CH 07
CH 07
CH 07
C. As temperature in-
creases, the polymer begins to soften and melt; consequently its toughness will approach
zero.
7.50 Note in Fig. 7.11 that, as expected, the elastic modulus of the polymer
decreases as temperature increases. Using the stressstrain curves in the
gure, make a plot of the modulus of elasticity versus the temperature.
Comment on the shape of the curve.
By the student. The curve is as follows. Note that the shape is very nearly linear.
E
l
a
s
t
i
c
m
o
d
u
l
u
s
(
p
s
i
x
1
0
3
)
250
200
150
100
50
-40 -20 0 20 40 60 80 100
Temperature (C)
7.51 A rectangular cantilever beam 75 mm high, 20 mm wide, and 1 m long is
subjected to a concentrated load of 50 kg at its end. From Table 7.1, select
three unreinforced and three reinforced materials and calculate the maximum
deection of the beam in each case. Then select aluminum and steel for the
same beam dimensions, calculate the maximum deection, and compare the
results.
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the publisher prior to any prohibited reproduction ,storage in a retrieval system, or transmission in any form or by any means, electronic, mechanical, photocopying,
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Polymers: Structure, General Properties, and Applications 87
The formula for maximum deection, d, for a cantilevered beam is
d =
PL
3
3EI
where P is the load (50 kg or 490 N), L is the beam length (1.0 m), E is the elastic
modulus, and I is the moment of inertia = bh
3
/12, where b = 0.02 m and h = 0.075 m;
hence, I = 7.031 10
7
m
4
. Substituting into the equation above,
d =
PL
3
3EI
=
(490)(1.0)
3
3(7.031 10
7
)
1
E
= (2.323 10
8
N/m)
1
E
As samples of calculations, the following have been taken from Table 7.1 on p. 172, using
mean values when a range is given for Youngs modulus:
Material Youngs modulus Deection
(GPa) (m)
ABS 2.1 0.111
Acetal 2.45 0.0948
Epoxy 10.25 0.0227
ABS, reinforced 7.5 0.0310
Acetal, reinforced 10 0.0232
Epoxy, reinforced 36.5 0.0636
Aluminum
1
70 0.00331
Steel
1
195 0.00119
Note: 1. From Table 2.2 on p. 58.
0 0.030 0.060 0.090 0.1200
Deflection (m)
ABS
Acetal
Epoxy
ABS, reinforced
Acetal, reinforced
Epoxy, reinforced
Aluminum
Steel
50 kg
1 m
75mm
7.52 Estimate the number of molecules in a typical automobile tire, then estimate
the number of atoms in the tire.
The number of molecules in a car tire is one because of the extensive cross linking
occurring during the vulcanization process (see p. 189). Tire sizes vary, as do specic
2014 Pearson Education, Inc. Upper Saddle River, NJ. All rights reserved. This publication is protected by Copyright and written permission should be obtained from
the publisher prior to any prohibited reproduction ,storage in a retrieval system, or transmission in any form or by any means, electronic, mechanical, photocopying,
recording, or likewise. For information regarding permission(s), write to : Rights and Permissions Department, Pearson Education, Inc., Upper Saddle River, NJ 07458.
Polymers: Structure, General Properties, and Applications 88
chemical makeups. If 80% of the molecules are hydrogen and the remainder carbon, the
average atomic weight is 3.208 (1.0079 for hydrogen and 12.011 for carbon, as obtained
from a periodic table of the elements). Recall from introductory physics courses that
this means one mole of hydrogen weighs 1.0079 g. Therefore, assuming a weight of 10
kg for the tire, there are approximately 3000 moles in a tire, or 1.9 10
27
atoms.
7.53 Using strength and density data, determine the minimum weight of a 1-m-
long tension member that must support a load of 5000 N, if it is manufactured
from (a) high molecular- weight polyethylene, (b) polyester, (c) rigid PVC,
(d) ABS, (e) polystyrene, and (e) reinforced nylon.
Refer to the derivation given in Prob. 5.41. The area needed is given by
y
= F/A, or
A = F/
y
. The volume is V = AL = FL/
y
, and the weight is W = gV = gFL/
y
.
In this case, L = 1.0 m, and F = 5000 N. The numbers here were obtained from a
polymer handbook and are representative of the particular polymer, but the student
may use approximate numbers from Table 3.1 on p. 89 and Table 7.1 on p. 170. Also
note that the calculations are based on ultimate strength, not yield strength as was done
with metals. The results are shown below:
Material Density UTS Required weight
(kg/m
3
) (MPa) (N)
HMW polyethylene 950 24 1.94
Polyester 1270 50 1.24
Rigid PVC 1400 41-52 1.67-1.31
ABS 1030 30-52 1.68-0.97
Polystyrene 1000 32-56 1.53-0.87
Reinforced nylon 1130 90 0.61
7.54 Plot the following for any ve polymers described in this chapter: (a) UTS
versus density and (b) elastic modulus versus UTS. Where appropriate, plot
a range of values.
By the student. There are a large number of polymers that can be considered; see Table
7.1 on p. 170 for UTS and elastic modulus information. However, density information
for particular polymers will require a literature or internet search.
SYNTHESIS, DESIGN AND PROJECTS
7.55 Conduct an Internet search, and describe dierential scanning calorimetry.
What does this technique measure?
By the student. Dierential scanning calorimetry applies heat to a sample, and carefully
measures the temperature change, comparing this change to a standard sample.
7.56 Describe the design considerations involved in replacing a metal beverage
container with one made of plastic.
By the student. Note that the beverage can must be nontoxic and have sucient strength
(from low temperatures in the refrigerator to hot summer temperatures) to prevent from
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the publisher prior to any prohibited reproduction ,storage in a retrieval system, or transmission in any form or by any means, electronic, mechanical, photocopying,
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Polymers: Structure, General Properties, and Applications 89
rupturing under internal pressure or buckling under a load. Because beverage cans are
produced in the range of millions per day, the processing would have to be simple and
highly reliable. Additional considerations include chilling characteristics, labeling, and
aesthetics and feel.
7.57 Assume that you are manufacturing a product in which all of the gears are
made of metal. A salesperson visits you and asks you to consider replacing
some of these metal gears with plastic ones. Make a list of the questions that
you would raise before making a decision.
By the student. Some of the questions to be asked are: Will the plastic retain its
required strength, stiness, and tolerances if temperature rises during its normal use?
How acceptable is the wear resistance and fatigue life of the gears? Is it compatible with
metal gears that it may mesh with? What are its frictional characteristics? Is the plastic
gear aected adversely by any lubricants present? Will the supplier be able to meet the
quality demands? How much cost savings are involved? Various other questions can be
raised by the student.
7.58 Assume you work for a company that produces polymer gears. You have
arranged to meet with a potential new customer, who currently uses gears
made of metal. Make a list of the benets that plastic gears present, and
prepare a presentation for the meeting.
This is an open-ended question, with many possible answers. Another good option is to
assign one-half of a class to this problem, and the others to Problem 7.57. Some of the
benets:
By using non-standard addenda and dedenda, the contact ratio can be made to be
above 1.
Polymers are naturally lubricious and when properly designed can lead to less chance
of pitting failure.
The polymer gears can be mass produced and are less expensive.
The polymer gears damp vibrations better.
The polymer gears are quieter.
7.59 Sections 7.6 and 7.7 list several plastics and their applications. Rearrange this
information, making a table of products (gears, helmets, luggage, electrical
parts, etc.) that shows the types of plastic that can be used to make these
products.
By the student. Some examples are:
Gears: Acetals, nylons, polyesters.
Helmets: ABS, cellulosics, polycarbonates.
Luggage: ABS, polyethylene, polypropylene, polyesters.
Electrical parts: Fluorocarbons, nylons, polyethylenes, alkyds, urea, epoxies.
Lenses: Acrylics, polycarbonates.
Pipes and tubing: Acetals, ABS, cellulosics, nylon, polyethylene, polypropylene,
PVC.
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the publisher prior to any prohibited reproduction ,storage in a retrieval system, or transmission in any form or by any means, electronic, mechanical, photocopying,
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Polymers: Structure, General Properties, and Applications 90
7.60 Make a list of products or parts that currently are not made of plastics, and
oer possible reasons why they are not.
By the student. Some examples are: Gas-turbine components: plastics do not possess
the necessary strength at high temperatures. Keys: thermal expansion of the keys may
not allow them to t properly in keyholes, and wear resistance of plastics is generally
less than that for metals.
7.61 Review the three curves shown in Fig. 7.10, and give some applications for
each type of behavior. Explain your choices.
By the student. Some examples are:
Rigid and brittle: Handles, because they should not ex signicantly; heat resis-
tance, coupled with rigidity, is also useful for cookware handles.
Tough and ductile: Helmets, because these plastics can dissipate the energy from
impact without fracturing.
Soft and exible: Beverage bottles, because they can deform when dropped and
regain their shape and not break, unlike glass bottles.
7.62 Repeat Problem 7.61 for the curves shown in Fig. 7.12.
By the student. Some examples are:
Low-density polyethylene: The impact strength at low temperatures makes them
useful for applications such as nonbreakable food containers.
High-impact polypropylene: The high impact strength at a range of temperatures
allows it to be used in automotive trim so that, in a collision, the trim will not crack
and may not have to be replaced.
Polyvinyl chloride (PVC): It can be either exible or rigid, and either type can be
used for tubing. Since it is not particularly strong or impact resistant, its use must
be limited to low-pressure tubing. It is also very water resistant.
Polymethylmethacrylate: It has moderate strength, good optical properties, and
is weather resistance; Note that the main drawback to this material is low impact
resistance. These properties makes it useful for lighting xtures (that by their nature
do not require high impact resistance).
7.63 In order to use a steel or aluminum container for an acidic liquid, such as
tomato sauce, a polymeric barrier is usually placed between the container
and its contents. Describe possible methods of producing such a barrier.
The most common method is to (a) dissolve a thermosetting polymer in a chemical liquid
carrier, usually a ketone, (b) then spraying it onto the can interior, and (c) boiled o,
leaving an adherent polymer coating. A less common approach is to laminate or coat
the inside surface of the sheet stock with a metallic materials.
7.64 Conduct a study of plastics used for some products. Measure the hardness
and stiness of these plastics. (For example, dog chew toys use plastics with
a range of properties.) Describe your observations.
By the student. The numbers will reect the values given in Table 7.1 on p. 170.
7.65 Add a column to Table 7.1 that describes the appearance of these plastics,
including available colors and opaqueness.
2014 Pearson Education, Inc. Upper Saddle River, NJ. All rights reserved. This publication is protected by Copyright and written permission should be obtained from
the publisher prior to any prohibited reproduction ,storage in a retrieval system, or transmission in any form or by any means, electronic, mechanical, photocopying,
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Polymers: Structure, General Properties, and Applications 91
By the student. Note that most plastics can be made opaque, but only a few (such as
acrylics and polycarbonates) are transparent. Most are available in more than one color,
especially thermoplastics such as polyethylene and ABS.
7.66 With Table 7.3 as a guide, inspect various products, both in a typical kitchen
and in an automobile, and describe the types of plastics that were used or
could be used in making their individual components.
By the student. A wide variety of answers are acceptable for all types of applications. It
can be especially benecial if students attempt to identify the particular polymer, either
by examining product literature, performing an Internet search, or simply identifying
the symbol used for recycling the polymer.
2014 Pearson Education, Inc. Upper Saddle River, NJ. All rights reserved. This publication is protected by Copyright and written permission should be obtained from
the publisher prior to any prohibited reproduction ,storage in a retrieval system, or transmission in any form or by any means, electronic, mechanical, photocopying,
recording, or likewise. For information regarding permission(s), write to : Rights and Permissions Department, Pearson Education, Inc., Upper Saddle River, NJ 07458.