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Z Purlin Design

This document provides a purlin design report. It includes input data on the purlin geometry and loads. Calculations are shown to determine load components, select a purlin section, and check stresses. The selected section is checked against clause 5.2.2.1 of IS 801 for its properties. Stress checks are performed for the critical load combinations of DL+LL, DL+WL', and DL+LL+WL2.

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Gautam Paul
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0% found this document useful (0 votes)
2K views22 pages

Z Purlin Design

This document provides a purlin design report. It includes input data on the purlin geometry and loads. Calculations are shown to determine load components, select a purlin section, and check stresses. The selected section is checked against clause 5.2.2.1 of IS 801 for its properties. Stress checks are performed for the critical load combinations of DL+LL, DL+WL', and DL+LL+WL2.

Uploaded by

Gautam Paul
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as ODS, PDF, TXT or read online on Scribd
You are on page 1/ 22

Created By: GAUTAM PAUL

Purlin Designation P1 JOB No.:


Project Shree Aman DATE :
Input Data: Purlin Geometry
Span of the purlin = .!"" M
Spacing of the purlin = 1.! M
No. of Sag rod = #
Slope of the !oof = $ deg.
Nu"#er of Span = 1#
$for % or & pan' Bending Mo"ent Coefficient i (' for ) or "ore pan' it i %*+
$in cae of Bending a#out "inor a,i' $No of pan+,$No of agrod-%+ i ued.
Input Data: %oa&s
Dea& %oa&s
.eight of Sheeting = 1' /g01"
Self .eight of Purlin = Auto"atically Calculated fro" Section propertie
2,tra for cleat' a 3 of Purlin 4eight = %* 3
Additional 5ead Load to Conider = /g01"
%i(e %oa&s
Li6e load on !oof = Auto"atically Calculated fro" Slope
= 78 /g01"
Additional Li6e Load to #e conidered = /g01"
)in& %oa&s
Baic .ind Speed '* "0 Terrain Category '
/% 1 Ma,i"u" 9ori:ontal 5i"enion of Building *".$! "
/) 1 9ence' Bldg Cla C
9eight of Top $.!+, "
Baed on the data on right' /& i o#tained fro" the ta#le
/& ".,#
9t of #uilding at ea6e le6el' h = "
.idth of the #uilding' 4 = '".! "
Length of the Building' l = *".$! "
9ence' h04 = *.&)*
and l04 = &.;7&
Baed on the h04 and l04' the 6alue of Cpe i o#tained fro" ta#le a noted #elo4:
Ma,i"u" 5o4n4ard Cpe $include ign+
Ma,i"u" Up4ard Cpe $include ign+ -".*
Baed on 3 of opening' Cpi i ta/en a -0< ".#
DESIGN OF Z PURLINS
*&<*7<&*%=
Auto"atically Calculated fro" Section propertie
Input Data: Purlin .ection Being /0ec1e&
Try 2 #""3,"3#.!
>ield tre of "aterial '+!" assumed since not given in catalogue
?lange .idth' # ," ""
5epth of ection d #"" ""
Thic/ne t #.! ""
Length of Lip lip@l #" ""
Anner Bending !adiu ' "" assumed
Area *.!
B,, $*.+ Section Modulu a#out MaCor A,i
Byy $.1 Section Modulu a#out Minor A,i
A,, $*+.1 Mo"ent of Anertia a#out MaCor A,i
Ayy !#., Mo"ent of Anertia a#out Minor A,i
Purlin .eight 8.%*) /g01"
Output .ummary
Section Propertie DEF not O4 Baed on AS (*% Claue 8.&.&.%
Stree D/F O4
Critical Stre ?actor ".*,
5eflection Chec/ DEF O4
9ence' D6erall: NOT O4
EG0CM
&
c"
&
c"
)
c"
)
c"
=
c"
=
assumed since not given in catalogue
Appro3imate Geometric Properties
Assume& 5ertical %ips an& Ben&ing 6a&ius &isregar&e&
2ach Lip Area =).78 1""
2ach ?lange Area &** 1""
.e# Area =(7.8 1""
Total Area *.!
B,, $*.+
Byy $.1
A,, total $*+.1
Ayy total !#.,
c"
&
c"
)
c"
)
c"
=
c"
=
Z Purlin Design_Report Created by Madurai ES Consultancy Services Pvt Ltd
Page
2 Purlin Design 6eport Prepare& By Gautam Paul
Project : .0ree Aman
Design /o&e re77ere& Basic Design 8it0 c0ec1s 7or .tresses an& De7lection 9ase& on I. ,"" only
A&&e& .ection property c0ec1s an& Allo8a9le .tress /alculations 9ase& on I. ,"1
JOB No.: DATE :
Input Data: Purlin Geometry
Span of the purlin = 7.8** M
Spacing of the purlin = %.8 M
No. of Sag rod = &
Slope of the !oof = G deg.
Nu"#er of Span = %&
Ben&ing :oment /oe77icients: ;se , 7or .ingle<T8o spans= 1" 7or ' or more spans
Bending Mo"ent Coefficient for M,, %*
?or Bending A#out Minor A,i' Nu"#er of pan= nu"#er of pan , $nu"#er of agrod-%+
Nu"#er of Span a#out Minor A,i = )G
Bending Mo"ent Coefficient for Myy %*
Cro Sectional Area of Purlin ;.78
Purlin .eight ! 7.G8= /g0" $Area in 1c" , *.7(8 /g01c"0"+ in /g0"
! 8.%*) /g01" $.eight in /g0"+0pacing
Design /alculations: Primary %oa& /ases
DEAD %OAD
.eight of Sheeting %).*** /g01"
Self .eight of Purlin $calculated a#o6e+ 8.%*) /g01"
2,tra load for 4eight %* 3 of purlin 4eight *.8%* /g01"
Dther 5ead Load /g01"
Total 5ead Load %(.G%) /g01"
> ".1,$ 1N<s?m
%I5E %OAD
Li6e Load on !oof = 78 /g01" if lope i le than %* degree. Af Slope i "ore than %* degree' LL = 78 H &,$lope<%*+' u#Cect to "ini"u" of =* /g01"
Li6e load on !oof = 78
Additional Li6e Load to #e conidered =
c"
&
EG0M
&
EG0M
&
Z Purlin Design_Report Created by Madurai ES Consultancy Services Pvt Ltd
Page "
A&&e& .ection property c0ec1s an& Allo8a9le .tress /alculations 9ase& on I. ,"1
&<7<%=
$Area in 1c" , *.7(8 /g01c"0"+ in /g0"
Li6e Load on !oof = 78 /g01" if lope i le than %* degree. Af Slope i "ore than %* degree' LL = 78 H &,$lope<%*+' u#Cect to "ini"u" of =* /g01"
Z Purlin Design_Report Created by Madurai ES Consultancy Services Pvt Ltd
Page #
Total Li6e Load 78 /g01"
> ".!" 1N<s?m
)IND %OAD
Baic .ind Speed I# ); "0
/% %
/) %
Terrain Category )
Ma,i"u" 9ori:ontal 5i"enion of Building ;*.G8 "
9ence' Building Cla i C
9eight of Top G.8=( "
Baed on the a#o6e data' /& i o#tained fro" the ta#le
/& *.(&
5eign .ind Speed I:=/%./&./).I# )%.;( "0
5eign .ind Preure p:=*.GI:J& G%).G)& N01"
= *.G%= /N01"
9t of #uilding at ea6e le6el' h = 7 "
.idth of the #uilding' 4 = )*.8 "
Length of the Building' l = ;*.G8 "
9ence' h04 = *.&)*
and l04 = &.;7&
Baed on the h04 and l04' the 6alue of Cpe i o#tained fro" ta#le a noted #elo4:
Ma,i"u" 5o4n4ard Cpe $including ign+
Ma,i"u" Up4ard Cpe $including ign+ <*.;
Baed on 3 of opening' Cpi i ta/en a -0< *.&
.ind Load i included in t4o load co"#ination H 5L-.L and 5L-LL-.L
Since' 5ead Load and Li6e Load are do4n4ard' 5L-.L 4ill #e critical for the "a,i"u" up4ard 4ind force
Si"ilarly' 5L-LL-.L 4ill #e critical for the "a,i"u" do4n4ard 4ind force
)%1: :a3imum ;p8ar& )in& @orce A To 9e use& in com9ination D%B)%1
Ma,i"u" Up4ard Cpe $including ign+ <*.;
Cpi to ue $for up4ard' ue <+ <*.&
9ence' Cpe-Cpi = <%.%
5eign .ind Preure p: *.G%= /N01"
.ind preure for Purlin 5eign <*.G78 /N01"
Z Purlin Design_Report Created by Madurai ES Consultancy Services Pvt Ltd
Page $
Z Purlin Design_Report Created by Madurai ES Consultancy Services Pvt Ltd
Page %
)%#: :a3imum Do8n8ar& )in& @orce A To 9e use& in com9ination D%B%%B)%#
Ma,i"u" 5o4n4ard Cpe $including ign+
Cpi to ue $for up4ard' ue <+ *.&
9ence' Cpe-Cpi = *.&
5eign .ind Preure p: *.G%= /N01"
.ind preure for Purlin 5eign *.%&) /N01"
Design /alculations: Primary %oa& /ases A /on(ersion o7 7orces to Normal An& Tangential /omponents
Spacing o& the purlin ! '( m
Slope o& the Roo& ! " degrees
)otal Dead Load ! *('$" +,-s.m
DL ,ormal Component ! DL / Spacing / cos0slope1 ! *(2#$ +,-m
DL )angential Component ! DL / Spacing / sin0slope1 ! *(*2% +,-m
)otal Live Load ! *(#* +,-s.m
LL ,ormal Component ! LL / Spacing / cos0slope1 ! '(''% +,-m
LL )angential Component ! LL / Spacing / sin0slope1 ! *(''$ +,-m
)otal 3ind Load in 3L' ! 4*("# +,-s.m
3L is normal to roo&
5ence6 3L' normal component ! 3L' / Spacing ! 4'(*'2 +,-m
And6 3L' )angential component ! +,-m
)otal 3ind Load in 3L2 ! *('27 +,-s.m
3L is normal to roo&
5ence6 3L2 normal component ! 3L2 / Spacing ! *('$8 +,-m
And6 3L2 )angential component ! +,-m
Design /alculations:.ummary o7 %oa&s in %oa& /om9inations
9rom above calculations6 the components o& load in the various load combinations are tabulated
DL:LL DL:3L' DL:LL:3L2
,ormal Load '(7%" 4*(#7 '($' +,-m
)angential Load *('8# *(*2% *('8# +,-m
Z Purlin Design_Report Created by Madurai ES Consultancy Services Pvt Ltd
Page '*
Design /alculations: Primary %oa& /ases A /on(ersion o7 7orces to Normal An& Tangential /omponents
Z Purlin Design_Report Created by Madurai ES Consultancy Services Pvt Ltd
Page ''
9or Strength Design6 *(# &actor is applicable &or combinations ;ith 3ind Load since 77(77< e/tra stress is allo;ed
5ence6 the components o& load in the various load combinations &or Strength design are
DL:LL *(#0DL:3L'1 *(#0DL:LL:3L21
,ormal Load '(7%" 4*(' '('$ +,-m
)angential Load *('8# *(*22 *(''* +,-m
Ma/imum ,ormal Component ! '(7%" +,-m
Purlin .ection .electe&:
Section Na"e B &**,(*,&.8
>ield tre of "aterial )=8* /g01c"
?lange .idth' # (* ""
5epth of ection d &** ""
Thic/ne t &.8 ""
Length of Lip lip@l &* ""
Anternal Bending radiu ) ""
Total #ending !adiu' rad 8.8 ""
?lange .idth 40o #end' 4 = # H & , rad G; ""
Area ;.78
B,, G;.=7
Byy G.7%
A,, G;=.7%
Ayy 8&.(7
Purlin .eight ! 7.G8= /g0" $Area in 1c" , *.7(8 /g01c"0"+ in /g0"
! 8.%*) /g01" $.eight in /g0"+0pacing
Design /alculations: /0ec1ing Basic .ection Properties 9ase& on I. ,"1 7or %ip o7 Purlin
Minimum Depth o& Lip shall be 2($ / t / 00;-t1=242$'2**-9y1=0'-"1 and not less than 8($t
t! 2( mm
;! "% mm
9y! 78* +g-s.cm
;-t! 2#("
2($ / t / 00;-t1=242$'2**-9y1=0'-"1 2*(#% mm
8($t! '2 mm
Lip l! 2* mm
5ence ,>) >?
c"
&
c"
)
c"
)
c"
=
c"
=
Z Purlin Design_Report Created by Madurai ES Consultancy Services Pvt Ltd
Page '2
9or Strength Design6 *(# &actor is applicable &or combinations ;ith 3ind Load since 77(77< e/tra stress is allo;ed
$Area in 1c" , *.7(8 /g01c"0"+ in /g0"
Z Purlin Design_Report Created by Madurai ES Consultancy Services Pvt Ltd
Page '7
Lip is Edge sti&&ener only i& ;-t@"*
5ere6 ;-t ! 2#("
5ence >?
Result 2: Check for Section Properties Based on IS 801 Clause 5.2.2.1: not O
Design /alculations: .tress /0ec1s
Check for !"t# li$ % 1&'5"s(rt)f*
As per clause (2('(' o& AS $*'6
& is the actual stress in compression element computed based on e&&ective ;idth
Compression stress based on &ull ;idth ! Ma/ 0M//-Z//:Myy-Zyy1 &or all three un&actored combinations
Span &or maBor a/is bending ! Span o& purlin
! #(** m
Span &or minor a/is bending ! Span o& purlin - 0no( o& sagrods : '1
! 2( m
Cending Moment Coe&&icient &or M// '*
Cending Moment Coe&&icient &or Myy '*
,oteD Calculation &or the above is at the top o& the report
DL:LL DL:3L' DL:LL:3L2
,ormal Load '(7%" 4*(#7 '($' +,-m
)angential Load *('8# *(*2% *('8# +,-m
M// #($ 8('77 $($%' ?,4m
Myy *(*%2 *(*'$ *(*%2 ?,4m
M//-Z// ''7(*# %(8%% '2#(%$' ,-s.mm
Myy-Zyy '7("#2 2(#'$ '7("#2 ,-s.mm
M//-Z//:Myy-Zyy '2"(#8" "2(2'$ '8'("2 ,-s.mm
Ma/( Compression Stress ! '8'("2 ,-s.mm
& ! '8'("2 ,-s.mm
! '8'"(2' +g-s.cm
'87-s.rt0&1 ! 7$('2$
;-t ! 2#("
Z Purlin Design_Report Created by Madurai ES Consultancy Services Pvt Ltd
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Z Purlin Design_Report Created by Madurai ES Consultancy Services Pvt Ltd
Page '
5ence >? Design is restricted to 9ully E&&ective Section
+a,i$u$ Co$pressi-e Stress .ased on /ateral Bucklin0 of 1lan0e# as per Clause 2.' of IS 801
9b6 the Allo;able Compressive Stress based on Lateral Cuc+ling o& 9lange is calculated as
E@*('$F implies6 9b ! *(" 9y 4 CASE 0i1
EG*('$F but E@*(%F implies6 9b! *(""# 9y H 9y ( E - 02(# F1 4 CASE 0ii1
EG*(%F implies 9b ! *(7 9y ( F - E 4 CASE 0iii1
L ! Inbraced Length o& member ! Span - 0,umber o& sagrods:'1 2* cm
S/c ! Compression Section Modulus o& section about maBor a/is ! Z// "%(8# Cm=7
d ! Depth o& Section ! 2* cm
Ayc ! Moment o& Anertia o& the compression portion ! Ayy-2 2"(87 Cm=8
5ence6 E ! $2'2(7"' 0unitless1
Pi ! 7('8'%2"7"
E ! Modulus o& Elasticity6 as per AS $*' is ta+en as 2*#8*** +g&-s.cm
Cb as per AS $*' can be ta+en conservatively assuming M'!* 0end span1 '(#
9y ! 78* +g-s.cm
5ence F ! '*7$7(''* 0unitless1
5ence6 *('$ F ! '$"$(%"*
And6 *(% F ! %788(#%%
Comparing E ;ith *('$F and *(%F6 the applicable case is 2
5ence6 9b ! *(""#9y49y(E-02(#F1
! '2$%(7"'7%*77" +g-s.cm
! '2$(%7" ,-s.mm
Casic Allo;able Design Stress ! *("9y 2*#* +g-s.cm
! 2*# ,-s.mm
5ence6 allo;able stress is calculated as lo;er o& the t;o ! '2$(%7" ,-s.mm
DL:LL DL:3L' DL:LL:3L2
M//-Z//:Myy-Zyy '2"(#8" "2(2'$ '8'("2 ,-s.mm6 calculated above
Allo;ed '2$(%7" '#'(8$ '#'(8$
Sa&ety Ratio *(%$7 *(7"7 *($2"
Calculate E!L
2
S
/c
-0dA
yc
1
and F ! Pi
2
EC
b
-9
y
Z Purlin Design_Report Created by Madurai ES Consultancy Services Pvt Ltd
Page '"
Z Purlin Design_Report Created by Madurai ES Consultancy Services Pvt Ltd
Page '#
Ma/( Sa&ety Ratio *(%$7 >?
Shear Stress in 3e.
As per clause "(8(' o& AS $*'6allo;ed ma/imum average shear stress 9v in +g&-s.cm is calculated as
Case 'D A& h-t is less than 8%*-s.rt09y16 9v!'2# / s.rt09y1 - 0h-t1 '2# / s.rt09y1-0h-t1 ! %"*(''%
Case 2D A& h-t is more than 8%*-s.rt09y16 9v!$**** - 0h-t1=2 $****-0h-t1=2 ! %"'(7$
Coth are subBect to ma/imum *(89y *(89y ! '7$*
h '%(*** mm 0Clear Depth bet;een &langes ! Depth H 2 / thic+ness1
t 2(**
5ence6 h-t ! #$(***
8%*-s.rt09y1 ! #$('8
5ence6 Case is D '
5ence6 9v ! '2# / s.rt09y1-0h-t16 subBect to ma/imum o& *(89y
! %"*(''% +g&-s.cm
Actual Shear J!;l-2 5ere6 ; ! SKR)03n=2:3t=21
DL:LL *(#0DL:3L'1 *(#0DL:LL:3L21
,ormal Load '(7%" 4*(' '('$ +,-m
)angential Load *('8# *(*22 *(''* +,-m
;! '(8*8 *(2 '('%' +,-m
5ence6 Shear! (2"" 2(*"$ 8(8" +,
Shear Stress &v!L-dt '*($*' 8(287 %('$
Stress Ratio *(''7 *(*88 *(*%
Ma/( Shear Stress Ratio in 3eb *(''7
5ence >?
Bendin0 Stress in 3e.
As per clause "(8(2o& AS $*' &or the design chec+ o& allo;able stress in combined shear and bending
9b; ! 7""****-0h-t1=2
5ere6 h-t already calculated above as #$(***
5ence6 9b; ! "**%(2*8 +g-s.cm
"**(%2* ,-s.mm
Z Purlin Design_Report Created by Madurai ES Consultancy Services Pvt Ltd
Page '$
0Clear Depth bet;een &langes ! Depth H 2 / thic+ness1
Z Purlin Design_Report Created by Madurai ES Consultancy Services Pvt Ltd
Page '%
Casic Allo;able Design Stress calculated earlier ! *("9y
2*# ,-s.mm
5ence6 governing value &or 9b; ! 2*# ,-s.mm
Already calculated &b; ! M//-Z// since Zyy at ;eb is very high 0/!t-26 Z!A-/1
DL:LL DL:3L' DL:LL:3L2
M//-Z// ''7(*# %(8%% '2#(%$' ,-s.mm
9b; 2*# 2#(7' 2#(7'
Sa&ety Ratio *(8" *(2'" *(8"
Ma/( Sa&ety Ratio *(8"
An summary6 Cending stresses in 3eb isD >?
Co$.ined Shear and Bendin0 Stresses in 3e.
As per clause "(8(7 o& AS $*' &or the design chec+ o& allo;able stress in combined shear and bending
SKR)00&b;-9b;1=2:0&v-9v1=21 must be less than '
An this clause6 9b; is not restricted by *("9y and 9v is not restricted by *(89y
DL:LL DL:3L' DL:LL:3L2
5ence6 9b; ! "**(%2* #%%(228 #%%(228
And 9v ! %"*(''% '2#"(%$ '2#"(%$
Actual stresses already calculated are
&b; ''7(*# %(8%% '2#(%$'
&v! '*($*' 8(287 %('$
&b;-9b; *('$$ *(*#8 *('"*
&v-9v *(*'' *(**7 *(**#
SKR) o& sum o& s.uares *('$% *(*# *('"*
Ma/imum Combined Stress Ratio in 3eb is *('$%
An summary6 Combined stresses in 3eb isD >?
Result ': Check for Stresses: O
>verall Sa&ety Ratio *(%$7
Design /alculations: De7lection /0ec1
)heoretical De&lection is calculated as 0-7$81 0;l=8-EA1 &or Simply Supported beam and 07-7$81 0;l=8-EA1 &or multiple spans
Z Purlin Design_Report Created by Madurai ES Consultancy Services Pvt Ltd
Page 2*
)heoretical De&lection is calculated as 0-7$81 0;l=8-EA1 &or Simply Supported beam and 07-7$81 0;l=8-EA1 &or multiple spans
Z Purlin Design_Report Created by Madurai ES Consultancy Services Pvt Ltd
Page 2'
5ere6 number o& spans ! '2
5ence6 &ormula to use ! 07-7$81 0;l=8-EA1
; is normal component o& un&actored distributed load in +,-m6 ma/( o& all load combinations
! '($' +,-m
L ! Span o& the Purlin #(** m
E ! Modulus o& Elasticity6 as per AS $*' is ta+en as 2*#8*** +g-s.cm
! 2*#8** ,-s.mm
A ! A// "%8(#' Cm=8
5ence6 )heoretical De&lection ! 2#('2 mm
Allo;able De&lection as AS codes is Span-'$*D 8'("# mm
5ence >?
As per MCMA6 allo;ed de&lection &rom Live load component must be ;ithin Span-28*
Span #(** m
or #** mm
Span-28* ! 7'(2 mm
,ormal Component o& Live Load '('2 +,-m
5ence6 de&lection &rom Live Load ! '%('%*"#%*%7
5ence >?
Result &: Check for 4eflection: O
Results Su$$ar5
Section Properties >?M
not O Cased on AS $*' Clause (2(2('
Stresses >+M O
Critical Stress 9actor 0.68
De&lection Chec+ >?M O
5ence6 >verallD 7O8 O
Z Purlin Design_Report Created by Madurai ES Consultancy Services Pvt Ltd
Page 22

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