Advances in Catalysis
Advances in Catalysis
Advances in Catalysis
Research Institute for Green Technology, Institute of Advanced Industrial Science and Technology, 16-1 Onogawa, Tsukuba 305-8569, Japan
b Special Division of Green Life Technology, Institute of Advanced Industrial Science and Technology,
1-8-31 Midorigaoka, Ikeda 563-8577, Japan
Abstract
Gold catalysts have recently been attracting rapidly growing interests due to their potential applicabilities to many reactions
of both industrial and environmental importance. This article reviews the latest advances in the catalysis research on Au.
For low-temperature CO oxidation mechanistic arguments are summarized, focusing on Au/TiO2 together with the effect
of preparation conditions and pretreatments. The quantum size effect is also discussed in the adsorption and reaction of
CO over Au clusters smaller than 2 nm in diameter. In addition, recent developments are introduced in the epoxidation of
propylene, water-gas-shift reaction, hydrogenation of unsaturated hydrocarbons, and liquid-phase selective oxidation. The
role of perimeter interface between Au particles and the support is emphasized as a unique reaction site for the reactants
adsorbed separately, one on Au and another on the support surfaces. 2001 Elsevier Science B.V. All rights reserved.
Keywords: Gold catalysts; CO oxidation; Propylene epoxidation; Water-gas-shift reaction; Hydrogenation; Liquid-phase oxidation
1. Introduction
Gold has long been regarded as a poorly active catalyst. A recent theoretical calculation has explained
why the smooth surface of Au is noble in the dissociative adsorption of hydrogen [1]. However, when Au is
deposited as nanoparticles on metal oxides by means
of co-precipitation and depositionprecipitation techniques, it exhibits surprisingly high catalytic activity
for CO oxidation at a temperature as low as 200 K
[2,3]. This finding has motivated many scientists and
engineers to investigate the catalysis of Au in 1990s.
The recent reversal of the market prices of Au (US$
9/g) with respect to Pd (US$ 14/g) and Pt (US$ 14/g)
can drive Au catalysts to commercialization with an
economical advantage.
Corresponding author. Tel.: +81-298-61-8240;
fax:+81-298-61-8240.
E-mail address: m.haruta@aist.go.jp (M. Haruta).
0926-860X/01/$ see front matter 2001 Elsevier Science B.V. All rights reserved.
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2. CO oxidation
The oxidation of CO is a typical reaction for which
Au catalysts are extraordinarily active at room temperature and much more active than the other noble
metals catalysts at temperatures below 400 K. For this
reaction most intensively studied is Au supported on
TiO2 . This is because neither Au nor TiO2 alone is
active for CO oxidation but their combination generates surprisingly high catalytic activity. One of the
focuses of recent work is the mechanism for CO oxidation [7,9,10]. The following are a summary of the
answers, given to the major questions, which we think
are critical to the mechanism.
Au islands of 3.5 nm (3 atoms thick) where Au partially loses its metallic nature. They have suggested
that this transition might be correlated to the high catalytic activity. Since the sample used for catalytic activity measurements was composed of the Au islands
with a certain size distribution, whereas the band-gap
was measured for a specific Au island by scanning
tunnel spectroscopy, a more reasonable interpretation
is that the ratio of the number of surface atoms of Au
flat islands having metallic nature to the number of Au
atoms at the periphery with the TiO2 support reaches
an optimum at a mean diameter of 3.5 nm. Since the
adsorption of CO on oxidic Au sites is inhibited by
moisture because of the stronger adsorption of H2 O
molecule [15], activity enhancement strongly suggests
that metallic Au particles are indispensable for the adsorption of CO.
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Fig. 5. Catalytic activities of Au clusters supported on MgO for CO oxidation as a function of the number of Au atoms [36].
Gold supported on Fe2 O3 appears to be advantageous in commercialization over Au/TiO2 in the lower
cost and higher availability of Fe2 O3 and in catalytic
performance not only for CO oxidation but also for
other reactions such as oxidative decomposition of
amine compounds. There are still a few reports that
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3. Epoxidation of propylene
Since Hayashi found that Au supported on TiO2
(Degussa, p-25) could catalyze the epoxidation of
propylene in the gas phase containing O2 and H2
[57], the catalytic properties of Au/TiO2 and related
systems have attracted chemical industries [58] as
well as academia. Propylene oxide (PO) is one of
the important bulk chemicals, which is used for producing polyurethane and polyols. It is produced in
the world at 3.5 million tonnes per year, providing a
market of US$ 7 billion per year. Current industrial
processes need two-staged chemical reactions using
either Cl2 or organic peroxides yielding byproducts
stoichiometrically. Au catalysts, which produce PO
in one stage without byproducts other than H2 O, are
expected to replace these processes.
There are four important factors for Au catalysts
in the direct epoxidation of propylene. The first one
is catalyst preparation methods. As shown in Fig. 6,
impregnation method did not result in selective oxidation but complete oxidation to H2 O and CO2 , whereas
DP method led to epoxidation with selectivities above
90% [59]. A major difference in the fine structure of
the Au/TiO2 catalysts is that in the case of impregnation, a large (several tens nm in diameter) spherical
Au particle is simply mixed with smaller TiO2 particles, while in the case of DP, small hemispherical Au
particles are strongly contacted with a TiO2 particle at
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4. Water-gas-shift reaction
Owing to the possible applications of polymer
electrolyte fuel cells to automobiles and to residential electricity-heat delivery systems, low-temperature
water-gas-shift reaction is attracting renewed interests. In comparison with commercial catalysts based
on Ni or Cu, which is operated at 900 K or at 600 K,
respectively, supported Au catalysts appear to be advantageous in operation at a temperature as low as
473 K.
During the course of investigation on the hydrogenation of CO2 over supported Au catalysts, it was
found that Au/TiO2 was selective to the formation of
CO, namely, reverse water-gas-shift reaction at a temperature as low as 473 K [70]. Later, Au/TiO2 was confirmed to be active for water-gas-shift reaction [71].
Andreeva and her coworkers were the first to apply Au
catalysts to water-gas-shift reaction [72] and reported
that Au/Fe2 O3 and Au/ZrO2 were the most active. Recently, they reported that well-crystallized supports led
to higher catalytic activity [73]. Until now, the reasons are unknown why only TiO2 and ZrO2 (Group
IV metal oxides), and Fe2 O3 are effective and why the
crystallinity of these metal oxides appreciably affect
the catalytic activity.
Although the stability may not be good, Au/NaY
is reported to be active for water-gas-shift reaction at
373 K [74]. The redox cycle of Au+ and Au0 is assumed to operate for CO activation, while NaY support for H2 O activation.
6. Liquid-phase reactions
Prati and Rossi found that Au supported on activated carbon is more active and selective than other
noble catalysts for the oxidation in a MeOHH2 O
(6:4) solvent of glycols to -hydroxy acids, which are
used for cosmetics and food industries [80]. Not only
activated carbon but also -Al2 O3 and TiO2 make
Au active and selective [80,81]. An interesting feature is that over activated carbon support maximum
activity is observed when the mean diameter of Au
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8. Conclusions
New knowledge extracted from recent publications
on Au catalysts may be summarized as follows.
7. Other reactions
It is interesting to know that the catalytic nature of
Au itself is also applicable to NOx gas sensors [83] and
to etching of Si by CF4 /O2 plasma [84]. The surfaces
of Au are more active in H2 O2 decomposition than
those of -Al2 O3 , TiO2 and SiO2 [85]. This activity
order is explained by the large OHAu chemisorption
bond of 155 kJ/mol with the OH radical becoming an
OH anion. Nanocrystal Au cores encapsulated with
thiolate monolayer are demonstrated to be both electrochemically accessible and catalytically active for
References
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