Experimental Study and CFD Simulation of Two-Phase Flow Around Multi-Shape Obstacles in Enlarging Channel
Experimental Study and CFD Simulation of Two-Phase Flow Around Multi-Shape Obstacles in Enlarging Channel
Experimental Study and CFD Simulation of Two-Phase Flow Around Multi-Shape Obstacles in Enlarging Channel
8, 470-486
Available online at http://pubs.sciepub.com/ajme/1/8/1
Science and Education Publishing
DOI:10.12691/ajme-1-8-1
Received August 01, 2013; Revised November 13, 2013; Accepted December 24, 2013
Abstract Experimental and numerical studies are investigated to study the two-phase flow phenomena around
multi- shape obstacles in a rectangular enlarging channel which has the dimensions (10 3 70 cm) enlarged from
assembly circular tube of the two phases. Experiments are carried out in the channel with air-water flow with
different air and water flow rates. These experiments are aimed to visualize the two phase flow phenomena as well
as to study the effect of pressure difference through the channel with the existence of the obstacle. All sets of the
experimental data in this study are obtained by using a pressure transducer and visualized by a video camera for
different water discharges (20, 25, 35 and 45 l/min) and different air discharges (10, 20, 30 and 40 l/min). While the
numerical simulation is conducted by using commercial Fluent CFD software to investigate the steady and unsteady
turbulent two dimensional flows for different air and water velocities. The results showed that when air or water
discharge increases, high turbulence is appear which generate more bubbles and waves and the mean pressure
difference increases. Also, in a water slug, bubbles move slower than the liquid.
Keywords: steady and unsteady flow, smooth enlargement, two-phase turbulent flow, multi- shape obstacles in
channel, experimental and Fluent CFD software investigation
Cite This Article: Laith Jaafer Habeeb, and Riyadh S. Al-Turaihi, Experimental Study and CFD Simulation
of Two-Phase Flow around Multi-Shape Obstacles in Enlarging Channel. American Journal of Mechanical
Engineering 1, no. 8 (2013): 470-486. doi: 10.12691/ajme-1-8-1.
1. Introduction
The understanding of turbulent two-phase bubbly ows
is important due to the widespread occurrence of this
phenomenon in natural and engineering systems [1]. The
flow patterns of gas-liquid two-phase flow could be
bubble flow, slug flow, plug flow, stratified flow, wavy
flow and disperse flow. There are still many challenges
associated with a fundamental understanding of ow
patterns in multiphase ow and considerable research is
necessary before reliable design tools become available.
Gas-liquid flow was extensively used in industrial systems
such as power generation units, cooling and heating
systems (i.e. heat exchangers and manifolds), safety
valves, etc. Thus two-phase flow characteristics through
these singularities should be identified in order to be used
in designing of the system [2]. In the regimes of bubbly
and slug ows, a spectrum of different bubble sizes is
observed. While dispersed bubbly ows with low gas
volume fraction are mostly mono-dispersed, an increase in
the gas volume fraction leads to a broader bubble size
distribution due to breakup and coalescence of bubbles.
Moreover, the forces acting on the bubbles may depend on
their individual size [3]. In the last decade, the stratified
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Figure 2. (a) Water system, (b) Air flow meter, (c) Enlargement connecting part, flange, piping system and pressure transducer sensor [18,19]
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3. Numerical Modelling
In this study, the computational fluid dynamics (CFD)
software have been applied for the numerical simulation
for adiabatic gas-liquid flow characteristics through a
horizontal channel contain a cylinder (different shape
every time) with smooth expansion from the liquid pipe in
steady, unsteady and 2D cases. In order to compare
numerical results with experimental ones, air-water couple
has been selected as the representative of the gas-liquid
two-phase flow. Construction of the numerical domain
and the analysis are performed via GAMBIT and
FLUENT (ANSYS 13.0) CFD codes, respectively. Twophase flow variables such as void fraction and flow
velocity for liquid (water) and gas (air) at the inlet
condition, and the geometrical values of the system (i.e.
channel length, width and height, pipes and inlet
enlargement connecting part dimensions, and obstacle
dimensions) used in the analysis are selected as the same
variables as the experimental part. Atmospheric conditions
are valid for the experimental facility. Total test rig length
in the experiments, thus in the numerical domain, is (100
cm) including (70 cm) for the test section containing the
obstacle, and (30 cm) for the inlet enlargement part. Water
pipe diameter is (3.175 cm) and air pipe diameter is (1.27
cm) as shown in Figure 3 (for the circular cross
section cylinder).
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Density (kg/m3)
Viscosity (kg/m.s)
Water
998.2
10.0310
Air
1.225
1.789410-05
Case
number
1
2
3
4
Case
number
9
10
11
12
Surface Tension
-04
0.072
---
Air/water
velocities
(m/sec)
2.63/0.50
2.63/0.63
2.63/0.87
2.63/1.12
Air/water
velocities
(m/sec)
5.26/0.50
5.26/0.63
5.26/0.87
5.26/1.12
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k- Model
Solution Methods
vm =
k =1 k k vk
n
(2)
m = k =1 k k
(3)
( m vm ) + ( m vm vm )
t
T
= p + m vm + vm
n
+ m g + F + k =1 k k vdr ,k v
(4)
m = k =1 k k
n
vdr ,=
vk vm
k
p p + p p vm
t
n
= p p vdr , p + q =1 m qp m pq
)
(
(7)
v pq
= v p vq
(8)
( m ) + ( m vm ) = 0
t
(5)
(6)
ck =
k k
m
(9)
n
vdr=
, p v pq k =1 ck vqk
(10)
p p m
v pq =
f drag p
(11)
p =
p d 2p
18q
(12)
=g ( vm ) vm m .
t
(13)
(14)
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v pq
=
( p m ) d 2p t p q
t p
18q f drag
(15)
=
t C
k2 y
1 + y
1 2
1 + C 2
v pq
(16)
4. Experimental Results
(17)
2 3k
v pq v p
Where C =
1.8 1.35cos , cos =
and y
v pq v p
2
q q
t
) + u = n m
( q q q ) pq
(18)
p =1
q q uq
) + u u
( q q q q)
t
= q p + q q g + q
=
(19)
( R pq + m pq uq ) + q q ( Fq + Flift ,q + Fvm,q )
p =1
=
R pq K pq u p uq
(20)
Figure 5. Photographs for the two phase flow behavior for Qw=20 l/min and Qa=10, 20, 30, 40 l/min respectively
Figure 6. Photographs for the two phase flow behavior for Qw=25 l/min and Qa=10, 20, 30, 40 l/min respectively
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Figure 7. Photographs for the two phase flow behavior for Qw=35 l/min and Qa=10, 20, 30, 40 l/min respectively
Figure 8. Photographs for the two phase flow behavior for Qw=45 l/min and Qa=10, 20, 30, 40 l/min respectively
Figure 9. Mean pressure difference with air discharge for different values of water discharge
Figure 10. Mean pressure difference with water discharge for different values of air discharge
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Figure 11. Effect of time evolution of pressure for circular, triangular and square cylinder respectively
5. Numerical Results
The numerical results are represented as colored
contours and center line distributions for the same airwater discharges cases in the experimental part. As
mentioned above, the 2D inlet (line) air or water velocities
are calculated from the 3D experimental inlet (surface)
area from the air or water discharge. These give sixteen
(16) numerical cases for volume fraction (Air/Water
ratios) for each type of obstacles.
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flow rate, the volume fraction of the gas decreased and the
volume fraction of the water increased simultaneously.
According to the figures, stratified water-air mixture
enters the singularity section and begins to decelerate due
to the smoothly enlarging cross-section and it show how
the volume fraction affected the flow behavior. A uniform
dispersed two-phase flow, in which the dispersed phase
(either air bubbles or water droplets) moves with their
carrier fluid (water or air), approaches to a circular
obstacle. Due to strong changes of both magnitude and
direction of local velocities of the fluid flow (i.e. local
fluid velocity gradients) and density difference between
the dispersed phase and the fluid, the local phase
distribution pattern changes markedly around the obstacle.
Strong air flows are induced and a strong vortex is created
as a result of the entered air and small vortices are also
produced. A recirculation zone in the wake, a ow
separation at the edge of the obstacle and a wavy motion
are noticed. It is appear that maximum turbulent viscosity
and high turbulence regions depends on the volume
fraction ratio. Also, when air velocity increases, separation
area is detected after the cylinder.
Figure 12. Volume fraction (water) contours for cases (1, 3, 5, 6, 10, 11
and 12) respectively
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increases with time due to the effects of mixing, twophase flow, circular cylinder existence and density
difference. Region that the line does not passing through it
Figure 14. Volume fraction (water) contours for cases (1, 2, 4, 5, 8, 11 and 12) respectively
Figure 15. volume fraction (water) contours development for unsteady case8
Figure 16. Volume fraction (water) contours development for unsteady case3
Figure 17. Volume fraction (water) contours development for unsteady case1
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Figure 18. Static and dynamic pressure distributions of the mixture along the test rig (1 m) for unsteady case8 at different time steps
6. Conclusions
The study has focused on phase distributions in low
quality dispersed two phase flows around obstacle. It
consists of a theoretical part of a more general nature and
an experimental part highlighting bubbly flows around a
cylinder in horizontal channel. Concluding remarks are
summarized below1. A novel approach for fluid dispensing with high
consistency and accuracy had been proposed based
on the fluid dynamics of the gas-liquid two-phase
flow.
2. Random-like manner, inducing pressure, velocity and
phase fraction fluctuations: the flow is unsteady,
even when the flow rates of gas and liquid are kept
constant at the channel inlet.
vm
vdr ,k
m
Subscripts
a
life
k,p,q
m
vm
w
Air
Lift force
Secondary phase
Mixture
Virtual mass force
Water
References
[1]
[2]
[3]
Nomenclature
[5]
Mass fraction
(-)
f drag
Drag function
(-)
g,g
K pq
m
m pq
Gravity acceleration
Exchange coefficient
(m/s2)
(-)
n, q
Q
Number of phases
Flow discharge
R pq
t
uq
Time
(sec)
Velocity for the qth phase (m/s)
q
t
p
[6]
[7]
[8]
[9]
(-)
(l/min)
Greek Symbols
k ,q
Volume fraction of phase k,q(-)
Secondary-phase p
(m/s2)
Turbulent
diffusivity
articles
t
2
acceleration
(N/m .s)
Turbulent diffusivity
(kg/m3)
m
[10]
[11]
[12]
[13]
(kg/m3)
(-)
(sec)
th
(-)
[4]
ck
d
Fp
Mass-averaged velocity
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[14]
[15]
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