Sej Sleeper

Salient features of PSC sleepers
Sl.
No.
Items
Track
sleeper
Level
crossing
SEJ
Guard
Rail
Guard rail
Approach
(9 nos per
set)
Turnouts
1 in 8.5
1 in 12
1 in 12 MG
1 in 16
Scissors
cross over
1 in 8.5
Trap
Switches
1 in 8.5
1 Length (in metres)

2.75
2.75
2.75
2.75 2.75/no
225.84
326.29
###
396.885
286.884
88.5
Width at Top
154 mm
240mm
240mm
240mm
240mm
240mm
240mm
Width at Bottom
260mm
260mm
260mm
260mm
260mm
260mm
Centre
220 mm
220
End
270 mm
270
Rail seat
249.7mm
249.8
Height
210 mm
210 mm
210
210 mm
mm
210 mm
210 mm
Centre
180 mm
202
End
235 mm
235
Rail seat
210 mm
210
2 No. of HTS Strands ,
18 nos
18 nos
18 nos
18 nos 18 nos/no. 10/27 nos
10/27 nos
10/27
10/27 nos
nos 10/27 nos
10/27 nos
Ply
3 ply
3 ply
3 ply
3 ply
3 ply
7/3 ply
7/3 ply
7/3
7/3 ply
ply
7/3 ply
7/3 ply
3 Volume in Cum.m
0.1089 0.1089 0.161975 0.1165 0.1165/no
1.0485
17.13
###
20.8216
15.054
4.638
4 Weight of HTS(kg)
8.90
8.90
8.90
8.90
8.90 1044/1077 1508/1555
### 1779/1834 1286/1325 386/409
5 Cement in Kg
53.75
53.75
80.00
57.50
57.50
6155
8892
10004
7254
2236
5 No.of Inserts
4
4 Nil
4
4
350
489
###
636
484
96
6 No. of Dowels
Nil
4
12
4
4
145
233
###
212
212
145
7 Wt of MS Rods Kg
NIL
NIL
NIL
NIL
NIL
171
246
###
289.673
210.99
64.344
8 Pre -Tensioning
49.14
49.14
49.14
49.14
49.14
73
73#
73
73
73
force in MT
(each wire by 2.73MT)
9 Curing Period
15 days
15 days 15 days 15 days 15 days
28/21 days 28/21 days 28/21
28/21 days
days 28/21 days 28/21 days
10 Cube strength(n/mm.sq)
Release cube (11 Hrs)
40
40
40
40
40
50
50#
50
50
50
Comp. Strength(15 days)
55
55
55
55
55
60
60#
60
60
60
Flexural strength
5.5
5.5
5.5
5.5
5.5
6
##
6
6
6
6
11 Wt of sleepers/Set
Sleeper/Set in Kg
267
267
407
285
285
29688
42932
###
49343
37836
11615
Inserts in Kg T-381
6.2
6.2
0
6.2
6.2
543
758
###
986
750
149
HTS in Kg
8.90
8.90
8.90
8.90
8.90
1077
1555
###
1834
1325
409
Dowels in Kg
0
0
1.8
0.6
0.6
22
35#
32
32
22
Total Weight In Kg
282.1
282.1
417.7
300.7
300.7
31329
45280
###
52194
39943
12194
12 Sleeper Testing (KN)
Centre Top/Bottom
60
60
60
60
60 65/85
65/85
65/85
65/85
65/85
65/85
Rail Seat
220
220
220
220
220 -MF
370
370
370
370
370
160
160
###
160
160
160
262147426.xls
Sl.
No.
Items
13 RDSO/T- DRG No.

60/52 Kg
Individual sleeper Drgs
Track
sleeper
T-2496/
T-2495
Level
crossing
SEJ
T-4148& T-4149
4148A
Approach sleepers
Exit sleepers
14 IRS Specification
HTS wire
BIS-6006 BIS-6006 BIS-6006
Inserts
T-46
T-46
T-46
Dowels
T-34
T-34
T-34
Cement
T-40
T-40
T-40
Sleepers
T-39
T-39
T-39
15 No. of sleepers /set
6 nos
16 Sieve Analysis (Combined Grading)
Sieve Size
20
10 4.75mm
Actual Grading
95-100
45-65
30-42
Flakiness Index
shall not exceed 30%
Elongation Index
shall not exceed 30%
17 Cement test
Initial setting time
not less than 60 minutes
Final setting time
not more than 600 minutes
Soundness
5mm tested by 'Le-chaterlior
method
18 7 days mortar cube
com. Strength
375 kg/Sq.cm
19 Fineness of cement
3700 gm/sq.cm
262147426.xls
Guard
Rail
Guard rail
Approach
(9 nos per
set)
Turnouts
1 in 8.5
1 in 12
1 in 12 MG
1 in 16
Scissors
cross over
1 in 8.5
T-6092
Trap
Switches
1 in 8.5
T-6068
BIS-6006
T-46
T-34
T-40
T-45
39 nos
BIS-6006
T-46
T-34
T-40
T-45
31 nos
T-4088 T-4089T-4865
T-4218
T-4623
T-5691
4097
RT-4793 to RT-4512 to RT-4513 to RT-6126 to RT-4512
4844
4594
4517
6145 (2 nos)
RT-5595 to (from 6127 RT-4793 to
5690 to 6145
4812
each 2 nos)
RT-4786 to RT-4786 to RT-4786
RT-4786 to
to RT-4786 to RT-4786 to
4790
4790
###
4790
4790
4790
RT-5471 to RT-5471 to RT-5471
RT-5471 to
to RT-5471 to RT-5471 to
5474 (each 5474 (each 5474
5474 (each
(each 5474 (each 5474 (each
two nos)
two nos)
two
two nos)
nos)
two nos)
two nos)
BIS-6006BIS-6006
T-46
T-46
T-34
T-34
T-40
T-40
T-39
T-39
9 nos
BIS-6006
T-46
T-34
T-40
T-45
67 nos
BIS-6006
T-46
T-34
T-40
T-45
96 nos
BIS-6006
BIS-6006
T-46
T-46
T-34
T-34
T-40
T-40
T-45
T-45
58
114nos
nos
2.36mm 1.18mm
23-35
16-28
600 Mic
8-21
300 MIC
2-5
150 MIC
0-0.5
Cement
Volume of Track sleeper is 0.1089 cu.m and requirement of cement for track
sleeper is 53.75 kg as per CS-152 agt. Volume of SEJ is 0.16198 cu.m
SEJ
480 Kg/Set
(53.75/.1089 x 0.16198 x 6 nos per set)
LC
53.75 Volume and length is equal toas that of track sleepers
1in12
8892 Kg
asper Board' agt
1 in 8.5
6155 Kg
asper Board' agt
requirement of cement for 1 in 12 is 8892 kg, length of 1 in 12 /set is 326.29
Trap
2411 Kg
metres. Length of Trap switch is 88.5 metres (8892/326.29*88.5)
Requirment of cement for 1 in 12 is 8892 Kg, Length of 1 in 12 / set is 326.29
different length 27.25 Kg/m m , requirement per metre (8892/326.29=27.25)
HTS wire
Length of SEJ sleeper is equal to as that of track sleepers and no. of wires
used is also 18 wires. For track sleepers weight of HTS wire is 8.9 Kg (8.9x6
SEJ
53.4 Kg/set = 53.4)
LC
8.9 Kg
Length and volume is equal to that of track sleepers
1 in 12
1508/1555Kg asper Board' agt (7 Ply/3 ply)
1 in8.5
1044/1077
asper Board' agt (7 Ply/3 ply)
Trap
409
Requirment of cement for 1 in 12 is 8892 Kg, Length of 1 in 12 / set is 326.29
different length 4.62 Kg
m , requirement per metre (1508/326.29=4.62)
INSERTS
SEJ
LC
1 in 12
1.in 8.5
Trap
different length
NIL
6.2 kg
758 Kg
543 Kg
149 Kg
1.55 Kg/No
as per Drg (4 nos x 1.55 weight of inserts)

489 x 1.55 (wt of inserts)
No. of inserts used x weight of inserts

Sej Sleeper

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Salient features of PSC sleepers

1 Length (in metres)

13 RDSO/T- DRG No.

as per Drg (4 nos x 1.55 weight of inserts)

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