Cyclo Converter 1
Cyclo Converter 1
Cyclo Converter 1
INSTITUTEOFENGINEERINGANDTECHNOLOGY
(ApprovedbyA.I.C.T.EandAffiliatedtoJNTU)
(Bachupally,Kukatpally,Hyderabad500072.)
(07241A0260)
P.SARAJA
(07241A02A1)
SAMA SWETHA
(07241A02B2)
1. INTRODUCTION TO CYCLOCONVERTERS
CYCLOCONVERTERS:
In industrial applications, two forms of electrical energy are used: direct current (dc) and
alternating current (ac). Usually constant voltage constant frequency single-phase or threephase ac is readily available. However, for different applications, different forms, magnitudes
and/or frequencies are required. There are four different conversions between dc and ac
power sources. These conversions are done by circuits called power converters. The
converters are classified as:
1. rectifiers: from single-phase or three-phase ac to variable voltage dc
2. choppers: from dc to variable voltage dc
3.inverters: from dc to variable magnitude and variable frequency, single-phase or threephase
ac
4.cycloconverters: from single-phase or three-phase ac to variable magnitude and
variable frequency, single-phase or three-phase ac
Traditionally, ac-ac conversion using semiconductor switches is done in two different ways:
1- in two stages (ac-dc and then dc-ac) as in dc link converters or 2- in one stage (ac-ac)
cycloconverters (Fig. 1). Cycloconverters are used in high power applications driving
induction and synchronous motors. They are usually phase-controlled and they traditionally
use thyristors due to their ease of phase commutation.
CLASSIFICATION OF CYCLOCONVERTERS:
Generally, cycloconverters are classified according to the no of phase of input and output AC
voltages. The tree diagram of the classification of cycloconveters is given below:
CYCLOCONVERTER
4
1- to 1-
Mid point
Bridge
3- to 1-
1- , 3 pulse
Output
Square output
Sinusoidal output
Voltage
voltage
1- , 6 pulse
Output
3- to 3-
3-,3 Pulse
Output
3- , 6 pulse
Output
A centre tapped power transformer is required in the mid-pint cycloconverter. It has 2 groups
of thyristors. The thyristors Tp1 & Tp2 form positive group, which produces positive half
cycle of the output. Similarly, Tn1 & Tn2 represent the negative group, which produces the
5
negative half-cycle of the output. The line commutation process is used to turn OFF a
conducting thyristor. By turning ON a thyristor of a particular group, a reverse voltage
appears across the conducting thyristor, so by turning Tp1 ON Tp2 gets commutated and
vice-versa. Let during positive half clce of the input voltage Vi, polarity of voltage at point A
is positive and at point B is negative with respect to O. Similarly during negative half cycle of
input voltage, voltage at point A is negative and at point B is positive with respect to the
point O.
For keeping the frequency of output voltage to 1/3 of the frequency of the input voltage, three
positive pulses are being obtained across the load to produce one combined positive halfcycle of the load voltage. Similarly, the three negative half cycles are being obtained across
the load to produce one combined negative half cycle of the load voltage. During the first
positive half cycle of the input, the point A is positive, therefore, thyristor Tp1 is forward
biased and it is fired at firing angle to conduct for remaining half cycle. The load current io
flows through point A thyristor Tp1 load and the midpoint O of the transformer. Due to
resistive load, the load current falls to zero at the end of this half-cycle and thyristor Tp1
turns OFF. In the negative cycle of the input voltage the point B is positive and point A is
negative. The forward biased thyristor Tp2 is turned ON at firing angle + of input voltage
by the applied gating signal. At present, the load current flows through point B, thyristor Tp2,
load and midpoint O of the transformer. In the next positive half cycle of the input, Tp1
becomes in the forward biased and Tp2 becomes in the reverse biased voltage. Tp2 is
automatically line commutated at about 2 and Tp1 is conducted at firing angle 2+ of the
input voltage. The load current flows again in the same path as in the previous cases when
Tp1 or Tp2 was conducting. In this way, the three positive pulses are being obtained at the
output to produce one combined positive half cycle of output voltage. The amplitude of the
output voltage can be controlled by controlling the firing angle of the thyrsitors. Now for
getting one combined negative half cycle in the period of three input half cycle, we aplly the
firing pulses to the negative group thyristors Tn1 and Tn2. In the next negative half cycle of
the input, the thyristor Tp1 is automatically turned OFF at about 3 due to the reverse
biasing and zero current. The forward biased thyristor Tn1 is gated at firing angle . The load
current flows through the midpoint O, load, Tn1 and point A. So the load current direction is
reversed. In the next positive half cycle of the input voltage, the gated and forward biased
thyristor Tn2 is triggered ON with delay angle and Tn1 is automatically line commutated
at about 4. The load current flows through midpoint O, load, Tn2 and point B. In the next
half cycle of the input voltage, Tn2 is automatically turned OFF at about 5. The gated and
forward biased thyristor Tn1 is turned ON at firing angle . The load current path and its
direction again remain same as in the previous case when Tn1 or Tn2 was conducting. In this
circuit, the thyristors conduct only when they are fired at a firing angle at the gate of the
thyristor. The magnitude of the output voltage and current can be controlled by controlling
the firing angle of the thyristors. Thyristors are conducted at firng angle and therefore
average output voltage has about square waveform contains significant harmonic about
square waveform, which leads to excessive temperature rise in AC motors. For producing
sinusoidally controlled output voltage, thyristors T4 and T3 are fired at zero degree of the
input voltage and T1 and T2 are fired at firing angle for controlling the output voltage.
This scheme can be called as a modulating firing scheme.
When a cyclo-converter operates in the non-circulating current mode, the control scheme is
complicated, if the load current is discontinuous. The control is somewhat simplified, if some
amount of circulating current is allowed to flow between them. In this case, a circulating
current limiting reactor is connected between the positive and negative converters, as is the
case with dual converter, i.e. two fully controlled bridge converters connected back to back,
in circulating-current mode. The readers are requested to refer to any standard text book. This
circulating current by itself keeps both converters in virtually continuous conduction over the
whole control range. This type of operation is termed as the circulating-current mode of
operation. The operation of the cyclo-converter circuit with both purely resistive (R), and
inductive (R-L) loads is explained.
Resistive (R) Load: For this load, the load current (instantaneous) goes to zero, as the input
voltage at the end of each half cycle (both positive and negative) reaches zero (0). Thus, the
conductingthyristorpairinoneofthebridgesturnsoffatthattime,i.e.thethyristorsundergo
naturalcommutation.So,operationwithdiscontinuouscurrenttakesplace,ascurrentflowsin
theload,onlywhenthenextthyristorpairinthatbridgeistriggered,orpulsesarefedat
respectivegates.Takingfirstbridge1(positive),andassumingthetoppointoftheacsupplyas
positivewiththebottompointasnegativeinthepositivehalfcycleofacinput,theodd
numberedthyristorpair,P &P istriggeredafterphasedelay(1),suchthatcurrentstarts
1
flowingthroughtheloadinthishalfcycle.Inthenext(negative)halfcycle,theotherthyristor
pair(evennumbered),P &P inthatbridgeconducts,bytriggeringthemaftersuitablephase
2
delayfromthestartofzerocrossing.Thecurrentflowsthroughtheloadinthesamedirection,
withtheoutputvoltagealsoremainingpositive.Thisprocesscontinuesforonemorehalfcycle
(makingatotalofthree)ofinputvoltage(f1=50Hz).Fromthreewaveforms,onecombined
positivehalfcycleofoutputvoltageisproducedacrosstheloadresistance,withitsfrequency
beingonethirdofinputfrequency(f2=f1/3=50/3Hz).Thefollowingpointsmaybenoted.The
firingangle()oftheconverterisfirstdecreased,inthiscaseforsecondcycleonly,andthen
8
againincreasedinthenext(third)cycle,asshowninfigure.Thisis,becauseonlythreecyclesfor
eachhalfcycleisused.Iftheoutputfrequencyneededislower,thenumberofcyclesistobe
increased,withthefiringangledecreasingforsomecycles,andthenagainincreasinginthe
subsequentcycles,asdescribedearlier.
To obtain negative output voltage, in the next three half cycles of input voltage, bridge 2 is
used. Following same logic, if the bottom point of the ac supply is taken as positive with the
top point as negative in the negative half of ac input, the odd-numbered thyristor pair, N &
1
N conducts, by triggering them after suitable phase delay from the zero-crossing. Similarly,
3
the even-numbered thyristor pair, N & N conducts in the next half cycle. Both the output
2
voltage and current are now negative. As in the previous case, the above process also
continues for three consecutive half cycles of input voltage. From three waveforms, one
combined negative half cycle of output voltage is produced, having same frequency as given
earlier. The pattern of firing angle first decreasing and the increasing, is also followed in
the negative half cycle. One positive half cycle, along with one negative half cycle, constitute
one complete cycle of output (load) voltage waveform, its frequency being 3216Hz as stated
earlier. The ripple frequency of the output voltage/ current for singlephase full-wave
converter is 100 Hz, i.e., double of the input frequency. It may be noted that the load (output)
current is discontinuous, as also load (output) voltage. The supply (input) voltage is shown in
figure. Only one of two thyristor bridges (positive or negative) conducts at a time, giving
non-circulating current mode of operation in this circuit.
ADVANTAGES OF CYCLOCONVERTER:
1. In a cyclo-converter, ac power at one frequency is converted directly to a lower frequency
in a single conversion stage.
2. Cyclo-converter functions by means of phase commutation, without auxiliary forced
commutation circuits. The power circuit is more compact, eliminating circuit losses
associated with forced commutation.
3. Cyclo-converter is inherently capable of power transfer in either direction between source
and load. It can supply power to loads at any power factor, and is also capable of
regeneration over the complete speed range, down to standstill. This feature makes it
preferable for large reversing drives requiring rapid acceleration and deceleration, thus
suited for metal rolling application.
4. Commutation failure causes a short circuit of ac supply. But, if an individual fuse blows
off, a complete shutdown is not necessary, and cyclo-converter continues to function with
somewhat distorted waveforms. A balanced load is presented to the ac supply with
unbalanced output conditions.
5. Cyclo-converter delivers a high quality sinusoidal waveform at low output fre-quencies,
since it is fabricated from a large number of segments of the supply waveform. This is
often preferable for very low speed applications.
6. Cyclo-converter is extremely attractive for large power, low speed drives.
DISADVANTAGES OF CYCLOCONVERTER:
1. Large number of thyristors is required in a cyclo-converter, and its control circuitry
becomes more complex. It is not justified to use it for small installations, but is
economical for units above 20 kVA.
2. For reasonable power output and efficiency, the output frequency is limited to one-third of
the input frequency.
3. The power factor is low particularly at reduced output voltages, as phase control is used
with high firing delay angle.
The cyclo-converter is normally compared with dc link converter , where two power
controllers, first one for converting from ac input at line frequency to dc output, and the
second one as inverter to obtain ac output at any frequency from the above dc input fed to it.
The thyristors, or switching devices of transistor family, which are termed as self10
commutated ones, usually the former, which in this case is naturally commutated, are used in
controlled converters (rectifiers). The diodes, whose cost is low, are used in uncontrolled
ones. But now-a-days, switching devices of transistor family are used in inverters, though
thyristors using force commutation are also used. A diode, connected back to back with the
switching device, may be a power transistor (BJT), is needed for each device. The number of
switching devices in dc link converter depends upon the number of phases used at both input
and output. The number of devices, such as thyristors, used in cyclo-converters depends on
the types of connection, and also the number of phases at both input and output. It may be
noted that all features of a cyclo-converter may not be available in a dc link converter.
Similarly, certain features, like Pulse Width Modulation (PWM) techniques as used in
inverters and also converters, to reduce the harmonics in voltage waveforms, are not applied
in cyclo-converters.
APPLICATIONS OF CYCLOCONVERTERS:
1. Speed Control AC motors.
2. To interconnect two power grids operating at different frequencies
3. Controlled induction heating
4. In variable frequency input and constant frequency output (VSCF) system, which is
suitable for aircraft power supplies. In VSCF system, a rigged, compact and low
weightage solid state cycloconverter produce a constant frequency AC voltage from a
variable speed alternator.
5. Cement mill drives
6.
11
HARDWARE IMPLEMENTATION OF
CYLOCONVERTERS:
CONTROL CIRCUIT:
The block diagram of a type of triggering circuit for the midpoint cycloconverter is shown
above. These circuits are very simple and require less and easily available components. The
6V to 12V AC synchronizing signal can get from 230V : 6V to12V(100mA) transformer.
The zero crossover detector (ZCD) which uses an operational amplifier transforms the
synchronizing signal into a square wave signal (A) as shown in figure. The negative pulses
are eliminated by using diodes at the output stage of the op-amp.
12
The 1st EXCLUSIVE OR gate (Pin Nos 11, 12 ,13 of IC 74C86) is used as inverter. The
waveform is obtained at the output of the inverter. The waveform is given to the delay
circuit(R-C integrator circuit) and waveform P is obtained across the capacitor C of the delay
circuit. The waveforms P and are fed to the input terminals of an other EX-OR gate and
the waveforms C is obtained at the output of the EX-OR gate.
This C waveform is used for resetting the ramp generator. The comparator compares the
ramp(D waveform) with a DC voltage Vc which varies between 0 about +10V(when Vcc=
+12V) and is controlled by the 47K Pot. The output of the comparator(waveform E) is used
for triggering IC 555 pulse shaper whose output produces waveform G which is used for
triggering thyristors.
FIRING CIRCUIT
13
14
RAMP GENERATOR:
A circuit that generates a sweep voltage which increases linearly in value during one cycle of
sweep, then returns to zero suddenly to start the next cycle.If we apply a constantly changing
input signal such as a square wave to the input of an Integrator Amplifier then the capacitor
will charge and discharge in response to changes in the input signal. This results in the output
signal being that of a sawtooth waveform whose frequency is dependant upon the RC time
constant of the resistor/capacitor combination. This type of circuit is also known as a Ramp
Generator and the transfer function is given below.
15
COMPARATOR:
In electronics, a comparator is a device which compares two voltages or currents and
switches its output to indicate which is larger. The input voltages must not exceed the power
voltage range:
In the case of TTL/CMOS logic output comparators, negative inputs are not allowed:
An operational amplifier has a well balanced difference input and a very high gain. The
parallels in the characteristics allows the op-amps to serve as comparators in some functions.
A standard op-amp operating in open loop configuration (without negative feedback) can be
used as a comparator. When the non-inverting input (V+) is at a higher voltage than the
inverting input (V-), the high gain of the op-amp causes it to output the most positive voltage
it can. When the non-inverting input (V+) drops below the inverting input (V-), the op-amp
outputs the most negative voltage it can. Since the output voltage is limited by the supply
voltage, for an op-amp that uses a balanced, split supply, (powered by VS) this action can
be written:
where sgn(x) is the sign function. Generally, the positive and negative supplies VS will not
match absolute value:
when
else
when
16
1. Opamps are designed to operate in the linear mode with negative feedback. Hence, an
opamp typically has a lengthy recovery time from saturation. Almost all opamps have
an internal compensation capacitor which imposes slew rate limitations for high
frequency signals. Consequently an opamp makes a sloppy comparator with
propagation delays that can be as slow as tens of microseconds.
2. Since opamps do not have any internal hysteresis an external hysteresis network is
always necessary for slow moving input signals.
3. The quiescent current specification of an opamp is valid only when the feedback is
active. Some opamps show an increased quiescent current when the inputs are not
equal.
4. A comparator is designed to produce well limited output voltages that easily interface
with digital logic. Compatibility with digital logic must be verified while using an
opamp as a comparator.
PULSE SHAPER:
Pulse shaping is the process of changing the waveform of transmitted pulses. The 555 Timer
IC is an integrated circuit (chip) implementing a variety of timer and multivibrator
applications. Depending on the manufacturer, the standard 555 package includes over 20
transistors, 2 diodes and 15 resistors on a silicon chip installed in an 8-pin mini dual-in-line
package (DIP-8).] Variants available include the 556 (a 14-pin DIP combining two 555s on
one chip), and the 558 (a 16-pin DIP combining four slightly modified 555s with DIS & THR
connected internally, and TR falling edge sensitive instead of level sensitive).
17
18
The following four separate driver circuits are required for getting triggering pulses vgp1, vgp2,
vgn1 and vgn2 to rigger thyristors Tp1, Tp2, Tn1 and Tn2 respectively.
a. For getting vgp1 firing pulses waveforms G, A,
and T are ANDed and the ouput
signal Gp1 is fed to the pulse amplification and isolation stage.
b. For receiving vgp2 firing pulses waveforms ,
and T are ANDed and the ouput
signal Gp2 is fed to the pulse amplification and isolation stage.
and are ANDed and the ouput
c. For receiving vgn1 firing pulses waveforms G, ,
signal Gn1 is fed to the pulse amplification and isolation stage.
d. For getting vgn2 firing pulses waveforms A,
and
are ANDed and the ouput
signal Gn2 is fed to the pulse amplification and isolation stage.
19
20
21
22
DATASHEET OF IC DM74191:
23
24
25
26
27
28
DATASHEET OF IC MM74C86:
29
30
31
32
33
DATASHEET OF 74109
34
35
36
37
38
ABOUT MULTISIM:
Introduction to Multisim
Multisim is the worlds most popular electronics simulator, a virtual electronics lab in a
computer! The parts bin contains an unlimited supply of indestructible digital and analog
electronics component that work just like the real devicesbut never burn out.
Turn on Multisims virtual test instruments and see what is happening in your circuit. Change
component values and see the instruments respond just as they do in a hands-on lab. You can
build schematic circuits or circuits with photo images of real components if you wish.
Thousands of ready-to-use teaching labs featuring Multisim circuits have been created to
accompany dozens of leading textbooks.
Multisim's user interface consists of the following basic elements:
The following menus are found in Multisim.
File Menu
Edit Menu
View Menu
Place Menu
Simulate Menu
Transfer Menu
Tools Menu
Reports Menu
Options Menu
Window Menu
Help Menu
hide/show status are stored with the circuit. As well, any data contained in the instruments is
saved, up to some maximum size (see Saving Simulation Data with Instruments).
The instrument's icon indicates how the instrument is connected into the circuit. Once the
instrument is connected to the circuit, a black dot appears inside the terminal input/output
indicators on the instrument face.
The Component toolbar contains buttons that let you select components from the Multisim
databases for placement in your schematic. See Components Toolbar.
Introduction to Simulation
Simulation is a mathematical way of emulating the behavior of a circuit. With simulation,
you can determine much of a circuit's performance without physically constructing the circuit
or using actual test instruments. Although Multisim makes simulation intuitively easy-to-use,
the technology underlying the speed and accuracy of the simulation, as well as its ease-ofuse, is complex.
Multisim incorporates SPICE3F5 and XSPICE at the core of its simulation engine, with
customized enhancements designed by Electronics Workbench specifically for optimizing
simulation performance with digital and mixed-mode simulation. Both SPICE3F5 and
XSPICE are industry-accepted, public-domain standards.
During simulation, you can change the values of "interactive" components (those whose
behavior can be controlled through the keyboard) and view the effect immediately.
Interactive components include such devices as the potentiometer, variable capacitor, variable
inductor, and multiple switcher. For example, changing a 100 kohm resistor to the next
smaller resistor may alter the results more than desired, but with Multisim, you could use a
variable resistor, reducing its value gradually, all the time seeing the simulation result change,
until you reach the desired result.
41
Alternatively, you can display the Select a Component dialog box by choosing
Place/Component and selecting the desired group from the Group drop-down list.
Note: The Select a Component browser is also referred to as the place component browser.
Note: The default database that displays in the browser is the Master Database. If you wish
to select a component from either the Corporate Database or User Database, you must
select that database from the Database drop-down list before selecting a component. Once
changed, the database will remain as selected for subsequent part placements.
2.
3.
Tip
To make your scroll through the Component list faster, simply type the first few
characters of the component's name.
Note Virtual components are identified by a green icon in the Family column. You can
also place virtual components by using the Virtual Toolbar.
42
4.
To confirm that this is the component you want to place, click OK. (To cancel placing
the component, click Close). The browser closes and the cursor on the circuit window
changes to a ghost image of the component you wish to place. This indicates that the
component is ready to be placed.
Note If you are placing a component whose package includes multiple sections (for
example, four separate gates, as in the above example), a dialog box displays, where you
specify which of the sections you want to place.
5.
Move your cursor to the location where you want the component placed. The
workspace automatically scrolls if you move your cursor to the edges of the workspace.
6.
Click on the circuit window where you want the component placed. The component's
symbol and labels appear (unless you have specified that they are not to be displayed, as
explained in Displaying Identifying Information about a Placed Component), as well as a
unique RefDes made up of a letter and number. The letter represents the type of component
and the number is a sequential number that indicates the order in which the components were
originally placed. For example, the first digital component has the RefDes "U1", the next is
"U2", the first inductor has the RefDes "L1", and so on.
Note If the component you place is a virtual component, it is a different color from real
components. This color is set in the Sheet Properties dialog box, as explained in Sheet
Properties - Circuit Tab.
Tip
Some components, like resistors and capacitors will have Filter fields at the top of
the Component list, to make part selection faster.
43
2.
3.
44
4.
In the desired fields, enter your search criteria (you must enter at least one item).
Enter alphanumeric characters, that is, text and/or numbers. Case is not considered, and you
can use the "*" wildcard to search on partial strings.
For example, in the Footprint Type field:
"CASE646-06" finds only the exact string "CASE646-06"
"*06" finds any string ending with "06"
"CASE*" finds any string starting with "CASE"
a "?" anywhere in the string will match exactly one character. For example, "CAS?" will
match "CASE", but not "CASE646-06".
5.
Click Search. When the search is complete, the Search Component Result dialog
box appears.
Tip
The more specific your search criteria, the smaller the number of matching
components.
To select a component from the search results:
When the search is complete, the Search Component Result dialog box appears, displaying
information about the first component that matched your criteria. The Component list
contains a list of all the components that matched your criteria. For example, using the search
example above, the results look like this:
45
From the Component list, select the component you are interested in. To view information
about any component found by the search, simply choose it from the list and the display
fields change accordingly.
6.
To place the selected component, click OK. You return to the Select a Component
dialog box, where you can place the component by clicking OK.
You can refine your search if your initial attempt yielded a large number of items.
To refine your search:
1.
Click Refine Search. The following dialog box appears.
2.
46