ACE VALVE COMPANY LIMITED

ISO 14001

ISO 9001

Http://www.ace-valve.co.kr

Technological Knowhow of

ACE VALVE

A Top-ranking company in the 21st century by

challenging the potential
ACE VALVE has provided the best quality products by using accumulated technological knowhow and the most
advanced machinery.
Now we challenge the whole world market of butterfly valve.

ACE VALVE PRODUCT GUIDEBOOK

C-2

Specification of C Series
The valve shall be capable of bi-directional flow with bubble tight
shut-off at full rating pressure.
TYPE NUMBERING SYSTEM
AV-CWR Concentric WAFER type Rubber lined Butterfly Valves
AV-CSR Concentric SEMI-LUG type Rubber lined Butterfly Valves
AV-CLR Concentric LUG type Rubber lined Butterfly Valves
AV-CFR Concentric FLANGE type Rubber lined Butterfly Valves

STANDARD COMPLIANCE
ACE Concentric Butterfly valves conform to ISO 5752, KSV 7490, JIS F 7480,
JIS B 2032, JIS B 2064, API 609, BS5155, in general.

PRODUCTION RANGE
SIZE : 50A (2inch) ~ 2000A (80inch)
RATING PRESSURE : Up to 16bar
RATING TEMPERATURE : -20 ~ +200

APPLICABLE FLANGE
KS/JIS 5K, 10K, 16K
ANSI B 16.1 Class 125LB
ANSI B 16.5 Class 150LB
BS 4504 PN 6, PN10
DIN 2501 PN 6, PN10
ISO 2084 PN 6, PN10

ACE VALVE PRODUCT GUIDEBOOK

C-3

AV-C Series Concentric Butterfly valves

The Concentric Design
CENTER OF SHAFT in the Center of Pipe / Center of the Valve Seat
Applicable for BUTTERFLY VALVE WITH ELASTOMER LINING.
Symmetric disc design ensures favorable flow characteristics and low
pressure drop
Concentric shaft ensures low operating torque
Lining gives a good protection to valve body, and acts as flange gasket
- Shaft penetrates the valve seat
- Limited choice of seating materials(Elastomer, only)
Suitable for installation in Low Pressure System
Not suitable where FIRE-SAFE or FIRE-PROOF requirement apply to the
valve or valve installation method

Classification by Connection type

Appearance

Type

General Characteristics

AV-C Series
AV-CWR
(WAFER)

General Applications
- Shipbuilding, water works, heating and ventilation, power plants, oil
refinery Chemical plants etc.
Valve to be installed with long bolts between the flanges at adjacent pipe
without flange on the valve.
Easy handling and light weight.
Easy installation, less bolt quantity and low cost.
Inconvenient maintenance of adjacent pipe.

AV-C Series
AV-CSR
(SEMI-LUG)

General Applications
- Shipbuilding, water works, heating and ventilation, power plants, oil
refinery Chemical plants etc.
Similar as wafer type except a pair of the jack bolt hole in way of upper and
lower sides for easy maintenance of adjacent pipe.
Easy handling and light weight.
Less quantity of bolt and easy installation.
Keep liquid remained during repairing adjacent pipe.

AV-C Series
AV-CLR
(FULL-LUG)

General Applications : general piping system pump outlets, tank drains, ship sides etc.
Ring shape bolt hole for bolting with flange.
Keep pressure inside during repairing adjacent one side pipe.
Different flange shape.
Possible damage on full face gasket.
Hard repairing of corroded bolt.
More man-hour for installation.
Heavy weight.

AV-C Series
AV-CFR
(FLANGE)

General Applications
- Shipside valves, ballast valves, water works, power plants, etc all piping system.
Both ends with complete flange.
Suitable to general pipe flange.
Suitable for shipside valve in the ship.
Heavy weight.
Same installation as ordinary valve.

ACE VALVE PRODUCT GUIDEBOOK

C-4

AV-C Series Concentric Butterfly valves

Schema of concentric type
The valve shall be a 90 turn clockwise to close, non-jamming, resilient
seated valve for zero leakage service.
The valve shall be torque seated and designed in such a manner that
the disc can be rotated the seat with out the actuator.
Also this valve enables the fluid perfect shut-off regardless of the flow
direction.

Operations
The following operation of the valve is possible depend on the valve
location, the type of work and service of the valve to be provided.
Manual lever Operation
Manual worm gear Operation
Single or double acting pneumatic Operation
Hydraulic actuator Operation
Electric motor Operation

P.NO.
1

PART NAME

MATERIAL

BODY

CAST IRON / DUCTILE IRON

STAINLESS STEEL / CARBON STEEL
ALUMINUM BRONZE
STAINLESS STEEL / ALLOY STEEL
ALUMINUM BRONZE

DISC

3
4

SEAT
STEM

NBR / EPDM / SILICON / VITON

STAINLESS STEEL(SS304, 316, 410,
420, 17-4PH)

DISC PIN
O-RING

STAINLESS STEEL

PACKING GLAND
GLAND BOLT

BRONZE

BEARING
O-RING

PTFE + pb

BOTTOM COVER

CARBON STEEL / STAINLESS STEEL /

AL-BRONZE / MILD STEEL

BOLT & WASHER

KEY

STEEL / STAINLESS STEEL

6
7
8
9
10
11
12
13

13

9
4

3
5

RUBBER SAME AS SEAT MATERIAL

2

STAINLESS STEEL
RUBBER SAME AS SEAT MATERIAL

CARBON STEEL, if necessary

9
11

10
12

ACE VALVE PRODUCT GUIDEBOOK

C-5

AV-CWR Wafer Concentric Dimensions

VALVE DIMENSIONS

unit : mm

SIZE
inch

mm

STEM
L

ACE VALVE PRODUCT GUIDEBOOK

C-6

H1

H2

H3

TOP FLANGE

WEIGHT
(APPROX.)

SQ

TYPE

N- Z

(kg)

AV-CSR Semi-Lug Concentric Dimensions

VALVE DIMENSIONS

unit : mm

SIZE
inch

mm

STEM
L

H1

H2

H4

KEY
SIZE

TOP FLANGE
SQUARE

SQ

H3

WEIGHT
(APPROX.)

TYPE

N- Z

ACE VALVE PRODUCT GUIDEBOOK

(kg)

C-7

AV-CLR Lug Concentric Dimensions

VALVE DIMENSIONS

unit : mm

SIZE
inch

mm

STEM
L

ACE VALVE PRODUCT GUIDEBOOK

H1

C-8

H2

H4

KEY
SIZE

TOP FLANGE
SQUARE

SQ

H3

WEIGHT
(APPROX.)

TYPE

N- Z

(kg)

AV-CFR Flange Concentric Dimensions

VALVE DIMENSIONS

unit : mm

SIZE
inch

mm

STEM
L

H1

H2

H4

KEY
SIZE

TOP FLANGE
SQUARE

SQ

H3

WEIGHT
(APPROX.)

TYPE

N- Z

ACE VALVE PRODUCT GUIDEBOOK

(kg)

C-9

Butterfly Valve with Teflon Lining

Range of Applications
Butterfly valves provide a bubble tight seal. They are used to shut-off, throttle and regulate highly corrosive gases,
liquids, slurries and powders. Butterfly valves are designed to handle a variety of applications to the semi conductor,
chemical, petrochemical, pulp and paper, mining, food and beverage, sugar refining, sewage, air pollution control, oil
and gas, and chemical carrier, shipbuilding industries etc.
VALVE TYPE

AV-TLW(WAFER)

AV-TLL(LUG)

AV-TLF(FLANGE)

Valve Nominal Sizes

50A~500A(2 ~20 )

50A~600A(2 ~24 )

50A~600A(2 ~24 )

JIS / KS 5K, 10K,

ANSI B 16.5 CLASS 150LB

Applicable Flange
Working temperatu rerange

.-20 ~ +250

Allowable temperature
in continuous use

-10 ~ +230

Face to Face

KS V 7490, JIS F 7480, ISO 5752(Table 6)

Actuators

LEVER, WORM GEAR, PNEUMATIC CYLINDER

ELECTRIC MOTOR, HYDRAULIC ACTUATOR

P.NO.
1

PART NAME
BODY

MATERIAL
Ductile iron
Stainless Steel
Carbon Steel

DISC

Stainless Steel

SEAT

PTFE

STEM

Stainless Steel

PACKING

PTFE

GLAND

Stainless Steel

BUSH

Stainless Steel

GLAND BOLT

Stainless Steel

DISC PIN

Stainless Steel

ACE VALVE PRODUCT GUIDEBOOK

C-10

8
6
5
4

7
5

1
3
9
2

AV-TLW Teflon lined Butterfly Valve Dimensions

VALVE DIMENSIONS

unit : mm

SIZE
inch

mm

TOP FLANGE

STEM
L

H1

H2

H3

SQ

WEIGHT
N- Z

(APPROX.)
(kg)

ACE VALVE PRODUCT GUIDEBOOK

C-11

TYPE

Basic Formulas for obtaining Cv-Value

Rated flow coefficient (Cv) is a number which represents a valves ability to pass flow.
The bigger Cv, the more flow can pass the valve with a given pressure drop. Rate Cv means the volume of water in united
states gallons per minute that will pass through a given valve opening with a pressure drop of 1 pound square inch.(Water
at temp=60DEG.F) A Cv of 1900 means a valve will pass 1900gpm of 60 F water with a dp of 1PSI.
Formula 1
FLOW RATE LBS/HR(Stem or Water)
dp = (

F V
)
63.5Cv

or Cv =

Formula 2
FLOW RATE GPM(Water or Other Liquids)

F V
63.5 dp

dp = (

Where :
dp = pressure drop in PSI
F = flow rate in lbs./hr.
v = square root of specific volume in ft. /lb.
(downstream of valve)

Q
)
Cv

Sg
or Cv = dp

Where :
dp = pressure drop in PSI
Sg = specific gravity
Q v = Flow rate in GPM

The relation between Cv and Kv, expressed in the above mentioned unit of measure are as follows
Cv=1.16kv

Flow coefficient for ACE Butterfly Valves

DISC OPENING

VALVE SIZE
inch

mm

20

30

40

50

60

70

80

90

Cv

Cv

Cv

Cv

Cv

Cv

Cv

Cv

ACE VALVE PRODUCT GUIDEBOOK

C-12

Torques Required to Operate Valve

The torques listed are applicable to water, sea water, lubricating type of hydro carbons and most media at temperature 0~80 (32~180 F).
The operating speed of the actuator must be considered in order to avoid water hammer when the valve is closed in junction with Liquid.

Actuator torques can be calculated with the following formulas.

Ta: The required actuator torque (lb-ft)
Ts: Seat or unseating torque (lb-ft)
Td: Dynamic torque (lb-ft)
Q: Flow (cubic for per second)
V: Velocity (feet per second)
D: Diameter of valve (feet)
d: Diameter of shaft (inch)
P: Pressure drop across valve (psi)
Cs: Coefficient of seating or unseating torque
Ct: Coefficient of dynamic torque
Cf: Coefficient of flow
f: Bearing friction coefficient

Ta=Tb+Ts+Th=1.2Tb Td
Ts=CsD2
Tb=4.17D2 dfp
Td=CtD3P
Th=3.06D4
V=Cf P = Q/0.785D2

TORQUE TABLE

unit : kg-m/Nm

SIZE
mm

CONCENTRIC TYPE
inch

3bar
-m

5bar
Nm

-m

10bar
Nm

-m

13bar
Nm

-m

16bar
Nm

-m

ACE VALVE PRODUCT GUIDEBOOK

Nm

C-13

Elastomer General Chart

The following chart should be used as a general guide.
Application suggested derives from recommendation given by elastomer manufacturer.
The resistance can be affected by type of fluid, concentration, temperature, pressure, flow rate or evaporation of the
medium.
The final choice is to be taken by the customer, based on characteristics and specific application.

MATERIAL

GENERAL APPLICATION

EPDM

Fresh Water
Sea Water
Brine
Esters
Alkalis
Ozone
Alcohols
Brake Fluid
Treated Water With Caustic Soda

NBR

Fresh Water
Sea Water
Treated Water With Caustic Soda
Hydrocabons
Natural Gas
Oil and Fat
Air
Gasoline

SERVICE TEMPERATURE

-15 to + 120
(for intermittent opration)
0 ~ 100
(Allowable temperature
in continuous use)

-10 to + 80
(Allowable temperature
in continuous use)
0 ~ 70
(L-NBR -50 to 70 )

NOT RECOMMENDED FOR

Hydrocarbons
Oils
Fats
Greases

Solvents
Benzene
Xylol

SBR

Acids and Alkalis

-20

to + 80

VITON

Acids, Oils
Hydrocarbon

-10

to + 230

Steam, Ester
Freon22, Alkalis
Solvents, Ketones

SILICONE

Food
Beverage

-20

to + 140

Steam
Solvents
Hydrocarbons

TEFLON

Solvents
Corrosive Products
Ketones

-50

to +230

NEOPRENE

Acid, Ozone, Oils

Fats
Greases
Solvents

ACE VALVE PRODUCT GUIDEBOOK

C-14

(PTFE -196

-18

to + 230 )

to + 90

Fluid Containing Powders

Alkaline
Gaseous Fluorine

Ketones, Thinners
Concentrated Acids

Bolting Dimensions (Wafer & Semi-Lug Type)

WAFER TYPE
FLANGE(T) 5K
SIZE

FACE TO
FACE

NUT(T)
5K

NUT(T)
10K

CAST
IRON

CAST
STEEL

FLANGE(T) 10K
CAST
IRON

CAST
STEEL

JIS 5K
QTY

JIS 10K

BOLT
SIZE

BOLT
SIZE

QTY

SEMI-LUG TYPE
SIZE
inch

mm

FACE TO
FACE

JIS 5K
QTY

JIS 10K
BOLT

QTY

ANSI 150LB
BOLT

QTY

BOLT

ACE VALVE PRODUCT GUIDEBOOK

C-15

Bolting Dimensions (Lug Type)

JIS 5K

JIS 10K
Connect Flange t

SIZE

Face to
Face

5K
CAST
IRON

CAST
STEEL

10K
CAST
IRON

CAST
STEEL

SIZE
JIS 5K
QTY

SIZE

OPERATOR POSITION

GEAR
TYPE

G1

G3

T1

T3

L1

L3

LEVER
TYPE

ACE VALVE PRODUCT GUIDEBOOK

C-16

Connect Flange t
SIZE

Face to
Face

5K
CAST
IRON

CAST
STEEL

10K
CAST
IRON

CAST
STEEL

SIZE
Bolt Size
QTY

SIZE

Bolting Dimensions (Flanged Type)

AType bolt
Machine bolt

BType bolt
Machine bolt+Nut

JIS 5K-Casting body

VALV

SIZE

inch

mm

Face to
Face
length

mm

Face to
Face
length

Valve
flange thickness
FC

Bolt size

Holes &
Taps
Quantity

Bolt size

Holes &
Taps
Quantity

SC

JIS 10K-Casting body

VALV
inch

SIZE

Valve
flange thickness
FC

SC

ACE VALVE PRODUCT GUIDEBOOK

C-17

Method for Carrying & Keeping

Be careful not to scratch Disc and Seat ring.
The flange must be protected by plywood or other things when carrying valve.
Valve must not be shocked and shaken too much.
(It may cause the breaking neck, lever, handle, and body)
Valve is recommended to be kept and carried under the condition of opening.
The suitable temperature is over -10

and humidity is 60% while keeping valve.

In keeping Valve, must check the operation once per three months.

How to Install Butterfly Valve

WRONG

CORRECT

Centering & Flanging of Valve

Aligning of Flange bolts

WRONG

RIGHT

WRONG

RIGHT

Disc in closed position:gaskets

used:Results-Seat distorted and
over compressed causing high
initial unseating torque problems

Bolts spanned, disc edge with in

body face-to-face.
No disc edge damage,proper
sealing allowed

Piping misaligned:Result-Disc
O.D. touches pipe I.D. causing disc
edge damage. Increased torque &
leakage.
Seat face, seals improperly without
engagement

Piping aligned properly when bolts

tightened, disc in full open position
:Result-disc clears adjacent pipe
I.D., seat face seals properly, no
excessive initial torque.

ACE VALVE PRODUCT GUIDEBOOK

C-18

CERTIFICATE

ACE VALVE PRODUCT GUIDEBOOK

C-19

ACE VALVE COMPANY LIMITED

Http://www.ace-valve.co.kr

2008.08. ACE VALVE CATALOG

278-4, MANG DEOK LI, JUCHON MYON, GIM-HAE CITY

GYUNG NAM, KOREA.
TEL _ 82-55-329-0651~6 FAX _ 82-55-329-0657
E-mail _ acevalve@acevalve.co.kr
www.ace-valve.co.kr