P Govindasamy
P Govindasamy
P Govindasamy
6, May 2007
45
46
generated by regular permanent magnets and the collimation of the magnetic fields (Fig. 1) renders the
magnetic lines of flux exactly parallel to each other at extremely high densities (to the order of millions of
lines of flux per sq. cm.). These devices are external online installations without cutting or modifying the
fuel pipes and the magnetic energy generated through the monopole technology is rendered concentric and
exactly perpendicular to the flow of the fuel.
47
This spin orientation has a pronounced effect on physical properties (specific heat, vapour pressure), as
well as behavior of the gas molecule. The coincident spins render ortho-hydrogen exceedingly unstable
and more reactive than its para-hydrogen counterpart. To secure conversion of para to ortho state, it is
necessary to change the energy of interaction between the spin states of the H2 molecule.
De-cluster of fuel
Hydrocarbons have basically a "cage like" structure. That is why during the combustion process oxidizing
of their inner carbon atoms is hindered. Furthermore they bind into larger groups of pseudo-compounds.
Such groups form clusters (associations). The access of oxygen in the right quantity to the interior of the
groups of molecules is hindered and it is this shortage of oxygen to the cluster that hinders the full
combustion [9]. In order to combust fuel, proper quantity of oxygen from air is necessary for it to oxidize
the combustible agents.
The exhaust should theoretically contain carbon dioxide, water vapor and nitrogen from air, which does
not participate in the combustion. Practically the exhaust gases contain CO, H2, HC, NOx and O2. In
reality, complete combustion of fuel is never achieved and the incompletely oxidized carbon is evident in
the form of HC, CO or is deposited on the internal combustion chamber walls as black carbon residue. The
incomplete combustion process causes all this.
Hydrocarbon fuel molecules treated with the magnetic energy of the mono pole technology tend to decluster, creating smaller particles more readily penetrated by oxygen, thus leading to better
combustion[10]. They become normalized & independent, distanced from each other, having bigger
surface available for binding (attraction) with more oxygen (better oxidation). In accordance with van der
Waals' discovery of a weak-clustering force, there is a very strong binding of hydrocarbons with oxygen
in such magnetized fuel, which ensures optimal burning of the mixture in the engine chamber
Experimental System
The experiment was carried out on a single cylinder air-cooled two-stroke SI engine whose specifications
are given in Table 1. Provisions were fabricated and installed in the engine setup to vary ignition timing
and fuel quantity. These two arrangements help the engine to run on maximum best torque (MBT)
operation mode in each load of its operations.
Table 1 Engine specifications
Engine Make
Bajaj 150 CC
Cylinder Bore
57.5 mm
Stroke
58 mm
Displacement
150 cc
Power
4.5 kW @5500 rpm
Con Rod Length
110 mm
Compression Ratio
7.4:1
Carburetor
Jetex, Down draft
Lubrication
Petroil
The engine was loaded by an eddy current dynamometer and the engine was run at a constant speed of
3000 rpm and the load was varied and various parameters were measured.
Fuel flow measurements were carried out using an automatic flow control device and digital stopwatch.
Airflow was measured with orifice flow meter. Engine and exhaust temperatures were measured by
chrome-alumal thermocouples. An infrared gas analyzer measured exhaust emissions. The schematic
diagram of experimental set-up is shown in Figs. 3 and 4.
48
The cylinder pressure was measured using a Kistler model piezoelectric pressure transducer flush mounted
in the cylinder head of the engine. The output of the transducer was fed to a Kistler model charge amplifier,
which possesses a high degree of noise rejection with ground level current attenuation [10]. For each set of
reading, pressure data were recorded using a high speed AVL data acquisition system timed by an optical
encoder mounted on the engine crankshaft and after collection, each sample was transferred to a hard disk
on a personal computer system for storage and further analysis. A sample size of 500 cycles was selected
for further analysis [11].
1) Exhaust gas analyzer 2) Fuel line change 3) Amplifier 4) AVL data acquisition system 5) Eddy
current dynamometer 6) Fuel line assembly fit 7) Fuel metering unit 8) Fuel recirculation unit
Fig. 3 Photographic view of experimental setup
8
5
3
18
12
11
10
7
13
24
19
22
15
26
28
14
23
21
20
17
16
27
25
1) Engine 2) Eddy current dynamometer 3) Dynamometer control panel 4) Fuel line assembly kit 5)
Solenoid valve 6) High gauss magnet 7) Solenoid valve 8) Primary fuel tank 9) Fuel recirculation
tank 10) Radiator core 11) Air box 12) Orifice meter 13) Piezo-electric pressure pickup
14) Variable area jet-screw 15) Crank angle encoder 16) MBT timing gear 17) Exhaust gas
temperature sensor 18) Load sensor 19) RPM counter 20) Exhaust gas analyzer 21) Charge
amplifier 22) Fuel line changer 23) Avl-data acquisition system 24) Coupling 25) Moisture separator
26) Muffler 27) Cooling water in 28) cooling water out
Fig. 4 Schematic view of experimental setup
Fuel line changer with solenoid valves helps to change the fuel line to pass fuel in to variety of energized
bank. This magnetic source magnetizes the fuel coming through the fuel line and prepares it for better
combustion as shown in the Fig. 5.
49
In addition, the carbon in the fuel is also eliminated. As a result, the petrol crossing the device is polarized
(that is, the molecules of the fuel are aligned along a particular direction). This improves the combustion
characteristic of the fuel and reduces the amount of noxious gases in the exhaust.
1) Eddy current dynamometer 2) Monopole fuel energizer 3) 4500 gauss bar magnet 4) Radiator core
inside 5) Fuel line assembly kit 6) Fuel line indicator (led) 7) Solenoid valve 8) Fuel recirculation tank
9) Electronic fuel pump 10) Electronic fuel consumption meter
Fig. 5 Fuel energizer and fuel line assembly kit
Materials Used
Neodymium-Iron-Boron based magnets [12] having 3000 Gauss is used for initial testing purpose. Rare
earth based magnets having 4500 and 9000 gauss have also been used for testing (Fig. 6).
1) 9000 gauss magnet 2) 4500 gauss magnet 3) Radiator core 4) 3000 gauss magnet
Fig. 6 Photographic view of different gauss magnets
The higher gauss magnets need to be shielded to safeguard the encoder, data acquisition system and
dynamometer. A commercially available radiator core was used as base to keep magnets on both sides and
allow fuel to re circulate around the magnets to get energized fuel.
50
Methodology
Engine was operated on constant speed mode and the following cases were considered to acquire results.
Fuel line 1: Base engine with absence of magnet
Fuel line 2: Base engine with magnet of 3000 gauss
Fuel line 3: Base engine with magnet of 4500 gauss
Fuel line 4: Base engine with magnet of 9000 gauss
The above fuel lines were selected on each load with the help of fuel line changer . Engine was allowed to
run on lean limit with the help of fabricated adjustable fuel jet. MBT have also been maintained with the
help of ignition timing changer to validate the experimental data with base engine performance data (Fig.
7).
40
39
M B T T IM IN G ( B TD C )
38
37
BASE
BASEMG1
BASEMG2
BASEMGE
COPPMGE
ZIRMGE
36
35
34
33
32
31
30
7.7
9.3
11.8
13.9
15.3
16.2
16.5
16.7
AIR-FUEL RATIO
51
The air and fuel are subject to the lines of forces from permanent magnets mounted on the air and fuel
inlet lines. The magnet is oriented so that its South Pole is located adjacent the fuel line and its North Pole
is located spaced apart from the fuel line.
Results and Discussion
Engine performance
Pressure(bar)
For the same amount of air fuel mixture, which is supplied to the engines, the base engine gives a lesser
brake power and brake thermal efficiency compared to the Energized fuelled engine [15-16]. The same
trend is maintained between base engine and catalytic coated engine with and without energized fuel. This
is due to the incomplete combustion of the charge due to mixture limit inside the combustion chamber at a
given compression ratio (Figs. 9-15). The actual volume of charge combusted is comparatively less than
the volume of charge entering the chamber [17]. Hence the amount of fuel charge to give the mechanical
power gets reduced and this reduces the brake thermal efficiency.
-180
-140
-100
-60
18
16
14
12
10
8
6
4
2
0
-20
20
60
100
140
180
BASE
BASEMGE
=17.2 Kg
=18 Kg
BASEMG1
COPPMGE
BASEMG2
ZIRMGE
=17.7 Kg
=19.8 Kg
BASEMG2
ZIRMGE
BASEMG1
COPPMGE
=17.8 Kg
=20.8 Kg
Pressure(bar)
-180
-140
-100
-60
18
16
14
12
10
8
6
4
2
0
-20
20
60
100
140
180
BASE
BASEMGE
BASE
BASEMGE
=16.5 Kg
=17.4 Kg
BASEMG1
COPPMGE
BASEMG1
COPPMGE
=16.9 Kg
=18.8 Kg
BASEMG2
ZIRMGE
BASEMG2
ZIRMGE
=17 Kg
=19.5 Kg
Pressure(bar)
52
-180
-140
-100
-60
18
16
14
12
10
8
6
4
2
0
-20
20
60
100
140
180
BASE
BASEMGE
=15.2 Kg
=16.1 Kg
BASEMG1
COPPMGE
BASEMG1
COPPMGE
BASEMG2
ZIRMGE
=15.7 Kg
=17.7 Kg
BASEMG2
ZIRMGE
=15.8 Kg
=18.2 Kg
Pressure(bar)
-180
-140
-100
-60
18
16
14
12
10
8
6
4
2
0
-20
20
60
100
140
180
BASE
BASEMGE
BASE
BASEMGE
=14 Kg
=15 Kg
BASEMG1
COPPMGE
BASEMG1
COPPMGE
BASEMG2
ZIRMGE
=14.4 Kg
=16.7 Kg
BASEMG2
ZIRMGE
=14.5 Kg
=17.2 Kg
Pressure (bar)
-180
-140
-100
-60
18
16
14
12
10
8
6
4
2
0
-20
20
60
100
140
180
BASE
BASEMGE
=12 Kg
=12.9 Kg
BASEMG1
COPPMGE
BASEMG1
COPPMGE
=12.5 Kg
=14 Kg
BASEMG2
ZIRMGE
BASEMG2
ZIRMGE
=12.6 Kg
=15.3 Kg
Pressure (bar)
-180
-140
-100
-60
18
16
14
12
10
8
6
4
2
0
-20
20
60
100
140
53
180
BASE
BASEMGE
=10 Kg
=10.8 Kg
BASEMG1
COPPMGE
BASEMG1
COPPMGE
BASEMG2
ZIRMGE
=10.4 Kg
=12.1 Kg
BASEMG2
ZIRMGE
=10.5 Kg
=13.4 Kg
Pressure (bar)
-180
-140
-100
-60
18
16
14
12
10
8
6
4
2
0
-20
20
60
100
140
180
BASE
BASEMGE
BASE
BASEMGE
=9 Kg
=9.2 Kg
BASEMG1
COPPMGE
BASEMG1
COPPMGE
=9.1 Kg
=9.3 Kg
BASEMG2
ZIRMGE
BASEMG2
ZIRMGE
=9.1 Kg
=9.3 Kg
54
11.80
4.20
11.60
4.00
11.40
IMEP (bar)
Pmax (bar)
11.20
11.00
10.60
3.80
3.60
3.20
0
100
200
300
400
500
100
200
300
400
500
CYCLE NUMBER
CYCLE NUMBER
12.60
4.40
12.40
4.20
12.20
4.00
IMEP (bar)
Pmax (bar)
3.40
10.80
12.00
11.80
3.80
3.60
3.40
11.60
3.20
11.40
0
100
200
300
400
500
100
200
300
400
500
CYCLE NUMBER
CYCLE NUMBER
4.40
12.80
4.20
IMEP (bar)
12.60
Pm ax (bar)
55
12.40
12.20
4.00
3.80
3.60
3.40
12.00
3.20
11.80
100
200
300
400
500
100
200
300
400
CYCLE NUMBER
CYCLE NUMBER
500
56
13.20
4.40
13.00
4.20
IMEP (bar)
Pmax (bar)
12.80
12.60
12.40
4.00
3.80
3.60
12.20
3.40
0
100
200
300
400
500
100
CYCLE NUMBER
300
400
500
13.40
4.60
13.20
4.40
IM EP (bar)
Pmax (bar)
200
CYCLE NUMBER
13.00
12.80
12.60
4.20
4.00
3.80
3.60
12.40
3.40
0
100
200
300
400
500
100
CYCLE NUMBER
200
300
400
500
CYCLE NUMBER
4.60
13.50
4.40
13.30
IMEP (bar)
Pmax (bar)
13.10
12.90
4.20
4.00
3.80
12.70
3.60
0
100
200
300
400
500
CYCLE NUMBER
100
200
300
400
500
CYCLE NUMBER
BASE
BA SEM G 1
BA SEM G 2
BASEM GE
CO PPM G E
Z IR M G E
57
200
5.00
180
bsCO ( gm/kW hr)
4.50
BMEP
4.00
3.50
3.00
160
140
120
100
80
60
2.50
40
20
2.00
7.7
9.3
1.50
7.7
9.3
11.8
13.9
15.3
16.2
16.5
16.5
16.7
16.7
AIR-FUEL RATIO
22.00
18.0
20.00
17.0
16.0
18.00
P max (bar)
THERMAL EFFICIENCY(%)
16.00
14.00
14.0
13.0
12.00
12.0
10.00
11.0
10.0
8.00
7.7
9.3
16.5
7.7
16.7
9.3
11.8
13.9
15.3
16.2
16.5
16.7
AIR-FUEL RATIO
4.5
4.0
3.5
3.0
2.5
2.0
1.5
1.0
0.5
0.0
110
100
90
bsHC ( gm/kW hr)
15.0
80
70
60
50
40
30
20
7.7
9.3
11.8
13.9
15.3
16.2
16.5
16.7
AIR-FUEL RATIO
58
Conclusion
There is significant increase in brake thermal efficiency and peak pressure whereas decrease in CO, HC
and cyclic variation in case of copper and zirconia coated engines as compared to base engine. Table 2
presents the changes in different parameters with base, copper and zirconia coated engine with 9000 gauss
magnetic flux.
Table 2 Changes in different parameters with base, copper and zirconia coated engine with 9000
gauss magnetic flux
S No
Parameters
2
3
4
5
Base engine
%
3.2
Copper-coated
engine, %
6.6
Zirconia-coated
engine, %
11.2
13.5
8.6
13.3
22.1
15.72
8.8
23.5
37.3
17.78
12.1
29.5
44.2
The variation of peak pressures for continuous cycles of coated engine (9000 gauss) is less than that of the
base engine. Among the various combinations at a leaner side (AFR=16.7), zirconia coated engine with
9000 gauss magnetic flux has higher IMEP (4.05 bar) and lower cyclic variation (0.791 bar).
Acknowledgement
The authors express their sincere thanks to the Department of Science and Technology, Govenment of
India for funding the project on development of catalytic activated lean burn combustion.
References
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[9]
[10]
[11]
[12]
[13]
[14]
[15]
[16]
[17]
[18]
[19]
[20]
59