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    Mechanical Workshop Practice Report

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    Muhd Akmal
    1. The report summarizes the student's experiments with MIG (metal inert gas) and TIG (tungsten inert gas) welding. 2. For MIG welding, the consumable electrode wire is fed through a gun automatically and shielded by an inert gas. For TIG welding, the arc is struck between a non-consumable tungsten electrode and the workpiece within an inert gas shield. 3. The report describes the student's methods for performing MIG welds on a T-joint, including safety precautions, welding parameters, and technique. It also outlines the basic TIG welding technique of starting the arc and maintaining a liquid pool for

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    Mechanical Workshop Practice Report

    Uploaded by

    Muhd Akmal
    1K views6 pages
    1. The report summarizes the student's experiments with MIG (metal inert gas) and TIG (tungsten inert gas) welding. 2. For MIG welding, the consumable electrode wire is fed through a gun automatically and shielded by an inert gas. For TIG welding, the arc is struck between a non-consumable tungsten electrode and the workpiece within an inert gas shield. 3. The report describes the student's methods for performing MIG welds on a T-joint, including safety precautions, welding parameters, and technique. It also outlines the basic TIG welding technique of starting the arc and maintaining a liquid pool for

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    1. The report summarizes the student's experiments with MIG (metal inert gas) and TIG (tungsten inert gas) welding. 2. For MIG welding, the consumable electrode wire is fed through a gun automatically and shielded by an inert gas. For TIG welding, the arc is struck between a non-consumable tungsten electrode and the workpiece within an inert gas shield. 3. The report describes the student's methods for performing MIG welds on a T-joint, including safety precautions, welding parameters, and technique. It also outlines the basic TIG welding technique of starting the arc and maintaining a liquid pool for

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    1K views6 pages

    Mechanical Workshop Practice Report

    Uploaded by

    Muhd Akmal
    1. The report summarizes the student's experiments with MIG (metal inert gas) and TIG (tungsten inert gas) welding. 2. For MIG welding, the consumable electrode wire is fed through a gun automatically and shielded by an inert gas. For TIG welding, the arc is struck between a non-consumable tungsten electrode and the workpiece within an inert gas shield. 3. The report describes the student's methods for performing MIG welds on a T-joint, including safety precautions, welding parameters, and technique. It also outlines the basic TIG welding technique of starting the arc and maintaining a liquid pool for

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    © All Rights Reserved
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    MECHANICAL WORKSHOP PRACTICE REPORT

    MIG AND TIG REPORT




    NAME : MUHAMMAD ALTAF ANSARI BIN AZHAR
    MATRIX NO : 01DKM13F1017
    CLASS : DKM3A
    LECTURER :Mat Saberi Bin Mat Yusof
    : Siva Sangkaran Nair A/L Krishnan Nair
    : Wan Adzhar Bin Wan Ahmad
    : Khairul Azuan Bin Muhamad Yussop




    INTRODUCTION ( MIG )

    It is convenient, under this heading, those applications which involve shielding the arc
    with argon, carbon dioxide and mixture of argon with oxygen since the power source and
    equipment is same except for the gas supply. In MIG, larger welding current gives greater
    deposition rates. The process is suitable for welding aluminium, magnesium alloys, plain and
    low-alloy steels,stainless and heat resistant steel, copper and bronze, the variation being filler
    wire type of gas shielding the arc.

    The consumable electrode of bare wire is carried on the spool and is fed manually
    operated or fully automatic gun through an outer flexible cable by motor driven rollers of
    adjustable speed and rate of burn-off the electrode wire must be balance by rate of wire speed.















    METHOD OF WELD ( MIG )

    Method of Initiating the Arc
    1. The gun switch operates the gas and water solenoids and when released the wire drive is
    switched on together with the welding current.
    2. The gun switch operates the gas and water solenoids and strikes the wire end of the plates
    operates the wire drive and welding current ( scratch start )
    3. The gun operates the gas and water solenoids and wire feed with welding current
    T Joint
    1. Switch on the welding ,achine and cooling machine.
    2. Adjust the electric current so that it is suitable for the metal
    3. Connect the earth wire to the working table
    4. Student is advice to wear safety equipment to prevent danger
    5. Start the welding with
    6. Angle of the welding must be 45 degree
    7. Weld from right to left using speed of 0.4 to 0.6 m per minutes.
    8. Weld with the movement of zig-zag
    9. Make sure that both of the plate is connected.








    INTRODUCTION ( TIG )

    The welding of aluminium and magnesium alloys by oxy-acetylene and manual metal arc
    process is limited by the necessity to use corrosive flux. Tungsten inert gas welding enables these
    metal and a wide range of ferrous metal to be welded without the use of flux. The arc burns
    between a tungsten electrode and the work piece within a shield of the inert gas argon , which
    excludes the atmosphere and prevents contamination of electrode and molten metal. The hot
    tungsten arc ionizes argon atom within the shield to form a gas plasma consisting of almost equal
    numbers of free electrons and positive ions.


















    METHOD OF WELD ( TIG )

    TIG Welding Technique
    1. Cleaned and clamped or tacked together the base metal and the welding can be started.
    2. The arc is usually start when bringing the electrode near to the base metal.
    3. A high frequency spark jumps across the gap and start to flow the welding current.
    4. Steel, copper or alloys may be touched with the electrode without contamination to start
    the arc.
    5. One starts, the arc is held stationery until a liquid pool appears.
    6. Highest current values and minimum gas flow should be used to produce clean, sound
    welds of desired penetration.















    REFERENCE

    1. JJ204 Workshop Technology 2 book
    2. www.wikipedia.com/metalinertgas
    3. www.wikipedia.com/tumgsteninertgas

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