Differential Pressure Overflow Valve

Hydrolux
Differential pressure overflow valve

with direct setting value display
To be precise.
Hydrolux
Description
HEIMEIER Hydrolux is a proportional
working, p-band controlled overflow
valve with low proportional deviation.
Body made of corrosion-resistant gunmetal with threads according to
DIN 2999.
Direct setting scale display.
Highest reaction precision due to an
inner setting value spring with generous
dimensions, made of special steel.
Progressive setting, secured against

unauthorised adjustment. Setting range
50500 mbar. Adjusted on the operating
side and preset to 200 mbar.
Models NW 20 to NW 32.
Female thread connections on the incoming side; female thread or flat sealing
lockshield on the out going side.
Low friction central valve disc guide.
Assembly
Direct setting scale
display
Hydrolux
Handwheel
Setting scale
Low proportional
deviation
Extremely low noise,
current efficient construction
Setting value
spring
Low friction valve disc

center guide
Body made of corrosionresistant gunmetal
Body made
of corrosionresistant
gunmetal
Function
The p-band which applies when the
heating system is in full operation
is set on the overflow valve.
When the current output is reduced, the

valve opens, causing the output rate of
the circulating pump to remain constant
within a proportional band necessary for

control purposes.
Application
HEIMEIER Hydrolux is used in warm water
pump heating systems. The current output
of the circulating pump changes according to the heating load and operating
condition of a heating system. Depending
on the characterization of the pump
characteristic line, a decrease in current
output causes an increase in the output
rate. In addition, the pressure loss in the
pipe network decreases, creating the pos2
sibility of an oversupply and noise build-up

in parts of the system.
The Hydrolux overflow valve prevents an
undesirable increase in the output rate
and ensures that the current output
remains constant.
For gas fired wall mounted heating
systems, the minimum circulating water
level is guaranteed. We particularly recom-
mend that an overflow valve be used

when the maximum output rate is significantly greater than the set opening pressure.
To improve the effect of the overflow
valve, the bypass connection should be set
up in a current-efficient way, or in such a
way that pressure loss is low, i. e. as short
as possible, with generous dimensions and
without unnecessary individual resistances.
Hydrolux
Sample applications
Note
System without mixer.

Installed between the
pressure and suctionsupport pieces of the
circulating pump.
The contents of the heat transfer

medium should comply with VDI guideline 2035 to prevent damage and scale
deposit formation in warm water heating
systems.
System with three-way

mixer. Installed between the
supply and return pipes.
Heating system with

fourway mixer. Installed
between the supply and
return pipes.
Heating system with gasfired wall mounted heater.

Installed between the supply
and return pipes (minimum
circulating water level).
System with several heating

circuits. Installed between
the supply pipe and the
manifold.
For industrial and long-distance energy

systems, see the applicable codes
VdTV 1466 and AGFW 5/15.
Mineral oils in the heat transfer medium
or lubricants containing mineral oils of
any type lead to strong swelling and in
most cases cause EPDM seals to fail.
When using nitrite-free frost and
corrosion-resistance solutions with an
ethylene glycol base, pay close attention
to the details outlined in the manufacturers documentation, particularly
details concerning concentration and
specific additives.
Oil/ gas boiler

Wall-mounted gas fired
heater
Heating circuit
Radiator
3- / 4-way mixer
Manifold
TA STAD balancing valve
Article numbers
Structure
Sleeve female thread

mbar
100
200
300
400
Recommended
max.
volume flow
V [m3/h]
Max.
heat flow
at t 20 K
Q [kW]
max.
heat flow
at t 10 K
Q [kW]
NW
Art. no.
2.0
3.5
7.0
46.5
81.4
162.8
23.3
40.7
81.4
20 (3/4)
25 (1)
32 (11/4)
5501-03.000
5501-04.000
5501-05.000
2.0
3.5
7.0
46.5
81.4
162.8
23.3
40.7
81.4
20 (3/4)
25 (1)
32 (11/4)
5503-03.000
5503-04.000
5503-05.000
500
Flat sealing
with fitting
mbar
100
200
300
400
500
Permitted operating temperature TB 120C (248F).

Permitted operating pressure PB 10 bar.
3
Hydrolux
Setting
The HEIMEIER Hydrolux overflow valve is
adjustable on the operating side and
is preset to an opening pressure of
200 mbar (2 m WS). In most cases, this
value has proved to be effective. If,
however, a change to the presetting is
No setting diagrams are required. The

position selected should then be secured
against unauthorized adjustment with
the fastening screw.
required, first loosen the fastening screw.

Then the opening pressure can be
changed progressively within a range
of 50 mbar and 500 mbar. At the same
time, the required value can be read
directly off the scale on the handwheel.
Diagrams
60
6000
500
50
5000
400
40
4000
300
30
3000
200
20
100
10
0
0
0
Flow
2000
1000
0
Pressure [mm WS]
DN 32 (11/4")
DN 25 (1")
Pressure [k Pa]
Pressure [mbar]
DN 20 (3/4")
600
Flow
Flow
Lengths
mbar
400
400
500
500
SW2
SW
L
20
25
32
Rp 3/4
Rp 1
Rp11/4
SW1
L
Sleeve female thread

NW
SW3
t
16.3
19.1
21.4
L
40
48
55
Flat sealing with fitting

H
85
90
90
h
32
37
46
SW
32
39
50
NW
SW1
SW2
20
25
32
Rp 3/4
16.3
19.1
21.4
77
90
102
85
90
90
32
37
46
32
39
50
37
47
52
Rp 1
Rp11/4
SW3
32
41
50
1 mm = 0,0394 inch
Theodor Heimeier Metallwerk GmbH

Postfach 1124, 59592 Erwitte, Germany
Phone + 49 2943 891-0
Fax
+ 49 2943 891-100
www.heimeier.com
Printed on chlorine-free bleached paper.

We reserve the right to make technical changes.
300
Brochure 5.1
5100-18.483 / 04.07
200
300
100
200
mbar
100

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Differential Pressure Overflow Valve

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Hydrolux

Differential pressure overflow valve

Progressive setting, secured against

Low friction central valve disc guide.

Low friction valve disc

When the current output is reduced, the

within a proportional band necessary for

sibility of an oversupply and noise build-up

mend that an overflow valve be used

System without mixer.

The contents of the heat transfer

System with three-way

Heating system with

Heating system with gasfired wall mounted heater.

System with several heating

For industrial and long-distance energy

Oil/ gas boiler

Sleeve female thread

Permitted operating temperature TB 120C (248F).

No setting diagrams are required. The

required, first loosen the fastening screw.

Pressure [mm WS]

Sleeve female thread

Flat sealing with fitting

Theodor Heimeier Metallwerk GmbH

Printed on chlorine-free bleached paper.

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