609 - Curbing Concrete Medians (2012)

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609.

01


ITEM 609 CURBING, CONCRETE MEDIANS, AND TRAFFIC ISLANDS
609.01 Description
609.02 Materials
609.03 Stone Curb
609.04 Cast-in-Place Concrete Curb and Combination Curb and Gutter
609.05 Asphalt Concrete Curb
609.06 Concrete Median and Traffic Island
609.07 Method of Measurement
609.08 Basis of Payment

609.01 Description. This work consists of furnishing and constructing curb,
combination curb and gutter, medians, and traffic islands. This work also consists of
excavating, backfilling, furnishing and installing joint materials, and disposing of
surplus excavation and discarded materials according to Item 203.
609.02 Materials. Furnish materials conforming to:
Concrete, Class C ..................................................... 499
Expansion joint material ..................................... 705.03
Aggregate base ............................................ 304, 703.04
Preformed filler ................................................... 705.03
Tie bar steel, epoxy coated
.................................709.00, 709.01, 709.03, 709.05
Coated dowel bars ............................................... 709.13

For 609.03 Stone Curb furnish the best quality of Berea or Amherst gray sandstone,
or sandstone of equal quality.
Furnish asphalt concrete curb conforming to a 448 intermediate course, designed for
medium traffic, using a PG 64-22 Set the fine aggregate content at the maximum
allowed under 448 intermediate. Provided the Contractor meets the composition
requirements, the Contractor may add mineral filler conforming to 703.07. Add the
mineral filler using a method approved by the Laboratory. Provide asphalt concrete
meeting the mix composition requirements of Item 448, with the fine aggregate content
set at the maximum permitted under the applicable composition tables. Use the same
type of mix as specified for the surface course on the project. Furnish Granite Curb with
straight face per Supplemental Specification 1552 to match existing granite curbs,
produced in random lengths of not less than 36 inches (900mm) from granite complying
with ASTM C615. Ensure the curb face is sawed and flamed, with a sawed and flamed
top. Include all labor, materials, equipment and incidentals necessary for construction in
the unit cost of Item 609 Granite Curb.
609.03 Stone Curb.
A. Cutting and Dressing. Ensure that 95 percent of all straight curb pieces are at
least 5 feet (1.5 m) long, with no pieces less than 42 inches (1.1 m). The Contractor may
use a piece as short as 30 inches (0.8 m) for closure. For curves with a radius of 50 feet
(15 m) or greater, the Contractor may use radially jointed straight curb pieces between
36 and 42 inches (0.9 and 1.1 m) long. For curves and corners with a radius of less than
50 feet (15 m), use pieces a minimum of 36 inches (0.9 m) long, and dress, joint, and set
pieces to the radii specified. For all curves and corners, use curb sections that are
approximately uniform in length.
609.04


Dress all curb to a straight edge on top and on the exposed face and ends to a depth of
at least 6 inches (150 mm) below the gutter elevation. Dress the ends at right angles to
the face for straight curb and radially for curb on curves. Do not allow slack or hollow
joints. Do not leave any projections after dressing the ends of any curb section that
exceed 1/8 inch (3 mm) from the plane of the end of that section. Cut the edge next to
the gutter to a 3-inch (75 mm) radius and dress the top to a 1/4-inch (6 mm) bevel rising
from the exposed face. Use a pitching tool on the edge at the back to hand dress curb to
the specified width.
B. Setting. Set the curb on a thoroughly compacted subgrade and with a 1 in 20
batter from the vertical backward from the gutter. If the subgrade consists of clay soils
or soils of a character that do not allow free drainage, place a minimum 3-inch (75 mm)
thick firm bed of porous material as a foundation for the curb. Use a heavy rammer to
settle the curb into place. Place and compact a minimum 4-inch (100 mm) wide porous
backfill behind the curb to within 6 inches (150 mm) of the top. Bring the balance of the
backfill to the level of the top of the curb for a distance of 2 feet (0.6 m) behind the curb
with soil or other acceptable material. Thoroughly tamp the backing in layers not
exceeding 6 inches (150 mm) in thickness, loose measurement, with an approved tamper
or rammer. Perform as much of the backfilling and tamping as is consistent with
alignment of the curb at the time the stone is first set. Set circular curb in plastic
concrete 6 inches (150 mm) thick as shown on the plans. Extend concrete the width of
the curb plus 6 inches (150 mm) behind the curb, and bring concrete up behind the curb
to within 4 inches (100 mm) of the top.
C. Joints. Set curbs such that below the dressed portions the space between ends of
adjacent sections of curbing is not less than 1/8 inch (3 mm) at any point and not more
than 4 inches (100 mm). Cushion the joints between the dressed portions of adjacent
sections of curbing with 1/8-inch (3 mm) thick expansion joint material. Trim
expansion joint material flush with the curbing on all edges.
If placing sandstone curb after placing pavement, fill remaining joints with dry sand
to within 2 inches (50 mm) of the surface of the pavement, and fill to the pavement
surface with asphalt concrete. Take care in filling this joint so that no asphalt concrete
comes in contact with the exposed surface of the curb.
D. Reusing Existing as New Curb. If specifically allowed by the plans, and to the
extent available, use acceptable stone curb sections removed under Item 202 instead of
furnishing new stone curb. Use salvaged curb at locations designated by the Engineer.
Place all salvaged sections of curb continuously without interspersing salvaged and new
curb sections. Haul and store salvaged curb as necessary. Cut, dress, set, and install
joints in salvaged curbs according to the requirements for new curbs.
609.04 Cast-in-Place Concrete Curb and Combination Curb and Gutter.
A. Forms and Joints. Use approved steel forms for curbs. Securely brace and hold
forms to the line and grade shown on the plans. The Contractor may use approved
flexible forms of steel or wood to construct the radius of a circular curb 200 feet (60 m)
or less , Use flexible steel or an approved grade of plywood not less than 1/4-inch (6.4
mm) nominal thickness for curves with radii of 25 feet (7.6 m) or less; an approved
grade of wood not less than 1-inch (25 mm) nominal thickness for curves with radii of
25 to 200 feet (7.6 to 61 m); and rigid steel for straight line and curves with radii greater
and Combination Curb and Gutter.


than 200 feet (61 m). Immediately before placing concrete, clean the inner surface of the
forms and coat this surface with release agent.
Where curb and combination curb and gutter is not constructed integral with, or
tied to, the base or pavement, construct 1/4-inch (6 mm) wide contraction joints at 10-
foot (3 m) intervals using steel separator plates, a grooving tool, or a saw according to
Item 451. For combination curb and gutter, construct the joint to an average depth of
2 inches (50 mm) or more. For curb, construct the joint to an average depth of one-fifth
or more of the curb height. When joints are made by the use of grooving tool or by
sawing, use a 1/2-inch (12.7 mm) expansion joint strip the depth of the curb and gutter at
the beginning and end of curves which radius is less than 200 feet (61 m) and at the end
of each days operation. Where expansion joints occur in the abutting pavement, and end
of curves which radius is less than 200 feet (61m), and at the end of each days
operation, separate the section being placed with 1-inch (25 mm) 705.03 preformed
filler.
Where the curb is integral with, or tied to, the base or pavement, construct the
same type of joints as used in the pavement. Space joints identically with the joints in
the base or pavement.
Leave curb forms in place until their removal will not crack, shatter, or otherwise
injure the concrete. Do not seal transverse joints in cast-in-place concrete curb and
combination curb and gutter.
If curbs are to later serve as a support for a finishing machine in the placing of a
surface course, align supporting edges so that the distance between the curbs is within
1/2 inch (13 mm) from that specified.
B. Placing. Place concrete in forms prepared as described above, and vibrate the
concrete to eliminate all voids.
Place concrete for curb that is integral with the concrete base or pavement while
the base or pavement concrete is plastic. Where the presence of the finishing equipment
on the forms at the end of the days run prevents completing the curb, install No. 5 (No.
16M) tie bars vertically in the pavement at 1-foot (0.3 m) intervals and in a line 3 inches
(75 mm) inside of and parallel to the pavement edge. Install these tie bars to within 1
1/2 inches (38 mm) of the subgrade or subbase and 2 inches (50 mm) above the concrete
base or pavement surface. Water cure this horizontal construction joint between the
concrete base or pavement and the curb, or membrane cure the concrete base or
pavement and remove the membrane before placing the curb. Immediately before
placing the concrete curb, brush mortar (consisting of one part cement to two parts sand
with enough water to form a workable mortar) into the surface area of the hardened
concrete pavement or base where the curb is to be placed. Do not allow the mortar to
dry before placing the curb on top of it.
C. Slip-Form Placement. The Contractor may use a self-propelled machine to place
concrete curb or curb and gutter. Force the concrete through a mold of the proper cross-
section to obtain the proper density and cross-section. If using a track, set and secure the
track on which the machine operates to the exact line and grade given by the Engineer.
Use concrete of a consistency that provides the desired shape and remains as placed
without slumping of the vertical faces.
609.05


1. The curb shall not vary by more than inch (6.4 mm) from the proposed
typical section.
2. The curb shall have a surface variation not to exceed 1/4 inch (6.4 mm) in a
10-foot (3.0 m) length.
3. Place 1/2-inch (12.7 mm) construction joint material for the full depth of
curbing whenever it becomes necessary to suspend the work for 30 minutes or
more. Replace sections of curb exceeding the above tolerances or failing to
meet other curb requirements specified herein at no cost to the City prior to
placing the base, finished pavement or Asphalt Concrete, whichever is
applicable.
D. Finishing. Without adding extra mortar, float the top of the curb to thoroughly
compact the concrete and produce a smooth and even surface. Round the edges of the
curb using a tool specially designed for this purpose. Immediately after removing the
forms, rub the exposed face of the curb with a float to eliminate unnecessary tool marks.
Provide a finished surface free of irregularities and waves, and uniform in texture.
Construct an approved opening through the curb at the elevation of the gutter,
where a roof drain outlet pipe is encountered, which shall be made and finished at the
same time as the curb and gutter is constructed.
Mark the top of curb to indicate location of water services (W) or water mains
(M).
E. Protection. Cure concrete according to Item 451.
609.05 Asphalt Concrete Curb. Use one of the following methods, or other method
approved by the Engineer, to furnish and place an asphalt concrete curb of the required
cross-section.
A. Method A. After completing the surface course, paint or spray only the area to be
occupied by the asphalt concrete curb with asphalt material conforming to 407.02.
Apply the asphalt material at the rate of 0.15 gallon per square yard (0.7 L/m
2
). Place
the curb with a hand-operated or self-propelled machine consisting of a hopper and
power-driven screw, which forces the material through an extrusion tube. Force the
material through a die attached to the end of the extrusion tube to obtain the proper
density and cross-section.
B. Method B. As an independent operation preceding the final rolling of the asphalt
concrete surface course that the curb is placed, place loose asphalt concrete of sufficient
height and shape by hand methods using suitable templates or by other means to produce
the specified cross-section. Compact the loose asphalt concrete using a hand-operated
mechanical vibrating tamper equipped with a compacting shoe of such shape that will
produce the specified final cross-section dimensions of the curb.
609.06 Concrete Median and Traffic Island.
A. Forms and Joints. Securely brace and hold approved steel forms to the line and
grade shown on the plans. Use approved flexible forms according to Item 609.04.
Where medians and traffic islands are not anchored to the pavement, construct
contraction joints at 10-foot (3 m) intervals using steel separator plates, a grooving tool,
or saw according to Item 451. Construct the joint using steel separator plates, a
609.07


grooving tool, or saw according to Item 451. Construct the joint to a minimum depth of
2 inches (50 mm).
Where, as shown on the plans, the medians or traffic islands are anchored to the
pavement, construct the same type of joints in the median or traffic island as used in the
pavement. Space the joints identically with the joints in the pavement.
Leave forms in place according to Item 609.04.
B. Placing. Before placing a concrete median or traffic island on subgrade, sprinkle
the subgrade with water until thoroughly moistened at times and in a manner directed by
the Engineer.
Place the concrete in forms prepared as described above, and vibrate the concrete
to eliminate all voids.
C. Slip-Form Placement. The Contractor may use a self-propelled machine to place
medians and traffic islands. Force the concrete through a mold of the proper cross-
section to obtain the proper density and cross-section. If using a track, set and secure the
track on which the machine operates to the exact line and grade given by the Engineer.
Use concrete of a consistency that provides the desired shape and remains as placed
without slumping of the faces.
D. Finishing. Without adding extra mortar, finish the top of the median or traffic
island to a broom texture. Round the edges using a tool specially designed for this
purpose. Immediately after removing the forms, rub the exposed faces with a float to
eliminate unnecessary tool marks. Provide a finished surface free of irregularities and
waves, and a uniform texture.
E. Protection. Cure concrete according to Item 451.
609.07 Method of Measurement. The City will measure Sandstone Curb, Curb,
Combination Curb and Gutter, Asphalt Concrete Curb and Granite Curb by the number
of feet (meters) complete in place, measured along the front face of the curb section.
The City will measure Concrete Traffic Island and Concrete Median by the number of
square yards (square meters) or the number of cubic yards (cubic meters) complete in
place.
609.08 Basis of Payment. The City will pay for accepted quantities at the contract
prices as follows:
Item Unit Description
609 Foot (Meter) Sandstone Curb
609 Foot (Meter) Curb, Straight 18
609 Foot (Meter) Combination Curb and Gutter, Type ___
609 Foot (Meter) Asphalt Concrete Curb, Type ___
609 Foot(Meter) Granite Curb
609 Square Yard or Concrete Traffic Island
Cubic Yard
(Square Meter or
Cubic Meter)
609 Square Yard Concrete Median
Cubic Yard
609.08


(Square Meter or
Cubic Meter)

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