This standard covers the fabrication and installation procedures for engineered pipe supports, including spring hangers. This generally applies to piping 2" diameter and larger, and includes all process piping. For all other piping, BASF Technical Standard 11-130-10 (Field engineered pipe Supports) shall apply.
This standard covers the fabrication and installation procedures for engineered pipe supports, including spring hangers. This generally applies to piping 2" diameter and larger, and includes all process piping. For all other piping, BASF Technical Standard 11-130-10 (Field engineered pipe Supports) shall apply.
This standard covers the fabrication and installation procedures for engineered pipe supports, including spring hangers. This generally applies to piping 2" diameter and larger, and includes all process piping. For all other piping, BASF Technical Standard 11-130-10 (Field engineered pipe Supports) shall apply.
This standard covers the fabrication and installation procedures for engineered pipe supports, including spring hangers. This generally applies to piping 2" diameter and larger, and includes all process piping. For all other piping, BASF Technical Standard 11-130-10 (Field engineered pipe Supports) shall apply.
1.0 Scope This standard covers the fabrication and installation procedures for engineered pipe supports, including spring hangers. This generally applies to piping 2" diameter and larger, and includes all process piping. For all other piping, BASF Technical Standard 11-130-10 (Field Engineered Pipe Supports) shall apply.
2.0 Standards and Data Sheets
American Institute of Steel Construction (AISC) AISC Manual of Steel Construction American Society of Mechanical Engineers (ASME) standards: B31.1 Power Piping B31.3 Process Piping American National Standards Institute (ANSI) B18.2.1 Square and Hex Bolts and Screws (Inch Series) B18.2.2 Square and Hex Nuts (Inch Series) B1.1 Unified Screw Threads (UN and UNR Thread Form) B1.20.1 Pipe Threads, General Purpose (Inch Series) Research Council on Structural Connections (Endorsed by AISC)
Specification for Structural J oints Using ASTM A325 or A490 Bolts American Welding Society (AWS) D1.1 Structural Steel Welding Code BASF Technical Standards 11-130-10 Field Engineered Pipe Supports 12-130-02 Piping Design Requirements 11-130-12 Piping Flexibility and Stress Analysis 18-225-03 Field Pressure Testing of Piping 32-210-04 Concrete Foundations Bolts in Concrete 33-211-01 Specifications for Structural Steel Manufacturers Standardization Society (MSS) SP-58 Pipe Hanger and Support-Materials, Design and Manufacture SP-69 Pipe Hangers and Supports - Selection and Application MSS-SP-89 Pipe Hangers and Supports - Fabrication and Installation Practices
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Engineered Pipe Supports
Technical Standard
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2.1 Refer to BASF Technical Standard 11-130-12 for information regarding flexibility analysis for use in determining proper pipe support locations.
3.0 Pipe Support Detail Drawings 3.1 Detail drawings of spring hangers and special pipe supports are issued per project. Details of standard pipe supports are included in this Standard. The detail drawings show specific information which consists of (but not limited to) the following: Material of Construction Load and Movement Data Supplementary Steel Field or Shop Welds Shop or Field Drilled Holes Reference drawings and or line number Support Identity 3.2 Dimensioning of the details shall be to a tolerance of 1/8" . 3.3 The material call-out on the detail drawing indicates all components of the support assembly. Identification of standard catalog components is made by manufacturer's figure number, type and size. These figure numbers refer to "Grinnell Pipe Hanger Catalog" - (latest Edition). The Mechanical Contractor may substitute components from other Vendors, provided they meet the load carrying capabilities of the components shown on the detail drawings. 3.4 Operating and installation loads, direction and amount of vertical movement will be shown on the detail drawing for variable or constant spring hangers. 3.5 For supplementary steel furnished as part of the support assembly complete information will be shown on the detail drawing. Supplementary steel is shown on the detail drawing, which is either existing in-place or not furnished, and will be clearly marked. 3.6 All field welds and shop welds of non-catalog items will be indicated on the detail drawing using American Welding Society standard welding symbols. 3.7 The location of pipe supports/assemblies is usually shown dimensionally on the piping isometric (fabrication & installation) drawing. In some cases a separate Pipe Support Location Plan may be generated. 3.8 The support identification on the detail drawing will consist of a prefix (to identify the general type of the support), and a serial number. Examples of prefixes are as follows: BS Base Ell/Line Support DL Dummy Leg Support DS Directional Stop F Foundation Detail PA Pipe Anchor PG Pipe Guide
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PH Pipe Hanger PL Pipe Lug PS Pipe Support S Shoe SH Spring Hanger VC Vessel Clip UB U-Bolt WP Wear Pad (Section 10.0 shows specific details.) Example of support identification mark number: PS-80.
4.0 Dimensional Tolerances 4.1 This section covers maximum tolerances in fabricated pipe supports except for cast or forged products. 4.2 Tolerances for raw materials such as strip, sheet, bar, plate, pipe, tubing, structural and bar size shapes shall be in accordance with recognized standards and specifications. Tolerances for casting and forgings shall be to the individual manufacturers standards. 4.3 Manufacturing Tolerances 4.3.1 Cut Lengths - Linear a) Hanger rods 1/2 in. b) Structural shapes, pipe, tubing 1/8 in. c) Plates & bars 1/8 in. 4.3.2 Threads a) Screw threads to ASME B1.1, Class 1A, 2A and 2B b) Pipe threads to /ASME B1.20.1 4.3.3 Weld Sizes - all welds plus only, no minus. 4.3.4 Angularity - all manufacturing methods to 4 degrees. 4.3.5 Holes - Drilled or Punched Only a) Location - center to edge, or center to center, 1/16 in. b) Diameter - plus .2 times metal thickness or minus 1/32 in.
5.0 Fabrication This section covers fabrication of pipe support components and assemblies. 5.1 Material of construction shall be ASTM A992 for W and WT rolled shapes and ASTM A36 for all others unless otherwise noted. Plates, rods, bars, etc., which are used for the fabrication of support assemblies may be cut to shape or size by shearing, sawing, machining, grinding or thermal cutting. 5.2 Thermal cutting processes shall be suitable for the material to which it is applied. After thermal cutting, slag shall be removed prior to further fabrication or use. Discoloration remaining on the flame cut surface is not considered to be detrimental oxidation. 5.3 Drilling and punching shall be performed as required by drawings and specifications.
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5.4 Screw threads shall be in conformance with ASME B1.1 Class 1A, 2A and 2B for coarse thread series and Class 2A & 2B for the eight thread series. 5.5 Pipe threads shall be in accordance with ASME B1.20.1 either straight or tapered as required. 5.6 All threaded rod shall be hot-dip galvanized. 5.7 Welding shall be performed where indicated on the detail drawings in accordance with the welded joint requirements specified in the AISC Manual of Steel Construction. When welding any attachment to a pipe governed by the rules of ASME B31 Codes, such welding shall be to the specific applicable welding procedures which have been qualified in accordance with Section IX of the ASME Boiler & Pressure Vessel Code. A copy of the fabricator's procedures and weld qualification record shall be submitted for owner review and record. 5.8 Bolting of structural components where noted shall be ASTM A325 high strength bolts.
6.0 Finish - (Painting/Galvanizing) 6.1 Fabricated support material shall be painted or galvanized as noted in contract documents and in accordance with BASF Technical Standard 33-211-01. Paint system shall be noted on the contract documents. 6.2 Bolt threads in assembled components may be painted. Stainless steel or other corrosion-resistant material need not be painted.
7.0 Marking When pipe supports are to be shop fabricated, each pipe support shall have its identifying mark number painted on with water-proof paint in letters at least 3/4" high. 8.0 Pipe Support Installation This section outlines the recommended field practices during pipe support installation, adjustment, testing and final inspection. 8.1 Engineered pipe supports shall be located in strict accordance with the pipe support location drawing. Relocation and reorientation of any pipe support from the specified location shall not be permitted without written permission of the Principal Construction Engineer. 8.2 Installed pipe supports shall be used only for their intended purpose. They shall not be used for rigging or erection purposes. 8.3 The contractor is responsible for developing an installation sequence giving priority to major components and groups of piping closest to the supporting structure.
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8.4 Support Types (with Cautionary Notes) 8.4.1 Rod Hangers, either rigid or spring type, are adjustable vertical assemblies consisting of structural attachment, hanger rod (with or without intermediate components), and pipe attachment. Installation of rod hangers requires either direct attachment to building structure or installation of supplemental framing to existing members. 8.4.2 Brackets are cantilevered members with or without a knee brace, designed to withstand the gravity load and horizontal forces. Brackets may be installed by welding or bolting to structure, poured in-place embedments, or through the use of drilled concrete fasteners. For bolted-on brackets, it is important to tighten threaded fasteners equally to assure proper load distribution. 8.4.3 Anchors may be weldments or clamp type and are used to fix selected points on a piping system in order to control forces, moments and thermal movement in each section of the total pipe run. Installation of anchors may be by bolting or welding to a rigid structure capable of withstanding all of the design forces. The pipe is secured to the anchor by clamping, welding, or both. Integrity of rigid structure should be reviewed. 8.4.4 Guides may be sliding, rolling or spider type. The design is based upon thermal movement, load, direction of travel and thickness of pipe insulation. Guides are used to control piping movement, provide lateral stability, control sway and to assure proper piping alignment at expansion joints and loops. Installation of guides may be by bolting or welding the base to the supporting structure as indicated on the detail drawing. Care must be taken at the time of initial installation to maintain the proper alignment, elevation and clearance. 8.4.5 Base Supports are used to support piping from below. They encompass a family of supports, guides, slides, anchors, springs, etc. Attachment to the pipe may be by bolted-on clamps, U-bolts, or by welding. Load is transferred to the building structure through the use of a cradle, pipe or structural member which may be fastened directly to the building structure, or provided with a base plate. During installation, the supported pipe must be adequately braced to maintain stability until the system is completely installed. 8.4.6 Spring Supports are designed so that they cannot become disengaged by movement of the supported pipe. All springs shall be under compression, so that failure will not result in the complete release of the load. Hot load and cold load settings shall be permanently stamped on the scale plate of each spring support. The spring shall be factory-set to the calculated cold load (shown on the support detail drawing) by means of an easily
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removable spacer piece or pin. This device shall be so designed that the support assembly will act as a rigid support before its removal. It shall be clearly labeled with a caution tag warning that the device must be removed before start up. Do not remove this device, or make any load or travel scale adjustments until hydrotest (if required) is complete. After installation, spring supports shall first be checked for indicated load, and adjustment made to the spring turnbuckle or adjustment device to compensate for initial deadload deflections or for minor dimensional errors. Special attention should be paid to spring supports on piping connected to rotating machinery. Such piping in steam, air, gas or vapor service should be balanced by the spring-supports before flange connections are bolted up to ensure that practically no piping loads are imposed on the machinery prior to start-up. This must be achieved without adjusting the load scale setting. Liquid lines to pumps may call for special procedures, and these will be described on the detail sheets when necessary. Actual piping loads may vary from the calculated loads for a number of reasons and some field adjustment may be necessary. 8.4.7 Before hydrotest (when required), all spring supports shall be inspected at this time, the location, spring support number, installation and possible interference shall be checked. The support location drawing and the support detail drawing provide the necessary information for this check. The pipe shall be free to move up or down the required amount without interfering with other piping, electrical conduit, trays, ductwork or structural steel. The travel stops shall still be in place and the support assembly shall be carrying a load (for example, rods shall be tight or the load flange shall be in contact with the pipe or support shoe). 8.4.8 After hydrotest, in accordance with BASF Technical Standard 18-225-03 (when required), the travel stops shall be removed and the spring support inspected again to check the load setting. On lines which carry liquid, the load indicator will normally be at a position above the cold setting, because the line is empty. If the stops are specifically required to be left in place for the empty condition, a tag must be attached to each stop indicating this. 9.0 Specific Details 9.1 The following pages show pipe supports that have been standardized. Under normal conditions, the pipe supports required for a particular project will consist of standardized details and special details. Specials are supports not used often enough to justify a standard detail, or one in which the complexity of the design is such that an individual detail is required.
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9.2 Load limits given are for pipe supports only and not for the structural elements supporting them. Pipe support details, which affect structural elements, shall be coordinated with the Civil/Structural Engineer for the project prior to specifying them on the piping drawings. 9.3 Pipe support details, which affect vessels, shall be coordinated with the Mechanical Engineer for the project prior to specifying them on the piping drawings. 9.4 Some pipe support details indicate alternate bolted connections to field welding for attachments to structural components. Shop welding or shop drilling of holes for field bolting are preferred methods of attachments. The contract documents shall indicate the choice for attachments. 9.5 Unless noted otherwise, pipe support anchoring to concrete shall be HIT HY 150 HILTI adhesive anchors or Owner approved equal. Minimum depth of embedment (E) into concrete shall be as noted. 9.6 Details for pipe guides (PG) and pipe supports (PS) where only field welding is shown for connection to existing structural member, engineer has option to specify equivalent field bolted connection with minimum 2- 5/8 dia bolts and 3/8 thick plate as required.
NOTES: 1. The span table shown is based on an average value of L2 from Table 1d and 1e in Global Procedure G-P-PI-270 Appendix 1. This aligns more closely with the true end condition (fixed/free) at the rack piping support, and provides for a more conservative span length. 2. Span table calculation based on the following modeling: a. Simply supported beam with uniform loading b. Low-carbon steels and austenitic stainless steel materials. c. Water filled weight case plus insulation/jacket at 3 thickness with a combined weight of 9.54 lf/ft2. d. Wind loading not considered. This requirement is part of the Civil/Structural assessment of the pipe rack. Maximum stress limited to 5.8 ksi (roughly 0.25S A for low-carbon steel materials, and 0.4S A for austentic SS).Maximum deflection center span limited to <5/8
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Technical Standard 11-130-11
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ENGINEERED PIPE SUPPORT SCHEDULE NEW DETAIL # DESCRIPTION DATE REVISED OLD DETAIL # BS - 1 BASE ELL/LINE SUPPORT 08/03 PS - 49 BS - 2 BASE ELL/LINE SUPPORT 08/03 PS - 49 BS - 3 BASE ELL/LINE SUPPORT 08/03 PS - 50 BS - 4 BASE ELL/LINE SUPPORT 08/03 PS - 50 BS - 5 BASE ELL/LINE SUPPORT 08/03 NEW BS - 6 BASE ELL/LINE SUPPORT 08/03 NEW DL - 1 DUMMY LEG SUPPORT 08/03 NEW DL - 2 DUMMY LEG SUPPORT 08/03 NEW DL - 3 DUMMY LEG SUPPORT 08/03 NEW DL - 4 DUMMY LEG SUPPORT 08/03 NEW DL - 5 DUMMY LEG SUPPORT 08/03 PS - 91 DL - 6 DUMMY LEG SUPPORT 08/03 PS - 91 DL - 7 DUMMY LEG SUPPORT 08/03 NEW DL - 8 DUMMY LEG SUPPORT 08/03 NEW DS - 1 DIRECTIONAL STOP 08/03 DS - 1 DS - 2 DIRECTIONAL STOP 08/03 DS - 2 DS - 3 DIRECTIONAL STOP 08/03 DS - 3 DS - 4 DIRECTIONAL STOP 08/03 DS - 4 DS - 5 DIRECTIONAL STOP 08/03 DS - 5 F - 1,2, & 3 FOUNDATION DETAIL 08/03 F - 1,2, & 3 F - 4 FOUNDATION DETAIL 08/03 F - 4 PA - 1 PIPE ANCHOR 08/03 NEW PA - 2 PIPE ANCHOR 08/03 NEW PG - 1 PIPE GUIDE 08/03 PG - 1 PG - 2 PIPE GUIDE 08/03 PG - 2 PG - 3 PIPE GUIDE 08/03 PG - 3 PG - 4 PIPE GUIDE 08/03 PG - 4 PG - 5 THRU 10 PIPE GUIDE 08/03 PG - 5 THRU 10 PG - 11 PIPE GUIDE 08/03 PG - 11 PG - 12 PIPE GUIDE 08/03 PG - 12 PG - 13 PIPE GUIDE 08/03 PG - 13 PG - 15 ANGLE GUIDE SUPPORT 08/03 PG - 60 PG - 16 ANGLE GUIDE SUPPORT 08/03 PG - 64 PG - 17 ANGLE GUIDE SUPPORT 08/03 PG - 84 PG - 18 ANGLE GUIDE SUPPORT 08/03 PG - 85 PG - 19 ANGLE GUIDE SUPPORT 08/03 PG - 86 PG - 20 ANGLE GUIDE SUPPORT 08/03 PG - 87 PG - 21 ANGLE GUIDE SUPPORT 08/03 PG - 88 PG - 22 ANGLE GUIDE SUPPORT 08/03 PG - 89 PG - 23 ANGLE GUIDE SUPPORT 08/03 NEW PG - 24 GUIDE FROM VESSEL 08/03 PG - 35 PG - 25 GUIDE FROM VESSEL 08/03 PG - 31 PG - 26 GUIDE FROM VESSEL 08/03 PG - 32 PG - 27 GUIDE FROM VESSEL 08/03 PG - 34 PH - 1 PIPE HANGER SUPPORT 08/03 NEW
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ENGINEERED PIPE SUPPORT SCHEDULE NEW DETAIL # DESCRIPTION DATE REVISED OLD DETAIL # PH - 2 PIPE HANGER SUPPORT 08/03 NEW PH - 3 PIPE HANGER SUPPORT 08/03 NEW PH - 4 PIPE HANGER SUPPORT 08/03 PH - 20 PH - 5 PIPE HANGER SUPPORT 08/03 PH - 21 PH - 6 PIPE HANGER SUPPORT 08/03 PH - 22 PH - 7 PIPE HANGER SUPPORT 08/03 PH - 23 PH - 8 PIPE HANGER SUPPORT 08/03 PH - 24 PH - 9 PIPE HANGER SUPPORT 08/03 PH - 25 PL - 1 PIPE LUG 08/03 WL - 1 & 2 PS - 1 PIPE FLANGE SUPPORT 08/03 NEW PS - 2 VERTICAL PIPE SUPPORT 08/03 PS - 41 PS - 3 HORIZONTAL PIPE SUPPORT 08/03 PS - 42 PS - 4 VERTICAL PIPE SUPPORT 08/03 PS - 43 PS - 5 HORIZONTAL PIPE SUPPORT 08/03 PS - 44 PS - 6 HORIZONTAL PIPE SUPPORT 08/03 PS - 45 PS - 7 HORIZONTAL PIPE SUPPORT 08/03 PS - 46 PS - 8 VERTICAL PIPE SUPPORT 08/03 PS - 47 PS - 9 ANGLE PIPE SUPPORT 08/03 PS - 48 PS - 10 ANGLE PIPE SUPPORT 08/03 PS - 61 PS - 11 ANGLE PIPE SUPPORT 08/03 PS - 65 PS - 12 ANGLE PIPE SUPPORT 08/03 PS - 71 PS - 13 W4x13 PIPE SUPPORT 08/03 PS - 80 PS - 14 W4x13 PIPE SUPPORT 08/03 PS - 81 PS - 15 ANGLE PIPE SUPPORT 08/03 PS - 82 PS - 16 ANGLE PIPE SUPPORT 08/03 PS - 83 PS - 17 ANGLE PIPE SUPPORT 08/03 PS - 90 PS - 18 ANGLE PIPE SUPPORT 08/03 PS - 94 PS - 19 ANGLE PIPE SUPPORT 08/03 PS - 92 PS - 20 RISER CLAMP SUPPORT 08/03 PS - 93 PS - 21 ANGLE PIPE SUPPORT 08/03 PS - 95 PS - 22 ANGLE PIPE SUPPORT 08/03 PS - 96 PS - 23 ANGLE PIPE SUPPORT 08/03 NEW PS - 24 ANGLE PIPE SUPPORT 08/03 NEW PS - 25 ANGLE PIPE SUPPORT 08/03 PS - 100 PS - 26 ANGLE PIPE SUPPORT 08/03 PS - 101 PS - 27 ANGLE PIPE SUPPORT 08/03 PS - 102 PS - 28 "T" TYPE PIPE SUPPORT 08/03 PS - 103 PS - 29 PIPE SUPPORT FROM COLUMN 08/03 PS - 104 PS - 30 PIPE SUPPORT FROM COLUMN 08/03 PS - 105 PS - 31 PIPE SUPPORT FROM COLUMN 08/03 PS - 106 PS - 32 PIPE SUPPORT FROM COLUMN 08/03 PS - 107 PS - 33 PIPE SUPPORT FROM COLUMN 08/03 PS - 108 PS - 34 TRAPEZE TYPE SUPPORT 08/03 PS - 109 PS - 35 TRAPEZE TYPE SUPPORT 08/03 PS - 110 PS - 36 MULTIPLE PIPE SUPPORT 08/03 PS - 111 PS - 37 MULTIPLE PIPE SUPPORT 08/03 PS - 112 PS - 38 MULTIPLE PIPE SUPPORT 08/03 PS - 113 PS - 39 MULTIPLE PIPE SUPPORT 08/03 PS - 114 PS - 40 STRUCTURAL MEMBER SUPPORT 08/03 PS - 115 PS - 41 STRUCTURAL MEMBER SUPPORT 08/03 PS - 116 PS - 42 STRUCTURAL MEMBER SUPPORT 08/03 PS - 117 PS - 43 STRUCTURAL MEMBER SUPPORT 08/03 PS - 118
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Technical Standard 11-130-11
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ENGINEERED PIPE SUPPORT SCHEDULE NEW DETAIL # DESCRIPTION DATE REVISED OLD DETAIL # PS - 44 MULTIBLE PIPE SUPPORT 08/03 PS - 119 PS - 45 PIPE SUPPORT FROM VESSEL 08/03 PS - 36 PS - 46 PIPE SUPPORT FROM VESSEL 08/03 PS - 37 PS - 47 PIPE SUPPORT FROM VESSEL 08/03 PS - 26 PS - 48 PIPE SUPPORT FROM VESSEL 08/03 PS - 27 PS - 49 PIPE SUPPORT FROM VESSEL 08/03 PS - 28 PS - 50 PIPE SUPPORT FROM VESSEL 08/03 PS - 29 PS - 51 PIPE SUPPORT FROM VESSEL 08/03 PS - 30 PS - 52 PIPE SUPPORT FROM VESSEL 08/03 PS - 33 S - 1 & S - 1A C. S. PIPE SHOE 08/03 S - 1 S - 2 & S - 2A C. S. PIPE SHOE 08/03 S - 2 S - 3/3A THRU 5/5A C. S. PIPE SHOE 08/03 S - 3 THRU 5 S - 6/6A THRU 8/8A C. S. PIPE SHOE 08/03 S - 6 THRU 8 S - 10 C. S. / ALLOY PIPE SHOE 08/03 NEW S - 11 & 11A ALLOY PIPE SHOE 08/03 S - 1AL S - 12 & 12A ALLOY PIPE SHOE 08/03 S - 2AL S - 13/13A THRU 15/15A ALLOY PIPE SHOE 08/03 S - 3 AL THRU 6AL S - 16/16A THRU 18/18A ALLOY PIPE SHOE 08/03 NEW S - 20 & 20A ALLOY PIPE SHOE 08/03 NEW S - 21 & 21A ALLOY PIPE SHOE 08/03 NEW S - 22/22A THRU 24/24A ALLOY PIPE SHOE 08/03 NEW S-25/25A THRU 27/27A ALLOY PIPE SHOE 08/03 NEW S - 29 CRADLE PIPE SHOE 08/03 NEW S - 30 COLD PIPE SHOE 08/03 SS - 1 S - 31 COLD PIPE SHOE 08/03 NEW S - 32 COLD PIPE SHOE/GUIDE 08/03 NEW S - 33 COLD PIPE SHOE/ANCHOR 08/03 NEW SH - 1 SPRING HANGER SUPPORT 08/03 SH - 10 SH - 2 SPRING HANGER SUPPORT 08/03 SH - 11 SH - 3 SPRING HANGER SUPPORT 08/03 SH - 13 SH - 4 SPRING HANGER SUPPORT 08/03 SH - 15 SH - 5 SPRING CAN SUPPORT 08/03 SH - 14 VC - 1 VESSEL CLIP 08/03 VC - 1 VC - 2 VESSEL CLIP 08/03 VC - 2 VC - 3 VESSEL CLIP 08/03 VC - 3 VC - 4 VESSEL CLIP 08/03 VC - 4 UB - F U-BOLT FASTENER 08/03 NEW UB - G U-BOLT GUIDE 08/03 NEW WP-1 NON-METALLIC WEAR PAD FOR UNISULATED LINES 01/08 NEW