Catalogo Limitorque
Catalogo Limitorque
Catalogo Limitorque
Experience In Motion
Table of Contents
Section
1. Standard Control Features
1.1 Basic Specications
1.2 Local Control
1.3 Remote Control Modes of Operation
1.4 Emergency Shutdown (ESD)
1.5 Remote External Interlocks/Inhibits
1.6 MX Absolute Position Encoder
1.7 QX Absolute Position Encoder
2. Protection Features
2.3 Optional Control Features
3. Network Communications
3.1 DDC (Distributed Digital Control) Communication Modbus
3.2 Master Station III
3.3 FOUNDATION Fieldbus Communication
3.4 PROFIBUS DP V1 Communication
3.5 PROFIBUS PA Communication
3.6 Device Type Manager (DTM) for Probus DP & PA
3.7 DeviceNet
4. Monitoring and Diagnostic Facilities
4.1 Local Facilities
4.2 Diagnostics
5. Remote Facilities
5.1 Actuator Status Contacts (S1a, S1b, S2a, S2b)
5.2 Monitor Relay (SM)
5.3 Optional Alarm Status Contacts (R1, R2, R3, R4, R5, R6, R7, R8)
5.4 Exact End Position Indication
6. Auxiliary Power Supply
7. Isolated Commons
8. Bluetooth Wireless Communications and MX/QX Dashboard Software
8.1 Frequency Domain Analysis
9. Actuator Conguration
9.1 Non-Intrusive Local Conguration
9.2 Default Conguration
10. MX and QX Specications
11. Wiring Congurations for the MX and QX
11.1 MX/QX Terminal Block
11.2 Wiring Diagram Matrices
12. MX and QX Wiring Diagrams
13. Network Protocol Connections
13.1 Network Wiring DDC-Modbus
13.2 Network Wiring FOUNDATION Fieldbus H1
13.3 Network Wiring Probus DP and PA
13.4 Network Wiring DeviceNet
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Introduction
This document details the protection, control and monitoring capabilities of the MX
and QX ranges of electronic actuators.
The Flowserve Limitorque MX/QX non-intrusive actuator consists of a mechanical
gearbox powered by an electric motor (a brushless DCV design for the QX). The
MX is controlled by an integral electro-mechanical starter, the QX by a solid state
motor controller, and both employ state-of-the-art SMT (surface mount technology)
controls. Each MX/QX is double-sealed and weatherproof to IP68 (15 m for 96
hours for the MX and 20 m for 168 hours for the QX), NEMA 4, 4X, and 6, with
hazardous location versions available.
For detailed menu congurations, please refer to bulletin LMENIM2306 for MX and
LMENIM3306 for QX.
Application Voltage
24 VDC*
24-48 VDC*
4
525 VAC, 50 Hz, 3 ph
OTE
REM
STOP
LOC
AL
OP
(YE EN
S)
(NO
OS
CL
Local Indication
The Control Panel includes the following:
32-character graphical LCD
Displays valve position as PERCENT OPEN and the current actuator status.
Red/Green LED Indicators the color assignment for the red and green LEDs is reversible as standard.
Red ON = Valve fully open
Red BLINKING = Valve opening
Green BLINKING = Valve closing
Green ON = Valve fully closed
Yellow LED
Yellow ON = Actuator available for remote operation,
= Valve stopped in Intermediate position.
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Yellow BLINKING = Monitor Relay de-energized, actuator not available for remote operation.
Blue LED
Bluetooth option enabled and link established
The standard internal signal supply is 24 VDC. The 24 VDC supply offers a maximum loading of 5 W.
The 24 VDC supply, in conjunction with the opto-isolated digital inputs, allows control from remote
volt-free contacts over long distances and simplies the users control scheme. An optional 120 VAC,
15 VA internal power supply is available (consult factory). Standard control employs a negative earth.
Positive earth (negative switching) is available by wiring to the (+) positive common as shown on the
wiring diagrams.
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MAGNET
QX ENCODER SHAFT
2. Protection Features
LimiGard Circuit Protection
MX and QX actuators include LimiGard circuit protection. LimiGard consists of dedicated circuitry
that continually monitors the motor contactor, control relays, internal logic circuits, and external
command signals. When the recommended wiring connections are made, it virtually eliminates
unexpected erroneous actuation caused by internal electronic failures and erratic external
command signals. Additionally, in the event of malfunction, LimiGard supervises the actuator
response, detects the source of the failure, and signals an alarm.
The voltage across the control solid-state output drivers is monitored by LimiGard. If the voltage
level remains valid and no motor movement is sensed or motor contractor feedback is detected, then
a motor contactor failure is diagnosed. Motor control solid-state output drivers and series-redundant
solid-state output drivers are controlled by signals that must have the proper form to permit turn-on.
If either the direction driver or the safety driver is damaged, or if the drive signals do not have the proper
form, then the motor contactor will not be able to turn on. Any open circuit, short circuit, or component
failure will alter the waveform, disabling the output and setting a monitor relay alarm. This unique
protection feature prevents inadvertent, unexpected or dangerous valve movement that could otherwise
occur when other circuit components fail. Additionally, LimiGard uses dual series-redundant solidstate drivers for motor contactor control in the MX and the motor controller board in the QX. These
consist of an open or close driver and an operation enable driver. Both drivers must be on for the
motor to run, but only one needs to be off to stop the valve. The use of two drivers prevents an
inability to stop the actuator due to a relay failure. All LimiGard alarms are signalled by de-energizing
the monitor relay and communicated via the diagnostic screens. Valve operation is inhibited until the
failure is corrected; referred to as Fail No Action.
Modutronic
The Modutronic controller will alter valve position in proportion to an analog command signal. It
includes an automatic pulsing mode to reduce overshoot at the set point.
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The following parameters may be easily set during the conguration of the unit:
Proportional Band range from 0.1% to 100% (15% = default)
Dead Band range from 0.1% to 50% (2% = default)
Polarity 20 mA = OPEN (default) or 20 mA = CLOSE
Action on loss of command signal OPEN, CLOSE, STOP (CLOSE = default), or Move-to a previously
congured position
Delay after stop 060 seconds (0 = default)
Command Signal
420 mA
Input impedance - 150 ohms
Repeatability The Modutronic is repeatable to within 0.5%. Repeatability is dened as encoder
feedback position versus position command. Overall valve and actuator system accuracy depends
on many factors, including actuator gearing backlash and valve/actuator coupling tolerance, and
therefore cannot be dened by this document.
Extrema Mode If the command signal represents a position of 02% OPEN (nominal 4.004.32
mA) or 98100% OPEN (nominal 19.6820.00 mA), then the MX/QX will move the valve directly to
that position, without pulsing.
Positioning Frequency The standard frequency is suitable for a rate of 600 starts/hour for short
periods, typical of process start-up. Typical process control is considered to be 100 starts/hour.
An optional solid-state motor reverser (SSMR) is available for the MX for process rates > 6001200
starts/hour. The QX uses solid state technology as standard and is rated at up to 600 starts per
hour. From 600-1200 starts per hour, per IEC 34, S4_33%_1200 S/H. This application is also optional
for the QX.
Note: For modulating control on valves of less than 30 second Open to Close operation, please consult factory.
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Two-Speed Timer
A two-speed pulsing timer can be enabled to extend the operating time in the close and/or the open
directions. Pulsing may be applied from 0.5 (if precision is set to xxx.x%) to 99% of full valve travel
or to a small portion. The ON pulsing cycle is congurable from 0.5 to 20 seconds in 0.5 second
increments, and the OFF pulsing cycle is congurable from 1.0 to 200 seconds in 1 second increments. The two-speed timer is especially effective where concerns of hydraulic shock exist.
QX Speed Control
The QX permits operational speeds in either Open and Closed directions to be set independently of
each other. The QX also has an industry leading span for the optional two-speed timer.
Table 2.1 Speed Control
Speed Minimum
(Open to Close)
Speed Maximum
(Open to Close)
QX-1 = 5 seconds
QX-1 = 20 seconds
0.5 to 20 seconds
(0.5 sec. Increments)
QX-2 = 5 seconds
QX-2 = 30 seconds
0.5 to 20 seconds
(0.5 sec. Increments)
QX-3 = 15 seconds
QX-3 = 60 seconds
0.5 to 20 seconds
(0.5 sec. Increments)
QX-4 = 30 seconds
0.5 to 20 seconds
(0.5 sec. Increments)
QX-5 = 60 seconds
0.5 to 20 seconds
(0.5 sec. Increments)
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3. Network Communications
The MX/QX provides a comprehensive network option portfolio to the user. Network solutions are
improved with the addition of DeviceNet to complement Modbus, FOUNDATION Fieldbus H1, Probus
DP_V1 and Probus PA. Both smart actuators provide the user with predictable, reliable, and safe
operation for years to come, in applications which are subject to the most rigorous requirements and
environmental extremes.
With each of the provided network protocols a user may congure the unit to move to a predened
fail-safe position on loss of communication. Action on loss of command signal OPEN, CLOSE, STOP, or
MOVE-TO precongured position. The user may also congure the length of time communication must
be lost before the unit indicates communication loss and performs the communication loss action.
Please see Section 13 for network connection topologies and cabling recommendations.
MX/QX units equipped with DDC can be controlled via Flowserve Limitorques Master Station III.
It includes:
Host interface Industry standard Modbus RTU, ASCI and TCP/IP protocols
5.6" TFT touch-screen display for network conguration/status
Network control of up to 250 devices
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One analog input block, one analog output block, two discrete output function blocks, Transducer
block, Physical block, and four discrete input function blocks
Device description le describes device and parameters
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3.7 DeviceNet
DeviceNet complies with CAN based protocol and provides the following features:
DeviceNet Group 2 Server implementation.
Bus Powered Network Interface allows power alarm information to be communicated when
actuator loses main power. The actuator does NOT drop off the network when 3-phase for the MX
or 1-phase for the QX power is lost.
Standard Polled I/O Connection
Standard Bit Strobed I/O Connection
Standard Change of State / Cyclic I/O Connection
Standard explicit connections dened as:
Various Assembly Objects and sizes that allow the network user to determine how much data
to transfer to accommodate network installation data throughput requirements.
Automatic BAUD rate detection.
Node Address congurable via local setup menu, or via the remote network user.
Broadcast or group network originated ESD support.
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4.2 Diagnostics
Standard Diagnostic Screens Diagnostic screens may be accessed quickly through the Setup
dialogue or the MX/QX Dashboard Software solutions package. These screens provide detailed data
of actuator status. Included are:
Hardware status of electronic components such as thermistor, encoder, power board, DDC/
FF/PB/DeviceNet network board, analog board, DIGIN and ANIN (digital in and analog in) and
Torque Sensor for the QX only
Motor Phase rotation, winding temperature and motor controller status if QX; Hall sensors
Power Supply Maximum and minimum voltage, frequency
Identication Tag number, serial number, order number, software revision
Torque Prole Record of the REFERENCE and the LAST reading of the breakout, peak running
and ending torques, in both the open and close directions. Torque is displayed for reference only.
View DNET Status Checks for Standby, Recoverable Fault, Nonrecoverable Fault, and View
Network Status
Operation Log Actuator turns, contactor operations, motor run-time, stroke time, manual
operations
View Control Compartment Temperature (View Power Supply Menus)
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5. Remote Facilities
5.1 Actuator Status Contacts (S1a, S1b, S2a, S2b)
Four latched contacts provide remote feedback of actuator status. Two (S1a, S2a) contacts may
be individually congured for normally open, normally closed, or blinker (continuous opening and
closing of the valve) operation and provide feedback of one of the functions listed below. Two other
relays are complementary.
Actuator Status Message
Function
CLOSED
OPENED
CLOSING
valve closing
OPENING
valve opening
STOPPED
VALVE MOVING
either direction
LOCAL SELECTED
MOTOR OVERTEMP
OVERTORQUE
MANUAL OVERRIDE
VALVE JAMMED
CLOSE TORQUE SW
OPEN TORQUE SW
LOCAL STOP/OFF
LOST PHASE
ESD SIGNAL
signal active
CLOSE INHIBIT
OPEN INHIBIT
ANALOG IP LOST
REMOTE SELECTED
HARDWARE FAILURE
indication
NETWORK CONTROLLED
FUNCTION
MID-TRAVEL
CSE CONTROL
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5.3 Optional Alarm Status Contacts (R1, R2, R3, R4, R5, R6, R7, R8)
As an option, up to eight additional latched status contacts may be included. These may be congured in an identical manner to the S contacts.
Default conguration is:
R1 Normally closed contact at valve fully CLOSE
R2 Normally closed contact at valve fully OPEN
R3 Normally open contact at valve fully CLOSE
R4 Normally open contact at valve fully OPEN
R5 Closed contact when motor over temperature
R6 Closed contact when remote selected
R7 Closed contact when overtorque
R8 Normally open contact when analog I/P (input) lost
The contacts are rated 5.0 A at 250 VAC, 30 VDC.
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7. Isolated Commons
The MX/QX is provided with isolated commons for control functions. Please refer to wiring diagram
on page 29 for locations.
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Magnitude (Normalized)
70%
60%
50%
40%
30%
20%
10%
0%
0
1000
2000
3000
4000
5000
RPM
20
6000
7000
8000
9000
10000
Figure 8.2 FFT of an actuator exhibiting a specic component that is out of tolerance due to
excessive wear.
100%
90%
80%
Magnitude (Normalized)
70%
60%
50%
40%
30%
20%
10%
0%
0
1000
2000
3000
4000
5000
6000
7000
8000
9000
10000
RPM
Figure 8.3 FDA analysis can be performed at the actuator and is included in its View Diagnostics
menus of the Dashboard software program. Please refer to LMENIM2338 for more information.
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These features are available up to 10 meters from the actuator equipped with the Bluetooth option.
Dashboard can also be used with the IrDA port supplied with each unit. It also requires a link to be
established, but the effective communication distance is typically less than one meter to avoid crosscommunication with neighboring devices.
Please refer to LMENIM2338 for the MX/QX Dashboard Installation, Operation, and Maintenance
Manual (IOM).
9. Actuator Configuration
9.1 Non-Intrusive Local Configuration
MX/QX actuators may be congured without removing any covers, or using special tools.
Conguration is accomplished through the use of the LCD, Dashboard software and the local control
switches mounted on the Control Panel. Settings that can be initiated or changed include:
Limit switch trip positions
Torque output levels
Direction of rotation
Action on ESD
External inhibits
Remote control operating mode
Motor thermostat action
Stop valve on torque or position
All optional features (Modutronic, DDC, FF H1, PB-DPV1 and redundant PB-DPV1, PB-PA,
DeviceNet, Timers, APT, etc.)
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Modutronic Option
Proportional band 15%
Deadband 2%
Polarity 20 mA = Open
Action on loss of signal = Close
FF Option, DeviceNet and PB
Option
Analog scale = 0-100
Proportional band 15%
Deadband 2%
Conguration screens are displayed in English. Languages such as Spanish, French, German, Italian,
Portuguese, Mandarin, Russian, Bahasa Indonesia (Malay), and Katakana are also available and can be
congured via the actuator control panel.
A three-digit numeric password is included as part of the initial setup procedure to prevent unauthorized changing of the congured parameters. If the password is entered incorrectly, settings may be
viewed, but not changed. The default value for the password is 100.
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Global certifications
Standard Non-hazardous certications - The normal operating temperature range for weatherproof
applications is from -30C to +70C (-22F to +158F). Options are available to -60C (-76F).
FM NEMA 3, 4, 4X and 6.
CSA Type 3, 4, and 6.
IEC IP 68 to 15 m for 96 hours for MX and 20 m for 168 hours for the QX.
Submersion NEMA 6 (6 ft30 min), IEC529, IP68 (15 m96 h for the MX and 20m168 hours
for the QX), Limitorque specication (20 ft24 h)
Saliferous (Salt) spray 1500-hour test per ASTM B117-1985.
Standard Explosionproof certications - The normal operating temperature range for explosionproof
applications is from -30C to +65C (-22F to +149F). Options are available to -50C (-57F) for FM
and CSA for the MX and FM Canada for the QX. For options below -50C consult factory.
FM Class 1, Division 1, Group B, C, and D. Class II/III, Division 1, Group E, F, and G T4
CSA and FM Canada Class 1, Division 1, Group C and D. Class II/III, Division 1, Group E, F, and G T4
ATEX Eex d IIB T4 ATEX II 2 G, CENELEC Norm EN50014 and EN50018 (T6 for the QX)
Eex d IIC T4 ATEX II 2 G, CENELEC Norm EN50014 and EN50018 (T6 for the QX)
Eex de IIB T4 ATEX II 2 G, Increased Safety, CENELEC Norm EN50014, EN50018, EN50019
(T6 for the QX)
Eex de IIC T4 ATEX II 2 G, Increased Safety, CENELEC Norm EN50014, EN50018, EN50019
(T6 for the QX)
ANZex Ex d IIB T4 & Ex de IIB T4 and Ex d IIC T4 & Ex de IIC T4 (MX only)
IEC Exxd IIB T6 & Eexd IIC T6 and Eexde IIB T6 & Eexde IIC T6 (QX only)
Wiring
All internal wiring is ame resistant, rated -40C to 105C (-40F to 221F), and is UL listed.
Valve interface
Mounting base conforms to MSS SP-102 or ISO 5210 as required. Steel torque bushings (type B)
and bronze thrust nuts (type A) are removable for machining.
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AWWA C540-02 Standard For Power Actuating Devices For Valves and Sluice Gates 5,000
cycles with conrmation of specied torque and position repeatability.
Diagnostic features
Diagnostic facilities are displayed on the LCD by accessing the diagnostic menu or the MX/QX
Dashboard. Using Dashboard, the diagnostic information can be downloaded to a PC or PDA via
both IRDA and optional Bluetooth ports. It includes: motor data (voltage, current, phase rotation, and
temperature), hardware status, and identication (tag, serial order, and software revision), torque
prole (comparison of last torque to baseline), and operations log (total turns, contactor operations,
valve stroke time, and handwheel operations). Diagnostics also includes a restricted Frequency
Domain Analysis (FDA) feature. The FDA methodology captures torque, position or speed values at
regular time intervals while the actuator is motoring, and calculates the resulting data set with a Fast
Fourier Transform (FFT). The resulting information can be used to isolate any components in the
mechanical drive train that may exhibit excessive wear or may effect normal actuator operation. FDA
and resultant fault indications can only be displayed via the Dashboard software.
Factory test
Factory testing veries rated output torque, output speed, motor performance, handwheel operation, local control, control power supply, control features, and baseline FDA. A report conrming
successful completion of testing is included within the actuator.
Conduit entries
Three threaded conduit entries are provided for the MX; tapped: 1 x 1" and 2 x 1" NPT. The
actuator is available with 1 x M40 and 2 x M25 metric to BS3643, and PG adapters are available upon
request. For the QX, two (2) 1.0" NPT and one (1) 1.25" NPT conduits are standard. Optional M25 or
M32 adapters are available. An optional 1.0" or M25 conduit opening is also available.
European Directives
All MX and QX actuator designs have been tested to comply with pertinent EU Directives and
shipped with the Declaration of Conformity listed in the Regulatory Section of LMENIM2306 and
LMENIM2314 for the MX and LMENIM3306 and LMENIM3314 for the QX. The actuator is also
tagged with the CE mark to demonstrate compatibility with the following European Directives:
Directives 98/38/EC- Machinery, 89/336/EC- EMC Electromagnetic Compatibility, 73/23/EC & 93/68/
EC Low Voltage, and 2003/10/EC Airborne Noise.
Directives 89/336/EC- Machinery and 73/23/EC & 93/68/EC LVD; EN 60204 EMC
Vibration Levels
(MX & QX functions after event)
Seismic Levels
(MX & QX functions after event)
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Temperature extremes with humidity Conrm function of motor, controls, and output torque
at -30C (-22F) for 72 hours continuous, 70C (158F) dry heat for 16 hours continuous and
70C (158F) damp heat for 72 hours continuous. The actuators have also been subjected
to arctic extremes down to -60C (76F) and maximum temperatures to 40C (+104F). The
maximum temperature is limited by the lubrication viscosity.
Di-electric Motor per NEMA MG1-12.02 and .03 with leakage of less than 10 mA. Control
terminals per IEC-1131-2 and CSA C22.2 with check against physical breakdown.
Directives 98/37/EC- EMC & 73/23/EC & 93/68/EC LVD; EN 50081-1 & 2
Table 10.1 European Directives
Applicable Emissions standards
EN50011:1998
Radiated emissions
EN55011:1998 &
FCC Part 15, subpart J
Class A service
30-130MHz
40dBmV / m
230-1000MHz
47dBmV / m
Conducted emissions
EN55011:1998 &
FCC Part 15, subpart J
0.15 to 0.5MHz
79dBmV (QuasiPeak
66dBmV avg)
0.5 to 30MHz
73dBmV (QuasiPeak
60dBmV avg)
Applicable immunity standards
IEC EN 61000-6-1:2001
ESD
IEC61000-4-1:1995
Radiated RF immunity
IEC61000-4-3:1995
80MHz to 2GHz
10Vrms / m
Fast transients/burst
IEC61000-4-4:1995
EFT
AC Power leads: 2kV
Signal leads: 1kV
Voltage surges
IEC61000-4-5:1995
AC Power: 2kV com, 1kV diff
AC Power: 2kV com, 1kV diff
Conducted RF immunity
IEC61000-4-6:1996
150kHz to 80MHz
3-10Vrms
IEC61000-4-8:1993
IEC61000-4-11:1994
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Directive 2003/10/EC Airborne Noise to EN 60204-1
Airborne sound 74 dB (at 200 RPM) per grade A noise requirement of MIL-STD-740 and
ANSI/ISA-S82.01-1994 (Harmonized std. to IEC 1010-1).
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NETWORK GROUNDING
LUGS
GROUNDING
LUG
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OA = Digital output R option (4), including Monitor, rated for 1 A/50 VDC or 5 A/30 VDC, 250 VAC
OB = Standard S relays (2), including Monitor, rated for 2 A/30 VDC, 0.5 A/125 VAC and Digital
output R option (4), rated for 1 A/50 VDC or 5 A/30 VDC, 250 VAC
OC = Digital output R2 option (8), including Monitor, rated for 1 A/50 VDC or 5 A/30 VDC, 250 VAC
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110 V
115 V, 120 V
200 V
208 V
220 V
220 V
TYPE
TAPS
APPL. VOLTAGES
226 V
366 V
380 V
392 V
400 V, 415 V
450 V
TYPE
TAPS
APPL. VOLTAGES
212 V
3
220 V
505 V
525 V
530 V
550 V
572 V
575 V, 600 V
PE
1. FUSES
L1
FSI (PRIMARY)
REMOTE
INPUTS
SEE NOTE 4
L3
GROUP 1
REVERSING
CONTACTOR
APPL. VOLTAGES
115 V
L2
MOTOR
TAPS
106 V
CLOSE
27
STOP
26
OPEN
25
GROUP 2
INPUT 2
INPUT 1
35
34
29
GROUP 3
2. AUXILIARY INPUT
(OPTIONAL W/ BACKUP POWER BOARD)
28
INPUT 0
DIG COM #3-Ve
DIG COM #3A
24
22
24 VDC +Ve
0 VDC
32
33
23
21
6
7
STATUS FEEDBACK
OUTPUT SWITCHES
SEE NOTES 6,7,8 & 9
LIMIGARD
DEFAULT SETTING
44
S1a
30
0 VAC
0 VDC
SEE NOTE 5
31
110 VAC
24 VDC +Ve
AUXILIARY INPUT
SEE NOTE 2 &10
(OPTIONAL)
FS2 (PRIMARY)
4. REMOTE INPUTS
} OPT.
45
"CLOSE"
POSITION
TORQUE
SENSOR
49
0% OPEN
STATUS OK
OTE
REM
LOC
POSITION
SENSOR
46
0% OPEN
STATUS OK
AL
S2a
OP
(YES EN
)
)
(NO E
OS
47
"OPEN"
POSITION
50
S2b
CL
51
SHOWN
WITH
POWER
SUPPLY
OFF
7. CONTACT RATINGS
S1, S2 - 0.5 A @ 125 VAC, 2 A @ 30 VDC
(RESISTIVE)
MONITOR - 0.5 A @ 125 VAC, 2 A @ 30 VDC
(RESISTIVE)
MONITOR RELAY
CONTROL
PANEL
CONTROL PANEL
54
53
52
DIGITAL OUTPUTS
THE DIGITAL OUTPUTS (S) MAY BE INDIVIDUALLY CONFIGURED AS OPEN
OR CLOSE LATCHED, OR AS BLINKER CONTACTS. S1a, S1b, S2a, S2b,
MAY ALSO BE DDC CONTROLLED FROM MASTER STATION.
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S1a
S1b
S2a
S2b
VALVE POSITION
FULL
FULL
CLOSE
OPEN
LEGEND
OPEN CONTACT
CLOSED CONTACT
FUNCTION
CLOSE LIMIT
OPEN LIMIT
R1
45
46
VALVE
OPEN
R2
VALVE
CLOSED
R3
VALVE
OPEN
R4
47
48
49
50
51
MODUTRONIC
20
19
4-20mA OUTPUT
4-20 mA OR 0-50 Vdc INPUT
COMMON -Ve
CONTACT RATINGS:
R1, 2, 3, 4, 5, 6, 7, 8 5.0 AMPS AT 250 VAC, 30 VDC
EXTERNAL LOAD APT & ATT
4-20 mA SIGNAL - 470 ohms MAXIMUM for 99.9%
accuracy/750 ohms MAXIMUM for 99% accuracy
0-10 VDC SIGNAL - 2700 ohms MINIMUM for 99%
accuracy and 1000 ohms for 99.9% accuracy.
MODUTRONIC
COMMAND SIGNAL = 4-20 mA
INPUT IMPEDANCE = 150 ohms
INPUT CAPACITANCE = 0.1 F 30%
NOTE:
ACTUATORS SUPPLIED WITH R DEVICES ARE
SHIPPED WITH DEFAULT SETTINGS AS SHOWN ON
THE DIAGRAM, UNLESS OTHERWISE SPECIFIED.
EXACT END POSITION INDICATION
ON TORQUE-SEATED VALVES, THE LCD AND S
CONTACTS CONFIGURED AS END-OF-TRAVEL LIMITS
AUTOMATICALLY PROVIDE EXACT END POSITION
INDICATION.
ALARM FEEDBACK
THE ALARM CONTACTS (R) MAY BE CONFIGURED
FOR ANY FUNCTION SHOWN IN FIGURE 12.1, AND
MAY BE INDIVIDUALLY CONFIGURED AS NORMALLY
OPEN, NORMALLY CLOSED OR BLINKER LATCHED
CONTACTS.
18
12
17
ANALOG INPUT
STANDARD SIGNAL 4-20 mA
INPUT IMPEDANCE = 350 ohms
INPUT CAPACITANCE = 0.1 MF 30%
99% ACCURACY
CONFIGURABLE SCALING
NOTE: 5A Monitor relay is available only with the
OA and OC option package.
ALARM RELAYS R2
DEFAULT SETTING
36
MOTOR
OVERTEMP
R5
REMOTE
SELECTED
R6
OVERTORQUE
R7
37
38
39
40
41
ANALOG
I/P
MONITOR
42
R8
43
RM
54
53
52
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Figure 12.3 DDC, FOUNDATION Fieldbus, Probus DP_V1, Redundant Probus DP_V1, and Probus
PA, and DeviceNet Network Wiring Diagrams
DDC Modbus
Probus DP_V1
DDC BOARD
EARTH/GROUND
SURGE
PBDP1 ()
PBDP1 (+)
PBDP1 ()
14
PBDP1 (+)
13
SURGE PROTECTION
3
NETWORK DATA-A1*
REG 9.0x0400
NETWORK DATA-A1
5
NETWORK DATA-A2*
PROFIBUS
DPV1
IEC 611582
14
REG 9.0x0800
NETWORK DATA-A2
13
FOUNDATION Fieldbus_H1
SURGE
FF1 ()
FF1 (+)
FF1 ()
14
FF1 (+)
13
FOUNDATION
FIELDBUS
IEC 611582
1
2
15
16
DeviceNet
3
J8.5
SHIELD
J8.1
NETWORK DATA ()
14
J8.3
13
J8.4
NETWORK 0V
J8.2
NETWORK +24V
EGND
BLU
WHT
BLK
RED
N/C
BLU
SEE NOTES
SURGE
PBDP-A OUT (-)
PBDP-A OUT (+)
PBDP-A IN (-)
PBDP-A IN (+)
WHT
BLK
RED
Probus_PA
DEVICENET BOARD
VIA STANDOFF
PROFIBUS
PA
IEC 611582
SURGE
PBPA1 ()
PBPA1 (+)
PBPA1 ()
14
PBPA1 (+)
13
NOTES:
TERMINALS 13 &14 FOR FOUNDATION FIELDBUS, PROFIBUS PA, PROFIBUS DP_V1
ARE USED FOR CHANNEL B ON OPTIONAL REDUNDANT NETWORK BOARD.
32
3
4
5
14
13
Figure 12.4 DDC, FOUNDATION Fieldbus and Probus Optional Features Wiring Diagrams
DIGITAL OUTPUTS 1
44
45
46
47
48
49
R4
50
51
ANALOG OUTPUT 12
4-20mA or 0-5 Vdc INPUT
DIGITAL OUTPUTS 2
R5
R6
R7
R8
36
37
38
39
40
41
42
43
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INHIBIT
4-WIRE
OPEN/STOP/CLOSE
Push-and-release
(maintained) MODE
with mid-travel
reversal and
mid-travel stop
ESD
Configurable during
SET-UP to give;
interlock/inhibit on
maintained open or
close contacts
SEE NOTE 4
Remote inputs
configured as
positive common
[Open,Stop,Close Only]
SEE NOTE 4
SEE NOTE 4
OPEN
27
27
EXTERNAL
SUPPLY
24 TO 110
VAC/VDC
35
26
STOP
SEE NOTE 5
34
28
29 31
34
29
25
25
28
25
28
30
31
32 33
32
30
CLOSE
24-110 V
AC/DC
33
0V
AC/DC
24-110 V
AC/DC
0V
AC/DC
24-110 V
AC/DC
0V
AC/DC
24-110 V
AC/DC
0V
AC/DC
24-110 V
AC/DC
0V
AC/DC
OPEN
27
INTERNAL
SUPPLY
110 VAC
(OPTIONAL)
27
35
26
34
SEE NOTE 5
STOP
25
25
30
31
24
24
24
32
28
29 31
32 33
23
23
23
27
35
26
34
23
34
29
24
28
25
28
CLOSE
30
24
33
110 VAC
23
OPEN
27
INTERNAL
SUPPLY
24 VDC
TERMINAL
POINT
FUNCTION
NOTES:
34
29
30
22
22
22
28
28
29 31
32 33
21
21
21
21
22
STOP
SEE NOTE 5
25
25
25
28
31
CLOSE
32
CLOSE
27
0 VAC
23
OPEN INHIBIT
STOP
26
110 VAC
24
OPEN
25
+24 VDC
22
DIG COM #1
28
0 VDC
21
EXTERNAL SUPPLY
22
33
24 VDC
21
34
29 31
CLOSE INHIBIT
35
32 33
ESD
30
LIMIGARD CONFIG
WIRING
OPEN
25
34
CLOSE
27
35
STOP
26
34
30
30
24 VDC
TO
120 VAC
35
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Figure 13.1 Typical Modbus Network Wiring Diagrams Redundant Bi-Directional Loop
MOV-1
MOV-2
A2
13
A2* 14
Shield
3
A2
13
A2* 14
Shield
3
A1
4 A1*
N/C
5
4
N/C
A1
A1*
t
t
t
A1
A1*
4
N/C
13
14
3
Shield
A2
A2*
Legend:
Notes:
t
t
t
A1 -Data Channel 1
A1*-Data Channel 1*
A2 -Data Channel 2
A2*-Data Channel 2*
N/C-No Connection
-Shielded cable
36
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Figure 13.2 Typical Foundation Fieldbus Network with DCS or PLC as the Host System
Distributed Control
System (Host)
Control Highway
Fieldbus
Interface
Terminator
Wire pair
with shield
Terminator
T
MXFF
MXFF
MXFF
MXFF
Actuator
Actuator
Actuator
Actuator
For eldbus technology and cabling information, refer to the following documents:
FOUNDATION Fieldbus Wiring and Installation 31.25 kbits/s, Voltage Mode, Wire Medium AG-140
FOUNDATION Fieldbus Technical Overview, FD-043
Relcom Inc. Fieldbus Wiring Design and Installation Guide
ANSI/ISA-S50.02, Part 2-1992, Fieldbus Standard for Use in Industrial Control Systems Part 2: Physical Layer Specication and
Service Denition
FOUNDATION Fieldbus FF-890 and FF-891, FOUNDATION Specication, Function Block Application Process, Part 1 and 2.
Reference can be made to the following books:
Fieldbuses for Process Control: Engineering, Operation, and Maintenance. ISBN 1-55617-760-7.
Network Wiring FOUNDATION Fieldbus
Belden 3076F Specications
Key Specications 18 AWG
Nominal Capacitance 80 pF/m
Nominal DC Resistance 24 ohm/km max
Characteristic Impedance 100 ohms
Nominal Impedance 100.0
38
Type Probus DP
Impedance
Capacity
< 30 pF/m
Resistance
Wire gauge
> 0.64 mm
Conductor area
Type Probus PA
Characteristic impedence
Maximum capacitance
2 nF/km
Loop resistance
44 ohms/km
1900 m
/FUXPSL
%JTUBODF N
4FHNFOU
#BVE3BUF L#BVE
39
NOTE: Maximum number of devices on a segment = 32 (including repeaters)
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Terminator
Terminator
PROFIBUS DP Network
T
PB
PB
PB
PB
Actuator
Actuator
Actuator
Actuator
Figure 13.4a Typical PROFIBUS DP Network with Redundancy Option (Single Master)
Distributed Control
System (Host)
Control Highway
PROFIBUS DP-V1
Interface
Terminator
Terminator
PROFIBUS DP Network
T
PBDP-A
PBDP-B
Actuator
PBDP-A
PBDP-B
Actuator
PBDP-A
PBDP-B
PBDP-A
Actuator
PBDP-B
Actuator
Figure 13.4b Typical PROFIBUS DP Network with Redundancy Option (Dual Master)
Distributed Control
System (Host)
Control Highway
PROFIBUS DP-V1
Interface-1
PROFIBUS DP-V1
Interface-2
Terminator
Terminator
Terminator
Terminator
PROFIBUS DP Network
40
PBDP-A
PBDP-B
Actuator
PBDP-A
PBDP-B
Actuator
PBDP-A
PBDP-B
Actuator
PBDP-A
PBDP-B
Actuator
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4ZTUFN )PTU
$POUSPM)JHIXBZ
130'*#64
*OUFSGBDF
+VODUJPO
#PY
5SFF
%BJTZ$IBJO
#VTXJUITQVST
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41
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Insulation
material
(color code)
2 15 AWG
(19 x 28)
3.6 ohm/1000 ft
11.8 ohm/km
Power pair
(Black/Red)
Belden
Part No.
3082A
Nom
Test
Nominal
Nominal
Impedance
Frequency
O.D.
Capacitance
(ohms)
(MHz)
12.2 mm
120
12.0 pF/ft
7.2 mm
120
12.0 pF/ft
2 18 AWG
(19 x 30)
Data pair
6.9 ohm/1000 ft (Blue/White)
22.7 ohm/km
3084A
2 22 AWG
(19 x 34)
17.5 ohm/1000
ft
57.4 ohm/km
2 18 AWG
(19 x 36)
28.0 ohm/1000
ft
91.9 ohm/km
Power pair
(Black/Red)
Maximum
Attenuation
dB/100ft
0.125
0.5
1
0.13
0.25
1.36
0.125
0.5
1
0.29
0.50
1.70
Data pair
(Blue/White)
125 KBPS
250 KBPS
42
500 KBPS
100 m (1,640 ft)
100 m (328 ft)
75 m (246 ft)
6 m (20 ft)
39 m (128 ft)
43
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44
45
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46
47
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Flowserve Corporation
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