Single Machine - Multi Part OEE Template

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Cycle Time (Seconds)

Look Up / Override

Time
Minutes
(Reference)

20.0
20.0
10.0
45.0
20.0
40.0
20.0

480.0
240.0
240.0
240.0
240.0
480.0
240.0

28800.0

480.0

32.0
50.0
10.0
10.0
32.0
20.0
32.0
20.0
20.0
20.0
10.0
32.0
20.0
20.0
40.0
50.0

240.0
480.0
480.0
480.0
480.0
480.0
480.0
480.0
480.0
480.0
480.0
480.0
480.0
480.0
480.0
480.0
10080

480
240
240
240
240
480
240

45
25
25
10
10
45
25

20
90
90
45
45
15
20

Total
Quantity
Produced
1200
350
742
238
497
591
575

240
480
480
480
480
480
480
480
480
480
480
480
480
480
480
480
9600

10
45
0
0
45
45
45
45
45
45
45
45
45
45
45
45
780

55
140
20
18
75
75
60
20
28
15
30
60
55
70
65
165
1276

290
349
2420
2480
620
960
690
1182
1171
1200
2394
685
933
1072
542
316
21497

Scheduled
Production Time

Planned
Downtime

Unplanned
Downtime

Total
Net
Ideal
Net Available
Quantity
Operating
Operating
Time
Defective
Time
Time
435
400.0
10
415
215
116.7
5
125
215
123.7
5
125
230
178.5
20
185
230
165.7
7
185
435
394.0
30
420
215
191.7
30
195

21
8
3
6
2
11
9
2
2
3
27
2
3
2
18
7
233

Lost
"Quality"
Time

3.3
1.7
0.8
15.0
2.3
20.0
10.0

Availability
(A)

Performance
(P)

Quality
(Q)

OEE
(A * P * Q)

Weighted OEE

Weighted Availability

Weighted Performance

OEE *(NAT / Total NAT)

A*(NAT / Total NAT)

P%*(NOT / Total NOT)

95.4%
58.1%
58.1%
80.4%
80.4%
96.6%
90.7%

96.4%
93.3%
98.9%
96.5%
89.5%
93.8%
98.3%

99.2%
98.6%
99.3%
91.6%
98.6%
94.9%
94.8%

91.2%
53.5%
57.1%
71.1%
71.0%
86.0%
84.5%

4.50%
1.30%
1.39%
1.85%
1.85%
4.24%
2.06%

4.71%
1.42%
1.42%
2.10%
2.10%
4.76%
2.21%

5.30%
1.55%
1.64%
2.37%
2.20%
5.22%
2.54%

0.0

0.0

0.0%

0.0%

0.0%

0.0%

0.00%

0.00%

0.00%

230
435
480
480
435
435
435
435
435
435
435
435
435
435
435
435

175
295
460
462
360
360
375
415
407
420
405
375
380
365
370
270
7544

154.7
290.8
403.3
413.3
330.7
320.0
368.0
394.0
390.3
400.0
399.0
365.3
311.0
357.3
361.3
263.3

11.2
6.7
0.5
1.0
1.1
3.7
4.8
0.7
0.7
1.0
4.5
1.1
1.0
0.7
12.0
5.8

7092.7

109.5

76.1%
67.8%
95.8%
96.3%
82.8%
82.8%
86.2%
95.4%
93.6%
96.6%
93.1%
86.2%
87.4%
83.9%
85.1%
62.1%
85.5%

88.4%
98.6%
87.7%
89.5%
91.9%
88.9%
98.1%
94.9%
95.9%
95.2%
98.5%
97.4%
81.8%
97.9%
97.7%
97.5%
94.0%

92.8%
97.7%
99.9%
99.8%
99.7%
98.9%
98.7%
99.8%
99.8%
99.8%
98.9%
99.7%
99.7%
99.8%
96.7%
97.8%
98.5%

62.4%
65.3%
83.9%
85.9%
75.8%
72.7%
83.5%
90.4%
89.6%
91.7%
90.7%
83.7%
71.3%
82.0%
80.3%
59.2%
79.2%

1.63%
3.22%
4.57%
4.67%
3.74%
3.59%
4.12%
4.46%
4.42%
4.52%
4.47%
4.13%
3.51%
4.04%
3.96%
2.92%
79.17%

1.98%
3.34%
5.22%
5.24%
4.08%
4.08%
4.25%
4.71%
4.61%
4.76%
4.59%
4.25%
4.31%
4.14%
4.20%
3.06%
85.5%

2.05%
3.86%
5.35%
5.48%
4.38%
4.24%
4.88%
5.22%
5.17%
5.30%
5.29%
4.84%
4.12%
4.74%
4.79%
3.49%
94.0%

8820

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Engineering Standards
Part Number

Customer

Platform

Department

Work Center
Machine

Standard Cycle
(Seconds)

Vergence Business Associates - Manufacturing Consultants

AC001
AC002
AC003
AC004
X001
X002
X003
Planned Maintenance

ACME
ACME
ACME
ACME
XLE
XLE
XLE
Internal PM

AB
AB
AC
AC
X1
X1
X2
-

Machining
Machining
Machining
Final
Machining
Machining
Final
Machining

Shear 1
MC 1
MC 1
FA 1
MC 2
MC 2
FA 2
Variable

10
20
45
40
20
32
50
28800

Redge Semplonius - President & CEO


Toronto, Ontario, Canada
Lean Execution Advanced Strategy Team
Providing Solutions in Real Time for Real Results
Focus For Success
Lean Manufacturing, Six Sigma, Quality Systems (TS-16949, ISO9001)

GP102108

Vergence Business Associates - Manufacturing Consultants


Toronto, Ontario, Canada - 14-Jun-09

Vergence Business Associates - Toronto, Ontario, Canada


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