Ministry of Defence

Defence Standard 02-747 (NES 747)

Issue 1 Publication Date 01 April 2000

Requirements For Nickel Aluminium

Bronze Castings And Ingots
Part 3
Nickel Aluminium Bronze
Commercial Alloy Ingots
And Sand Castings

Incorporating NES 747 Part 3 Category 2

Issue 4 Publication Date November 1999

AMENDMENT RECORD
Amd No

Date

Text Affected

REVISION NOTE
This standard is raised to Issue 1 to update its content.
HISTORICAL RECORD
This standard supersedes the following:
Naval Engineering Standard (NES) 747 Part 3 Issue 4 dated November 1999.

Signature and Date

Ministry of Defence
Naval Engineering Standard
CATEGORY 2

NES 747

Part 3

Issue 4

November 1999

REQUIREMENTS FOR NICKEL ALUMINIUM BRONZE

CASTINGS AND INGOTS

PART 3

NICKEL ALUMINIUM BRONZE COMMERCIAL ALLOY INGOTS

AND SAND CASTINGS

CROWN COPYRIGHT 1999

This NES Supersedes

DG SHIPS 361A
NES 747 PART 3 ISSUE 1
NES 747 PART 3 ISSUE 2
NES 747 PART 3 ISSUE 3

Record of Amendments
AMDT
1
2
3
4
5

INSERTED BY

DATE

NAVAL ENGINEERING STANDARD 747

REQUIREMENTS FOR NICKEL ALUMINIUM BRONZE

CASTINGS AND INGOTS

PART 3 ISSUE 4 NOVEMBER 1999

NICKEL ALUMINIUM BRONZE COMMERCIAL ALLOY

INGOTS AND SAND CASTINGS

This Naval Engineering Standard

is authorized for use in MOD contracts
by the Defence Procurement Agency
and the Defence Logistics Organization

Published by:
Sea Technology Group,
Defence Procurement Agency,
STGSA,
Ash 0, #95,
MOD Abbey Wood,
Bristol BS34 8JH
(i)

NES 747 Part 3

Issue 4
November 1999

(ii)

NES 747 Part 3

Issue 4
November 1999
SCOPE
1.

This NES states the requirements for the physical characteristics, test methods and
acceptance standards of cast metal nickel aluminium bronze Commercial Alloy ingots and
sand castings. (See Clause 1.1 for applicability.)

Submarines
2.

This NES does not cover the use of the castings for first level systems and castings that may
come into contact with sea water. (See Clause 1.1.2a.)
NOTE

The material covered by this NES suffers from selective phase corrosion in the
presence of sea water, particularly if the material has been weld repaired. More
expensive alloys, ie alloys to NES 747 Part 2, NES 747 Part 4 or NES 824 Part 1
are available for use where severe corrosion cannot be tolerated in sea water
systems.

(iii)

NES 747 Part 3

Issue 4
November 1999

(iv)

NES 747 Part 3

Issue 4
November 1999
FOREWORD
Sponsorship
1.

This Naval Engineering Standard (NES) is sponsored by the Defence Procurement Agency,
Ministry of Defence (MOD).

2.

The complete NES 747 comprises:

Requirements for Nickel Aluminium Bronze (NAB) Castings and Ingots
Part 1:

Nickel Aluminium Bronze Naval Alloy Centrifugally Cast

Part 2:

Nickel Aluminium Bronze Naval Alloy Ingots and Sand Castings with
Welding Permitted to the Wetted Surface

Part 3:

Nickel Aluminium Bronze Commercial Alloy Sand Castings and Ingots

Part 4:

Nickel Aluminium Bronze Naval Alloy Sand Castings with Welding

Restricted to the NonWetted Surface (Class I and II Castings only)

Part 5:

The Design and Manufacture of Nickel Aluminium Bronze Sand Castings

3.

Any user of this NES either within MOD or in industry may propose an amendment to it.
Proposals for amendments that are not directly applicable to a particular contract are to be
made to the publishing authority identified on Page (i), and those directly applicable to a
particular contract are to be dealt with using contract procedures.

4.

If it is found to be unsuitable for any particular requirement MOD is to be informed in writing

of the circumstances.

5.

No alteration is to be made to this NES except by the issue of an authorized amendment.

6.

Unless otherwise stated, reference in this NES to approval, approved, authorized and similar
terms, means by the MOD in writing.

7.

Any significant amendments that may be made to this NES at a later date will be indicated
by a vertical sideline. Deletions will be indicated by 000 appearing at the end of the line
interval.

8.

This NES has been reissued to reflect changes in Departmental Nomenclature due to the MOD
reorganization and the changes in related documents.

Conditions of Release
General
9.

This Naval Engineering Standard (NES) has been devised solely for the use of the MOD, and
its contractors in the execution of contracts for the MOD. To the extent permitted by law, the
MOD hereby excludes all liability whatsoever and howsoever arising (including but without
limitation, libability resulting from negligence) for any loss or damage however caused when
the NES is used for any other purpose.

10.

This document is Crown Copyright and the information herein may be subject to Crown or
third party rights. It is not to be released, reproduced or published without written permission
of the MOD

11.

The Crown reserves the right to amend or modify the contents of this NES without consulting
or informing any holder.

MOD Tender or Contract Process

12.

This NES is the property of the Crown. Unless otherwise authorized in writing by the MOD
must be returned on completion of the contract, or submission of the tender, in connection
with which it is issued.

13.

When this NES is used in connection with a MOD tender or contract, the user is to ensure that
he is in possession of the appropriate version of each document, including related documents,
relevant to each particular tender or contract. Enquiries in this connection may be made to
the authority named in the tender or contract.

(v)

NES 747 Part 3

Issue 4
November 1999
14.

When NES are incorporated into MOD contracts, users are responsible for their correct
application and for complying with contractual and other statutory requirements.
Compliance with an NES does not of itself confer immunity from legal obligations.

Categories of NES
15.

The Category of this NES has been determined using the following criteria:
a.

Category 1. If not applied may have a Critical affect on the following:

Safety of the vessel, its complement or third parties.
Operational performance of the vessel, its systems or equipment.

b.

Category 2. If not applied may have a Significant affect on the following:

Safety of the vessel, its complement or third parties.
Operational performance of the vessel, its systems or equipment.
Through life costs and support.

c.

Category 3. If not applied may have a Minor affect on the following:

MOD best practice and fleet commonality.
Corporate experience and knowledge.
Current support practice.

Related Documents
16.

In the tender and procurement processes the related documents listed in each section and
Annex A can be obtained as follows:
a.

British Standards

British Standards Institution,

389 Chiswick High Road,
London, W4 4AL

b.

Defence Standards

Defence Standardization, BM & D,

Kentigern House, 65 Brown Street,
Glasgow, G2 8EX.

c.

Naval Engineering Standards

Dyfed,

DSDC(L), CSE
SA14 8YP.

d.

Other documents

Tender or Contract Sponsor to advise.

Llangennech,

Llanelli,

17.

All applications to the MOD for related documents are to quote the relevant MOD Invitation
to Tender or Contract number and date, together with the sponsoring Directorate and the
Tender or Contract Sponsor.

18.

Prime Contractors are responsible for supplying their subcontractors with relevant
documentation, including specifications, standards and drawings.

Health and Safety

Warning
19.

This NES may call for the use of processes, substances and/or procedures that are injurious
to health if adequate precautions are not taken. It refers only to technical suitability and in
no way absolves either the supplier or the user from statutory obligations relating to health
and safety at any stage of manufacture or use. Where attention is drawn to hazards, those
quoted may not necessarily be exhaustive.

20.

This NES has been written and is to be used taking into account the policy stipulated in JSP
430: MOD Ship Safety Management System Handbook.

Additional Information
21.

(There is no relevant information included.)

(vi)

NES 747 Part 3

Issue 4
November 1999
CONTENTS
Page No
TITLE PAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

(i)

SCOPE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

(iii)

FOREWORD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

(v)

Sponsorship . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

(v)

Conditions of Release . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

(v)

Categories of NES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

(vi)

Related Documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

(vi)

Health and Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

(vi)

Additional Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

(vi)

CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

(vii)

SECTION

1.1
1.1
1.1
1.1
1.1
1.1
1.1
1.1
1.2
1.2
1.2
1.2
1.2
1.3
1.3

1.
1.1
1.1.1
1.1.2
1.2
1.3
1.3.1
Table 1.1
1.3.2
Table 1.2
1.3.3
1.4
Table 1.3
1.5
1.5.1
1.5.2
1.5.3
1.5.4
1.5.5
1.5.6
1.5.7
1.5.8
1.5.9
1.6
1.6.1
1.6.1.1
1.6.1.2
1.6.1.3

PERFORMANCE SPECIFICATION . . . . . . . . . . .
Applicability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Surface Ships . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Submarines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Classification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Physical Characteristics . . . . . . . . . . . . . . . . . . . . . . .
Ingots . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Chemical Composition of Ingots . . . . . . . . . . . . . . . .
Castings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Chemical Composition of Castings . . . . . . . . . . . . . .
Quality of Material . . . . . . . . . . . . . . . . . . . . . . . . . . .
Mechanical Properties . . . . . . . . . . . . . . . . . . . . . . . .
Properties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Defects and Rectification of Defects . . . . . . . . . . . . .
Defects . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rectification of Dimensional Defects by Weld
Deposition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rectification of Surface Defects by Blending . . . . .
Rectification of Surface and Sub-Surface Defects
by Welding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Limits on Individual Sub-Surface Repairs . . . . . . .
Limits on Combined Weld Repairs . . . . . . . . . . . . .
Rectification of Defects . . . . . . . . . . . . . . . . . . . . . . .
Impregnation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Special Repairs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Test Methods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Destructive Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Analysis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Mechanical Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Retests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
(vii)

1.3
1.3
1.3
1.4
1.4
1.4
1.4
1.4
1.4
1.4
1.4
1.4
1.5

NES 747 Part 3

Issue 4
November 1999
1.6.2
1.6.2.1
1.6.2.2
1.6.2.3
1.6.2.4
1.6.2.5
1.6.2.6

1.5
1.5
1.5
1.5
1.5
1.5

1.6.2.7
1.6.2.8

Non-Destructive Tests . . . . . . . . . . . . . . . . . . . . . . . .
Dimensional Check . . . . . . . . . . . . . . . . . . . . . . . . . . .
Visual-Optical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Liquid Penetrant . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Radiographic/Ultrasonic Examination . . . . . . . . . . .
Radiography . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Radiographic Examination of Non-Designated
Regions on a Sample Basis . . . . . . . . . . . . . . . . . . . .
Ultrasonic Examination . . . . . . . . . . . . . . . . . . . . . . .
Pressure Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SECTION

2.

NATIONAL/INTERNATIONAL REGULATIONS

2.1

SECTION

3.
3.1
3.1.1
3.1.1.1
3.1.1.2
3.1.1.3
3.1.2
3.1.2.1
3.1.2.2
3.1.2.3
3.1.2.4
3.1.2.5
3.1.2.6
3.2
3.2.1
3.2.2
3.3
3.3.1
3.3.2
3.4

MILITARY STANDARDS/REQUIREMENTS . . . .
Acceptance Standards . . . . . . . . . . . . . . . . . . . . . . . .
Destructive Examination Standards . . . . . . . . . . . . .
Analysis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Mechanical Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Retests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Non-Destructive Examination Standards . . . . . . . .
Dimensional Check . . . . . . . . . . . . . . . . . . . . . . . . . . .
Visual-Optical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Liquid Penetrant . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Radiography . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ultrasonics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pressure Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Identification of Ingots and Castings . . . . . . . . . . . .
Ingots . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Castings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Quality Assurance Documentation . . . . . . . . . . . . . .
Ingots . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Castings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Packaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.1
3.1
3.1
3.1
3.1
3.1
3.1
3.1
3.1
3.1
3.2
3.2
3.2
3.2
3.2
3.2
3.2
3.2
3.3
3.3

SECTION

4.

DESIGN REQUIREMENTS/GUIDANCE . . . . . . .

4.1

SECTION

5.

CORPORATE EXPERIENCE & KNOWLEDGE .

5.1

ANNEX A.

RELATED DOCUMENTS . . . . . . . . . . . . . . . . . . . .

A.1

ANNEX B.

DEFINITIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

B.1

ANNEX C.

PROCUREMENT CHECK LIST . . . . . . . . . . . . . . .

C.1

1.5
1.5
1.6

ALPHABETICAL INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . INDEX.1

(viii)

NES 747 Part 3

Issue 4
November 1999
1.

PERFORMANCE SPECIFICATION
Related Documents: BS 1400, BS 6208, BS EN 100021, DEF STAN 031, NES 304
Part 1, NES 304 Part 3, NES 729 Part 1, NES 729 Part 4, NES 729 Part 5, NES 771, NES
863; see also Annex A.

1.1

Applicability

1.1.1

Surface Ships
a.

1.1.2

1.2

This NES may be used for:

(1)

Propellers if stated in the contract. (See NES 304 Part 1.)

(2)

Class I and II castings provided they are not in contact with sea water.

(3)

Class III castings in accordance with NES 863.

(4)

Class I and II large or complex castings if stated in the contract.

Submarines
a.

This alloy is not to be used for castings in first level systems and castings that
come into contact with sea water.

b.

This alloy may be used for submarine propellers if stated in the contract. (See
NES 304 Part 3.)

Classification
a.

The classification of castings is defined in NES 863.

1.3

Physical Characteristics

1.3.1

Ingots
a.

Ingots are to conform to the chemical composition given in Table 1.1.

Element

Per Cent by Weight

Not Less Than

Not More Than

Aluminium

8.8

10.0

Iron*

4.0

5.5

Nickel*

4.0

5.5

Manganese

1.5

Zinc

0.5

Copper
(by difference)

Remainder

Lead

0.01

Tin

0.1

Silicon

0.1

Magnesium

0.05

Total Impurities

0.20

Impurities

* Nickel content is to be greater than the iron content.

Table 1.1 Chemical Composition of Ingots

1.1

NES 747 Part 3

Issue 4
November 1999
1.3.2

Castings
a.

Castings are to conform to the chemical composition given in Table 1.2.

b.

All ingots used are to be stamped, embossed or have a label affixed with a unique
cast number. Any ingots, on which the stamping or embossing is illegible, or the
label has been removed/fallen off, or illegible, are not to be used.

Per Cent by Weight

Element

Not Less Than

Not More Than

Aluminium

8.8

10.0

Iron*

4.0

5.5

Nickel*

4.0

5.5

Manganese

1.5

Zinc

0.5

Copper
(by difference)

Remainder

Lead

0.01

Tin

0.1

Silicon

0.1

Magnesium

0.05

Total Impurities

0.30

Impurities

* Nickel content is to be greater than the iron content.

Table 1.2 Chemical Composition of Castings

NOTE

1.3.3

Quality of Material
a.

1.4

Chemical composition derived from BS 1400 AB2 except the maximum

Manganese and Lead levels are lower to improve sea water corrosion
resistance and weldability respectively.

Ingots and the manufacturers own approved scrap complying with the
definition given in Annex B may be included in the cast. No other scrap is
permitted. Following acceptance of the analysis from the melt, no further
additions are permitted prior to pouring into the mould.

Mechanical Properties
a.

At room temperature the mechanical properties obtained from test pieces

specified in Clause 1.6.1.2a. are to be as detailed in Table 1.3.

Elongation on 5.65S o
Gauge Length

Tensile Strength

0.2% Proof Stress

(N/mm2)

(N/mm2)

(%)

640

250

13

Table 1.3 Properties

1.2

NES 747 Part 3

Issue 4
November 1999
1.5

Defects and Rectification of Defects

1.5.1

Defects
a.

1.5.2

Any casting may be rejected for defects discovered during subsequent

machining notwithstanding that the casting had been passed previously as
conforming to this NES.

Rectification of Dimensional Defects by Weld Deposition

a.

b.

Correction of casting dimensions and machining errors may be made by weld

deposition using an approved procedure for the material concerned in
accordance with NES 771 and shall be within the following limits:
(1)

Weld deposition thickness to be restricted to 20% of contract drawing

section thickness from 12mm to 50mm and to 10mm above 50mm section
thickness.

(2)

Area of weld deposition in Critical Test Regions and Test Regions to be

restricted to 10% of the inner or outer surface area of the region, not
including flange thicknesses and webs, subject to any limitations imposed
by Clause 1.5.6a.

(3)

Area of weld deposition in non-designated regions is to be restricted to

20% of the inner or outer surface area of the region not including flange
thickness and webs.

Weld build-up exceeding the tolerance on contract drawing section thickness is

to be a reason for rejection.

NOTE
1.5.3

1.5.4

Blending out of surface defects is preferable to weld repair whenever

possible.

Rectification of Surface Defects by Blending

a.

Unacceptable surface defects may be blended out by an approved process,

providing the resulting depression does not reduce the contract drawing section
thickness by more than 5mm for section thickness over 50mm, or 10% of section
thicknesses up to and including 50mm. The depression sides and ends are to be
smoothly blended out by a minimum radius of three times the maximum depth
of blending and the edge formed with the surface is also to be free from
sub-surface defects as revealed by radiography or ultrasonics, in Critical Test
Regions and Test Regions. The total area subjected to blending, including the
area affected by the fairing, is not to exceed 10% of any designated region or 20%
of any non-designated region.

b.

Rectification by blending is not permitted where this encroaches on any bearing

or sealing surface.

Rectification of Surface and Sub-Surface Defects by Welding

a.

Unacceptable surface defects which cannot be blended out within the

limitations of Clause 1.5.3a. and unacceptable sub-surface defects may be
repaired by welding using an approved procedure for the material concerned in
accordance with NES 771 and within the following limits:
(1)

Area of excavation in Critical Test Regions and Test Regions is to be

restricted to 10% of the inner or outer surface area of the region, not
including flange thicknesses and webs, subject to any limitations imposed
by Clause 1.5.6a.

(2)

Area of excavation in non-designated regions is to be restricted to 20% of

the inner or outer surface area of the region, not including flange
thicknesses and webs.

1.3

NES 747 Part 3

Issue 4
November 1999
1.5.5

Limits on Individual Sub-Surface Repairs

a.

1.5.6

Limits on Combined Weld Repairs

a.

1.5.7

(1)

Total weld repair area of Class I and Class II castings is not to exceed 10%
of the surface area of the casting, excluding flange thicknesses and webs.

(2)

The total weld repair area of Class III castings is not to exceed 20% of the
surface area of the casting excluding flange thicknesses and webs.

The rectification of surface and sub-surface defects by welding is to be in

accordance with NES 771. All weld repairs are to be fully reinspected in
accordance with the requirements of Clause 1.6. The results of the
examinations are to meet the acceptance standards of Clause 3.1.

Impregnation
a.

1.5.9

The total combined area of weld repairs from all causes, eg dimensional
correction, surface and sub-surface defects is to be within the following limits:

Rectification of Defects
a.

1.5.8

Any individual repair in Critical Test Regions shall not exceed 5% of the test
area containing the defect. In Test Regions any individual repair is not to exceed
10% of test area containing the defect.

Impregnation will not be accepted as a recovery procedure for Class I castings.

Impregnation is a recognized recovery procedure for Class II and III castings
in accordance with DEF STAN 031.
(1)

Class II castings may be impregnated but only with the written approval
of the Project Manager.

(2)

Class III castings may be impregnated.

(3)

The area of leakage necessitating remedial action does not exceed 10% of:
(a)

The Test Region containing the defect in Class II castings.

(b)

The total area pressure tested in non-designated regions in Class II

and Class III castings.

Special Repairs
a.

Where the repairs necessary to meet the acceptance standards are more
extensive than are permitted by this specification and if it is considered that
effective economical repair is possible the Contractor may submit repair
proposals in accordance with NES 771 to the Project Manager for decision.

1.6

Test Methods

1.6.1

Destructive Tests

1.6.1.1

Analysis
a.

1.6.1.2

In addition to the normal melt control analysis, a full chemical analysis is to be

made from a sample piece taken from each cast for ingots and for castings.

Mechanical Tests
a.

Tensile tests in accordance with BS EN 100021 are to be made on test samples

cast in accordance with BS 1400, Figure 2 from the same melt as the casting
they represent. Three tensile-test specimens are advised, to enable retests in the
event of failure of the initial test specimen.

1.4

NES 747 Part 3

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1.6.1.3

Retests
a.

1.6.2

Non-Destructive Tests
a.

1.6.2.1

1.6.2.4

a.

It is recommended that 100% liquid penetrant examination, in accordance with

NES 729 Part 4, is carried out on all Class I and II castings before any machining
operations are commenced to prevent nugatory work.

b.

Where practicable, a 100% liquid penetrant inspection is to be undertaken on

all surfaces of Class I and Class II castings with the surfaces examined in their
finished condition.

Radiographic/Ultrasonic Examination

Radiography is to be carried out in compliance with NES 729 Part 1. All

sub-surface imperfections are to be identified for subsequent assessment in
accordance with the acceptance standards.

Radiographic Examination of Non-Designated Regions on a Sample Basis

a.

1.6.2.7

The manufacturer is to subject Critical Test Regions and Test Regions to either
100% radiographic or 100% ultrasonic examination.

Radiography
a.

1.6.2.6

All castings are to be 100% visually inspected, assisted where necessary by the
use of 5 magnification optics. All imperfections are to be identified and
recorded.

Liquid Penetrant

a.
1.6.2.5

All castings are to be fully dimensionally checked.

Visual-Optical
a.

1.6.2.3

Reference diagrams according to NES 863 are to be provided by the purchaser

for all Class I and Class II castings to show Critical Test Regions and Test
Regions which are to be subjected to non-destructive testing (NDT).

Dimensional Check
a.

1.6.2.2

Should any of the original test specimens fail to meet acceptance standards, two
further specimens from the same cast may be broken in accordance with BS EN
100021.

In certain circumstances examination by radiography on a sample basis may be

specified by contract or drawings to establish that a satisfactory general quality
of product is being supplied. Typical examples are:
(1)

Lowly stressed Class II castings.

(2)

Sample positions on large Class II or Class III castings.

(3)

Batch supply of Class III castings.

Ultrasonic Examination
a.

Ultrasonic examination is to be carried out in compliance with NES 729 Part 5.

All sub-surface imperfections are to be identified for subsequent assessment in
accordance with the acceptance standards. Where ultrasonic examination is
used the assessment of the casting is to be confirmed by radiography of selected
areas. A minimum of 10% of the total area examined by ultrasonics is to be
radiographed.

NOTE

The grain structure of cast nickel aluminium bronze may preclude

inspection by ultrasonics. The suitability for ultrasonic inspection is to be
assessed in accordance with BS 6208 Clauses 9.2 and 9.3.

1.5

NES 747 Part 3

Issue 4
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1.6.2.8

Pressure Tests
a.

When stated in the contract the castings are to be subjected to the specified
water pressure tests for a minimum period of 15 minutes. Certain castings may
require longer periods of pressure testing. When necessary this will be specified
in the contract.

1.6

NES 747 Part 3

Issue 4
November 1999
2.

NATIONAL/INTERNATIONAL REGULATIONS
This NES contains no National/International Regulations information.

2.1

NES 747 Part 3

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2.2

NES 747 Part 3

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November 1999
3.

MILITARY STANDARDS/REQUIREMENTS
Related Documents: NES 747 Part 3, NES 863; see also Annex A.

3.1

Acceptance Standards

3.1.1

Destructive Examination Standards

3.1.1.1

Analysis
a.

3.1.1.2

(1)

Clause 1.3.1a. for ingots;

(2)

Clause 1.3.2a. for castings.

Mechanical Tests
a.

3.1.1.3

Each chemical analysis is to conform to:

Each tensile test result is to conform to Table 1.3 of this NES.

Retests
a.

Both tensile test results are to conform to Table 1.3 of this NES.

3.1.2

Non-Destructive Examination Standards

3.1.2.1

Dimensional Check
a.

3.1.2.2

Dimensions are to comply with the component drawing, and the requirements
of NES 863.

Visual-Optical
a.

On visual-optical inspection (Clause 1.6.2.2a.) the finished condition of all

surfaces is to be clean and free from cracks or linear defects. Rounded forms of
surface defects are unacceptable in Critical Test Regions and Test Regions but
may be acceptable in Non-Designated Regions at the discretion of the Project
Manager.

NOTE
b.
3.1.2.3

Defects are deemed to be rounded when the aspect ratio of length to width
is 3.1 or less.

The surface finish is to meet the standard specified in the contract documents
and drawings.

Liquid Penetrant
a.

Indications of cracks, hot tears or chain-like porosity and surface oxide

inclusions in linear formations are not acceptable.

b.

Indications arising from porosity and surface oxide inclusions in non-linear

formations are to be assessed as follows:
(1)

Isolated pinpoint porosity is acceptable except in areas where sealing of

a housing against a running shaft is required, eg pump glands, propeller
shaft seals etc, and in flexible couplings.

(2)

Clustered pinpoint porosity and other defects are acceptable provided that
the maximum size of any indication is not to exceed 3mm diameter bleed
out and the sum of the diameters of all indications for sections up to and
including 50mm, in an area of 70 70mm does not exceed 24mm or the
sum of the diameters of all indications for sections over 50mm in an area
of 70 70mm does not exceed 36mm.

NOTE

The indications identified in Clause 3.1.2.3b.(1) and 3.1.2.3b.(2) are

acceptable providing that the immediate area of the castings is acceptable
when examined for sub-surface defects.

3.1

NES 747 Part 3

Issue 4
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c.

3.1.2.4

3.1.2.5

There may be instances where machined surfaces of castings manufactured to

this NES, require more stringent acceptance standards than those in Clauses
3.1.2.3a. and 3.1.2.3b., eg in way of a wetted seal area. Where necessary this
requirement is to be clearly stated in the contract documents and are to be the
subject of discussion between the purchaser and the contractor prior to
manufacture of the castings.

Radiography
a.

Acceptance Standards are to be in accordance with that specified in NES 863.

b.

Any defect that causes a signal greater than or equal to the signal produced by
the approved calibration standard is to be deemed unacceptable and the casting
rejected. Where the backwall echo is attenuated by 40% or greater, the
examination by ultrasonics is unacceptable and radiography in accordance with
Clause 1.6.2.5a. is to be employed.

Pressure Tests
a.

Each casting is to show no evidence of leakage.

3.2

Identification of Ingots and Castings

3.2.1

Ingots
a.

3.2.2

Each ingot is to be marked with the legend NES 747 Part 3 stamped or embossed
in easily discernible letters. Each ingot is also to be marked with a unique cast
number which can be stamped or embossed in easily discernible letters, or an
indelibly marked self adhesive label is to be affixed, the unique cast number is
to positively identify the ingot to its quality assurance documentation.

Castings
a.

Each casting is to be clearly identified during manufacture and be permanently

marked for identification during service life with the following details:
(1)

Pattern or Ship Identity number plus NES 747 Part 3.

(2)

Class of castings, ie CI, CII, CIII.

(3)

The unique cast number which can be related to the quality control
documentation.

b.

The markings detailed in Clause 3.2.2a.(1) to (3) are to be stamped, engraved

or vibro-etched in the position indicated on the drawing. Markings are to be as
conspicuous as the nature of the casting allows and provision is to be made for
transferring identification markings during manufacture such that traceability
is maintained throughout the service life of a casting. The markings are not to
be made on the highly stressed regions, eg Critical Test Regions of the casting.

c.

Where difficulty is being experienced in satisfactorily applying identification

symbols then this is to be resolved by consulting the Project Manager.

3.3

Quality Assurance Documentation

3.3.1

Ingots
a.

Each consignment of ingots is to be accompanied by Quality Assurance

Documentation providing the results of the melt control analysis and the results
of analysis of a sample piece taken from an ingot within the batch.

3.2

NES 747 Part 3

Issue 4
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3.3.2

Castings
a.

3.4

Each consignment of castings is to be accompanied by Quality Assurance

Documentation giving the actual results of the tests required in Clause 1.6
together with a certificate of compliance with the acceptance standards detailed
in Clause 3.1.

Packaging
a.

Except where otherwise stated in the contract, packaging is to be in accordance

with the contractors normal practice subject to the affixing of a trade warning
label and the addition of the following identification details on each package or
case:
(1)

Description of castings.

(2)

Quantity.

(3)

Contract Number.

3.3

NES 747 Part 3

Issue 4
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3.4

NES 747 Part 3

Issue 4
November 1999
4.

DESIGN REQUIREMENTS/GUIDANCE
This NES contains no Design Requirements/Guidance information.

4.1

NES 747 Part 3

Issue 4
November 1999

4.2

NES 747 Part 3

Issue 4
November 1999
5.

CORPORATE EXPERIENCE & KNOWLEDGE

This NES contains no Corporate Experience & Knowledge information.

5.1

NES 747 Part 3

Issue 4
November 1999

5.2

NES 747 Part 3

Issue 4
November 1999
ANNEX A.
RELATED DOCUMENTS
A1.

The following documents and publications are referred to in this NES:

BS 1400
BS 6208
BS EN 100021

Specification for Copper Alloy Ingots and Copper Alloy and High
Conductivity Copper Castings
Method for Ultrasonic Testing of Ferritic Steel Castings
Including Quality Levels
Tensile Testing Of Metallic Materials
Part 1: Method of Test at Ambient Temperature

DEF STAN 031

Impregnation of Porous Castings

NES 304

Shafting Systems and Propellers

Part 1: Design Requirements for Main Propulsion Shafting

NES 729

Part 3: Manufacturing and Detail Design Requirements for

Propulsion
Requirements for Non-Destructive Examination Methods
Part 1: Radiographic
Part 4: Liquid Penetrant
Part 5: Ultrasonic

NES 747

Requirements for Nickel Aluminium Bronze Castings and Ingots

Part 2: Nickel Aluminium Bronze Naval Alloy Ingots and Sand
Castings with Welding Permitted to the Wetted Surface
Part 4: Nickel Aluminium Bronze Naval Alloy Sand Castings
with Welding Restricted to the Non-Wetted Surface (Class I and
II Castings only)

NES 771
NES 863

Requirements, Procedure and Inspection for Weld Repair of

Copper Alloy and Nickel Alloy Castings
Requirements for the Classification, Dimensions, Tolerances and
General Standards of Acceptance for Copper and Nickel Alloy
Castings

NES 824

Copper Nickel Chromium Sand Castings and Ingots

Part 1: Production Requirements

A.1

ANNEX A

NES 747 Part 3

Issue 4
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ANNEX A

A.2

NES 747 Part 3

Issue 4
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ANNEX B.
ABBREVIATIONS AND DEFINITIONS
B1.

B2.

For the purpose of this NES the following abbreviations apply:

DLO

Defence Logistics Organization

DPA

Defence Procurement Agency

For the purpose of this NES the following definitions apply:

Approved Scrap

Scrap that is derived from nickel aluminium bronze, the

composition of which has been established with regard to
the complete range of both the alloying elements and
impurity elements and is segregated and identifiable to
the satisfaction of MOD.

Cast

A cast is the product of one furnace melt, the product of

one crucible melt, or the product of a number of furnace
or crucible melts where such are aggregated and mixed
prior to sampling.

Contractor

The Firm, Company, Organization or Establishment

working within the scope of this NES.
An ingot is to comprise a mass of metal of proportions to
suit the Founders requirements.
Castings which the Design Authority considers are liable
to require weld repair during manufacture.
Any circular bleed out of less than 0.5mm diameter
revealed during liquid penetrant examination in
accordance with NES 729 Part 4.

Ingots
Large/Complex Castings
Pinpoint porosity

Project Manager

The Section within the DPA or DLO, acting on behalf of

the Secretary of State for Defence. The Project Manager
should be specified in the contract, but where not known
by the contractor, enquiries are to be forwarded to DPA
Section STGMT2 Abbey Wood, Bristol. For
subcontractors, the Project Manager may be the Prime
Contractor.

So

The cross-sectional area of the gauge in a tensile test

piece, before testing, as detailed in BS EN 10002.

B.1

ANNEX B

NES 747 Part 3

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ANNEX B

B.2

NES 747 Part 3

Issue 4
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ANNEX C.
PROCUREMENT CHECK LIST
Notes:
C.1
This Check List is to ensure that certain aspects of this Naval Engineering
Standard are consulted when preparing a procurement specification for a
particular application.
application
C.2
Clauses where a preference for an option is to be used or where specific data is
to be added are included in the Check List.
C.3
Each item is to be marked either:
p = included
NA = not applicable
CHECK
CHECK
No
1
Use for submarine propellers.

CLAUSE No

p or NA

1.1.2b.

Radiography on a sample basis.

1.6.2.6

Pressure tests.

1.6.2.8

Liquid penetrant acceptance standards.

Packaging requirements.

3.1.2.3c.
3.4

C.1

ANNEX C

NES 747 Part 3

Issue 4
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ANNEX C

C.2

NES 747 Part 3

Issue 4
November 1999
ALPHABETICAL INDEX
(Note: Page numbers are given)

N
Nondestructive examination standards, 3.1
Nondestructive test, 1.5

Acceptance standards, 3.1

Alumina wash, 1.2

Optical inspection, 1.5, 3.1

C
P

Chemical composition, 1.2

Contamination by graphite, 1.2

Packaging, 3.3
Physical characteristics, 1.1

D
Destructive examination standards, 3.1

Pressure tests, 1.6, 3.2

Proof stress, 1.3

Destructive tests, 1.5

Dimensional check, 1.5, 3.1

Quality assurance documentation, 3.2, 3.3

Quality of material, 1.2

Elongation, 1.3

I
Identification of castings, 3.2
Identification of ingots, 3.2
Impregnation, 1.4

R
Radiography, 1.5, 1.6, 3.2
Rectification of defects, 1.3
Retest, 1.5, 3.1

L
Liquid penetrant, 1.5, 3.1

Tensile strength, 1.3

Tensile test, 1.5, 3.1

Test specimens, 1.5

Manufacturers approved scrap, 1.2

Mechanical properties, 1.3

Mechanical tests, 1.5, 3.1

Ultrasonics, 1.6, 3.2

INDEX.1

NES 747 Part 3

Issue 4
November 1999

INDEX.2

Inside Rear Cover

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Defence Procurement Agency
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