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    Hoisting Standards For Mining Hoist

    Uploaded by

    Dhanraj Patil
    The document discusses different methods for classifying cranes based on their usage and duty cycle. It provides tables to determine: 1. The service grade (U0-U9) based on the total number of working cycles, with higher grades indicating more frequent use. 2. The loading state (Q1-Q4) based on how close loads are to the rated capacity, with higher states indicating heavier typical loads. 3. The working class (A1-A8) by cross-referencing the service grade and loading state. Heavier use and loads correspond to higher classes. The classification is used to select appropriately rated cranes and inform maintenance needs.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Hoisting Standards For Mining Hoist

    Uploaded by

    Dhanraj Patil
    247 views8 pages
    The document discusses different methods for classifying cranes based on their usage and duty cycle. It provides tables to determine: 1. The service grade (U0-U9) based on the total number of working cycles, with higher grades indicating more frequent use. 2. The loading state (Q1-Q4) based on how close loads are to the rated capacity, with higher states indicating heavier typical loads. 3. The working class (A1-A8) by cross-referencing the service grade and loading state. Heavier use and loads correspond to higher classes. The classification is used to select appropriately rated cranes and inform maintenance needs.

    Original Description:

    Mine Standards

    Original Title

    Hoisting Standards for Mining Hoist

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    The document discusses different methods for classifying cranes based on their usage and duty cycle. It provides tables to determine: 1. The service grade (U0-U9) based on the total number of working cycles, with higher grades indicating more frequent use. 2. The loading state (Q1-Q4) based on how close loads are to the rated capacity, with higher states indicating heavier typical loads. 3. The working class (A1-A8) by cross-referencing the service grade and loading state. Heavier use and loads correspond to higher classes. The classification is used to select appropriately rated cranes and inform maintenance needs.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    247 views8 pages

    Hoisting Standards For Mining Hoist

    Uploaded by

    Dhanraj Patil
    The document discusses different methods for classifying cranes based on their usage and duty cycle. It provides tables to determine: 1. The service grade (U0-U9) based on the total number of working cycles, with higher grades indicating more frequent use. 2. The loading state (Q1-Q4) based on how close loads are to the rated capacity, with higher states indicating heavier typical loads. 3. The working class (A1-A8) by cross-referencing the service grade and loading state. Heavier use and loads correspond to higher classes. The classification is used to select appropriately rated cranes and inform maintenance needs.

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    © All Rights Reserved
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    At a glance
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    The document discusses service grades of cranes based on usage frequency and loading state grades based on lifting capacity. It also maps working classes of cranes according to different standards.

    The document discusses nine service grades of cranes from U0 to U9 based on their expected usage frequency and working cycles.

    The document discusses four loading state grades from Q1 to Q4 based on how close the usual lifting quality of a crane is to its rated lifting capacity.

    Working Class Division

    1Service grade of crane(the using frequency )

    Service
    grade mark

    Working cycle N
    (upper limit)

    Service
    grade mark

    Working cycle N
    (upper limit)

    Remarks

    U0

    1.6104

    U5

    5105

    Often
    interrupted using

    U1

    3.2104

    U6

    1106

    Buy to use

    U2

    6.3104

    U7

    2106

    Busier to use

    U3

    1.25105

    U8

    4106

    Busiest to use

    U4

    2.5105

    U9

    >4106

    Busiest to use

    Remarks

    Don't often use

    Often use with


    light duty

    One working cycle:SlingliftingtravelingdownunloadingReturn to the original place with empty hook.


    Calculating formula of total working cycles :N=3600YDH/tc
    Y:Using age of crane(usually 2030 years) D:Working days in one year(265 days)
    H:Working hours in one day tc :One working cycle time(s),is related with working frequency.
    2Loading state grade of crane(The loading degree in lifting)
    Loading state means the approached degree of usual lifting quality of crane to the rated lifting capacity

    Pi: The i time lifting quality.

    Pmax:Rated lifting capacity.

    ni:loading Pi action times

    N:Total working cycles

    Loading state Load spectrum coefficient Kp

    Remarks

    Q1---light

    0.125

    Hardly lifting rated load, usually lifting light load.

    Q2middle

    0.25

    Sometimes lifting rated load,usually lifting middle load.

    Q3heavy

    0.5

    Often lifting rated load,usually lifting heavy-duty load

    Q4heaviest

    1.0

    Frequently lifting rated load.

    3Working class of craneGBISO FEM standard1Bm=A3 1Am=A4 2m=A5 3m=A6 4m=A7

    Loading
    state

    Load
    spectrum
    coefficient Kp

    U0

    U1

    U2

    U3

    U4

    U5

    U6

    U7

    U8

    U9

    Q1light

    0.125

    A1

    A1

    A1

    A2

    A3

    A4

    A5

    A6

    A7

    A8

    Working class

    Q2middle

    0.25

    A1

    A1

    A2

    A3

    A4

    A5

    A6

    A7

    A8

    A8

    Q3heavy

    0.5

    A1

    A2

    A3

    A4

    A5

    A6

    A7

    A8

    A8

    A8

    Q4heaviest

    1.0

    A2

    A3

    A4

    A5

    A6

    A7

    A8

    A8

    A8

    A8

    Note: should make clear the followings, rated lifting capacity, how many days will it work in one week, how
    many hours will it work in one day, how much weight it will lifting usually, how many will it last of one working cycle,
    interval of continuous operation or two working cycles.

    LIFTING UNIT CLASSIFICATION


    Hoists and Grabs are designed to BS.466:1984 standards which facilitates the ready selection of the
    most economic lifting unit from a serialised range of products based upon lifting capacity and
    anticipated duty of the equipment. Knowing the safe working load and range of lift required the next
    stage in choosing the correct hoist for any application is to establish its Group Classification for which
    two factors are required:

    CLASS OF UTILISATION
    1) Average time the lifting unit will be in operation. By referring to Table A the class of Utilisation T
    can be obtained against the average utilisation time.
    Table A

    Class of

    Assumed average daily

    Service life

    Utilisation

    Utilisation time (hours)

    of hoist (hours)

    T1

    0.25

    400

    T2

    >0.25 and 0.5

    800

    T3

    >0.5 and 1

    1600

    T4

    >1 and 2

    3200

    T5

    >2 and 4

    6400

    T6

    >4 and 8

    12500

    T7

    >8 and 16

    25000

    T8

    >16

    50000

    T9

    >16

    >50000

    STATE OF LOADING
    2) Type of duty on which the uplifting unit will be employed. From Table B select the most appropriate
    type of duty and determine the State of Loading L.
    Table B

    State of

    Type of duty

    Loading

    Hoists subjected very rarely to their maximum load and normally to

    L1

    very light loads.


    Hoists occasionally subjected to their maximum load but normally to

    L2

    rather light loads.


    Hoists frequently subjected to their maximum load but normally loads

    L3

    of medium magnitude.

    L4

    Hoists regularly subjected to their maximum loads.

    B.S GROUP CLASSIFICATION


    3) With the two factors from Tables A and B the British Standard Classification M of the lifting unit
    can be determined from table C.
    Table C

    Class of Utilisation (Table A)

    State of Loading
    (Table B)

    T1

    T3

    T3

    T4

    T5

    T6

    T7

    T8

    T9

    L1

    M3

    M3

    M3

    M3

    M4

    M5

    M6

    M7

    M8

    L2

    M3

    M3

    M3

    M4

    M5

    M6

    M7

    M8

    M8

    L3

    M3

    M3

    M4

    M5

    M6

    M7

    M8

    M8

    M8

    L4

    M3

    M4

    M5

    M6

    M7

    M8

    M8

    M8

    M8

    Duty class to F.E.M. standards


    Corresponding to 1.S.O. standards

    Average daily operating

    05

    time in hours
    Class of Duty
    1 L1

    Light

    type of

    2 L2

    Medium

    service

    3 L3

    Heavy

    4 L4

    Very Heavy

    V0,25 T2 V0,5 T3

    V1

    T4

    V3

    16

    T6 V3 T6 V4 T7

    1Bm M3 1Am M4 2 m M5 3 m M6
    1Bm M3 1Am M4 2 m M5 3 m M6
    1Bm M3 1Am M4 2 m M5 3 m M6
    1Am M4 2 m M5 3 m M6

    GROUP

    1Bm M3 1Am M4 2 m M5

    M6

    Duty factor *

    25%

    30%

    40%

    50%

    No of starts per hour

    150

    180

    240

    300

    FEM Table T.2.1.2.2.

    Classes of Utilizzation

    Symbol

    Total duration of use (number nmax of hoisting cycles)

    U0

    <

    nmax

    <

    16 000

    U1

    16 000

    <

    nmax

    <

    32 000

    U2

    32 000

    <

    nmax

    <

    63 000

    U3

    63 000

    <

    nmax

    <

    125 000

    U4

    125 000

    <

    nmax

    <

    250 000

    U5

    250 000

    <

    nmax

    <

    500 000

    U6

    500 000

    <

    nmax

    <

    1 000 000

    U7

    1 000 000

    <

    nmax

    <

    2 000 000

    U8

    2 000 000

    <

    nmax

    <

    4 000 000

    U9

    4 000 000

    <

    nmax

    <

    FEM Table T.2.1.2.3.

    Spectrum Classes

    Symbol

    Spectrum Factor kp

    Q1

    <

    kp

    <

    0.125

    Q2

    0.125

    <

    kp

    <

    0.250

    Q3

    0.250

    <

    kp

    <

    0.500

    Q4

    0.500

    <

    kp

    <

    1.000

    FEM Table T.2.1.2.4.

    Appliance Groups

    Class of utilization
    Load Spectrum Class
    U0

    U1

    U2

    U3

    U4

    U5

    U6

    U7

    U8

    U9

    Q1

    A1

    A1

    A1

    A2

    A3

    A4

    A5

    A6

    A7

    A8

    Q2

    A1

    A1

    A2

    A3

    A4

    A5

    A6

    A7

    A8

    A8

    Q3

    A1

    A2

    A3

    A4

    A5

    A6

    A7

    A8

    A8

    A8

    Q4

    A2

    A3

    A4

    A5

    A6

    A7

    A8

    A8

    A8

    A8

    FEM Table T.2.1.2.5.

    Guidance for group classification of APPLIANCE

    Type of appliance
    Reference
    Designation

    Particulars concerning nature of


    use (1)

    Appliance
    group

    01

    Hand-operated appliances

    A1 - A2

    02

    Erection cranes

    A1 - A2

    03

    Erection and dismantling cranes for power stations,


    machine shops, etc.

    A2 - A4

    04

    Stocking and reclaiming trasporters

    Hook duty

    05

    Stocking and reclaiming trasporters

    Grab or magnet

    A6 - A8

    06

    Workshop cranes

    A3 - A5

    07

    Overhead travelling cranes, pig-breaking cranes,


    scrapyard cranes

    Grab or magnet

    A6 - A8

    08

    Ladle cranes

    A6 - A8

    09

    Soaking-pit cranes

    A8

    10

    Stripper cranes, open- heart furnace-charging cranes

    A8

    11

    Forge cranes

    A6 - A8

    12.a

    Bridge cranes for unloading, bridge cranes for


    containers

    Hook or spreader duty

    A5 - A6

    12.b

    Other bridge cranes (with grab and/or slewing jib crane)

    Hook duty

    A5

    A4

    13

    Bridge cranes for unloading , bridge cranes (with grab


    and/or slewing jib crane)

    Grab or magnet

    A6 - A8

    14

    Drydock cranes, shipyard jib cranes, jib cranes for


    dismantling

    Hook duty

    A3 - A5

    15

    Cockside cranes (slewing, on gantry), floating cranes


    and pontoon derricks

    Hook duty

    A5 - A6

    16

    Dockside cranes (slewing, on gantry), floating cranes


    and pontoon derricks

    Grab or magnet

    A6 - A8

    17

    Floating cranes and poonton derricks for very heavy


    loads (usually greater than 100 ton)

    A2 - A3

    18

    Deck cranes

    Hook duty

    A3 - A4

    19

    Deck cranes

    Grab or magnet

    A4 - A5

    20

    Tower cranes for building

    A3 - A4

    21

    Derricks

    A2 - A3

    22

    Railway cranes allowed to run in train

    A4

    (1) Only a few typical cases of use are shown, by way of guidance, in this column.

    FEM Table T.2.1.3.5.

    Guidance for group classification of MECHANISM

    Type of appliance
    Reference
    Designation

    Particulars
    concerning
    nature of
    use (1)

    Type of mechanism
    Hoisting

    Slewing

    Luffing

    Traverse

    Travel

    01

    Hand-operated appliances

    M1

    M1

    M1

    02

    Erection cranes

    M2-M3

    M2-M3

    M1-M2

    M1-M2

    M2-M3

    03

    Erection and dismantling cranes for


    power stations, machine shops, etc.

    M2

    M2

    M2

    04

    Stocking and reclaiming trasporters

    Hook duty

    M5-M6

    M4

    M4-M5

    M5-M6

    05

    Stocking and reclaiming trasporters

    Grab or
    magnet

    M7-M8

    M6

    M6-M7

    M7-M8

    06

    Workshop cranes

    M6

    M4

    M4

    M5

    07

    Overhead travelling cranes, pig-

    Grab or

    M8

    M6

    M6-M7

    M7-M8

    breaking cranes, scrapyard cranes

    magnet

    08

    Ladle cranes

    M7-M8

    M4-M5

    M6-M7

    09

    Soaking-pit cranes

    M8

    M6

    M7

    M8

    10

    Stripper cranes, open- heart furnacecharging cranes

    M8

    M6

    M7

    M8

    11

    Forge cranes

    M8

    M5

    M6

    12.a

    Bridge cranes for unloading, bridge


    cranes for containers

    Hook or
    spreader
    duty

    M6-M7

    M5-M6

    M3-M4

    M6-M7

    M4-M5

    12.b

    Other bridge cranes (with grab and/or


    slewing jib crane)

    Hook duty

    M4-M5

    M4-M5

    M4-M5

    M4-M5

    13

    Bridge cranes for unloading , bridge


    cranes (with grab and/or slewing jib
    crane)

    Grab or
    magnet

    M8

    M5-M6

    M3-M4

    M7-M8

    M4-M5

    14

    Drydock cranes, shipyard jib cranes, jib


    cranes for dismantling

    Hook duty

    M5-M6

    M4-M5

    M4-M5

    M4-M5

    M5-M6

    15

    Cockside cranes (slewing, on gantry),


    floating cranes and pontoon derricks

    Hook duty

    M6-M7

    M5-M6

    M5-M6

    M3-M4

    16

    Dockside cranes (slewing, on gantry),


    floating cranes and pontoon derricks

    Grab or
    magnet

    M7-M2

    M6-M7

    M6-M7

    M4-M5

    17

    Floating cranes and poonton derricks


    for very heavy loads (usually greater
    than 100 ton)

    M3-M4

    M3-M4

    M3-M4

    18

    Deck cranes

    Hook duty

    M4

    M3-M4

    M3-M4

    M2

    M3

    19

    Deck cranes

    Grab or
    magnet

    M5-M6

    M3-M4

    M4-M3

    M4-M5

    M3-M4

    20

    Tower cranes for building

    M4

    M5

    M4

    M3

    M3

    21

    Derricks

    M2-M3

    M1-M2

    M1-M2

    22

    Railway cranes allowed to run in train

    M3-M4

    M2-M3

    M2-M3

    (1) Only a few typical cases of use are shown, by way of guidance, in this column.

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