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    Gacl-Dahej Captive Co-Generation Power Plant Corrected Gas Turbines Output Calculation On Site Condition

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    akulahtu78
    1. The document provides calculations for a captive co-generation power plant located at GACL-DAHEJ, including corrected gas turbine output based on site conditions, cost calculations for power sales to GEB using naptha and natural gas as fuels, and heat rate calculations for different load conditions and fuels. 2. Key parameters like specific fuel consumption, net calorific value, fuel and incremental fuel costs, revenue from power sales, and heat rates are presented for naptha and natural gas across various plant loads from 63MW to 100MW. 3. Calculations show naptha has a higher net earning from power sales but natural gas has a lower heat rate, with a net loss in revenue of Rs. 0

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    Gacl-Dahej Captive Co-Generation Power Plant Corrected Gas Turbines Output Calculation On Site Condition

    Uploaded by

    akulahtu78
    206 views8 pages
    1. The document provides calculations for a captive co-generation power plant located at GACL-DAHEJ, including corrected gas turbine output based on site conditions, cost calculations for power sales to GEB using naptha and natural gas as fuels, and heat rate calculations for different load conditions and fuels. 2. Key parameters like specific fuel consumption, net calorific value, fuel and incremental fuel costs, revenue from power sales, and heat rates are presented for naptha and natural gas across various plant loads from 63MW to 100MW. 3. Calculations show naptha has a higher net earning from power sales but natural gas has a lower heat rate, with a net loss in revenue of Rs. 0

    Original Description:

    method for heat calculatin

    Original Title

    Heat Calculation

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    1. The document provides calculations for a captive co-generation power plant located at GACL-DAHEJ, including corrected gas turbine output based on site conditions, cost calculations for power sales to GEB using naptha and natural gas as fuels, and heat rate calculations for different load conditions and fuels. 2. Key parameters like specific fuel consumption, net calorific value, fuel and incremental fuel costs, revenue from power sales, and heat rates are presented for naptha and natural gas across various plant loads from 63MW to 100MW. 3. Calculations show naptha has a higher net earning from power sales but natural gas has a lower heat rate, with a net loss in revenue of Rs. 0

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
    Download as xls, pdf, or txt
    206 views8 pages

    Gacl-Dahej Captive Co-Generation Power Plant Corrected Gas Turbines Output Calculation On Site Condition

    Uploaded by

    akulahtu78
    1. The document provides calculations for a captive co-generation power plant located at GACL-DAHEJ, including corrected gas turbine output based on site conditions, cost calculations for power sales to GEB using naptha and natural gas as fuels, and heat rate calculations for different load conditions and fuels. 2. Key parameters like specific fuel consumption, net calorific value, fuel and incremental fuel costs, revenue from power sales, and heat rates are presented for naptha and natural gas across various plant loads from 63MW to 100MW. 3. Calculations show naptha has a higher net earning from power sales but natural gas has a lower heat rate, with a net loss in revenue of Rs. 0

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
    Download as xls, pdf, or txt
    of 8
    At a glance
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    The documents discuss gas turbine output calculations, fuel costs, and heat rate calculations for a captive co-generation power plant in Dahej that can run on either naptha or natural gas. Temperature, fuel type, and other ambient conditions affect gas turbine output. Generating power from natural gas has a lower fuel cost but lower revenue than naptha. Heat rate is calculated based on total fuel heat input, heat from process steam and makeup water, and gross power output.

    Gas turbine output is affected by ambient temperature, fuel net calorific value, compressor fouling and intake filter losses, and reductions in grid frequency. Lower temperatures and NCV result in lower output.

    The cost of naptha fuel is higher than natural gas but generating power from naptha results in higher revenue from sales to the grid. Using natural gas results in lower fuel costs but also lower earnings from power sales. There is a net loss in switching from naptha to natural gas.

    GACL- DAHEJ

    CAPTIVE CO-GENERATION POWER PLANT


    CORRECTED GAS TURBINES OUTPUT CALCULATION ON SITE CONDITION

    Corrected
    Sr.No

    Description

    At ISO condition of 15 deg C

    Output in MW
    38.34

    2
    3

    At Ambient temp of 39 Deg.Cent at Dahej


    SITE.

    Decrease in output due to decrease in NCV


    Decreasein grid frequency from 50 Hz to 49.5
    Hz

    Decrease in output due to compressor fouling &


    Intake air filter losses 1.5%

    Reference
    GE document related PG 6541 B ; Chart No.
    499HA542 , Rev C

    32.21

    GE document related PG 6541 B ; Chart No.


    499HA543 , Rev A

    31.02

    L&T HMPD , GT ID No. 49

    30.71

    Actual site conditions of Grid

    30.25

    GE document related PG 6541 B ; Chart No.


    499HA542 , Rev C

    CAPTIVE CO-GENERATION POWER PLANT


    GACL- DAHEJ
    POWER SALE TO GEB UNIT COST CALCULATION

    Particulars

    Unit

    Naptha

    Avg.Generation

    MW

    87.5

    Guranteed NCV of Fuel

    Kcal/Kg

    9740

    Kcal/Sm3
    Sp.Fuel Consumption (based on Guarantee)

    Kg/Kwh

    Kcal/Kg

    0.200
    0.246
    10300

    Kcal/Sm3
    Sp.Fuel Consumption (based on Actual)

    Kg/Kwh

    8300
    0.189

    Sm3/Kwh
    FSNL Fuel (Based on Actual)

    Kg/Kwh

    0.255
    0.078

    Sm3/Kwh
    Incremental Fuel Consumption

    Kg/Kwh

    0.098
    0.111

    Sm3/Kwh
    Cost of Fuel

    Rs/Kg

    87.5

    8587.197

    Sm3/Kwh
    Actual NCV of Fuel

    N.Gas

    0.157
    11.305

    Rs/Sm3

    8.58

    Incremental Fuel Cost

    Rs/Kwh

    1.257

    1.344

    Revenue from GEB

    Rs/Kwh

    3.00

    2.25

    Net Earning on Sale to GEB

    Rs/Kwh

    1.74

    0.91

    Net loss in Revenue on switchover from


    Naptha to N.Gas

    0.84

    GACL- DAHEJ
    CAPTIVE CO-GENERATION POWER PLANT
    GUARANTEE HEAT RATE CALCULATION
    UNIT
    1
    2
    3
    4
    5
    6

    7
    8
    9
    10
    11
    12
    13
    14
    15
    16
    17
    18
    19
    20
    21

    FUEL
    Numbers of Gas Turbines
    Gas Turbine Power output.
    STG Power output
    Gross Power output
    Fuel flow per Gas Turbine.
    FSNL Fuel/GT
    Incremental Fuel/GT
    Sp.Fuel Consumption
    Sp.Fuel Consumption
    LHV Of Fuel
    Fuel heat per Gas Turbine.
    Total Fuel Heat.
    Process Steam Flow.
    Process Steam Parameters
    Process Steam Enthalpy
    Heat in Process STeam
    Make up Water Flow.
    Make up Water Temperature.
    Make up Water Enthalpy.
    Heat in Make up Water.
    Heat Rate (Guarantee)
    Heat Rate (Calculated)

    Naptha
    KW
    KW
    KW
    Kg/Sec
    Kg/Sec
    Kg/Sec
    Kg/Kwh
    M3/Kwh.
    Kcal/Kg
    Kcal/Hr
    Kcal/Hr
    TPH
    Kcal/Kg
    Kcal/Hr
    TPH
    0
    C
    Kcal/Kg
    Kcal/Hr
    Kcal/KHr
    Kcal/KHr

    2
    33020
    34870
    100910
    2.725
    0.68
    2.045
    0.1944
    10002
    98118748
    196237496
    11
    672.24
    7394640
    15.0
    31
    31
    465000
    1876.01

    BASED ON HMBD SUPPLIED BY OEM (M/S.L&T)


    Naptha
    Naptha
    N.gas
    N.gas
    N.gas
    2
    2
    2
    2
    2
    33020
    33020
    33670
    33670
    33670
    32120
    25650
    35174
    32880
    26490
    98160
    91690
    102514
    100220
    93830
    2.725
    2.725
    2.399
    2.399
    2.399
    0.68
    0.68
    0.59
    0.59
    0.59
    2.045
    2.045
    1.81
    1.81
    1.81
    0.1999
    0.2140
    0.225
    0.230
    0.246
    10002
    10002
    11465
    11465
    11465
    98118748
    98118748 99015315 99015315 99015315
    196237496 196237496 198030630 198030630 198030630
    26.1
    60.0
    11
    26.1
    60.0
    13.73 bar , 204 OC
    672.24
    672.24
    672.24
    672.24
    672.24
    17545464 40334400
    7394640 17545464 40334400
    31
    67.0
    15.0
    31
    67.0
    31
    31
    31
    31
    31
    31
    31
    31
    31
    31
    961000
    2077000
    465000
    961000
    2077000
    1830.21
    1722.98
    1864.15
    1810.48
    1702.79

    Calculation for 90 MW
    Calculation for 87.5 MW
    Naptha
    N.gas
    Naptha
    N.gas
    2
    2
    2
    2
    30250
    30250
    29410
    29410
    29500
    29500
    28681
    28681
    90000
    90000
    87500
    87500
    2.622
    2.216
    2.569
    2.171
    0.70
    0.59
    0.70
    0.59
    1.92
    1.626
    1.87
    1.58
    0.2098
    0.2114
    0.237
    0.239
    9740
    11465
    9740
    11465
    91941693
    91468477 90067887
    89604114
    183883385 182936955 180135773 179208229
    11
    11
    11
    11
    672.24
    7394640
    15.0
    31
    31
    465000

    672.24
    7394640
    15.0
    31
    31
    465000

    672.24
    7394640
    15.0
    31
    31
    465000

    672.24
    7394640
    15.0
    31
    31
    465000

    1966

    1956

    1979

    1969

    Note:- Sp.Fuel Consumption on Naptha (Kg/Kwh)


    Sp.Fuel Consmp = Fuel flow per GT (Kg/Sec.) X 3600 (Convertion from Sec to Hr.) x 02 (Nos. of GT) / Total Power Generation Per Hour
    Sp.Fuel Consumption on N.Gas (sm3/Kwh)
    Sp.Fuel Consmp = Fuel flow per GT (Kg/Sec./ Density of N.gas) X 3600 (Convertion from Sec to Hr.) x 02 (Nos. of GT) / Total Power Generation Per Hour
    Where Density of N.Gas at 20 deg.Centigrade is considered = 0.749 Kg/M3

    NCV of Naptha before fuel switch

    9740 Kcal/Kg.

    Calculation Sheet

    Air Density at 0 deg. Centigrade :- 1.293 Kg/Met3.

    Calculated Air density at 20 deg.Cent:- 1.293 x 273 / ( 273+20) = 1.20


    Sp.Gravity of N.Gas at STP (15.5 Deg.Cent) :-0.62
    Calculated density of N.Gas at 20 deg. Cent.:- 0.62 x 1.20 = 0.749

    GUIDELINE FOR HEAT RATE CALCULATION :


    COMBINED CYCLE HEAT RATE = ( TOTAL FUEL HEAT + HEAT IN MAKE UP WATER - HEAT IN PROCESS STEAM ) / GROSS POWER OUTPUT

    Calculation for 72 MW
    Naptha
    N.gas
    2
    2
    24200
    24200
    23600
    23600
    72000
    72000
    2.237
    1.891
    0.70
    0.59
    1.54
    1.30

    Calculation for 63 MW
    Naptha
    N.gas
    2
    2
    21175
    21175
    20650
    20650
    63000
    63000
    2.045
    1.728
    0.70
    0.59
    1.35
    1.14

    9740
    78450290
    156900580
    11

    0.252
    11465
    78045064
    156090128
    11

    9740
    71704588
    143409177
    11

    0.264
    11465
    71333358
    142666715
    11

    673.24
    7405640
    15.0
    31
    31
    465000

    674.24
    7416640
    15.0
    31
    31
    465000

    675.24
    7427640
    15.0
    31
    31
    465000

    676.24
    7438640
    15.0
    31
    31
    465000

    2083

    2071

    2166

    2154

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