Tiltrotor Download Reduction
Tiltrotor Download Reduction
Tiltrotor Download Reduction
Michael A. McVeigh
The Boeing Company, Philadelphia, Pennsylvania 19142
Hassan Nagib
Illinois Institute of Technology, Chicago, Illinois 60616
Tom Wood
Bell Helicopter Textron, Inc., Hurst, Texas 76053
and
Israel Wygnanski
University of Arizona, Tucson, Arizona 85721
DOI: 10.2514/1.46956
The vertical force, or download, acting on the airframe of current tiltrotor congurations during hover amounts to
approximately 10% of rotor thrust, or about 6000 lb for the V-22. Various mechanical means have been
experimentally tried to reduce this penalty, but none has been implemented, largely because of mechanical
complexity. This paper describes the research conducted on the application of active ow control to the problem,
since this technique may offer a solution without large weight penalties and unacceptable complexity. The research
was conducted as part of the Defense Advanced Research Projects Agency Micro Adaptive Flow Control program.
The work culminated in June 2003, when the NASA/U.S. Army/Bell XV-15 tiltrotor aircraft was used to successfully
demonstrate the effectiveness of active ow control in reducing airframe download during hover. The wing aps
were tted with zero-mass-ow actuators that periodically injected/removed air in the ap upper surface boundary
layer through slots from the interior of the ap. The active ow control was effective in delaying ow separation from
the ap, which reduced the download on the wings. The ight tests were the culmination of extensive laboratory
experiments on two-dimensional models and on a powered full-span 16%-scale model of the XV-15 aircraft. The XV15 ight tests conrmed the laboratory ndings by successfully reducing the download measured in hover by as much
as 14%, demonstrating that the aerodynamic principles of active ow control can be applied to full-scale air vehicles.
V1
W
x
f
K
Nomenclature
A
c
Cd
CP
=
=
=
=
CT
CW
C
C1
DL
f
F
h
R
T
v
Vj
VT
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
I. Introduction
HIS paper presents a technical history of the rst application of
periodic active ow control (AFC) to a manned operational
aircraft. It describes a number of the important milestones of this
cooperative research program and focuses on some of the problems
encountered and the solutions provided.
Tiltrotor aircraft (Fig. 1) experience a large download force in
hover primarily caused by the rotor downwash impinging on the
wings and that part of the fuselage between the wings. To minimize
the download and increase net vertical lift, current design practice [1]
is to deect the aps/ailerons to an angle of about 65 to reduce the
area exposed to the rotor downwash. The resulting download is
approximately 10% of the rotor thrust. However, when the aperons
are deected to a larger angle, the ow separates in the vicinity of the
ap shoulder and the download increases substantially. Various ways
to decrease tiltrotor download have been explored via twodimensional (2-D) ap tests [2,3]. Steady blowing [4] and wingmounted mechanical devices [5] have been demonstrated to reduce
the download. However, weight and complexity have prevented
these solutions from being reduced to practice.
While steady blowing over the deected ap has been shown to
delay separation and reduce the vertical drag on 2-D apped airfoils
at large negative angles of attack, a more attractive technique is
periodic excitation [6], which provides similar benets but at much
lower energy requirements.
Director of Flight Technology and Simulation, Mail Stop 1343, 600 East
Hurst Boulevard; twood@bellhelicopter.textron.com.
787
MCVEIGH ET AL.
fx
V1
This term represents the ratio of the distance over which the
control of separation has to be achieved (i.e., the distance from the
slot to the trailing edge of the controlled surface) to the wavelength of
the dominant oscillation.
= - 115 , R e = 0.15 M
1.6
V
Drag Coefficient, C d
Fig. 1
1.4
F+ = 0.8
1.2
Steady Blowing
F+ = 1.6
1.0
AFC
0.8
0.1
1.0
10
Fig. 3
Schematic of actuators.
788
MCVEIGH ET AL.
the lower surface of the cover plate. However, for the model tests,
there was not enough room in the aps to accommodate the actuators,
so they were mounted in the main element of the airfoil, and ducts
were used to channel the output to slots in the ap upper surface.
Since the mechanism for delaying separation depends on the
magnitude and frequency of the excitation, the model actuators
provided a broad range of these parameters. The general frequency
range of the coils was from 50 to 300 Hz at an input amplitude of 0 to
9 V per actuator. This in turn provided a range of C from 0 to 2.5% at
0:6 < F < 2:1 and much higher values of C at some specic
frequencies. By varying these values together with changes in
chordwise slot location and ap deection, an optimum conguration for download reduction could be determined.
a) Baseline at maximum
computed cd
length below the airfoil. Such a pattern has only a minor effect on the
pressure distribution over the airfoil and will substantially reduce the
oscillations in drag. Two additional observations may be made by
comparing ow patterns in Figs. 4a and 4b with Fig. 4c:
1) The periodically excited ow stays attached to the ap instead
of separating from it.
2) Periodic excitation applied to the trailing-edge ap effectively
regulates the shedding of vortices created in the mixing layer formed
near the leading edge of the airfoil. Thus, application of additional
excitation near the wing leading edge must be coordinated with the
phase of the excitation on the ap in order to be effective.
V. Wind-Tunnel Tests
Tests were made on 2-D models of a apped XV-15 airfoil in
which various means to reduce vertical drag were evaluated. The
more promising approaches were then tested in a hover download test
rig using the powered model of the XV-15.
A.
b) Baseline at minimum
computed cd
789
MCVEIGH ET AL.
Krueger Flap
41 in.
Tunnel
Wall
10 in. Chord
(Flaps Up)
No Walls
Tunnel
Wall
Fig. 5
1.0
0.8
C
0% - Slot Closed
0.6
0% - Slot Open
C = 0.3
0.3
D
CD
C.
0.25%
0.4
0.50%
0.2
CL
C
L
1.45%
CL = 0.24
2.90%
0
0
20
40
-0.2
60
80
100
Flap Angle,
Fig. 6
2-D airfoil section drag and lift, with and without AFC.
Slot
Position:
7%
- 0.10
35%
15%
- 0.15
- 0.20
10%
- 0.25
Delta Drag Based on Lower Surface 50% Chord Pressures
- 0.30
0.5
1.0
1.5
2.0
2.5
3.0
3.5
B.
below 100 Hz. Following a few tests, the ow through the slots was
checked again to make sure that there was no degradation in actuator
performance.
0.9
Passive Krueger
Active Krueger
0.7
0.6
0.5
Both Flap
and Krueger
Active
0.4
0.3
Krueger Off
Krueger 90
0.2
Krueger 100
0.1
Flap
AFC On,
C = 3.4%
Krueger 110
0.0
40
Fig. 7 Effects of slot location and C on the download of the 2-D section.
Krueger Off
0.8
45
50
55
60
65
70
75
80
85
90
95
100
Flap Deflection,
Fig. 9
790
MCVEIGH ET AL.
0.8
0.7
0.6
26%
26%
0.5
0.4
0.5
1.0
1.5
2.0
2.5
3.0
3.5
Nondimensional Frequency, F +
Fig. 10
0.2
Normalized Cd , CL
CL
0.1
Test
-0.1
Cd
-0.2
0
10
15
20
25
30
35
applied to only the Krueger near the leading edge, a drag reduction of
almost 30% occurred compared with the baseline with no Krueger
and AFC off. With AFC applied to the ap but not to the Krueger,
minimum drag occurred at a ap setting of 83 , regardless of Krueger
angle. When both the ap and the Krueger had AFC applied to them,
a reduction in minimum drag of about 50% was achieved. Active
control over the Krueger ap and no control over the trailing-edge
ap provided approximately the same download alleviation as active
control over the ap, with or without the Krueger; that is, when AFC
was applied to the ap and the Krueger was passive, there was no
benet to adding the Krueger.
The effect of actuation frequency on the drag reduction with
C 0:5% is shown in Fig. 10. For this Krueger conguration, the
minimum drag occurred in the neighborhood of F 0:5.
The location of the oscillatory jet plays a large role in the efciency
of AFC. In Fig. 11, values for download reduction and suckback
force as a function of slot position are shown. These values were
obtained using the LES analysis, and they compare favorably with
the experimental data. Note that the LES predicted the optimal slot
location to be around 10% ap chord.
The time-averaged pressure distributions over the airfoil and ap
for the unforced and forced cases are shown in Fig. 12, where the
experimental results are indicated by interconnected symbols, and
the results obtained by the LES are represented by smooth curves.
There is good agreement between the LES and the experimental
results, validating the calculation technique. The impingement of the
ow on the upper surface results in a positive Cp over the main
element. Stagnation pressure (Cp 1) occurs near the midchord of
the main element. The ow then accelerates toward the leading edge
and toward the ap. The ow separates at the main airfoil leading
edge and at the upper surface of the ap shoulder due to the large ap
angle.
The negative base pressure on the lower surface of the airfoil is
almost constant (Cp < 0), and it is approximately the same over the
separated region of the ap upper surface. AFC applied to the ap
upper surface increases the base pressure on the airfoil lower surface
and substantially lowers the pressure over the upper surface of the
ap by attaching the ow over the shoulder. Both effects reduce the
download.
The Krueger ap effects predicted by the LES computations
(Fig. 13) showed relatively little effect when the ow separated from
both aps, but they showed a large effect when periodic excitation
reattached the ow. When the wavelength of the excitation was
commensurate with the length of the ap, the calculated Cd was 0.4,
while the measured value was 0.38. The computed pressure contours
again indicate that forcing the ow at a suitable frequency regulates
and equalizes the KH eddies that are formed in the mixing layer,
making them more resistant to roll up into a large recirculating eddy
below the airfoil. Coupled with ow reattachment over both aps,
this results in the observed drag reduction.
VI.
A.
Test Rig
MCVEIGH ET AL.
a) No excitation
791
Fig. 13 Computed pressure contours for XV-15 airfoil with Krueger ap.
The bottom of the fuselage was 18 in. below the crossbar. The
model consisted of a fuselage, tails, wings, adjustable ailerons and
aps, nacelles, and rotors. The bottom surface of the fuselage had
hard points to attach a 0.5 in. aluminum plate. A tripod xture
suspended from the A-frame was attached to the aluminum plate by
MCVEIGH ET AL.
B.
Test Results
0.120
Flap and Aileron Slots Not Taped
2200 rpm
0.115
Download / Thrust
No Krueger
0.110
Krueger 105
0.105
Krueger 110
0.100
Krueger 120
0.095
0.090
0.085
0.080
55
60
65
Wing leading-edge
70
75
80
85
90
95
0.160
XV-15 Aircraft
0.150
Download/Thrust
792
0.140
0.130
0.120
0.110
0.100
0.090
10
20
30
40
50
60
70
80
Fig. 18 Comparison of baseline download between 16% poweredmodel and full-scale aircraft.
793
C.
The rst AFC tests that were conducted used AFC on the ap only
(Fig. 19). The intention was to conrm that AFC would work in 3-D,
as it was shown to work in 2-D and to map out its effectiveness. The
angle between the rotor thrust axis and the wing chord was set to
88 . At 2200 rpm and CT 0:016, baseline DL=T was 10.6% at
60 ap deection [9]. With AFC turned on at C 3:2%, the
download was reduced by 13%. Further reducing C to 1.25% only
reduced the download alleviation to 12%.
E.
0.125
90 Hz
90 Hz
90 Hz
90 Hz
180 Hz
180 Hz
Krueger 105 180 Hz
Krueger 105 180 Hz
Krueger 105 180 Hz
0.120
Download / Thrust
0.115
No AFC Applied
0.110
0.105
0.100
0.095
0.090
0.085
0.080
0
0.5
1.0
1.5
2.0
2.5
3.0
3.5
F.
0.120
No AFC
0.115
0.115
Baseline Untaped, 2200 rpm
0.110
0.105
With AFC
0.100
0.095
Download / Thrust
0.120
0.125
Download / Thrust
MCVEIGH ET AL.
0.110
No AFC, No Krueger
0.105
0.100
0.095
No Krueger,
3.4% C
0.090
Passive Krueger,
3.4% C
0.085
Active Krueger,
3.0% C
0.080
0.090
0.085
50
0.075
50
55
60
65
70
75
80
85
90
55
60
65
70
75
80
85
90
794
MCVEIGH ET AL.
Cove Cover
slot and the leading-edge Krueger slot on the model. This was done
by exposing the bottom sides of the actuator diaphragms to the
Krueger slot while their top sides were connected to the trailing-edge
ap. Consequently, on an actuator upstroke, compressed air would be
ejected from the ap slot and sucked in through the Krueger slot. The
Krueger was then inherently out of phase with the ap slot for all the
tests, which were also conned to a single frequency of excitation.
Since the ow over the Krueger ap was naturally attached up to
K 110 , the Krueger ap was deected to a passive separated
condition with K 120 . The resulting full-span periodic actuation
over both Krueger and ap yielded a download reduction of 27%
(Fig. 21).
Nagib and his team at IIT led the full-scale actuator development
and this effort resulted in a compact and reliable actuator that met the
ightworthiness requirements [7]. The actuators developed for the
XV-15 ight tests were larger and more powerful versions of
the same basic design as the model-scale actuators. Four goals drove
the design. First, the actuators were to be placed as close to the slot
exit as possible to minimize losses. Second, the actuator width was
sized so that the actuator arrays would cover as much of the ap span
as possible. Third, the actuator depth was made as large as possible
without interfering with the structural or the functional components
inside the ap leading edge. Fourth, the actuators were designed and
mounted so that they could be easily and quickly replaced in the event
of a failure.
For the ight tests, each actuator was tted into the ap and placed
against a nose block that contained a specially shaped conduit from
the actuator to the slot on the ap surface. The conduit accelerated the
ow to the slot in the blowing phase, and during the suction phase, the
shape of the conduit was such that ow separation within it was
avoided.
With the dimensions of the actuator dened, the internal actuator
components, the coil, magnet, armature, and piston were optimized
to give the required forcing amplitude of 60 to 100 m=s peak velocity
at the slot exit over the desired frequency range 50100 Hz. A
number of factors were considered in the material selection and
component design. These factors include the signicantly higher
forcing amplitude that was required compared with the model, the
lower frequency range, and the more hostile operating environment.
A larger coil was used, along with a larger, stronger magnet and
armature. The piston was designed to allow longer coil travel. New
high-temperature adhesives were used. As with the actuators in the
model, extensive nite element modelling was used to optimize the
design of the magnet, armature, and actuator frame.
A risk-reduction task was designed to ensure smooth integration of
the actuators into the aircraft and to verify actuator performance and
durability under simulated ight conditions. The task involved
construction of a full-scale model of a 2-D section of the XV-15 ap
with actuators and AFC slot, and testing of the model in the National
Diagnostic Facility (NDF) wind tunnel at IIT at the expected ight
conditions.
The full-scale ap section model (Fig. 22) was designed to hold up
to ve actuators. The model was installed in the NDF test section with
a truncated main wing element that was designed to give separated
ow conditions beneath the ap and main wing similar to those seen
in the powered-model tests. This would produce representative
pressure differences across the actuators diaphragm. The ap and
main element were instrumented with pressure taps. The AFC slot
location and design used on the ap model were identical to the
location and design to be used on the aircraft that was based on the
16% model test results. The interior of the ap model was designed to
closely simulate the interior of the aircraft aps. The wiring and
connectors used in the ap model were identical to those used on the
aircraft. This arrangement allowed troubleshooting of any problems
(such as overheating) under simulated ight conditions.
The pseudoap test was also used to optimize the performance of
the actuator arrays and to estimate their power requirements. Pressure
Actuator
AFC Slotat10% Chord
Cove
Drive
shaft
Flap Nose
Fig. 22
n.
4i
n.
5i
1.7
VII.
A.
AFC Slot
Actuators
Traversing Probe Holder
Flap
Leading
Edge
Hot-Wire Probe
Fig. 23 Actuator arrangement and slot calibration jig for the XV-15.
795
MCVEIGH ET AL.
Bell XV-15 during AFC test ights and the arrangement of actuators.
B.
(Fig. 24) showed attachment when the AFC was turned on and
separation when it was turned off.
The essential results are summarized in Figs. 26 and 27. The
curves of the variation of the rotor power coefcient with the weight
coefcient were constructed from data taken at different rpm settings
for a given ap deection. Figure 26 shows the results applicable to
success criterion 2. The AFC-off case is for a ap deection of 70
corresponding to the minimum download condition without AFC.
The AFC-on case is shown for a ap deection of 75 , corresponding
to the minimum download with AFC engaged. The AFC-on curve is
below and to the right of the baseline curve, indicating that, with
AFC, more weight can be carried for a given power. The resulting
download reduction is approximately 150 lb, or 9%, which met the
goal for criterion 2.
Figure 27 shows the results applicable to criterion 1. Here, both
curves are for a ap setting of 75 . At this angle, the ow over the
aps was fully separated without AFC. With AFC applied, the ow
on the ap was reattached, as shown by the reduced power required to
0.00150
0.00145
Success Criterion 2: ~ 150 lb
AFC Off, f = 70
0.00140
0.00135
AFC On
f = 75
0.00130
0.00125
0.00120
0.00115
0.00110
0.0104
0.0108
0.0112
0.0116
0.0120
0.00150
f = 75
0.00145
Power Coefficient, C P
Success
Criterion 1
Success
Criterion 2
0.00140
AFC Off
Success Criterion 1: ~ 220 lb
0.00135
AFC On
0.00130
0.00125
0.00120
Effects of AFC in attaching
the flow persisted for a short
duration during On/Off operation
0.00115
0.00110
0.0104
20
30
40
50
60
70
80
Flap Deflection,
90
0.0124
Weight Coefficient, C w
Power Coefficient, C P
Fig. 24
0.0108
0.0112
0.0116
0.0120
0.0124
Weight Coefficient, C w
796
MCVEIGH ET AL.
VIII.
Conclusions
0:5% and that larger values did not signicantly reduce the download
further.
3) In the 2-D tests, the best nondimensional AFC frequency was
F < 1.
4) On the powered XV-15 tiltrotor aircraft model, a passive
Krueger ap was effective when AFC was applied to the trailingedge ap. This was not found to be the case in the 2-D tests.
5) On the powered XV-15 model, with AFC applied to the trailingedge ap and to the Krueger ap with the two 180 out of phase with
each other, a reduction in download of 30% was achieved compared
with the lowest value obtained without AFC.
6) Hover ight tests of the full-scale XV-15 aircraft showed that the
download could be reduced by 9% (150 lb) by increasing the ap
deection from 70 to 75 and applying AFC to maintain attached
ow on the ap.
7) Hover ight tests of the full-scale XV-15 aircraft showed that the
ow on the ap was completely separated at a ap deection of 75 .
Activation of AFC reattached the ow, and it reduced the download
at the same ap deection by more than 14% at the higher power
settings.
8) Tests on powered full-span scaled tiltrotor models can correctly
reproduce full-scale download aerodynamics.
9) LES of the 2-D ow about the XV-15 wing section, with and
without a Krueger ap, were useful in visualizing and interpreting the
experimental results.
Acknowledgments
Three universities (University of Arizona, Tel Aviv University,
and Illinois Institute of Technology) and two major aerospace
companies (The Boeing Company and Bell Helicopter Textron, Inc.)
were involved in this project, which was administered by the U.S.
Army Research Ofce under contract number DAAD19-99-C-0023.
Many people contributed to this program, which lasted over
4.5 years. The authors wish to acknowledge the assistance of J.
McMichael, R. Wlezien, and S. Walker of the Defense Advanced
Research Projects Agency, who steered this project to its successful
conclusion. There were many technical contributors to this program
whose names do not appear in the list of authors. Aerodynamic
testing and computation were made by N. Anderberg, D. Cerchie, L.
Cullen, A. Darabi, D. Greenblatt, R. Grife, A. Hassan, J. Kiedaisch,
P. Kjellgren, M. Schmalzel, and A. Stalker. Special thanks are due to
D. Hodder for his design of the hover rig and the rigorous calibration
effort. The support of the Bell Helicopter Flight Test Team is greatly
appreciated.
References
[1] McVeigh, M. A., The V-22 Tilt Rotor Large-Scale Rotor Performance/
Wing Download Test and Comparison with Theory, 11th European
Rotorcraft Forum, London, Sept. 1985.
[2] McCroskey, W., Spalart, P., Laub, G., and Maisel, M., Airloads on
Bluff Bodies, with Application to the Rotor Induced Downloads on TiltRotor Aircraft, Vertica, Vol. 9, 1985, pp. 111.
[3] Maisel, M., Laub, G., and McCroskey, W. J., Aerodynamic
Characteristics of Two-Dimensional Wings at Angle of Attack Near
90 Degrees, NASA TM 88373, 1986.
[4] Felker, F., and Light, J., Rotor/Wing Aerodynamic Interactions in
Hover, 42nd American Helicopter Society Annual Forum,
Washington, D.C., American Helicopter Soc., Alexandria, VA,
June 1986.
[5] Wood, T. L., and Peryea, M. A., Reduction of Tiltrotor Download,
49th American Helicopter Society Annual Forum, St. Louis, MO,
American Helicopter Soc., Alexandria, VA, May 1993.
[6] Seifert, A., Bachar, T., Koss, D., Shepshelovich, M., and Wygnanski, I.,
Oscillatory Blowing, a Tool to Delay Boundary Layer Separation,
AIAA Journal, Vol. 31, No. 11, 1993, p. 2052.
doi:10.2514/3.49121
[7] Nagib, H., Kiedaisch, J., Wygnanski, I., Stalker, A. D., Wood, T., and
McVeigh, M. A., First In-Flight Full-Scale Application of Active Flow
Control: The XV-15 Tiltrotor Download Reduction, NATO Specialists Meeting, Prague, NATO, 15 Sept. 2004.
[8] Kjellgren, P., Anderberg, N., and Wygnanski, Download Alleviation
by Periodic Excitation on a Typical Tiltrotor Conguration:
Computation and Experiment, AIAA Flow 2000, Denver, CO, AIAA
Paper 2000-2697, June 2000.
[9] Kjellgren, P., Cerchie, D., Cullen, L., and Wygnanski, I., Active Flow
Control on Bluff Bodies with Distinct Separation Locations, 1st AIAA
Flow Control Conference, St. Louis, MO, AIAA Paper 2002-3069,
June 2002.
[10] Kjellgren, P., Hassan, A., Sivasubramanian, J., Cullen, L., Cerchie, D.,
and Wygnanski, I., Download Alleviation for the XV-15:
Computations and Experiments for the Flow Around the Wing, AIAA
Paper 2002-6007, 2002.
[11] Stalker, A., The Effects of Krueger Flaps and Periodic Perturbations on
the Download Alleviation of a Typical Tiltrotor Aircraft, M.S. Thesis,
AME Department, Univ. of Arizona, Tucson, AZ, 2004.
[12] Nishri, B., and Wygnanski, I., Effects of Periodic Excitation on
Turbulent Flow Separation from a Flap, AIAA Journal, Vol. 36, No. 4,
1998, pp. 547556.
doi:10.2514/2.428