Earth Building
Earth Building
Earth Building
This chapter is part of the Waitakere City Councils Sustainable Home Guidelines. The complete set can be obtained
through most libraries or from the Waitakere City Council, Private Bag 93109, Henderson, Waitakere City 0650, New
Zealand, phone 09-839 0400, email: info@waitakere.govt.nz.
The guidelines are also available on the councils web site: http://www.waitakere.govt.nz
Broadgreen, Nelson , a cob mansion built in 1856. Despite breaking many of the design detailing rules
for earth building, it has been maintained well, and has survived two major earthquakes without a crack.
virtually soundproof
time and expense required for soil testing, calculations, and reports
design limitations, e.g. wall heights, the size of openings for windows and doors, or
necessary roof overhangs to provide weather protection
higher overall contract cost unless you use your own labour
Soil types - the ideal earth building mix falls within the shaded area
As a first simple test you can drop a handful of sub-soil into a jar of water in which a
teaspoon of salt has been dissolved and shake it well. This is a gravity soil separation
test. After 24 hours it will separate into layers of -- from the top:
This will give you some idea of the proportions of your sub-soil. It is very inaccurate but
gives a rough idea of the components. You can modify unsuitable soils or clays by
blending or adding sand, gravel, straw, or other clays. However, different earth-building
techniques require different soil mixes, so before you begin detailed testing, you should
be thinking about that.
Any architectural design should take account of the limitations of the building materials
and techniques. Earth is a heavy, fairly low-strength material so it is used to make thick
walls of limited height. The upper storey, if any, is usually confined to an attic within the
roof space. It helps to have a light roof structure, and to keep window and door
openings fairly small and away from the corners of the building.
A roughly symmetrical structure will behave more predictably in an earthquake. Small
simple buildings can be designed according to the conservative approach set out in NZS
4299 (Earth Buildings Not Requiring Specific Design). A more adventurous design will require
the engineering analysis outlined in NZS 4297 (Engineering Design of Earth Buildings).
Earth buildings require stable sites which do not flood and which ideally provide some
weather protection from the erosive effect of driving rain. Adequate weather protection
is very hard to achieve on sites with extreme wind, like some of Aucklands West Coast
beach settlements.
Earth building design has been adapted to the climatic conditions here in New Zealand.
The traditional earth-building requirements for good boots and a good hat are even
more important in New Zealand. Foundations that prevent splashing and rising damp,
and generous eaves or verandas are essential. It is crucial to refer to NZS 4299 Section
2.10 early on in the design process to ensure good weather protection.
Earth walls are thick enough to meet the insulation required in this part of New Zealand
(under NZS 4218: Energy Efficiency - Small building envelope). And earth, because of its
mass, acts as a thermal flywheel, balancing out extremes of temperature.
However, the presence of large eaves and small window openings works against solar
heat gain. An experienced earth-building architect can assist with a design that works
not only for structure and durability, but also for passive solar design and an aesthetic
treatment worthy of an earth building.
Stabilisers
Several of the earth building techniques discussed here rely on additives such as cement,
lime or asphalt as stabilisers of the clay particles and even, sometimes, as the major
binding agent. Earth building relies on the binding effects of clay to hold material
together. If a building technique does not use the binding action of clay as part of the
process or finished product, then it is not earth building. However, the reaction between
clay and water can be of concern with some soils, so the use of some form of stabiliser
may be necessary to give adequate performance. These stabilisers may take the form of
aggregates or other natural additives. There is some controversy in earth building circles
about the use of energy-intensive stabilisers such as cement in earthen materials, to make
what may be regarded as poor-quality concrete. One reviewer of this page (Graeme
North) said: My major conclusion, after 35 years in the business, about the use of
stabilisers is this: If you are building in an area where good earth building can be done with
unstabilised material then there is no reason or possible excuse for using stabilisers.
For further discussion see http://www.ecodesign.co.nz/mudBrickCob&Stabilisers.shtml
Poured earth
This technique involves mixing water with the earth until
it can be poured it into moulds without creating voids
typically about cake-mix consistency. The mix is placed
into moulds set up directly in place on the wall, and once
it has set the mould is removed.
The mix used in this technique has much higher moisture content than rammed earth, so
the shrinkage is potentially much higher. This means that the soil mix has to be carefully
controlled to avoid unsightly and structurally damaging cracks opening up as the material
dries. Sometimes the moulds are set up in a castle-like pattern, and the intervening gaps
are filled with a second pour after some shrinkage has taken place with the setting of the
first pour.
Shuttering systems developed in Australia are now available here. They limit the size of
each poured earth section, and by controlling the sequence of pours fine walls can be
created. The shapes of walls are constrained by the shuttering used, but they can be
arranged quite flexibly. The surface of the work is often dominated by the size of the
cast units, and is usually fairly smooth unless rubbed or modified after the shuttering is
removed.
Often this technique uses around 10% cement in the product to assist with durability
and shrinkage control. Appropriate tests for this technique are detailed in NZS 4298.
In-situ adobe
Very free-form walls are possible with this technique, and
the surface finish can vary enormously depending on the
skill and whim of the craftsperson doing the finishing
work.
You use a wet mix about the consistency of stiff cake mix, and cast it into place in a wall
using a small sheet metal mould (typically about 300 x 300 x 150 mm high). The mould is
removed immediately and the brick is worked against previous work to create good
bonding and to give the desired surface finish.
Once again, shrinkage is the critical issue, although the working and compression of the
bricks surface as it dries overcomes some of the materials shrinkage. Again, cement,
hydrated lime or asphalt additives are often used.
Strict limits have to be placed on shrinkage to eliminate cracking. Suggested preconstruction tests for shrinkage and the appropriate limits are given in an appendix to
NZS 4298, but lack of experience means that definitive standards are not yet
appropriate with this technique.
Cob
Cob is an old technique that offers the potential to
create very sculptural wall shapes. Many of the old cob
cottages in the South Island have survived from the last
century.
For cob construction you mix straw and often small gravel into a sandy soil. You form
the mixture into lumps or cobs, which you then throw on to the wall and stamp or work
into the previous layer. The rough surface is later trimmed up, and usually rendered to
give a smooth surface. The result is often a softly undulating surface, which can follow
whatever shape you choose to build into the wall. Cob builds extra thick or curved walls
easily, and it is common for them to taper inwards towards the top.
This technique is also very shrinkage-sensitive and a mixture has to be found that
minimises shrinkage. Because of the comparative lack of modern experience in New
Zealand with cob, it is included in the Earth Building Standards only as an informative
section, so careful analysis of materials and design is required. However, many successful
cob buildings have now been built and the use of other fibres such as wood and
cellulose, or aggregates such as pumice is proving useful to make less dense and better
insulating walls than traditional cob mixes.
Strawbale construction
Strawbale houses have enormously good insulation values,
and you can build them with relative ease and speed. They
may be load-bearing, but more often they incorporate a
post-and-beam frame. The bales are finished with a coat
of plaster often earth-based.
The design issues are similar to earth buildings, but the need to avoid moisture and
weathering is even more crucial. The bales must be dry before installation and remain
dry throughout their life, as once wet they are more likely to compost than dry out. The
construction detailing and plaster coatings make or break straw bale construction.
Straw bale houses were developed in America and are rising in popularity. However the
Earth Building Standards Committee declined to write a strawbale standard at this stage
because of the very small number of built examples in New Zealand or Australia to
standardise. If you wanted to build a strawbale house you would need to engage an
experienced designer, and do the analysis to apply for a building permit as an
Alternative Solution under the Building Code. Some councils use the following paper
as a guide: http://www.ecodesign.co.nz/strawbale.shtml
Surface finishes
There are a variety of surface coatings suitable for earth building, but none of them take
the place of good primary weather protection achieved by good design, detailing and
construction. And you cannot use a surface coating to improve the performance of any
earth material in the durability tests outlined in NZS 4298.
Surface coatings are better viewed as aesthetic coatings rather than weather protection.
They can also help with dust prevention (although this is not a concern with most earth
mixes) and sometimes with localised waterproofing.
Hydrated lime or gypsum-based plasters or washes are usually most sympathetic to earth
building and least liable to failure. An earth plaster that may incorporate sand and fibres
such as chaff, paper pulp or cow dung (fresh) will offer a natural and durable finish.
Cement based renders need careful application. They are not usually recommended,
because without suitable mechanical fixing they can separate from the wall itself due to
differential expansion and contraction, and they are not as breathable as other
alternatives mentioned here.
Because of the wide variability of materials used in earth buildings, surface coatings
appear in the Standards as information only.
Further information
Advice at the Waitakere City Council:
Phone the call centre (09) 839 0400, ask for the Eco Design Advisor.
In print
Earth Building Standards are available from the Standards Association of New Zealand:
(Private Bag 2439, Wellington), or from its website www.standards.co.nz:
NZS 4297 Engineering Design of Earth Buildings
NZS 4298 Materials and Workmanship for Earth Buildings
NZS 4299 Earth Buildings Not Requiring Specific Design.
Earth Building Association reference list
Design of Strawbale Buildings
Bruce King
2006
Weismann/Bryce
Green Building
Press
Green Books
Minke
Birkhauser
2006
2003
2003
Wanek
2003
Joe Tibbets
Gibbs Smith
2006
2002
Standards NZ
Standards NZ
1998
Standards NZ
Standards NZ
1998
Standards NZ
Standards NZ
1998
J Norton
IT Publishers
1997
Miles Allen
Dunmore Press
1997
Compendium
1996
1994
1989
1986
P McHenry
1984
P McHenry
1984
Edward Mazria
A Pattern Language
Christopher
Alexander et al.
Rodale Press,
1979
Emmaus, Pa.
Oxford University 1977
Press
Mudbrick Notes
Brian Woodward
A. Adams, Garden
Way
Earthways NSW
Aust.
On the web
http://www.earthbuilding.org.nz The website of the Earth Building Association of
New Zealand. The Earth Building Association of New Zealand (EBANZ P.O. Box
1452, Whangarei,) hires books and videos and organises displays of earth buildings,
training, educational workshops, publications, research, testing and promotion. It also
puts out magazines and you can subscribe to an e-news
http://www.smarterhomes.org.nz is a mine of up-to-date and independent
information. Designed for the general public, it's easy to use, has case studies, and
includes features such as Homesmarts, a calculator you can use to find information
relevant to your needs or simply to run a home-health check.
If there are questions you can't find answers to on Smarterhomes, www.level.org.nz
goes into more depth and is aimed at the design and building industries, with drawings
and links to Building Code compliance documents.
Further information can be obtained from the contributing writer for this chapter of the
Waitakere City Councils Sustainable Home Guidelines:
Graeme North - Registered Architect, chairman of the Standards New Zealand
Technical Committee for Earth Building, inaugural chairman of EBANZ.
http://www.ecodesign.co.nz
This website has a paper on the use of cement in earth and on moisture and
strawbale building.