Chapter Managed Pressure Drilling Operations
Chapter Managed Pressure Drilling Operations
Chapter Managed Pressure Drilling Operations
Drilling Operations
Mari Oma Engevik
May 31, 2007
1 of 3
Date
Our reference
2007-01-04
MAR/LMS
MASTER THESIS
Spring 2007
for
stud. techn. Mari Oma Engevik
Following agreement with the supervisor, the various items may be given different weights.
2 of 3
Date
Our reference
2007-01-04
MAR/LMS
Within three weeks after the date of the task handout, a pre-study report shall be prepared. The report
shall cover the following:
An analysis of the work task's content with specific emphasis of the areas where new
knowledge has to be gained.
A description of the work packages that shall be performed. This description shall lead to a
clear definition of the scope and extent of the total task to be performed.
A time schedule for the project. The plan shall comprise a Gantt diagram with specification
of the individual work packages, their scheduled start and end dates and a specification of
project milestones.
The pre-study report is a part of the total task reporting. It shall be included in the final report.
Progress reports made during the project period shall also be included in the final report.
The report should be edited as a research report with a summary, table of contents, conclusion, list of
reference, list of literature etc. The text should be clear and concise, and include the necessary
references to figures, tables, and diagrams. It is also important that exact references are given to any
external source used in the text.
Equipment and software developed during the project is a part of the fulfilment of the task. Unless
outside parties have exclusive property rights or the equipment is physically non-moveable, it should
be handed in along with the final report. Suitable documentation for the correct use of such material
is also required as part of the final report.
The student must cover travel expenses, telecommunication, and copying unless otherwise agreed.
If the candidate encounters unforeseen difficulties in the work, and if these difficulties warrant a
reformulation of the task, these problems should immediately be addressed to the Department.
Two bound copies of the final report and one electronic version are required.
3 of 3
Date
Our reference
2007-01-04
MAR/LMS
DEPARTMENT OF PRODUCTION
AND QUALITY ENGINEERING
Asbjrn Rolstads
Professor/Head of Department
Marvin Rausand
Responsible Professor
Preface
This master thesis was has been written during the spring semester 2007, at the Norwegian University of Science and Technology, NTNU.
The main objective of the master project was to developed a generic blowout frequency model
for underbalanced and managed pressure drilling operations. The work was performed in cooperation with Scandpower, and the model developed was supposed to be compatible with their
blowout frequency assessment model for conventional overbalanced drilling operations. According to the consulted companies, only two blowouts during MPD operations have occurred. Because of lack of data, it was not possible to develop a blowout frequency model. The focus of the
thesis was therefore shifted toward a description of underbalanced and managed pressure drilling
technology, and various risk assessment methods and their use during these operations.
It is assumed that the readers of this report have basic knowledge in drilling technology.
I would like to thank my supervisors Professor Marvin Rausand at NTNU and Senior Consultant Alexander Solberg at Scandpower for their assistance during the preparation of this report. I
would also like to thank Michael Golan, Dave Samuelson, Per Holand, Arild Rdland, Alf Breivik,
Harald Tveit, Johan Eck-Olsen for their contributions to this thesis.
Management summary
25% to 33% of all remaining undeveloped oil and gas reasources can not be utilized by means of
conventional overbalanced drilling. In addition, there are wells still containing oil and gas which
could have produced more if alternative technologies to overbalanced drilling technology where
utilized.Since 1990 underbalanced and managed pressure drilling has become increasingly used
alternative technologies to conventional overbalanced drilling technology. With proper use these
technologies may; eliminate or minimize formation damage, minimize costs related to the well,
and increase safety during the drilling operations. However, the risk during these operations are
yet not known.
During overbalanced drilling operations fluid from the reservoir is prevented from flowing into
the well by a static mud pressure. This pressure is a result of the mud which is used during a
drilling operation to carry cuttings from the formation to the surface. The pressure at surface is
at atmospheric pressure. In underbalanced and managed pressure drilling, a lighter drill fluid
can be used because a surface pressure is imposed. The main difference between overbalanced
drilling and the alternative drilling technologies, is the use of a surface pressure during the drilling
operation.
Numerous accidents have been documented with use of overbalanced drilling technology. By
evaluating earlier accidents and their cause, the risk these operations exposed to human, environment and assets, are fairly well known. In order to learn more about the risk during underbalanced
and managed pressure drilling operations, earlier incidents should be collected and analyzed in a
proper way.
To collect data of well incidents during underbalanced and managed pressure drilling operations, authorities and companies in th U.S., Canada, and Norway were contacted. Only two incidents have occurred, both with use of managed pressure drilling technology. No reports were
found on the well incidents.
A hazard analysis was performed on a managed pressure drilling operation. This operation is
at the moment performed on Kvitebjrn. Kvitebjrn is a field operated by Staoil, located in the
North-Sea. The purpose was to identify hazards, and evaluate the most risk contributing factors
during the operation. The analysis was made on a procedure the personnel follows during the
connections of pipes operation. Connections of pipes are made in order to drill to further depths.
With new technology it is important to train personnel involved in the operation, and make sure
that the level of competence is high. During the operation, external managed pressure drilling
personnel will be involved. The communication will be in English. The internal personnel usually
communicates in Norwegian. Extra focus on the communication is needed. In addition, it is important that the personnel, the internal as well as the external, have clear responsibilities and that
the procedures they follow are sufficient.
In order to state causes leading to incidents, and prevent future accidents from occurring during drilling operations, a numerous of accident investigation methods has been developed. Four
different methods were evaluated on behalf of their; scope, user friendliness, and resource need.
One of the methods were utilized on an accident to evaluate the course of events, and to develop a set of precautions to prevent similar accident form occurring. The accident occurred on
a well drilled overbalanced. During the drilling operation, the pressure of the mud column became lower than the pressure from an unexpected gas containing pocket in the formation, and
unwanted gas flowed into the well. The crew managed to regain and maintain control over the
well the following days. The accident may have been prevented if; better equipment were utilized
to detect gas pockets in the formation, analysis of the formation had been better, or if alternative
3
Part 1 Introduction
Introduction
During the last 17 years underbalanced drilling, UBD, and managed pressure drilling, MPD, have
become increasingly used alternatives to conventional overbalanced drilling, OBD, technology.
The new techniques provide several advantages, but the blowout risk during these operations is
yet not fully understood.
Since the rotary drilling technology was introduced early in the last century, it has been the
most used drilling technology in the oil and gas industry [2, 5]. The technique is well-established,
and a number of well incidents have been documented. This has made the risk picture during OBD
operations fairly well known. As for UBD and MPD operations the well incident data is limited, and
the risk picture is not complete.
Scandpower has developed a blowout frequency assessment model, BlowFAM. The model is a
data tool for qualitative and quantitative safety evaluation of blowouts during OBD and well operations. BlowFAM reflects the actual elements; the technical, the operational and the organisational
as well as reservoir conditions, that play an important role for the blowout risk. The program does
not include UBD and MPD operations, and it is of interest to implement these techniques into the
program.
Few well incidents have occurred during UBD and MPD operations. Hazard analysis and risk
evaluations of well projects that utilize these technologies have been performed, but there has not
been developed any worldwide accident investigation to state causal distributions and blowout
statistics. Because there has been an increasingly use of UBD and MPD technology world wide, it
is important to understand the risk during these operations.
On the Norwegian continental shelf one UBD operation , and five MPD operations have been
performed. In 2004, Statoil successfully performed an UBD operation on Gullfaks well C-05. One
MPD operation was made by British Petroleum (BP) in the late 90s by use of coiled tubing. ConocoPhillips used MPD on Tommeliten, and Statoil has performed 3 operations on Gullfaks and is
at the moment using the technology on Kvitebjrn. All of the wells were drilled successfully. In
addition, Statoil is planning to use MPD on Kristin [4].
In order to collect well incident data during UBD and MPD operations, different people were
contacted, working for; Minerals Management Service (MMS), Canadian Association of Oilwell
Drilling Contractors (CAODC), British Columbia Oil and Gas Commission (OGC), Weatherford
Canada, ENFORM the petroleum industrys commitment to training and safety, Alberta energy &
utilities board (EUB), and Exprosoft.
Two well incidents with use of MPD were revealed in Alberta.
The objectives of this paper is to; learn and describe technology and procedures used for UBD
and MPD operations, identify and describe hazardous events during various steps of UBD and
MPD operations, perform accident investigations of relevant well control incidents, and establish formulas between incident causes and formation characteristics. The lack of data limited the
possibility to develop a causal distribution and relations between causes and formation characteristics. In addition, no detailed UBD or MPD well incident was found. The accident investigation
performed is on a well incident during an OBD operation.
Deviations from the master thesis main objectives, has been settled in co-operation with supervisor, Marvin Rausand.
This report consists of four parts; 1) Introduction to the master thesis, 2) An article on risk
assessment of UBD and MPD operations, 3) Description of the data gathering, and a quantitative approach of blowout frequencies during UBD and MPD operations, and 4) Conclusion and
recommendations for further work. The preparatory report and progress report can be found in
6
appendix..... The main objectives of the article in part two, are to a) give a technical description
of UBD and MPD operations, b) identify hazardous events during a MPD operation, and c) perform an accident investigation with use of Haddons matrix and the 10 strategies on an OBD well
incident.
A literature study has been carried out covered by relevant books, articles, Internet cites and by
attending a MPD course held by Statoil. Data collection has mainly been gathered by contacting
relevant companies, authorities and persons. In addition to this, searches on the Intrenet has been
made.
The master thesis has been performed over a period of 20 weeks. The main limitations during
this thesis has been; the availability of relevant data, and finding relevant literature.
1 Abstract
Since 1990 underbalanced and managed pressure drilling have become increasingly used alternatives
to conventional overbalanced drilling. The new techniques provide several advantages, but the blowout
risk during these operations is yet not fully understood. The main objective of this article is to evaluate
the risk during underbalanced and managed pressure drilling operations.
With use of a continuous circulation system during a managed pressure drilling connection, the safe
operability analysis revealed the blind ram as the most critical component. The continuous circulation
system is a fairly new, and the operation requires special personnel. Communication, clear responsibilities, and good procedures are of great importance in order to prevent unwanted situations or to
mitigate the consequences.
Haddons matrix in combination with Haddons ten strategies, gives a detailed accident description
and provides risk reducing measures to prevent future accidents. The method covers all socio-technical
aspects, and does not require hands-on experience. In formations containing potential gas pockets;
detailed pre-hazard analysis of the geotechnical properties of the specific area should be performed,
equipment capable of detecting the gas pockets as early as possible should be utilized, and alternative
drilling technologies should be considered.
2 Introduction
According to studies made by the American Petroleum Institute (API) and the Minerals Management
Service (MMS), 25% to 33% of all remaining undeveloped reservoirs are not drillable using conventional
overbalanced drilling, OBD, methods. This is due to increased likelihood of well control problems such
as differential sticking, lost circulation, kicks, and blowouts [3]. In addition, many depleted wells which
still contain petroleum reserves could be utilized with alternative technologies to OBD.
The challenge to the industry is to seek an efficient method to drill and develop these reservoirs in a
manner that is no less safe than the overbalanced drilling method.
With the right use, UBD and MPD may [14];
eliminate or minimize formation damage
minimize well costs by;
- increasing the rate of penetration
- extending the bit life
- drilling in formations with small drilling windows
- avoiding fluid loss
- minimizing differential sticking
- reducing the drill time
no reports of the accidents were found. The accident investigation is performed on a well drilled with
use of OBD technology.
This paper consists of three different parts. The first gives a technical description of UBD and MPD
operations. In the second part a SAFOP is performed on a MPD connection operation, performed with
use of CCS. The last part concerns accident investigation methods of UBD and MPD operations. An
accident investigation is performed on a well incident during an OBD operation. The accident investigation is performed with use of Haddons matrix and Haddons 10 strategies to prevent harmful energy
of getting in contact with individuals or objects.
3 Underbalanced Drilling
Figure 1 illustrates the different bottom hole pressures with use of a low or high density drill fluid, and
with use of a low density drill fluid with top side pressure. We note that the top side pressure makes it
possible to use light density drill fluids to achieve the wanted bottom hole pressure. By utilizing lighter
density fluids, it is possible to drill sections with narrower drilling windows.
Figure 1: Illustration of bottom hole pressure during OBD and UBD operations
During OBD operations, the bottom hole pressure should be below the formations fracture pressure
and above the pore pressure, see figure 2. If the pressure exceeds the fracture pressure the formation will
start cracking and drill fluid will be lost to the formation. In a worst case scenario the loss of drill fluid
can lead to a kick or even a blowout. If the pressure goes below the pore pressure, influx of formation
fluid to the wellbore will occur. In UBD operations the bottom hole pressure is below the pore pressure
and influx of formation fluid is a normal situation. However if the bottom hole pressure drops too much
the invasion of formation fluid may exceed the platforms capacity to handle it, or the hole may even
collapse, see figure 2. Because the bottom hole pressure in UBD operations is below the pore pressure
the probability of exceeding the fracture pressure is of a lower probability than in an OBD operation. In
UBD operations influx of formation fluid is a normal situations and kicks are therefor defined different
for OBD and UBD operations. According to the American Petroleum Institute (API) a kick during UBD
operations are defined when the system is designed in a manner where it is not capable of handling
the formation pressure or flow rate that is experienced. This can be a result of engineering errors, poor
choke control or formation characteristics [6].
There are basically 4 different methods to drill UB related to the drill fluids used [21];
1. Drilling mud (flow drilling); uses liquid mud where no gas is added. The mud can either be water
based mud or oil based mud. It is a homogeneous liquid and incompressible with constant den3
Figure 2: Pressure margins in OBD and UBD operations adapted from [21]
sity. The liquid may however become compressible if it is mixed with formation hydrocarbon in
the annulus of the well. With use of drilling mud, mud is pumped through the drill string as in
conventional drilling. This kind of technology is limited to few particular cases of high formation
pressure. It is used in formation where the pressure is rather high and the liquid is light enough
to provide the desired UB conditions [21].
2. Gaseated fluid; can either consist of a mixture of liquid and gas, or gas with liquid mist.
- Mixture of liquid and gas. Gas is entrained in liquid mud which makes it lighter. The gas
used can be; nitrogen, natural gas, air, and exhaust gas. The liquid can be water or oil based.
Gasified mud can be introduced in two manners; surface mixing (introduced into the top
of the drill string) or downhole mixing (introduced through parasite pipe string or parasite
casing). This technology is used to drill in formations with low hydrostatic pressure.
- Gas with liquid mist (wet gas). Basically gas drilling with injection of very small quantities
of liquid in the gas stream. Typical mist systems have <2,5% liquid content. Mist flow is
injected in the drill string and runs down the drill pipe and up the annulus. Liquid mist
is introduced to assist in; cleaning the face of the drill bit, and lift very small and powered
particles, like cutting surrounding the bit, through the annulus.
3. Stable foam; uses a homogeneous emulsion generated by mixing liquid gas and surfactant, an
emulsifying agent. The gas used in this process is normally nitrogen, but other gases might also
be utilized. Typical foams systems range from 55% to 97,5% gas. With use of stable foam, foam is
generated at the surface and introduced to the top of the drill string.
4. Gas-air drilling system; uses dry gas. The use of air and natural gas for drilling in tight sandstone
began over 30 years ago in the Arkoma Basin of western Arkansas and eastern Oklahoma [23]. In
an gas-air drilling system dry gas is used as a medium. The gas utilized might be air, nitrogen, natural gas, and exhaust gas. When drilling with air or gas, the gas is compressed downhole through
the drill string. When formation fluids are mixed with the dry gas at the bottom of the well gas
returns through annulus as a mist flow where small liquid droplets are suspended in the gas like
a spry. Gas drilling is probably the most used UBD method world wide [21].
The introduction and circulation of light fluids during an UBD operation can be done in three different ways;
Drill string injection; the medium is run through the drill string and up the annulus.
Parasite pipe string; during casing a separate injection string is implemented in the cement. In
these cases the drill fluid is introduced through the parasite string and flows up the annulus.
Parasite casing (only in vertical wells); separate "injection-annulus" which makes is possible to
insert fluid into the annulus while drilling. The fluid runs down the "injection-annulus" and up
the annulus.
In UBD operations the top of the well is continuously pressurized and the drillstring has to rotate
and move axially through the seal at the top of the well. A rotating diverter is used as a seal element
in the annulus to allow rotation and movement of the drillstring. The rotating diverter is basically an
annular BOP where the seal element is in constant contact with the rotating drill string and rotates
together with the string [21, 36, 44]. There are basically two different rotating diverters [21, 36];
Rotating Control Head, RCH; uses the elasticity of the rubber element with added energy from
the well pressure, to maintain the seal around the drill string. It is a low pressure diverter, designed
to rotate with drill pipe and used mainly in air drilling.
Rotating Blowout Preventer, RBOP; rotating annular preventer designed to rotate with pipe and
seal on both pipe and kelly while allowing upward and downward movement of the pipe. It is
energized by hydraulic pressure.
Emergency Shutdown Valve refers to a remotely controlled, full opening valve that is installed on
the flow line usually as near the BOP stack as possible [44].
3.1.1 UBD surface equipment
The surface equipment during UBD operations may vary from use of simple rotating control device
with a combination of all or some of the UBD equipment listed below [15, 23, 10, 14];
Rotating Control Device RCD; maintains a dynamic seal on the annulus enabling chokes to
control the annular pressure at the surface while drilling proceeds.
Downstream choke-manifold system; choke and choke manifold
Atmospheric or pressurized separation system including downstream fluid-separation package
3-phase or 4-phase separation system
Geological sampler
Emergency shutdown system
Alarm system
Chemical injection unit; added to the circulation system. May include corrosion inhibitors, hydrate suppressors, foam inhibitors, emulsion breakers, inhibitors of H2 S embitterment [21]
Evacuation of gas, oil, water and mud cuttings
Pressure relief systems and unloading, and hydrocarbon disposal facilities in cases of emergency
Mud pits in order to re-use mud
Mud pumps
Metering devices
Flowlines
The surface part of the circulation system treats the evacuated fluid, separate and disposes the drill
cuttings, separate the produced formation fluids and drilling fluids, and pumps the drilling fluid to the
top of the injection system and into the well.
working as a barrier. The primary barrier during UBD operations is made by a combination of flow and
pressure control [5, 37]. The flow control system consists of; rotating control device, choke manifold,
flowline, emergency shutdown valve (ESDV), and the surface separation system. In addition to this
non-return valves (NRV) are installed in the bottom hole assembly and drill string to prevent flow up
the drill pipe when a work string is run UB [5]. The secondary barrier during UBD operations is made
by the BOP consisting of the wellhead connector and drilling BOP with kill/choke line valves.
loss zone. This allows lower density annular fluid (nitrogen gas can also be used in highly depleted sour
gas zones) to be used and annular injection rate to be optimized. Annular pressure provides direct indication of what is happening down-hole; therefore, less fluid is lost to formation. Viscosifiers can be
added to slow gas migration up the annulus. A rotating control device is a minimum requirement for
pressurized mud cap drilling. Continuous Circulation Systems The fluid circulation system is designed
such that the dynamic pressure profile in the wellbore is maintained during the drilling phase, including
connections. Low Head Drilling The low head drilling (LHD) technique is where the hydrostatic head
of the wellbore fluid column is reduced to be either in balance or slightly greater than the formation
pressure thus not planning to induce hydrocarbons or formation fluids into the wellbore. This can be
accomplished using either a non-weighted low-density fluid or a gasified fluid. In addition, techniques
(manual and automatic) are also available that allow drilling with an UB equivalent mud weight while
maintaining balance or predetermined overbalance by use of flow control devices. [44]
ballooning effects
Access to chromium
[27]
Should have a technological control device during MPD in HPHT it is not a demand, but for a human
to be intensed focus for several days is hard.
MPD will likely improve the well control capabilities, combined with predictive modeling.
MPD will probably require a smaller team and be done more quickly and to a lower cost than an
UBD operation [27].
Mud cannot be considered as a barrier during MPD operations [27].
On installations consisting of subsea BOP with marine riser and telescoping slip-joints, the slip-joint
with typically be the weakest link in the riser system relative to pressure containment [15].
Better prepared for invasion of influx than conventional drilling technology.
[15]
If the the riser and choke system in a "closed loop" MPD operation is filled with gas, a fast and
efficient down hole response is challenging. This problem is handled by CMC MPD operations [18]
13
Table 1: Different MPD technologies with areas of application and characteristics adapted from [15, 22]
MPD technology
Area of Application
Characteristics
CBHP
Narrow pressure
environments
PMCD
Lost circulation
issues
Zones capable of
consume drilling
fluids and cuttings
Wells with grossly
depleted zones
Deepwater drilling
there. There exist
long section of mud
in the riser between
seafloor and rig floor
DG
HSE
Typically on HPHT
wells
Drilling on platforms where simultanious production
is ongoing
14
[27]
Should have a technological control device during MPD in HPHT it is not a demand, but for a human
to be intensed focus for several days is hard.
MPD will likely improve the well control capabilities, combined with predictive modeling.
MPD will probably require a smaller team and be done more quickly and to a lower cost than an
UBD operation [27].
Mud cannot be considered as a barrier during MPD operations [27].
On installations consisting of subsea BOP with marine riser and telescoping slip-joints, the slip-joint
with typically be the weakest link in the riser system relative to pressure containment [15].
Better prepared for invasion of influx than conventional drilling technology.
[15]
If the the riser and choke system in a "closed loop" MPD operation is filled with gas, a fast and
efficient down hole response is challenging. This problem is handled by CMC MPD operations [18]
15
Production in the Kvitebjrn field has lead to lower fracture and pore pressure in the formation.
Some places high pore-pressure zones are in the formation, leading to a narrow and difficult drilling
window to predict and drill [1]. For further development it will not be economical favorable, or in some
cases even possible, to drill conventional. In order to cope with the difficult conditions at Kvitebjrn,
MPD technology with use of a continuous circulation system, CCS, is planned.
CCS utilizes a circulation system in order to join drill pipes to the drill string without interrupting
the drilling process [29, 40].
The potential benefits with use of CCS are [29, 31];
Elimination of surges during start and stop of circulation
Continuous movement of cuttings in the annulus, no rig downtime to clean the bottom hole assembly
Reduced total connection time
Reduced chance of stuck pipe during a connection
No downtime in HPHT wells to circulate out connection gas
Improved hole conditions
Improved control of equivalent circulation density
Elimination of ballooning effects
Elimination of kicks while making connections
CCS technology might benefit from OBD connection technology, but there might also be potential
downsides. For Kvitebjrn this operation has never been performed before. With use of new technology there will always be a certain risk. In order to identify hazardous events, a SAFOP analysis was performed on a connection with use of a continuous circulation system. The SAFOP analysis is described
in appendix A.
In the following section a description of connection with CCS is made. During the analysis only only
examination and documentation will be performed, see 8 in appendix A. The examination will be performed by first identifying the various steps in the procedure before relevant guide words are applied to
one step of the procedure at a time. The guide words used in this section is listed and described in appendix A along with the procedure that was used during this SAFOP performance. The documentation
of the SAFOP results will be listed in work sheets in appendix B.
Description
Pipe guide
Snubber
Coupler
Pipe slips
Flow paths
Mud diverter
manifold
17
19
8 Accident Investigation
There exist various descriptions of the accident investigation process, depending on the author.
The U.S. department of energy (DOE) divides the investigation process into three phases [12];
1. Evidence and fact collection
2. Analysis of the collected facts
3. Conclusion, development of needs, and the report writing
This paper will focus on different methods to analyse data.
There exist a great number of accident investigation methods, or techniques. Various methods are
listed in table 3.
Table 3: Accident investigation methods adapted from [17, 12]
Accident Anatomy Method
Action Error Analysis
Accident Evolution and Barrier Analysis
Change Evaluation/Analysis
Cause-Effect Logic Diagram
Causal Tree Method
Fault Tree Analysis
Hazard and Operability Study
Human Performance Enhancement System
Human Reliability Analysis Event Tree
Multiple-Cause, System-Oriented Incident
Investigation
Multilinear Events Sequencing
Management Oversight Risk Tree
Systematic Cause Analysis Techniques
Sequentially Timed Events Plotting
TapRootT M Incident Investigation System
Technique of Operations Review
Work Safety Analysis
The selection of accident investigation method, depends on the nature of the accident being investigated, the object of the investigation, and the amount of available information [25]. The purpose of
the analysis may vary from company to company, and are either to [42, 16];
identify and describe the true course of the events (what, where, and when)
identify the direct and root causes/contribution factors of the accident (why)
identify risk reducing measures to prevent future, comparable accidents (learning)
20
investigate and evaluate the basis for potential criminal prosecution (blame)
evaluate the question of guilt in order to assess the liability for compensation (pay)
Usually, major accidents are the result of multiple interrelated causal factors. Actors or decision
makers influencing the normal work process might also affect accident scenarios directly or indirectly.
According to the DOE, the causal factors in an accident, can be divided into three different types [12];
Direct cause; an immediate event or condition that caused the accident
Contributing cause; an event or condition that together with other causes increase the likelihood
of an accident but which individually did not cause the accident
Root cause; the casual factor(s) that, if corrected, would prevent the recurrence of the accident
The various methods scope, can be related to the socio-technical system involved in risk management. The different socio-technical levels are [42];
1. the work and technological system
2. the staff level
3. the management level
4. the company level
5. the regulators and associations level
6. the Government level
In appendix C, a presentation of the following four accident investigation methods is given;
Events and causal factors charting (ECFC)
Sequentially timed events plotting (STEP)
Man-Technology-Organisation analysis(MTO-analysis)
Haddons matrix
The MTO-analysis and Haddons matrix are not listed in table 3. MTO is a commonly used method
in several European countries. The method is utilized in different industries [42]. Haddons matrix has
its origin in accident investigations of traffic accidents, but is adapted in other industries.
5. Develop better routines and utilize equipment capable of detecting deviations. Earlier reactions
could have reduced the flow of fluids. Mud with at higher weight should have been pumped into
the well at a earlier point in time to reduce the unwanted flow of fluids.
10 Acknowledgment
I would like to thank my supervisors Professor Marvin Rausand at NTNU and Senior Consultant Alexander Solberg at Scandpower for their assistance during the preparation of this paper. I would also like to
thank Michael Golan, Dave Samuelson Per Holand, Arild Rdland, Alf Breivik, Harald Tveit, Johan EckOlsen.
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24
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27
28
Figure 8: HAZOPs four basic sequential steps according to IEC 61882, adapted from [28]
29
30
Column
No.
Work step
Guide word
Deviation
Possible cause
Consequences
Action required
A.2.1 Pros
Positive aspects of SAFOP analysis [39, 38, 45, 46, 28, 8];
Provides creative thinking. Specialists are gathered to review the system and identify failure modes
Includes both technical and human errors
The method gives a systematic examination
It is applicable in all phases on the facility
Identifies potential hazards before they are introduced to the system
Gives the different persons participating in the process, or procedure, insight to other areas of the
work process.
Provides flexibility in choice of guide-words
A.2.2 Cons
Negative aspects of SAFOP analysis [39, 38, 45, 46, 28, 8];
The results of the analysis depends on the knowledge, interaction and experience of the persons
involved
It is defendant on the availability and the detail description of the procedures
It is time consuming
31
32
33
Sheet:
Procedure title:
Revision No:
Date
Team composition
Meeting date
Part considered
Instruction step
No.
1
Deviation
Pipes are in wrong position
The pipes are not lifted
Equipment and pipes are
damaged
Step
1. Lift pipes
Guideword
Unclear
Possible causes
The position is written in a
confusing way. Wrong
equipment is used because of
unclearance in the procedure.
Wrong force is applied, or
pipes are moved too fast due
to a confusing procedure.
The wrong force is specified,
Wrong action
Pipes are left in wrong
position.Pipes are lost to the either the force given is too
high or too low. The wrong
bottom of the hole.
equipment is specified.
Wrong force might be applied,
Incorrect information The pipes are lost,
or the wrong positions are
damaged or in wrong
given. The equipment used
position.
does not the needed strength
to lift the pipes in right position.
The pipes are not lifted
because the operation to lift the
pipes is not performed, or left
out in the procedure.
Wrong action is performed by
the personnel.
Consequence #
Safety
Operability
Study title:
Consequences
1 The operation is delayed
2 There are damage on the
pipes
3 Equipment is damaged
4 Surges might occur
Action required
Find the position, speed,
and tools that should be
used during the lifting of the
pipes, and make sure the
procedure is clear and easy
to understand.
#
1
2
3
4
S
L
M
M
H
O
M
M
H
H
1 Bit is damaged
2 Equipment is damaged
3 Pipes are damaged.
4 Surges might occur
1 Bit is damaged
2 Pipe rams are damaged
3 Pipes are damaged
4 Operation is delayed
1
2
3
4
1
2
3
4
L
M
L
H
L
M
L
H
M
H
M
H
M
H
M
H
1 Bit is damaged
2 Pipe rams are damaged
3 Pipes are damaged
1 L M
2 M H
3 L M
Step omitted
Step unsuccessful
Interference effects
from others
1 Bit is damaged
2 Pipes are damaged
3 Equipment is damaged
1 L M
2 M M
3 M H
No.
7
Step
Guideword
Unclear
Deviation
Possible causes
The pipe rams are not
The right terms are not used in
closed, or in wrong position. the procedure. The correct
pressure is not specified in a
clear manner.
Consequences
1 Pipes are damaged
2 Equipment is damaged
3 Pipe rams does not
support the pipes
4 The chamber is not
sealed, which might lead to
mud spill
1 Pipes are not supported 2
Step in wrong place Pipe rams are not closed, or The steps are in wrong
Pipes are damaged
they are closed before the sequnece in the procedure.
3 Equipment is damaged
pipes are lifted.
4 The chamber is not
sealed, which might lead to
mud spill
1 Pipes are damaged
Wrong action
Pipe rams are not closed, or Wrong action is given. The
2 Pipe rams are damaged.
closed too fast, too hard, or correct pressure is not
specified, or the right terms are 3 Pipe rams does not
too loose.
support the pipes
not used.
4 Chamber is not sealed,
which might lead to mud
spill
10
11
Step omitted
Action required
Find right pressure, and
speed that should be
applied, and make sure
they are clearly stated in
the procedure.
#
1
2
3
4
S
L
M
L
L
O
M
H
H
M
1
2
3
4
L
L
M
L
H
M
H
M
1
2
3
4
L
M
L
L
M
H
H
M
1 M H
2 L M
3 L H
1 L H
2 L H
13
Step
No.
12
Guideword
Step unsuccessful
Deviation
Possible causes
Pipe rams are not activated, Operator fails to perform the
or they are in wrong position right action. The wrong amount
of pressure is applied or the
operator fails to leav the pipe
rams in the right positions.
Interference effects
from others
Consequences
1 Pipes are damaged
2 Pipe rams are damaged
3 Chamber is not sealed,
which may lead to mud
spill.
If the chamber leaks it
might lead to;
4 mud loss
5 Kicks if pressure inside
and outside the drillpipe is
not equalized before
disconnection is made
1 Pipe rams are damaged
2 Pipes are damaged.
3 Pressure chamber is not
sealed, which might lead to
mud spill
Action required
Train personnel, and have
an extra person to make
sure the operation is
performed correctly.
#
1
2
3
4
5
S
L
M
L
M
H
O
M
H
H
L
H
1 M H
2 L M
3 L H
No.
14
Step
16
17
15
Guideword
Unclear
Deviation
Possible causes
Pipe slips are not closed, or The terms used are unclear.
they are in wrong position. The pressure is given in a
confusing way.
Wrong action
Incorrect information The pipe slips are in wrong Wrong speed and pressure is
position.
specified in the procedure.
Step omitted
Consequences
1 Operation is delayed.
2 Pipes are damaged.
3 Equipment is damaged.
4 Pipe slips does not
support the pipes.
5 The chamber is not
sealed.
1 Operation is delayed.
2 Pipes are damaged.
3 Pipe rams are damaged.
4 Pipe rams does not
support the pipes.
5 The chamber is not
sealed.
1 Equipment is exposed to
unnecessary wear.
2 Equipment is damaged. 3
Pipe is damaged
4 Pipes are not supported
1 Pipes are not supported.
2 Pipes might be lost
downhole or damaged
when disconnected.
Action required
Find the right pressure and
speed, and apply the
information to the
procedures.
#
1
2
3
4
5
S
L
L
M
M
H
O
M
M
H
H
H
1
2
3
4
5
L
L
M
M
H
M
M
H
H
H
1
2
3
4
L
M
L
M
M
H
M
H
1 M H
2 M H
19
Step
2 b) Activate pipe slips
No.
18
Guideword
Step unsuccessful
Deviation
Pipe slips are not in right
position
Interference effects
from others
Possible causes
Incorrect action is taken.
Operator does not supply the
right amount of pressure, or the
pipe slips are left in wrong
position.
Operator fails to take the right
action due to distractions
Consequences
1 Pipes are damaged
2 Equipment is damaged. 3
Pipe might be lost
downhole when
disconnection is made
1 Pipes are damaged
2 Equipment is damaged. 3
Pipes are not supproted,
and might be lost downhole
when disconnection is
made
Action required
Train personnel and have
an extra person check on
the operation.
#
1
2
3
S
L
M
M
O
M
H
H
1 L M
2 M H
3 M H
21
22
Step
3 Pressurize chamber
No.
20
Guideword
Unclear
Deviation
Possible causes
Consequences
1 The chamber might burst
The valve to lower chamber The valve is not properly
named, or the correct pressure if the pressure becomes too
is not opened, or there is
high.
too much or too little flow . is not specified.
2 Operation is delayed.
3 Mud can be lost
4 Equipment is damaged.
5 Kicks might occur during
disconnection if the
chamber is not properly
pressurized.
Step in wrong place Valve is opened before the The sequence of operations is 1 Mud spill
pipe rams are closed.
wrong in the procedure
Wrong action
Chamber is not pressurized, The wrong valve is specified to The perssure is not equal
on the inside and on the
not fully pressurized, or over open in the procedure. The
flow rate given in the procedure outside og the drillstring.
pressurized.
1 Chamber might burst.
is either too high, too low, or
2 Operation is delayed.
the wrong end pressure is
Pressure might be too high
given.
or too low which can lead
to;
3 Mud loss.
4 Damage on equipment.
5 Kicks during
disconnection.
Action required
Control procedures before
starting the operation.
#
1
2
3
4
5
1 L M
1
2
3
4
5
S
H
L
M
M
H
H
L
M
M
H
O
H
H
L
H
H
H
H
L
H
H
No.
23
Step
25
26
3 Pressurize chamber
24
Guideword
Deviation
Incorrect information Chamber is not fully
pressurized, or it is
pressurized too much.
Possible causes
The wrong instruction and
information is given in the
procedure.
Consequences
The perssure is not equal
on the inside and on the
outside og the drillstring.
1 Chamber might burst.
2 Operation is delayed.
Pressure might be too high
or too low which can lead
to;
3 Mud loss.
4 Damage on equipment.
5 Kicks during
disconnection.
The pressure outside and
inside the drillstring is not
equalized.
1 Equipment is damaged.
2 Kicks might occur.
3 Operation is delayed.
1 Chamber might burst.
Pressure outside and inside
the drillstring is not equal,
which might lead to;
2 Mud spill
3 Mud loss or even
4 Kicks.
Step omitted
Step unsuccessful
Interference effects
from others
Action required
Make sure the pressure
inside the drillstring is given
and review the pressures
before action is taken.
#
1
2
3
4
5
S
H
L
M
M
H
O
H
H
L
H
H
1 M H
Review procedure, and
control the pressure inside 2 H H
the chamber. Have an extra 3 L M
person checking.
1
2
3
4
H
L
M
H
H
M
L
H
1
2
3
4
H
L
M
H
H
M
L
H
No.
27
Step
29
30
31
32
28
Guideword
Unclear
Possible causes
Consequences
Procedures are confusing and 1 Operation is delayed
misleading.
2 Snubbing unit is
damaged
3 Pipes are damaged
Wrong action
Snubbing unit is incorrectly Wrong instructions are given in 1 Delay
connected.
the procedure.
2 Damaged pipes
3 Damaged equipment
Incorrect information Snubbing unit is incorrectly Wrong torque is applied, either 1 Equipment is damaged
connected
it is used too much or too little. 2 Pipes might be damaged
Step omitted
Step unsuccessful
Interference effects
from others
Deviation
Snubbing unit is not
connecte, or connected in
the right way.
1 Operation is delayed
1 Equipment is damaged. 2
Pipe is damaged.
3 Operation is delayed
because it is not possible to
disconnect the pipes.
Snubbing unit is incorrectly The operator is distracted, and 1 Equipment is damaged. 2
connected.
fails take the right action.
Pipe is damaged
3 Operation is delayed
because it is not possible to
disconnect the pipes.
Action required
Review procedures before
the operations is started.
#
1
2
3
S
L
L
L
O
M
H
M
Have an experienced
person checking the
procedure.
Make sure that the
specifications given on pipe
dimensions and torque are
right before the operation is
started.
Review procedure
1
2
3
1
2
L
L
M
M
L
M
M
H
H
M
1 L M
1 M H
2 L M
3 L M
No.
33
Step
Guideword
Unclear
Deviation
The pipes are not
disconnected, or they are
damaged
35
Wrong action
36
37
5 Disconnection of pipes
34
Possible causes
Consequences
Procedures are insufficient as 1 Pipes are damaged.
to what torque that should be 2 Equipment is damaged. 3
Operation is delayed
applied. Pipes might be
screwed in the wrong direction.
Step omitted
1 Operation is delayed
because the pipes are not
disconnected.
2 Pipes are damaged
3 Equipment is damaged if
lifting is performed and the
pipes are not disconnected.
38
Step unsuccessful
39
Interference effects
from others
Action required
Review procedures before
starting on the operation,
and make sure the
pressure outside the
drillstring is equal to the
one inside the drillstring.
Review procedure before
starting on the operation.
#
1
2
3
S
L
M
L
O
M
H
M
1
2
3
4
Check procedure before
1
the operation is started.
2
3
1
Make sure that the
pressure outside and inside 2
the drillstring is equal, and 3
4
that the right amount of
torque is given before
action is taken.
1
Review procedure and
2
have a second person
making sure the pipes are 3
disconnected.
L
M
M
H
L
M
L
L
M
M
H
M
H
L
H
M
H
M
M
H
L
H
L M
L M
M H
Train personnel.
1 L M
2 M H
1 L M
2 M H
No.
40
Step
41
42
43
Guideword
Unclear
Deviation
Possible causes
Pipes are in wrong position. Equipment that should have
Equipment is damaged.
been activated is not clearly
specified. The end position of
the pipes and the speed used
to move the pipes with are not
clearly defined.
Step in wrong place The pipes are lifted before Wrong sequence is given in
pipe ram is disconnected.
the procedure.
Wrong action
Pipes are in wrong position. Wrong position is given in the
procedure.
Incorrect information Pipes are in wrong position. Wrong position is given in the
procedure.
Equipment and pipes are
damaged.
Consequences
Action required
1 Equipment is damaged. 2 Review procedures before
starting on the operation.
Pipes are damaged.
3 Operation is delayed.
#
1
2
3
S
M
L
L
O
H
M
M
1 Equipment is damaged
2 Pipes are damaged
1 Operation is delayed.
2 Equipment is damaged
3 Pipes are damaged
1 Equipment is damaged
2 Pipes are damaged
1
2
1
2
3
1
2
M
L
L
M
L
M
L
H
M
M
H
M
H
M
Step omitted
1 L M
2 M L
3 H H
45
Step unsuccessful
46
Interference effects
from others
1
2
1
2
44
Train personnel
Train personnel, and
evaluate the work
environment
L
M
L
M
M
H
M
H
No.
47
Step
48
50
49
Guideword
Unclear
Deviation
Possible causes
Blind ram is not closed, or it The terms used are unclear.
is in the wrong position.
The correct pressure that
should have been applied is
given in a confusing way.
Consequences
1 Blind ram is damaged
Blind ram does not seal
between the upper and
lower chamber which might
lead to;
2 Mud loss
3 Kicks
1 Equipment is damaged
2 Pipes are damaged
1 Blind ram is damaged
Chamber is not fully divided
and sealed in two separate
parts which might lead to;
2 Mud loss, or even
3 Kicks
1 Blind ram is damaged.
The chamber is not divided
in two parts, and the blind
ram does not seal between
the two separate parts. This
can create wrong pressure
downhole, which might lead
to;
2 Mud loss or even
3 Kicks
Action required
Find the right pressure and
speed that should have
been applied, and make
sure that this is stated in a
clear manner in the
procedure.
#
1
2
3
S
M
M
H
O
H
L
H
1
2
1
2
3
M
L
M
M
H
M
H
H
L
H
1 M H
2 M L
3 H H
* Operation is not delayed for a long time. The valves are rather easy to open and close leading to a lower operation cost than for e.g. the snubbing
unit displacement
No.
51
Step
Step unsuccessful
7 Close blind ram *
52
Guideword
Step omitted
53
Interference effects
from others
Deviation
Blind ram is open.
Possible causes
The step is omitted in the
procedure or by the operator
Consequences
The chamber is not divided
into two separate parts.
This might lead to wrong
pressure downhole and
further to;
1 Mud loss, or even
2 Kicks
Blind ram is not fully closed, The operator fails to leave blind Chamber is not divided into
or it is damaged.
ram in right position.
two separate parts. The
blind ram does not seal the
chambers, which might
lead to the wrong pressure
downhole and further to;
1 Mud loss or even
2 Kicks
Action required
Review procedure, and
have an extra person to
check the operation.
# S O
1 M L
2 H H
Blind ram is not fully closed, Operator fails to take the right Chamber is not divided into Train personnel, and
evaluate the work
or it is damaged.
action because of distractions. two separate parts. The
blind ram does not seal the environment
chambers, which might
lead to the wrong pressure
downhole and further to;
1 Mud loss or even
2 Kicks
* Operation is not delayed for a long time. The valves are rather easy to open and close leading to a lower operation cost than for e.g. the snubbing
unit displacement
1 M L
2 H H
No.
54
Step
8 a) Seal standpipe
55
56
Guideword
Unclear
Deviation
Valve is not closed, or it is
not fully closed.
Wrong action
Possible causes
Consequences
Description of the operation or 1 Operation is delayed. *
Mud continues flowing
marking of the valve is
through the standpipe and
insufficient in the procedure.
into the chamber. Too
much pressure might lead
to;
2 Leak through blind ram.
3 Leak of mud.
4 **Upper chamber might
burst.
The valve is marked wrong in 1 Operation is delayed. *
Mud continues flowing
the procedure. The wrong
closure pressure is given in the through the standpipe and
into the chamber. Too
procedure.
much pressure may lead to;
2 Leak throgh blind ram.
3 Leak of mud.
4 Upper chamber might
burst **.
Action required
Review procedures before
starting on the operation.
#
1
2
3
4
S
L
M
L
H
O
L
H
M
H
1
2
3
4
L
M
L
H
L
M
M
H
* Operation is not delayed for a long time. The valves are rather easy to open and close leading to a lower operation cost than for e.g. the
snubbing unit displacement
** Because of the amount of mud and pressure inside the chamber the consequences will be severe
1 L L
2 M M
3 L M
58
59
Step
8 a) Seal standpipe
No.
57
Guideword
Step omitted
Deviation
Possible causes
The standpipe is not sealed. The valve is not closed due to
missing step in the procedure
or because the step is omitted
by the operator.
Consequences
1 Operation is delayed. *
Mud continues flowing
through the standpipe and
into the chamber. Too
much pressure might lead
to;
2 Leak in blind ram.
3 Mud leak.
4 Upper chamber might
burst. **
1 Leak of mud.
2 Leak in blind ram.
Action required
Review procedure, train
operator, and have an extra
person to check the
operation.
Train personnel.
The valve is not fully closed. Wrong action is taken by the
operator. The person fails to
close the valve completely.
1 Leak of mud.
Train personnel, and
Interference effects The valve is not fully closed. Wrong action is taken by the
evaluate the work
from others
operator. The operator fails to 2 Leak in blind ram.
environment.
fully close the valve because of
distractions
* Operation is not delayed for a long time. The valves are rather easy to open and close leading to a lower operation cost than for e.g. the
snubbing unit displacement
Step unsuccessful
** Because of the amount of mud and pressure inside the chamber the consequences will be severe
#
1
2
3
4
S
L
M
L
H
O
L
M
M
H
1 L M
2 M M
1 L M
2 M M
61
62
Step
8 b) Open drain valve to the upper chamber
No.
60
Guideword
Unclear
Deviation
The chamber is not
depressurized, or not fully
depressurized. The drain
line is damaged.There is too
much flow through the drain
valve.
Wrong action
Possible causes
The drain valve in the
procedure is marked in a
confusing way. Flow rate is not
specified clearly in the
procedure.
Consequences
1 Operation is delayed
Pressure is build up. Too
much pressure may lead to;
2 Leak of mud through the
blind ram
3 Mud spill
4 Damage on equipment
Action required
Make sure that the valve is
marked in the same
manner in the procdure,
and on the control panel.
Review procedure and
specifications before action
is taken.
#
1
2
3
4
1 Operation is delayed
2 Mud is spilled
1 L M
2 M M
1 Operation is delayed.
2 Damage on equipment
3 Mud spill
1 L L
Review procedure and
make sure that the valve is 2 M H
marked correctly, and make 3 L M
sure that the right flow rate
is given, before starting on
the operation.
S
L
M
L
M
O
L
M
M
H
64
65
66
Step
8 b) Open drain valve to the upper chamber
No.
63
Guideword
Deviation
Incorrect information The chamber is not
depressurized.
Step omitted
Step unsuccessful
Interference effects
from others
Possible causes
The valve is not fully opened.
The wrong amount of mud that
is supposed to be drained is
given.
The valve is not opened due to
missing step in the procedure,
or because the step is omitted
by the operator.
Consequences
1 Operation is delayed
2 Mud is spilled
Action required
Review procedure before
starting the operation.
# S O
1 L L
2 L M
1 Operation is delayed
Pressure is build up. Too
much pressure may lead to;
2 Leak of mud through the
blind ram
3 Mud spill
4 Damage on equipment
1
2
3
4
1 Operation is delayed.
2 Damage on equipment
3 Mud spill
1 L L
2 M H
3 L M
1 Operation is delayed
2 Mud is spilled
1 L L
2 L M
L
M
L
M
L
M
M
H
No.
67
Step
Guideword
Unclear
Deviation
There is mud in the
standpipe.
69
Wrong action
70
8 c) Bleed of standpipe
68
Possible causes
The standpipe is not bleed of
properly because the
procedure does not give a
clear description on how to
perform the operation.
Wrong sequence is given in
the procedure.
Consequences
1 Mud is in the standpipe.
This might lead to mud
spill.
# S O
1 L M
1 H H
2 L H
1 L M
Make sure the right
measures are made before
starting on the operation.
1 L M
Train personnel.
1 L M
Step omitted
72
Step unsuccessful
73
Interference effects
from others
71
Action required
Review procedures before
starting on the operation.
1 M M
No.
74
Step
76
77
78
79
Wrong action
9 a) Disconnect snubbing unit
75
Guideword
Unclear
Deviation
Snubbing unit is not
disconnected, or it is
disconnected wrong.
Snubbing unit is not
disconnected correctly.
Possible causes
The operation is not clearly
specified in the procedure.
The step specified in the
procedure is wrong.
Step omitted
Step unsuccessful
Interference effects
from others
Consequences
1 Operation is delayed
2 Equipment is damaged
3 Pipes are damaged
1 Pipes are damaged
2 Equipment is damaged
Action required
Check procedures and
clarify the steps before
starting on the operation.
Check the procedure and
make sure the steps are
right before action is taken.
#
1
2
3
1
2
S
L
M
L
L
M
O
M
H
M
M
H
1 Damaged pipes
2 Damaged equipment
1 L M
2 M H
1 Operation is delayed
If the pipes are removed
before the snubbing unit is
removed, there will be;
1 Damage on pipes
2 Damage on equipment
1 Damaged pipes
2 Damaged equipment
1 L M
2 L M
3 M H
1 Damaged pipes
2 Damaged equipment
No.
80
Step
81
85
86
84
Deviation
Upper pipe ram is not
opened. Not opened fully
Consequences
Not cleared from the pipe,
or in wrong position, might
lead to damage on;
1 Pipe
2 Equipment
1 Mud spill
Action required
Check procedures and
clarify the steps and
pressures before starting
operation
The wrong pipe ram is given in Not cleared from the pipe,
or in wrong position, might
the procedure or the wrong
lead to damage on;
position is given.
1 Pipe
2 Equipment
Incorrect information Upper pipe ram is tightened. Pressure and position is
Not cleared from the pipe,
Not opened fully
incorrect specified
or in wrong position, might
lead to damage on;
1 Pipe
2 Equipment
Step omitted
Upper pipe ram is closed
Step is omitted in the
Not cleared from the pipe,
procedure or by the operator
might lead to damage on;
1 Pipe
2 Equipment
Step unsuccessful
Upper pipe ram in wrong
Operator fails to take the right 1 Pipe is damaged
position
action.
2 Pipe ram is damaged
82
83
Guideword
Unclear
Interference effects
from others
Possible causes
Not clearly specified in the
procedure. Wrong ram is
opened. Pressure given in an
confusing way
Wrong sequence in the
procedure
# S O
1 L M
2 M H
1 H H
1 L M
2 M H
1 L M
2 M H
Pipe ram is not closed, or in Distraction leads to wrong pipe Not cleared from the pipe,
wrong position
ram is opened, or pipe ram is or placed in wrong position
might lead to damage on;
placed in wrong position
1 Pipe
2 Equipment
* If the pipe ram is damaged without being detected, kicks might occur. This is due to difficulties to maintain the right pressure inside the chamber.
1 L M
2 M H
Unclear
1 Equipment is damaged
2 Pipe is damaged
3 Operation is delayed
88
Wrong action
1 Equipment is damaged
2 Pipe is damaged
3 Operation is delayed
1 Equipment is damaged
2 Pipe is damaged
3 Operation is delayed
1 Operation is delayed.
89
90
91
10 a) Remove pipe
87
1 Equipment is damaged
2 Pipe is damaged
3 Operation is delayed
1 Equipment is damaged
2 Pipe is damaged
3 Operation is delayed
Pipes in wrong position
Distraction leads the operator 1 Equipment is damaged
to get pipes out of position
2 Pipe is damaged
3 Operation is delayed
Wrong pipes. Not in correct What kind of pipes not clarified 1 Equipment is damaged
2 Pipe is damaged
position
in the procedure. Not clearly
3 Operation is delayed
described in the procedure
94
Wrong action
10 b) Add new pipe joints
H
M
M
H
M
M
H
M
M
Step unsuccessful
Unclear
97
M
L
L
M
L
L
M
L
L
1 Equipment is damaged
2 Pipe is damaged
3 Operation is delayed
Operation is delayed
1
2
3
Make sure there is a good 1
work environment and train 2
3
personnel
1
Check procedures and
clarify the steps, equipment 2
3
and positions before
starting operation
1
Review procedure and
2
make sure the right pipes
3
and positions is given
before starting operation
Review procedure
1
2
3
Train personnel
1
93
96
H
M
M
H
M
M
L
Step omitted
Interference effects
from others
95
M
L
L
M
L
L
L
92
1 M H
2 L M
3 L M
1
2
3
1
2
3
1
1 Equipment is damaged
2 Pipe is damaged
3 Operation is delayed
Train personnel
M H
L M
L M
M
L
L
L
H
M
M
L
1 M H
2 L M
3 L M
Interference effects
from others
99
Unclear
100
Step in wrong place Closed before pipes are in Step is listed in the procedure
in the wrong sequence
position
Closed after the connection
of snubbing unit
101
102
Wrong action
1 Equipment is damaged
2 Pipe is damaged
3 Operation is delayed
1 Operation is delayed.
2 Pipes are damaged
3 Pipe rams are damaged
4 Pipe rams does not
support the pipes,
equipment is damaged
5 Chamber leaks if
pressurized, leading to
mud spill
1 Damage on pipes
2 Equipment is damaged
98
M
L
L
L
L
M
M
L
H
M
M
M
M
H
H
M
1
2
3
1
2
3
4
5
Review procedure
1 L M
2 M H
1
2
3
4
5
L
L
M
M
L
M
M
H
H
M
1
2
3
4
L
M
M
L
M
H
H
M
103
Step omitted
Operator does not activate the 1 Pipes are not supported, Review procedure and train 1 M H
2 L M
operator. Have an extra
equipment is damaged
pipe ram or it is not
person checking.
2 The chamber is not
documented in the procedure
sealed which may lead to
mud spill
104
Step unsuccessful
105
Interference effects
from others
106
Unclear
107
Wrong action
unit
108
1 Damage on equipment
2 Pipes are damaged
L
M
M
L
M
H
H
M
M
H
H
M
L
M
M
M
M
L
M
H
M
M
H
M
Train personnel
1
2
3
4
1
2
3
1
2
3
1 M H
2 M M
11 b) Connect snubbing u
1 Damage on equipment
2 Pipes are damaged
Step omitted
Review procedure
1 Operation is delayed
If this is not detected before
the chamber is pressurized
this might lead to;
2 Equipment is damaged
3 Pipes are damaged
4 Mud spill
1
2
3
4
111
Step unsuccessful
1 Damage on equipment
2 Pipes are damaged
1 M H
2 M M
112
Interference effects
from others
113
Unclear
114
Operation is delayed
110
115
116
Have an experienced
person checking the
procedure
1 M H
2 M M
109
Have an experienced
person checking the
procedure
L
M
M
L
M
M
H
M
1 L L
1 L L
1 L L
1 L L
12 Close dra
Step omitted
Step unsuccessful
119
Interference effects
from others
120
Unclear
121
122
Wrong action
118
per chamber
117
Chamber is not
depressurized. Not fully
depressurized, or over
pressurized
1 L L
Review procedure, and
check pressure inside the
chamber
1 L L
Have a second person
checking the position of the
valve
Look at the work
1 L L
environment
1 Mud loss
2 Damage on equipment
3 Kicks
Right valve is not specified to 1 The chamber might burst
open. Flow rate is too high or 2 Operation is delayed.
too low. Wrong end pressure is Pressure may be too high
or too low which during
given.
connection might lead to;
3 Mud loss
4 Damage on equipment
5 Kicks
Review procedure
1
2
3
4
5
H
L
M
M
H
H
M
L
H
H
1
2
3
1
2
3
4
5
M
M
H
H
L
M
M
H
L
H
H
H
M
L
H
H
13 Pressurize upp
123
1
2
3
4
H
M
M
H
H
L
H
H
1
2
3
4
L
M
M
H
M
L
H
H
1
2
3
1
2
3
M
M
H
M
M
H
L
H
H
L
H
H
Step omitted
125
126
127
128
1 Operation is delayed
If the blind ram is opened
before detection of the
omitted step, this will lead
to;
2 Mud loss
3 Damage on equipment
4 Kicks
1 Mud loss
Operator fails to make the
wrong action. The chamber is 2 Damage on equipment
3 Kicks
not correctly pressurized.
The operator is distracted, and 1 Mud loss
fails to pressurize the chamber 2 Damage on equipment
3 Kicks
correctly
124
Step unsuccessful
1 L L
2 M H
3 M M
1 M L
2 M H
3 H H
129
132
133
130
131
1 Operation is delayed
Chamber is still in an upper
and lower part. Not
connected in the right way,
which might lead to;
2 Damage equipment
3 Damage on pipe
Wrong pressure and position is 1 Operation is delayed
Incorrect information Blind ram is in wrong
given in the procedure
Chamber is still in an upper
position. Blind ram is
and lower part. Not
damaged
connected in the right way,
which might lead to;
2 Damage equipment
3 Damage on pipe
Step omitted
Blind ram is not opened.
Step is omitted in the
1 Operation is delayed
procedure or by the operator
Chamber is still in an upper
and lower part, which might
lead to;
2 Damage equipment
3 Damage on pipe
Step unsuccessful
Blind ram in wrong position Operator fails to leave the blind 1 Operation is delayed
ram in right position
Chamber is still in an upper
and lower part, which might
lead to;
2 Damage equipment
3 Damage on pipe
Interference effects Blind ram in wrong position Operator is distracted, and fails 1 Operation is delayed
from others
to make the right action
Chamber is still in an upper
and lower part. Not
connected in the right way,
which might lead to;
2 Damage equipment
3 Damage on pipe
Wrong action
1 L L
2 M H
3 M M
1 L L
2 M H
3 M M
1 L L
2 M H
3 M M
Train personnel
1 L L
2 M H
3 M M
134
Unclear
136
137
138
139
135
140
Interference effects
from others
141
Unclear
142
144
ct pipe joints
143
1 Operation is delayed
2 Equipment is damaged
3 Pipe is damaged
1 Pipe is damaged
2 Equipment is damaged
1 Operation is delayed
2 Equipment is damaged
3 Pipe is damaged
1 Operation is delayed
2 Equipment is damaged
3 Pipe is damaged
1 Operation is delayed
1 Operation is delayed
2 Equipment is damaged
3 Pipe is damaged
Operator is distracted, and fails 1 Operation is delayed
to make the right action
2 Equipment is damaged
3 Pipe is damaged
Procedures are insufficient as 1 Pipes leak
2 Pipes are damaged.
to torque that should be
applied. Too much or too little 3 Equipment is damaged. 4
Operation is delayed
torque is applied.
Wrong sequence in the
1 Pressure decrease, and
procedure
kicks might occur.
1 Pipes leak
2 Pipes are damaged.
3 Equipment is damaged. 4
Operation is delayed
1 Pipes leak
2 Pipes are damaged.
3 Equipment is damaged. 4
Operation is delayed
1 L M
2 M H
3 M M
1
2
1
2
3
1
2
3
1
M
M
L
M
M
L
M
M
L
M
H
M
H
M
M
H
M
L
1
2
3
1
2
3
1
2
3
4
1
L
M
M
L
M
M
M
M
M
L
H
M
H
M
M
H
M
L
M
H
L
H
1
2
3
4
1
2
3
4
M
M
M
L
M
M
M
L
L
M
H
L
L
M
H
L
15 b) Conne
145
Step omitted
146
Step unsuccessful
147
Interference effects
from others
148
Unclear
149
151
150
1 Operation is delayed.
2 Pressure downhole may
increase and mud be lost. 3
If lower drain valve is
opened, the pressure will
decrease and kicks might
occur.
Operator fails to make the right 1 Pipes leak
action.
2 Pipes are damaged.
3 Equipment is damaged. 4
Operation is delayed
Wrong sequence in the
1 Pipes leak
procedure
2 Pipes are damaged.
3 Equipment is damaged. 4
Operation is delayed
Insufficient procedures and
Flow of mud continues.
marking of valves.
May lead to a higher
pressure than wanted;
1 Mud spill
2 Chamber might burst
Wrong sequence in the
Problems controlling the
procedure
BHP leading to kicks
1 L L
2 M L
3 H H
1
2
3
4
Train personnel, and look
1
at the work environment
2
3
4
Review procedures before 1
starting the operation. Keep 2
an extra eye on the
pressure inside the
chamber
Review procedure
1
M
M
M
L
M
M
M
L
L
H
L
M
H
L
L
M
H
L
M
H
H H
1 L M
2 H H
1 L M
2 H H
16 Close val
152
1 L M
2 H H
1 L M
2 H H
2 Kicks
1 H H
1 Operation is delayed.
2 Damage on equipment
3 Mud spill
1 L L
2 M H
3 L M
Step omitted
153
Step unsuccessful
154
Interference effects
from others
155
Unclear
Chamber is not
depressurized. Not fully
depressurized. Drain line is
damaged. Too much flow
156
157
1 L M
2 H H
1
2
3
4
L
M
L
M
L
M
M
H
17 Blee
159
Step omitted
160
Step unsuccessful
161
Interference effects
from others
Chamber is not
depressurized. Too much
flow
Chamber is not
depressurized
162
158
Step in wrong place Drain valve is closed before Wrong sequence in the
procedure
the chamber is
depressurized.
Unclear
164
Wrong action
t snubbing unit
163
165
1 Operation is delayed.
2 Damage on equipment
3 Mud spill
1 Operation is delayed
2 Mud is spilled
1 L L
2 L M
1
2
3
4
L
M
L
M
L
M
M
H
1
2
3
View the work environment 1
and train personnel
2
L
M
L
L
L
L
H
M
L
M
Train operator
1 M M
2 L M
3 M H
L
M
L
L
M
M
H
M
M
H
1 Operation is delayed
2 Damage on equipment
3 Damage on pipes
1 Damaged pipes
2 Damaged equipment
1
2
3
1
2
1 Damaged pipes
2 Damaged equipment
1 L M
2 M H
19 Disconnect
Step omitted
167
Step unsuccessful
168
169
Interference effects
from others
Unclear
170
Wrong action
171
166
1 Operation is delayed
If the pipes are removed
before snubbing unit is
removed, it will be
2 Damage on pipes
3 Damage on equipment
1 Damaged pipes
2 Damaged equipment
1 Damaged pipes
2 Damaged equipment
1 Operation is delayed
2 Damage on equipment
3 Damage on pipes
1 Damaged pipes
2 Damaged equipment
1 L M
Review procedure and
check that the equipment is 2 L M
3 M H
disconnected.
1
2
1
2
1
2
3
1
2
L
M
L
M
L
M
L
L
M
M
H
M
H
M
H
M
M
H
1 L M
2 M H
Incorrect information of
pressure and procedure
1 Damaged pipes
2 Damaged equipment
Step omitted
1 L M
Review procedure and
check that the equipment is 2 L M
3 M H
disconnected.
173
Step unsuccessful
174
Interference effects
from others
Unclear
1 Operation is delayed
If the pipes are removed
before pipe slips are
removed, it will become;
2 Damage on pipes
3 Damage on equipment
1 Damaged pipes
2 Damaged equipment
1 Damaged pipes
2 Damaged equipment
1 Damaged pipes
2 Damaged equipment
172
175
1
2
1
2
1
2
L
M
L
M
L
M
M
H
M
H
M
H
1 Damaged pipes
2 Damaged equipment
3 Mud spill
1 L M
Review procedure and
monitor the pressure inside 2 M H
3 M M
the chamber
Wrong action
1 Damaged pipes
2 Damaged equipment
1 L M
2 M H
1 Damaged pipes
2 Damaged equipment
1 L M
2 M H
179
Step omitted
1 Damaged pipes
2 Damaged equipment
180
Step unsuccessful
Pipe rams in wrong position Operator fails to make the right 1 Damaged pipes
action.
2 Damaged equipment
181
Interference effects
from others
Pipe rams in wrong position Operator fails to make the right 1 Damaged pipes
2 Damaged equipment
action, because of disturbing
factors
177
178
176
1 L M
2 M H
1 L M
2 M H
Figure 10: Guidelines and symbols for preparing an events and causal factors chart, adapted from [12]
Figure 11: Illustration of events and causal factors chart, adapted from [12]
34
C.3 Man-technology-organisation-analysis
The MTO approach was developed for the Swedish nuclear power industry. The method focuses on
technical, human and organisational factors.
The method consists of the following elements [26, 42];
1. Description of the chain of events in a block diagram
2. Identification of what caused the accident
3. Identification of barriers that were meant to reveal abnormal situations, but failed to. The barriers
can be technical, human or organisational.
4. Deviation description
35
The first two elements listed above, results in an event and cause chart, the third is a barrier analysis
and the fourth is a change analysis. For further explanation of barrier and change analysis see [42].
The method starts by identifying the chain of events and illustrate these in a block diagram. Further
the analyst should identify possible technical and human causes for each event and dedicate these
vertically to the relevant events in the diagram, see figure 13. After this is done a barrier analysis of
technical, human and organisational barriers that have failed, or were not present, should be listed.
These are illustrated and placed on the bottom of the worksheet, see figure 13. Deviation description is
the last step that is performed. The deviations and the normal situation is illustrated at top of the event
and cause chart [42].
37
Part 3 Data collection and a quantitative approach of blowout frequencies during UBD and MPD operations
1 Data collection
To collect well incident data during UBD and MPD operations, authorities and companies in the
U.S., Canada, and Norway, were contacted. To develop a frequency assessment model for UBD
and MPD operations, collection of well incidents during these operations were of interest. By analyzing accident reports, accident contributing factors along with reservoir characteristics could
have been identified. A model could have been developed on behalf of these facts, which would
have contributed to a better risk understanding of UBD and MPD operations.
In table 1 a list of persons that have contributed information to this paper is given.
Contact person
Per Holand
Dave Samuelson
Don Buckland
Melinda Mayes
Mildered Williams
Murray P. Sunstrum
per.holand@exprosoft.com
dave.samuelson@gov.ab.ca
don.buckland@gov.bc.ca
melinda.mayes@mms.gov
gulfpubl@mms.gov
msunstrum@enform.ca
Company
Exprosoft
EUB
OGC
MMS
MMS
Enform
2006, only 175 applicants indicated they would be conducting UBD operations. The actual number
is expected to be much higher due to rate of penetration application, and air drilling for barefoot
completions. Barefoot completions are open hole completions, which are very common for the
Canadian sweet shallow gas targets.
In a period from 2001-2006, the total amount of wells drilled in Alberta were 106 600 according
to the Canadian Association of Petroleum Producers (CAPP) [6]. EUBs official number for the same
period is 103 163. The number of wells drilled in this period, does not correspond to the CAPPs
number due to a variety of reasons such as; reentries, resumption of drilling, spud timing (a well
might be spudded one year, while the rig is released the following year) etc., but they are reasonably
close. The number of spuds EUB have for 2002 and 2003 is respectively 13 193, and 17 108. It was
not stated how many of these that were drilled with use of MPD.
11
q = J (p R p w ) = J p
(1)
p R is the reservoir pressure, p w is the bottom hole pressure in the well, and J is the productivity
index. The productivity index for oil is given in equation 2. To account for a mixture of liquids, the
productivity index must be modified.
Jo =
2kh
o B o (l n rrwe 34 )
(2)
k is the permeability, h is the formation thickness, o is the oil viscosity, B o is the oil formation
volume factor (oil shrinks on the way up), r e is the external drainage radius of the well, and r w is
the wellbore radius. It is assumed pseudo steady state, which is applicable for the beginning phase
of the production [3].
The maximum rate a specific separator can handle, q max , is known. This gives the maximum
pressure drawdown, p max ;
p max =
q max
J
(3)
It is assumed that p max does not exceed the pressure difference between the hole collapse
pressure and the pore pressure. If this had been the case, the hole would have collapsed before the
separator capacity was exceeded.
There are uncertainties related to the bottom hole pressure in the wellbore and in the formation
pressure. These might be a result of for instance inaccuracies in the measuring equipment and in
the geological estimation of the pore pressure. The uncertainty related to the permeability, k, in
equation 2, is disregarded in this paper. The productivity index is assumed constant.
Because there are uncertainties related to the reservoir pressure and the bottom hole pressure,
they both have a probability distribution. To determine the pressure drawdown uncertainty, the
uncertainties related to the reservoir pressure and the bottom hole pressure needs to be combined.
The reservoir pressures and the bottom hole pressure are independent of each other. If X and
Y are independent stochastic variables, the variance of a X + bY will be;
V ar (aX + bY ) = a 2V ar (X ) + b 2V ar (Y )
(4)
(5)
The separator can burst if the pressure drawdown, p, exceeds the allowed pressure drawdown
p max , see equation 3. The probability of a exceeding the separators capacity is;
P r (P > p max )
(6)
12
P r ((P f P w ) < or = 0)
(7)
In addition to the flow rate, equipment might have constraints to fluid pressures. The maximum pressure, p max , equipment can handle, is known. The top pressure is given in equation 8.
p t = p w g h
1 2
f v
2 d
(8)
p t is the top pressure, is the mud density, g is the gravity force, f is the friction force, and d
is a combination of the well diameter and the annulus diameter [1].
Where the velocity, v, is given by;
q
2q
v= =
(9)
A d 2
A is the areal in the annulus.
Equation 8 and 9 gives;
1
p t = p w g h f 5 2 q 2 h
(10)
2 d
A blowout might occur if the top pressure exceeds the max pressure of critical equipment. The
probability of exceeding the max pressure of the equipment is;
Pr(P t > p max )
(11)
The same equations 8 - 10 will apply for equipment that is not placed on top of the well. The
only difference will be the value of the hight, h. The probability calculation in these cases, will be
more complicated.
For a blowout to occur a set of barriers that prevents unwanted situations from happening,
must fail. The barriers can be configured in a serial or parallel structure. In figure 2, a fictitious
barrier example is illustrated.
(12)
By combining the barrier diagram for an actual UBD or MPD operation, with the probabilities
of exceeding equipments capacity related to fluid flow and pressures, the blowout probability of a
UBD or MPD operation can be found.
13
Reservoir properties
Table 2: Data
Value
Permeability, k
Oil viscosity, o
Oil formation volume factor, o
Well bore radius, r w
External drainage radius, r e
Separator flow rate capacity, q max
Formation thickness, h
1000 mD
0.5 c p
1.4 m 3 /Sm 3
7 in
3000 f t
1000 Sm 3 /d
100 f t
SI value
1E-12 m 2
5E-4 N s/m 2
1.4 m 3 /Sm 3
0.1764 m
914.4 m
1.1547E-3 Sm 3 /s
30.48 m
300 bar
1 bar
299 bar
0.5 bar
14
Table 4: Calculations
Drawdown, mean value
Drawdown, standard deviation
Productivity index, J o
Maximum drawdown, p max
Probability of exceeding the separator capacity
1 bar
1.12 bar
3.506E-3 m / sbar
3.3 bar
0.02
References
[1] H.
A.
Asheim.
Brnnproduktivitet
http://www.ipt.ntnu.no/sheim/info.html, 29.05.2007.
strmning
produksjonsryr.
15
Preparatory study
Master Thesis
Preface
This report was carried out as a preparation plan for the Master thesis the final year of the
Master degree program at NTNU (Norwegian University of Science and Technology). The
study was a required task, made to support the work methodology during the projects
development.
The projects title is; Risk Assessment of Underbalanced and Managed Pressure Drilling
Operations and was carried out in co-operation with NTNU and Scandpower. Prime and
secondary teaching supervisor Marvin Rausand, NTNU, and Alexander Solberg, Scandpower,
will be available during the period this project is ongoing.
Table of contents
1
Introduction ........................................................................................................................ 4
1.1
Background ................................................................................................................ 4
1.2
Main Goal................................................................................................................... 4
1.3
Approach .................................................................................................................... 4
1.4
Success criteria........................................................................................................... 4
2 Project planning and control .............................................................................................. 5
2.1
Activity plan Work Breakdown Structure............................................................... 5
2.2
Work Load.................................................................................................................. 5
2.3
Work Task Analysis ................................................................................................... 5
2.4
Project plan Gantt diagram...................................................................................... 5
Appendix 1
Appendix 2
Appendix 3
Introduction
During the 5th year of master study at NTNU, a Master Thesis will be carried out. In the
following report a plan on how the project will be performed is presented.
1.1 Background
In recent years, underbalanced drilling (UBD) and managed pressure drilling (MPD) have
been developed as alternatives to the traditional overbalanced drilling technique. The
techniques have many advantages compared to overbalanced drilling, but the blowout risk
during these operations has not fully been understood
1.3 Approach
In order to achieve the main goal there will be performed literature studies on UBD and MPD
in conformity with incident investigation during these operations. In order to create a generic
blowout frequency model compatible with BlowFAM, it is necessary to understand how the
program is operates, and the way it works. Because of the scope, not all variants of UBD and
MPD operations will be covered in this thesis.
Work Breakdown Structure, WBS, gives a segmentation of the different work tasks involved
in the project and explains how the project is built up. Appendix 1 contains WBS for this
project.
Appendix 1
Appendix 2
Note that in this section the literature study, activity 3, also is included in the duration of
activities number 4, 5, 6, 7 and 8.
Activity
1 Preparatory Study
Problem:
Perform a preparatory study of the project in order to analyse problems and give a
description of work that has to be done in order to produce a good result. The study will
contain the project tasks and when they are due in time.
Purpose:
Create an overview of the workload
Define each activities goals
Distribute each activities time consume and the amount of work that needs to be done
Create a plan for further following-up
Content:
Preparatory Study with problems to be addressed, goals and demarcations
Literature:
Rolstads, A, Praktisk Prosjektstyring, 2001
Various literature
Method of work:
Create a plan on how the project will be completed
Give a problem description
Create WBS, CTR and Gantt-diagram
Challenges:
Create a functioning preparatory study where the work amount for each activity is
properly managed.
Results:
Plan on how to perform the project
Definition of problems and work load for each activity
Duration:
Hours
22,5
Start
22.01.07
Finish
24.01.07
ii
Activity
2 Progress Report
Problem:
Prepare a report considering the projects progress, time consumes and modifications
compared with the preparation plan.
Purpose:
View the projects progress, consider derogations and prepare corrections
Content:
Status report; gives an overview of the projects progress.
The report will also show variances that might have occurred regarding the paper and
project goals.||
Literature:
Rolstads, A, Praktisk Prosjektstyring, 2001
Various literature
Method of work:
Compare the preparation report with the projects actual progress
Challenges:
Create good solutions as for how to solve possible derogations.
Result:
A report considering the projects progress along with possible derogations compared
to the preparation plan. If derogation, these will be explained, and correction plans
will be stated.
Duration:
Hours
7,5
Start
16.03.07
Finish
16.03.07
iii
Activity
3 Literature Study
Problem:
Gather and seek literature for use in the project
Purpose:
Find and present relevant literature
Content:
Gather information from different sources. The literature should be of high quality
and create a good foundation in the project.
Literature:
Method of work:
Seek information from Internet
Seek information on BIBSYS
Communicate with competent persons
Technical and Scientific literature
Gather information from reports
Challenges:
Gather the literature of high quality
Sort and select relevant and good literature
Result:
Create a technical and professional basis for the project
Duration
Hours
352,5
Start
15.01.07
Finish
11.05.07
iv
Activity
4 Describe UBD and MPD
Problem:
Learn and describe, on a theoretical level, technology and procedures that are used for UBD
and MPD.
Purpose:
Look at different methods and technologies used in offshore industry
Get provided with information on how things work and how they are performed
Content:
Description of UBD and MPD technology and procedures
Literature:
Research papers
Various literature regarding the subject
Persons with competence
Method of work:
Read relevant literature and meet with competent experts.
Get an overview of the technology and different methods and equipment that is need.
Get familiar with UBD and MPD procedures
Challenges:
Understand the various technologies and technical terms
Get an overview of the different UBD and MPD operations
Find relevant literature
Results:
An overview of different methods and technologies that exist on UBD and MPD.
Describe procedures during these operations
Duration:
Hours
127,5
Start
15.01.07
Finish
09.02.07
Activity
5 Hazardous events during UBD and MPD
Problem:
Identify and describe hazardous events during various steps of a UBD and MPD operation.
Purpose:
To create a risk picture of UBD and MPD operations.
Establish hazardous events
Content:
Hazard identification by use of an analytical tool
Literature:
Various literature on risk analysis method
Communication with experts
Available field performance data
Method of work:
Choose an analytical method suitable for hazard identification
Perform a hazard identification and description by using the analytical tool, interview
relevant persons, and analyse available field performance data
Challenges:
Evaluate which method that is best suited
Perform a good hazard identification
Results:
Identification and description of hazardous events during UBD and MPD operations
Create a basis for activity 8
Duration:
Hours
187,5
Start
12.02.07
Finish
15.03.07
vi
Activity
6 Description of relevant well control incidents
Problem:
Investigate different well control incidents related to UBD and MPD operations, and describe
the root-causes and causal distributions
Purpose:
Get a better risk picture of UBD and MPD operations and establish which events that are
most risk contributing.
Content:
Incidents during UBD and MPD operations
Root-causes and causal distributions related to these incidents
Outline the most important risk contributors
Literature:
Various literature
Incident documentations
Communicate with experts and competent persons
Method of work:
Range different incidents according to size and consequences
Identify root causes and causal distributions
Establish the most important risk contributors
Challenges:
The scope of the analysis
Find data
Find relevant incidents and arrange them into different groups
Create a realistic risk picture in UBD and MPD operations
Result:
What causes well control incidents during UBD and MPD
Causal distributions
Ranking of risk contributing events
Duration:
Hours
105
Start
19.03.07
Finish
13.04.07
vii
Activity
7 Establish formulas between causes and formation characteristics
Problem:
Establish formulas for relations between the causes of well control incident, in activity 6, and
formation characteristics.
Purpose:
Create a plant specific risk picture of UBD and MPD operations
Content:
Formulas reflection relations between incident causes, in activity 6, and formation
characteristics
Literature:
Various literature
Competent persons
Method of work:
Look at relation between consequences of well control incidents related to the
formation characteristics
Use a regression program to create a formula reflecting these relations
Challenges:
Get enough data
Results:
Formula reflecting relations between causes of well control incidents and formation
characteristics
Duration:
Hours
75
Start
16.04.07
Finish
27.04.07
viii
Activity
8 Establish generic blowout frequency models compatible with BlowFAM
Problem:
Create a blowout frequency model for UBD and MPD which is compatible with BlowFAM
Purpose:
Further development of BlowFAM in order to include UBD and MPD operations
Content:
Blowout frequencies during UBD and MPD operations
Question list in order to identify plant specific performance
Weighting of different plant specific aspects
Literature:
BlowFAM
Various literature
Literature from activity 5,6 and 7
Competent persons
Method of work:
Learn how BlowFAM operates
Use results from activity 5, 6 and 7
Create question lists and weight different outcome
Challenges:
Establish the right questions and give each the right weight
Results:
Blowout frequency model for UBD and MPD operations in BlowFAM
Duration:
Hours
187,5
Start
30.04.07
Finish
01.06.07
ix
Activity
9 Collocation and printing of project thesis
Problem:
Complete and hand in the project thesis and make sure the report is consistent
Purpose:
Make sure the report is consistent, and it is well written
Content:
Collocation of the report
Print and hand in the project
Literature:
Method of work:
Examine the report and make sure it is consistent and grammatically correct.
Challenges:
Make sure there is none mistakes or defects in the report
Results:
Hand in a well written report within the time limit.
Duration:
Hours
37,5
Start
04.06.07
Finish
11.06.07
Appendix 3
Gantt diagram
xi
Progress Report
Master Thesis
Progress
According to the preparation study report the following activities should have been
completed;
Activity 1; Preparation study
Activity 2; Progress report
Activity 4; Describe UBD and MPD
Activity 5; Hazardous events during UBD and MPD
Activity 6; Description of relevant well control incidents
At the present moment only activity 1, 2 and is finished. According to the preparatory study
the progress report should have been carried out 16/03-07, but the activity was not performed
until 16/04-07. Activity 4 and 5 is mainly finished, but some final writing still has to be done.
The activities progress is shown in Table 1 below.
Task name
Master Thesis
Preparatory study
Preparatory studty hand in
Progress report
Progress report hand in
Literature study
Report writing and analysis
Final Report commissioning
Final report hand in
Duration
[hrs]
750,0
22,5
0,0
7,5
0,0
352,5
330,0
37,5
0,0
% Work Planned
Completed
65
100
100
100
100
68
55
0
0
As you cans see from Table 1 the progress has not been as good as planned, but instead of
making a new plan I will stick to the original one and try to catch up the undone work.
Deviation
The reason the activities are not completed is that the amount of time needed to complete the
various tasks has been greater than first assumed. The reason for this is mainly because it has
been hard finding relevant literature and getting access to data and procedures.