Advanced support for manual tank cleaning, sludge (& oil) recovery and decontamination of mercury and hydrocarbon based contaminants, LEL and pyrophorics.
LEL and gas-freeing of tanks capable in hours (not days).
Advanced support for manual tank cleaning, sludge (& oil) recovery and decontamination of mercury and hydrocarbon based contaminants, LEL and pyrophorics.
LEL and gas-freeing of tanks capable in hours (not days).
Advanced support for manual tank cleaning, sludge (& oil) recovery and decontamination of mercury and hydrocarbon based contaminants, LEL and pyrophorics.
LEL and gas-freeing of tanks capable in hours (not days).
Advanced support for manual tank cleaning, sludge (& oil) recovery and decontamination of mercury and hydrocarbon based contaminants, LEL and pyrophorics.
LEL and gas-freeing of tanks capable in hours (not days).
Decontamination Support Services In Association With: Presented by
Lee Hunter Jr Managing Director Decontamination Specialist N.B.C. Instructor
lee.jr.hunter@isthesolution.com In Association With: Mercury Decontamination - Vapour Specialist PPE Waste Management Mercury Vapour LEL & VOC Hg Desorption Encapsulation Sludge Treatment Analysis Detection Oil Recovery Techniques ! Biodegradable ! Non-toxic ! Non-hazardous ! Non-corrosive ! Spray manually ! Rooftop Spray ! Soak & wash ! Inject with steam ! Flush pumps ! Use at any temperature ! Works instantly ! Stable (irreversible reaction) Hg droplets create invisible vapours After 30 seconds Hg vapours = 0.056mg/m 3 Area is sprayed with MeDeX 80 After 5 seconds Hg vapours = 0.001mg/m 3 MeDeX 80 is a formulated chelating agent able to chelate ionic mercury present, forming a stable compound that is very soluble in aqueous medium, while functioning aggressively in elevated temperatures or ambient conditions. Hg + MeDeX 80 Hg Salt + H 2 O Our chemists have come up with a ground breaking innovation to decontaminate mercury from contaminated vessels, tanks, vapour spaces, spills, etc. Hydrocarbon Decontamination (LEL/VOC) Mercury Vapour LEL & VOC Hg Desorption HyDeX is a breakthrough in chemical technology which can massively reduce decontamination time Decontamination of large systems takes an average time of 8.25 Hours!! Chemical usage is a fraction of traditional methods Application requires less equipment and less manpower than existing methods while being effective at any temperature HyDeX reduces shutdown waiting period for Degassing, LEL, Hydrocarbon Free by decontaminating VOC, CO, H 2 S, Iron Sulphides and Pyrophoric Polymers HyDeX EXCEEDS WORLD STANDARD TURNAROUND SAFETY CRITERIA Decontamination Result of Crude Distillation Unit (CDU) NOTE: The COD (Carbon Oxygen Demand) of used HyDeX was below 1,000ppm and the flow was directly discharged to the Effluent Treatment Plant (ETP) H 2 S: 1,880ppm " 0ppm LEL: 120% " 0% Time Taken: 10hrs total (Injection Time) Men Reqd: 4 Method: Steam + Chemical No. of Injection Points: 2 Injection Rate: 1071 L/hr Specialist PPE Waste Management Encapsulation Sludge Treatment Analysis Detection Oil Recovery Techniques Desorption of Mercury (Hot Work & Disposal) Mercury Vapour LEL & VOC Hg Desorption Mercury adsorbs to the surface of metals such as SS304/316 Mercury absorbs within the surface matrix of carbon steel(s) with the depth of Hg penetration varied depending on various factors Normal Conditions !10m Pressure/Temperature "20m-150m Extraction of Mercury Thermally Chemically Lixiviant Pickling Solution Vacuum Kinetic Process Combined System The removal of elemental and compound Mercury that has been absorbed into vessel and pipeline walls (Absorbed) is possible using a solution that entices the Mercury out through an engineered pickling-like process before stabilizing it as a Sulphur compound (Mercaptan).
The ONLY chemical independently proven to do this is MerCure
MerCure is water based and contains sacrificial and non-detrimental components in a synergistic and fast acting formula. Specialist PPE Waste Management Encapsulation Sludge Treatment Analysis Detection Oil Recovery Techniques Desorption of Mercury (Hot Work & Disposal) Mercury Vapour LEL & VOC Hg Desorption + The desorption of elemental and compound Mercury prior to hot work on contaminated steel is a MUST to protect personnel from (lethal) elevated Hg vapours and can be achieved quickly and effectively with MerCure The desorption of elemental and compound Mercury prior to disposal of contaminated steel is a MUST and can be achieved quickly and effectively with MerCure to ensure safe disposal criteria is met. The decontaminated steel is pre-cut to ensure swift handling directly into steel mills without the need to cut further by 3 rd party with or without the correct PPE. MerCure is (currently) capable of: 67% reduction in 10 mins XRF analysis of Hg- contaminated bulk head Demolition of decond steel pipe Hot work on Hg-contaminated steel pipe spools Specialist PPE Waste Management Encapsulation Sludge Treatment Analysis Detection Oil Recovery Techniques Hydrocarbon Viscosity Reduction Hg Vapour LEL & VOC Hg Desorption Oil Recovery The effect of a 5% addition of PARALAX on 14 API Crude Oil Where hydrocarbon sludge has solidified or waxed up, the viscosity of the sludge can be reduced with paraffin wax returning to solution and separation phases becoming more pronounced and easier to achieve with the addition of Paralax Solidified sludge Addition of water shows the separation of oil from solids Paralax can be injected online or applied manually (offline) Portable Trommel Unit ! FULL Oil Recovery ! Fluidization of tough, hard sludge ! Unblocking pipelines ! Enhanced Oil Recovery (EOR) Specialist PPE Waste Management Encapsulation Sludge Treatment Analysis Detection Techniques Heavy Metals Encapsulation Encapsulation Oil Recovery Heavy Metals, including Mercury, can be encapsulated and rendered INERT with the addition of HM Fix e.g. Hg-contaminated pipe from an LNG facility was filled with the HM Fix solution in a 10:1 ratio with water. This was allowed to sit (soak) for 1 hour before being cleaned out using PIGs.
Analytical wipes were taken from the surface both before and after the treatment Influent water from pipeline cleaning treated with HM Fix Influent water after one (1) hour settling time Influent water after twelve (12) hours settling. 3 rd party lab confirmed water safe for disposal to sanitary sewer After HM Fix: Before HM Fix: Decontamination of Pipeline (Soaking Method) Specialist PPE Waste Management Sludge Treatment Analysis Detection Techniques Hg Vapour LEL & VOC Hg Desorption Treatment of Contaminated Sludge Mercury Vapour LEL & VOC Hg Desorption Encapsulation Sludge Treatment Oil Recovery The following are analysis results showing BEFORE and AFTER the use of HM Fix After HM Fix: Before HM Fix: Decontamination of pipeline (Soaking Method) Treatment of Hg-contaminated Sludge ! Non-hazardous chemical ! Encapsulates ALL Heavy Metals ! Cr eat es or gano- si l i ca cr yst al (FULL encapsulation) ! TCLP compliant for non-hazardous waste disposal ! S af e f or s ens i t i v e aquat i c environments Paralax + HM Fix
(where required) Manual Method OR
Online Method After HM Fix: Before HM Fix: Specialist PPE Waste Management Analysis Detection Techniques Waste Segregation Mercury and Mercury-contaminated waste should be correctly segregated from normal waste to prevent cross-contamination. Non-hazardous waste containing Mercury-contaminated items is automatically re-categorized as Mercury-contaminated hazardous waste. Hazardous Sludge Management Waste Stabilization # Complete stabilization and solidification of Hg-contaminated sludge using OMNI-Kap powder
Non-Hazardous Disposal # Silica crystal encapsulated Mercury is Non-Hazardous using HM Fix # Stabilized sludge can be deemed Non-Hazardous using OMNI-Kap Specialist PPE Waste Management Sludge Treatment Spill Control Hg Waste Techniques Compliance Parameters # EPA Test Method 1311 TCLP (Toxicity Characteristic Leaching Procedure)
Trans-boundary Hazardous Disposal # International Shipping & Disposal (Basel Convention) Mercury Vapour LEL & VOC Hg Desorption Encapsulation Oil Recovery Analysis Equipment Specialist PPE Waste Management Analysis Hg Waste Techniques Sludge Sampling Sludge sample capture from the top of the tank which can obtain 3 samples simultaneously from the top / middle / bottom
Sludge Analysis Sludge can be analyzed for Mercury using either the hand portable XRF analyzer or a field portable CVAAS system with a pyrolysis chamber
Sludge Treatment Mercury Vapour LEL & VOC Hg Desorption Encapsulation Oil Recovery Ambient Sampling Continuous ambient analysis (LEL, O 2 , H 2 S & VOC) using personal and area monitoring units capable of remote, wireless communications and real-time readings and alarms (EXD Rated)
Sludge Sampler 6-Sensor Gas & Toxin Detector Field Portable Laboratory Personal VOC Detector Confined Space Sampling Kit Wireless Area Monitor Detection & Monitoring Equipment # XRF Analysis # US EPA Method 6200: Field Portable X-Ray Fluorescence Spectrometry for the Determination of Elemental Concentrations in Soil and Sediment MODIFIED # Analysis of Mercury concentration in steel surface matrix # Voltammetry Analysis # US EPA Method 7472: Mercury in Aqueous Samples and Extracts # Analysis of Mercury in Aqueous and Chemical Solutions # Atomic Fluorescence Spectroscopy # ASTM D6350-98 Mercury Sampling & Analysis in Natural Gas by Atomic Fluorescence Spectroscopy MODIFIED # Determination of Mercury vapour levels Specialist PPE Detection Analysis Techniques Waste Management Sludge Treatment Mercury Vapour LEL & VOC Hg Desorption Encapsulation Oil Recovery Mercury Vapour Analyser Heavy Metals in Water Analyser Mercury (& Elements) in Steel Analyser Specialist PPE Hg Pre-Exposure Supplement Decontamination Chemicals Detection Equipment RP Breathing Air Filters Alloy Absorbent Wool Urine Analysis Kits Specialist PPE Detection Techniques Analysis Waste Management Sludge Treatment Mercury Vapour LEL & VOC Hg Desorption Encapsulation Oil Recovery Mercury Vapour-Proof Masks # Cheaper alternative to filter + mask combo # More comfortable to wear # 30 days (continuous) use # Disposable # Less bulk Air Powered Mercury Vacuum # Intrinsically Safe # Hand Portable # No Maintenance Required # Contains Hg Suppressant Industrial Mercury Spill Kits # COMPLETE Kit # Disposable # Portable # Designed for Industrial Applications Specialist PPE Specialist PPE + Detection Techniques Analysis Waste Management Sludge Treatment Mercury Vapour LEL & VOC Hg Desorption Encapsulation Oil Recovery Respiratory Protector # Eliminates costly logistics # Connect to ANY air supply # 4-Stage Filtration 1. Water 2. Particulates 3. Taste & Odour (VOC) 4. CO > CO 2 Convertor # Built-in CO & O 2 Monitors & Alarms # Automatic Filter-Life Timer # Automatic Safety backup # 320 hours(non-continuous) use # Filter change = <10 minutes # 1 RP = 4 men filtered breathing air Reduce project logistics and cost SIGNIFICANTLY Application Techniques Specialist PPE Techniques Detection Analysis Waste Management Sludge Treatment Mercury Vapour LEL & VOC Hg Desorption Encapsulation Oil Recovery Monitoring Parameters 1. LEL, Toxic Gases 2. Oil in Water 3. BS&W 4. Radiation 5. Sludge & Sand
Train 1 Train 2 Receiving Tank Holding Tank Filter 1 Filter 2 Pump 2 (187gal/min) (100 microns) Pump 1 (187gal/min) ~ ~ Heater 40~C Online injection (with steam) Complete System Loops Application Techniques Specialist PPE Techniques + Detection Analysis Waste Management Sludge Treatment Mercury Vapour LEL & VOC Hg Desorption Encapsulation Oil Recovery Multi-point injection of columns with steam used as a carrying medium for the chemical NOTE: heat is NOT required, the steam is used as a carrier only Receiving Tank Filter (100 microns) Pump (187gal/min) ~ ~ IP Steam 180~C Remove to Waste Holding Tank Online injection (with steam) Columns Application Techniques Specialist PPE Techniques + Detection Analysis Waste Management Sludge Treatment Mercury Vapour LEL & VOC Hg Desorption Encapsulation Oil Recovery Systems are directed to the Flare Knock-Out (KO) Drum or a Bubble Filter is used NOTE: MeDeX 80 cannot go to flare, HyDeX can go to flare Online injection (with steam) General Steam Application Steam Inject MeDeX 80 Drain Point To Waste Hg $ MeDeX 80 + Hg Salt + H 2 O Hg Hg Hg Hg Hg To knock out drum or bubble box Application Techniques Specialist PPE Techniques + Detection Analysis Waste Management Sludge Treatment Mercury Vapour LEL & VOC Hg Desorption Encapsulation Oil Recovery Chemical is injected directly into the steam line BEFORE it enters the target vessel NOTE: ensures the chemical is correctly mixed, at the correct ratio Online injection (with steam) Chemical / Steam Shear Application Techniques Specialist PPE Techniques + Detection Analysis Waste Management Sludge Treatment Mercury Vapour LEL & VOC Hg Desorption Encapsulation Oil Recovery Vapour Space Decontamination Tank & Vessel Decontamination MOST tanks can be fully decontaminated and Gas-Free in LESS than a day
Mercury decontamination is capable using MeDeX 80
ALL other hydrocarbon based (and associated) decontamination is capable using HyDeX Individual tank and vessel with high level of toxicity due to gas, benzene, mercury, LEL, hydrocarbon and chemicals Application Techniques Specialist PPE Techniques + Detection Analysis Waste Management Sludge Treatment Mercury Vapour LEL & VOC Hg Desorption Encapsulation Oil Recovery Vapour Space Decontamination Manual Spray Method Where steam or online injection is not permissible or practical individual tanks and vessels can be sprayed using spray bottles, backpack sprayers or HP pumps for both MeDeX 80 and HyDeX chemicals Hg Hg Hg Hg Drain Point To Waste Hg $ MeDeX 80 + Hg Salt + H 2 O Hg Hg Hg Hg Spray MeDeX 80 Isolate Application Techniques Specialist PPE Techniques + Detection Analysis Waste Management Sludge Treatment Mercury Vapour LEL & VOC Hg Desorption Encapsulation Oil Recovery Vapour Space Decontamination Tank & Vessel Decontamination Optimization of chemical decontamination applications is carried out to maximize latency times and minimize chemical usage Particle Size (m) Particle Size (mm) Velocity Falling Time (1 m) 10 0.01 47cm/min 2.2 mins 5 0.005 11cm/min 9.1 mins 1 0.001 27cm/hr 4 hrs 0.5 0.0005 6.8cm/hr 15 hrs 0.2 0.0002 1.1cm/hr 91 hrs Droplet Falling Velocities is the SOLUTION In Association With: