be selected based on ID (internal diameter) size needed. (3) The relative response error applies to sinusoidal residual currents. For other waveforms the relative response error is in accordance with IEC1008. Model Supply Setpoint Article Voltage Range Number RCM470LY-13 AC 120V 10mA..10A 94012019 RCM475LY-13 AC 120V 10mA..10A 94012035 RCM470LY AC 230V 10mA..10A 94012017 RCM475LY AC 230V 10mA..10A 94012018 RCM470LY-11 AC 24V 10mA..10A 94012025 RCM475LY-11 AC 24V 10mA..10A 94012047 RCM470LY-7113 AC 120V 6...600mA 94012051 RCM475LY-71 AC 230V 6...600mA 94012052 RCM470LY-7121 DC10-84V 6...600mA 94012050 Ordering Guide Model Internal Diameter Art. No. mm (inches) W1-S35 35mm (1-3/8") 911710 W2-S70 70mm (2-3/4") 911726 W3-S105 105mm (4-1/8") 911727 W4-S140 140mm (5-1/2") 911728 W5-S210 210mm (8-1/4") 911729 External Current Transformers External Meters Model Scale Art. No. 7204-4241 0 - 100% 986805 (72 x 72mm) 9604-4241 0 - 100% 986807 (96 x 96mm) - Split-core & rectangular current transformers are also available - Other supply voltages & setpoint ranges are available on request. - 400Hz versions are available on request Page 2 of 3 1.10 - 12.2A / Feb. 2000 Wiring Diagram A1 A2 11 12 14 U S see nameplate L1 L2 L3 N PE combined test and reset button short-time pressing (<1s) = Reset long-time pressing (>2s) = Test Power On LED Alarm LED PE adjustable response value adjustable response delay Measuring current transformer Alarm LED lights when the response value is exceeded (RCM475LY and RCM470LY) and flashes in case of CTinterruption (only RCM470LY) Output relay switches when the response value In is reached (RCM475LY and RCM470LY) or in case of CTinterruption (RCM470LY) 0 1 t/s ALARM ON TEST RESET 11 14 12 21 24 22 T/R 21 22 24 T/R M+ M- (k) (l) 10 50 100% 1 10 x mA 1 0 3 0 1 0 0 3 0 0 5 0 0 x 1 0 x 1 - / R e s In/mA 1000 A1 A2 11 12 14 0 1 t/s ALARM ON TEST RESET T/R 21 22 24 T/R M+ M- (k) (l) 10 50 100% 1 10 x mA 1 0 3 0 1 0 0 3 0 0 5 0 0 x 1 0 x 1 - / R e s In/mA 1000 Connection when using an external CT (RCM470LY) Connection when using an internal CT (RCM475LY) LED bar graph indicator, displays the residual current related to the adjusted response value 1 0 3 0 1 0 0 3 0 0 5 0 0 x 1 0 x 1 Response range 10...100 mA 30...300 mA 100...1000 mA 300...3000 mA 500...5000 mA 1...10 A x delay time Fault memory Relay + LED On Off Operating principle of the output relay N/O operation N/C operation T/R T/R external test and reset button M+ M- external measuring instrument 100 % 0 white = switch position A1-A2 supply voltage. Please check for correct supply voltage Factory Setting: Response range: 6mA...60mA (-7 version) / 30 ... 300 mA Response value: 6mA (-7 version) / 30 mA Delay time: x1, 0 s Fault memory: no fault memory Relay: Normally De-energized Please Note: N.D. / N.E. mode, with / without fault memory settings may only be carried out in de-energized state. If the function has to be changed during operation, the internal or external test-/reset button has to be pushed afterwards. N. D. operation N. E. operation Page 3 of 3 1.10 - 12.3A / Feb. 2000 RCM470LY RCM475LY Bender Industrial Products - 700 Fox Chase - Coatesville, PA 19320 - Toll-free: (800) 356-4266 - Fax: (610) 383-7100 Supply Voltage 1 0 3 0 1 0 0 3 0 0 5 0 0 x 1 0 x 1 Response Range 10...100 mA 30...300 mA 100...1000 mA 300...3000 mA 500...5000 mA 1...10 A x delay time Fault Memory Relay + LED ON OFF Norm. Deenergized Mode Norm. Energized Mode white = DIP switch position DIP-Switch Settings for -7 version (6...600mA) 6 1 0 2 0 3 0 4 0 x 1 0 x 1 Response Range 6...60 mA 10...100 mA 20...200 mA 30...300 mA 40...400 mA 60...600 mA x delay time Fault Memory Relay + LED ON OFF Norm. Deenergized Mode Norm. Energized Mode white = DIP switch position