14

th
National Conference on Machines and Mechanisms (NaCoMM09),
NIT, Durgapur, India, December 17-18, 2009 NaCoMM-2009-MMRAIAAM20
416

Modeling and Simulation of a Ball Throwing Machine

Abhijit Mahapatra
1*
,
Avik Chatterjee
1
, Shibendu Shekhar Roy
2

1
Virtual Prototyping & Immersive Visualization Lab,
Central Mechanical Engineering Research Institute, M.G.Avenue, Durgapur 713209, (CSIR), India.
2
Mechanical Engineering Department, National Institute of Technology, Durgapur 713209, India.

*
Corresponding author (email: abhi_mahapatra@yahoo.co.in)



Abstract
This paper deals with computer aided design and
simulation of a cricket ball throwing machine. A virtual
model of proposed ball throwing machine has been
developed in CAD/CAE software package CATIA
(Computer Aided Three Dimensional Interactive
Application) in order to simulate different mechanical
sub-assemblies of the machine using ADAMS
(Automatic Dynamic Analysis of Mechanical Systems)
software. The interactions of ball ejecting mechanism,
ball and wicket, have been carried out by means of
contact forces analysis in ADAMS environment. Motion
simulation of main sub-assemblies like two-axis tilting
mechanism, ball auto feeding mechanism has been done
to evaluate the function of mechanical assembly. It is
seen that the functional simulation of the machine in
virtual environment using CAD/CAE tools at early stage
of development will eliminate the flaws and improve
quality of product.
Keywords: Simulation, Bowling Machine, CAD/CAE
1 Introduction
In conventional modeling and simulation, an idealized
reduced representation of a mechanical system is
assumed and then its function is simulated using various
concepts of Science and Engineering. But today the new
product development process makes use of both virtual
and physical prototypes [1]. Virtual Prototyping (VP)
enables quick product development and adds quality to
the development process, enabling system-based
decisions [2]. In this exercise, it is targeted to model the
mechanical system such as the cricket ball throwing
machine in its true representation to simulate and
visualize its 3D motion behavior under real world
operating conditions refining/ optimizing the design
through iterative design studies prior to building the first
physical prototype. Therefore, convergence of
technologies such as simulation, computer aided design
(CAD) and Virtual Reality have enabled the
development of accessible, low cost, user-friendly VP
systems [3]. These VP tools are increasingly being
viewed as the next generation of computerized design
systems.
The present paper describes the development of the
CAD model and subsequently carrying out dynamic
simulation of the system in ADAMS [4, 5, 6]. Today
cricket is one of the most popular games in India and
abroad. So it is felt that modern technology can be
utilized to develop a cricket ball throwing machine with
variable speed and swing for the benefit of practicing
batsman. The cricket bowling machine is to provide
accurate and consistent batting practice for players of all
standards like professional cricketers, amateur cricketers
and club level cricketers.
A 3 D CAD model of the bowling machine was
developed in CATIA V5 [7] and various aspects has
been simulated namely ball trajectory analysis of seam
bowling & spin bowling, autofeeder etc.

2. CAD Model of the Cricket ball
throwing Machine
The proposed cricket ball throwing machine (Fig. 1) is
an improved version of the earlier machine [8] design
and developed at CMERI, Durgapur. The CAD model of
the present model was developed in 3D modeling
software CATIAV5. The machine consists of the
following main units, components or major sub-
assemblies like stand (01),controller casing (02), motor
(03) and wheel (04) holding cum sliding arrangement,
chute (05), quadrapod cum bi-axial precise tilting
mechanism containing the pitch axis indexer (06) and
yaw axis indexer (07), base plate etc. In the cricket
bowling machine of the present work, the main
mechanism which has been used is based on pair of
counter rotating rubber bonded ball ejecting wheels (04)
along with above mentioned subsystems. This machine
includes a base member with fork like ends. Each fork
carries a wheel and motor holding cum sliding
arrangement, which has a slider block (08). Each wheel
14
th
National Conference on Machines and Mechanisms (NaCoMM09),
NIT, Durgapur, India, December 17-18, 2009 NaCoMM-2009-MMRAIAAM20
417
Fig.1: 3D CAD Model (a) Full Assembly, (b)
Indexing Assembly (c) Wheel motor Assembly
(05)
(04)
(02)
(03)
(01)
(a)
(08)
(03)
(04) (c)
(06)
(b)
(07)

Indexing
assembly
is supported on slider block through bearing. Each motor
is fixed to a slider block by screw. The motor shaft is
keyed to the wheel and locked by locking screw from
the top, thus preventing the ejection of wheel at high
speed of rotation. Each of the wheels preferably includes
a rigid central portion of cast aluminium alloy suitably
having a flat cylindrical rim and elliptical arm for
supporting a body of visco-elastic material. Each visco-
elastic body is formed of a peripheral groove, providing
a concave cross-section in said body and extending
circumferentially around the perimeter of the wheel, for
receiving a ball and channeling the trajectory when the
wheel rotates.
Quadrapod cum bi-axial precise tilting mechanism
is used to hold the base member and to precisely adjust
the required position of the delivery point of the ball
with respect to two axes system i.e. pitch axis and yaw
axis to achieve a certain trajectory of the ball such that
the ball pitches at different positions relative to the
batsman. The Quadrapod cum bi-axial precise tilting
mechanism has two indexers namely; Pitch Axis Indexer
(06) and Yaw Axis Indexer (07) integrated with a
contoller casing (02).
Pitch Axis Indexer (06) is used to control the length
of the bowling. Pitching is the rotation of the top
platform, over which the base member is fixed, about
the pitch axis. Yaw Axis Indexer is used to control the
line of the bowling. A worm wheel for yaw meshes with
a worm with knob for yaw rotation, inside the
quadrupod casing.
The rack is fixed to the slider block with the help of
screw. The pinion, which rotates inside a bush fitted in a
casing and screwed to the base member in such a way
that it, meshes with the rack. The rack and pinion
mechanism is used to control the gap between the two
wheels for bowling balls of different diameters.
The ball is guided on a ball delivery chute (05)
attached to the base member until it touches the curved
surfaces of the wheels rotated in opposite direction. The
ball passes through the gap that is less than the ball
diameter and thereafter ejected tangentially forward. As
the ball passes through the gap between the two wheels,
the rubber material gets compressed. The concave
surface provides a better contact and fillet edges provide
a finger like grip on either side of its surface. The finger
like gripping action of the fillet edges helps in
controlling the trajectory of the ball. By controlling the
relative speeds of the two counter rotating wheels as
well as amount of rolling, a spin can be imparted to the
ejected ball. The spin imparted to the ejected ball can
cause it not only to drop but also to take curve path to
the left or right as well.
3. Mathematical Modeling of the
Ball Trajectory
The trajectory of the ball simulated in ADAMS is based
on the mathematical modeling of the projectile motion.
In still air, suppose the resistance/air drag force F
d
is
proportional to some power of the speed i.e.

F KV
n
d
=
or
1
KV
n
d

= F .V where K is a constant and V is the

m mg KV

=
n
d
dt
V
k .V

It is usually found that the resistance varies as the
speed for low speeds and as the square of the speed for
14
th
National Conference on Machines and Mechanisms (NaCoMM09),
NIT, Durgapur, India, December 17-18, 2009 NaCoMM-2009-MMRAIAAM20
418
high speeds. In still air the resistance or air drag force of
the motion acts in a direction opposite to that of the
velocity. So we must include the air drag force on the
projectile. Therefore, the motion of a projectile of mass
m influenced by gravity g and air drag force is
described by,


2
F KV
d
= where
1
2
K C A =
d


( )
2 2 2
x y z
V V V V = + +
The drag force F
d
acting on the projectile depends
on the density of the air, the silhouette area A of
the body (its area as seen from the front) and drag
coefficient C
d
that depends on the shape of the body.
Typical values of C
d
for Cricket balls are in the range
from 0.2 to 1.0.For our model we have taken the
following inputs:
3
1.2 Kg m = (appropriate for a ball at sea level)
d = diameter of the ball=0.072m
C =0.5
d
(appropriate for batted ball or pitched fast ball)
2
2
d
A= 0.00407 m
4

=
Therefore,
1
2
K C A=0.001222
d
=
2 2
F KV 0.001222V
d
= =

The equation of motion can be written as,

9.81 0.007433V
d
dt
=
V
k .V
The value of drag force F
d
is substituted in ADAMS as a
function of the square of velocity of the centre of mass
of the ball as shown in Fig. 2
4. Results and Discussion
4.1 Assembly Simulation of the cricket
bowling machine
In CATIA V5 Fitting Simulation workbench the
assembly /disassembly has been simulated for the cricket
ball throwing machine made up of multiple parts. It has
enabled us to define the trajectory of parts of the cricket
ball throwing machine (Fig. 3) to be assembled or
disassembled. Replay of the trajectories has helped us to
validate the impact of design changes. Using fitting
simulation, the system identified and visualized
collisions and minimum clearance violations in the
prototype. The simulation has enabled us to visually
analyze assembly motion from any point of view.

4.2 Simulation and synchronization of auto
feeder of Cricket Bowling Machine

An autofeeder was designed for the cricket ball throwing
machine developed in CMERI. The autofeeder is an
accessory fitted to the ball throwing machine for
releasing balls after a certain time interval. Before
manufacturing the same, synchronization between the
balls and plunger of the solenoid valve was required to
obtain the dimensions as well as the specification of the
solenoid as shown in Fig. 4.

Fig. 2. Drag force input to ADAMS
Fig. 3: Fitting simulation of the system
Assembly path
Fig. 4: Autofeeder with balls
Solenoid valve
14
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National Conference on Machines and Mechanisms (NaCoMM09),
NIT, Durgapur, India, December 17-18, 2009 NaCoMM-2009-MMRAIAAM20
419
We created a model for describing the complex
synchronization mechanism and predicted the movement
and contact force of the synchronization components for
a short time phenomenon. The simulation gives us the
knowledge of the force and stroke required to operate the
plunger of the solenoid (Fig. 4). Motions for each of the
revolute joints are defined through STEP Math Function.
The actuator motion expression is as written below:
( ) ( STEP SIN 2 *FREQ*TIME , TRAN_ VAL_ LOW,

) LOWER, TRAN_ VAL_ UP, UPPER
A number of iterations were carried out to
synchronize the motion between the balls being
delivered and stroke of the solenoid. It is found out that
the stroke length of the solenoid required for the
designed autofeeder is 18mm. Some of the important
parameters of the ball feeder are as noted in Table-1
below. Fig. 5 shows an expression of the actuator motion
of the solenoid. The simulation helped in the selection of
a solenoid for the autofeeder unit of the bowling
machine. Fig. 6 shows the simulated results of the
autofeeder.

































4.3 Simulating of the ball trajectory
The CAD model of the bowling machine is exported
into ADAMS workbench through CATIA SimDesigner
Software. Impact based contact parameters have been
defined between the ball and pitch, ball and wickets etc.
to make the simulation more realistic.
The simulation is evaluated for 60 time steps. In
the simulation, each time step represents an integration
step in which the new positions, orientations, velocities
and accelerations of the ball w.r.t to the global reference
frame are computed based on the drag force F
d
acting in
a direction opposite to that of the velocity of the
delivered ball . Drag force F
d
(i.e. resistance/air drag
force) is substituted in ADAMS as shown in Fig. 2.
Simulation of the ball trajectory for both seam bowling
and spin bowling are simulated in ADAMS. For
evaluating different kinds of ball trajectories a number of
iterations are carried out by changing the initial velocity
at the time of delivery and the impact parameters i.e. ball
hitting the deck.
Fig. 7 (a) shows the simulation results for seam
bowling with initial velocity V
x
= -0.1 m/sec, V
y
= -0.5
m/sec and V
z
= -30.0 m/sec. Also the pitching angle is
varied by varying the Pitch Axis Indexer and output is
plotted as shown in Fig. 7 (b).
Fig. 8 (a) shows the simulation results for seam
bowling with initial velocity V
x
= 0.8 m/sec, V
y
= 1.5
m/sec, V
z
= -20.0 m/se,
y
= 4.0E+002 deg/sec,
z
=


3.0E+002 deg/sec. Yaw angle is also varied by varying
the Yaw Axis Indexer (07) and output is plotted as
shown in Fig. 8 (b).
The obtained simulation results gives us the
knowledge about the mechanics behind ball seam and
spin bowling such as deviation of the ball with topspin,
axis of rotation of the ball for maximum turn after
hitting the deck, angle and velocity of ball delivery for
pitching at the good length area, maximum bounce etc.

Table-1: Ball Feeder Important Parameters
Ball Mass : 0.166 kg
Rigid Body Contacts : 32
Plunger Time Derivative : displacement
Expression: ( ) ( ) STEP SIN 2*0.5*TIME ,-1.0,-4.0,1.0,14.0
Plunger Downward velocity : 4000 mm/s
Stiffness : 1.0E+005 N/mm
Damping : 10.0 N-s/mm
Exponent : 2.2
Dmax : 0.1 mm
Coulomb Friction : ON
Mu Static : 0.3
Mu Dynamic : 0.1
Stiction Transition Velocity : 0.1 mm/sec
Friction Transition Velocity : 1.0 mm/sec.
Fig. 5: STEP Math Function

Fig.6: Simulation and synchronization of auto feeder
14
th
National Conference on Machines and Mechanisms (NaCoMM09),
NIT, Durgapur, India, December 17-18, 2009 NaCoMM-2009-MMRAIAAM20
420


















































Fig 7 : Seam Bowling (a) Simulation in ADAMS (b) Ball Trajectory w.r.t. tilting of the pitching axis of the
bowling machine
Ball trajectory with change in the tilting of the pitching axis of the bowling
machine (SEAM BOWLING-120 km/hr)
-2.5
-2
-1.5
-1
-0.5
0
0.5
0 5 10 15 20 25 30
Length of the pitch ( in m)
H
e
i
g
h
t

o
f

D
e
l
i
v
e
r
y

(
i
n

m
)
-1deg
-2 deg
1 deg
-3 deg
2deg
3 deg
0 deg
Pitching
Angle
Y
X
Z

Width of the pitch (in m)
H
e
i
g
h
t

o
f

D
e
l
i
v
e
r
y

(
i
n

m
)

(a)
(b)
14
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National Conference on Machines and Mechanisms (NaCoMM09),
NIT, Durgapur, India, December 17-18, 2009 NaCoMM-2009-MMRAIAAM20
421













































4.4. Physical Demonstration
An experimental prototype of the cricket bowling
machine has been developed. This was tested in the
laboratory for measuring its bowling speed as well as
the swing and spin characteristics (Fig. 9). In the normal
functioning of the machine, the ball comes out of the
chute and reaches space between the two wheels and is
thrown straight towards the practicing batsman. To
control the length of the bowling, the tilting platform is
inclined with respect to pitch axis by means of pitch
axis indexer. By using yaw axis indexer the line of the
ball is controlled. Inward or outward sliding of the two
wheels with the help of slider block and rack-pinion
mechanism will enable the bowling machine to
(a)
Ball Trajectory (top view) with the tilting of YAW axis of Bowling Machine
-5
0
5
10
15
20
25
30
-10 -8 -6 -4 -2 0 2
Width of Pitch ( in m)
L
e
n
g
t
h

o
f

P
i
t
c
h

(

i
n

m
)
2 deg
0 deg
1 deg
-1 deg
YAW
Angle
Initial Angular Velocity: (-) X-direction, (+) Y-direction
X
Z
Y
Width of the pitch (in m)
L
e
n
g
t
h

o
f


t
h
e

P
i
t
c
h

(
i
n

m
)

(b)
Fig 8 : Spin Bowling (a) Simulation in ADAMS (b) Ball Trajectory w.r.t. tilting of the yaw axis of the
bowling machine
14
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National Conference on Machines and Mechanisms (NaCoMM09),
NIT, Durgapur, India, December 17-18, 2009 NaCoMM-2009-MMRAIAAM20
422
accommodate balls of different diameters. In case of
swing of the ball, a differential speed is maintained of
the two wheels. To generate spin ball of different kind, a
differential speed is maintained between two wheels and
at the same time tilting platform is either inclined
towards the left or towards the right by means of roll
axis indexer, according to the kind of the spin. In the
present experiment, Sports Radar 3500 measures the
speed of the ball. Maximum speed of the ball obtained
during experiment was 152 Km/hr.


5 Conclusions
By controlling pitching angle, the length of the bowling
can be varied from bouncer to Yorker, according to the
will of the batsman. Using simulation with correct input
conditions one can get the precision and reproducibility
of ball pitching distance that is required for effective
batting practice. Simulation will help in setting precisely
the rotation of worm with knob and worm wheel for
pitch which is attached with top platform of the Pitch
Axis Indexer. In future scope of work, complex
interactions involved between the ball and rubber wheel
interface can be studied using non-linear transient
dynamic solver like LS DYNA.

Acknowledgment

The authors are thankful to Director, CMERI, Durgapur,
for his kind permission to publish this paper.
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Fig.9: Trial Run with the experimental prototype of cricket ball throwing machine
1
2