Digital Energy

Multilin

MM200
Motor Management System
Low voltage motor protection and control

QuickStart Guide
MM200 revision: 1.2x
Manual P/N: 1601-9030-A6
GE publication code: GEK-113401E

E83849

Copyright 2010 GE Multilin

ISO9001:2000
EM

Tel: (905) 294-6222 Fax: (905) 201-2098

Canada L6E 1B3

T
GIS ERE

215 Anderson Avenue, Markham, Ontario

RE

GE Multilin

LISTED
IND.CONT. EQ.
52TL

U LT I L

Internet: http://www.GEmultilin.com

*1601-9030-A6*

GE Multilin's Quality
Management System is
registered to ISO9001:2000
QMI # 005094

 2010 GE Multilin Incorporated. All rights reserved.

GE Multilin MM200 Motor Management System QuickStart Guide for revision 1.2x.
MM200 Motor Management System, EnerVista, EnerVista Launchpad, EnerVista MM200
Setup, and FlexLogic are registered trademarks of GE Multilin Inc.
The contents of this manual are the property of GE Multilin Inc. This documentation is
furnished on license and may not be reproduced in whole or in part without the permission
of GE Multilin. The content of this manual is for informational use only and is subject to
change without notice.
Part number: 1601-9030-A6 (July 2010)

TABLE OF CONTENTS

Table of Contents
Overview .............................................................................................................................................1
Mechanical installation........................................................................................................................ 3
Dimensions ............................................................................................................................................... 3
Product identification........................................................................................................................... 3
Mounting.................................................................................................................................................... 4

Electrical installation............................................................................................................................. 5
Full-voltage non-reversing starter................................................................................................. 9
RS485 connections .............................................................................................................................10

Control panel ..........................................................................................................................................11

Basic control panel .............................................................................................................................11

Setpoints ..........................................................................................................................................13
Understanding setpoints ..................................................................................................................13
Configuration setpoints.....................................................................................................................13
Motor setpoints.....................................................................................................................................13
Common motor setpoints................................................................................................................13
Current transformers .........................................................................................................................14

Protection elements....................................................................................................................16
Thermal protection ..............................................................................................................................16
Overload curve......................................................................................................................................16

Communications interfaces....................................................................................................19
Specifications.................................................................................................................................20
Protection specifications ..................................................................................................................20
User interface specifications ..........................................................................................................21
Control specifications.........................................................................................................................21
Inputs specifications ...........................................................................................................................22
Outputs specifications .......................................................................................................................22
Power supply specifications............................................................................................................23
Communications specifications ....................................................................................................23
Testing and certification ...................................................................................................................23
Physical specifications.......................................................................................................................24
Environmental specifications .........................................................................................................25

MM200 order codes ....................................................................................................................26

Example of an MM200 order code ...............................................................................................26

Certificate of Compliance

MM200 MOTOR MANAGEMENT SYSTEM QUICKSTART GUIDE

toc1

TABLE OF CONTENTS

toc2

MM200 MOTOR MANAGEMENT SYSTEM QUICKSTART GUIDE

Digital Energy
Multilin

MM200 Motor Management System

QuickStart Guide

QuickStart Guide

Overview
The MM200 is a motor protection and control system designed specifically for low-voltage
motor applications. The MM200 provides the following key benefits.

Protection, control, and communication options to suit low-voltage motor

applications.

Small footprint designed specifically for IEC and NEMA MCC applications.

DIN rail Mounting.

Multiple communication protocols allows simple integration into monitoring and

control systems.

Optional basic control panel interface provides local control and access to system
information.

MM200 MOTOR MANAGEMENT SYSTEM QUICKSTART GUIDE

OVERVIEW

QUICKSTART GUIDE

Figure 1: Single line diagram

52

BUS

Power Fuse
LO: 7 inputs and 3 outputs
HI: 6 inputs and 3 outputs

LO: 24 V DC
HI: 84 to 250 V DC / 60 to 300 V AC

METERING
A

Contactor

51R

49

37

46

Phase CT 3

50G
Ground CT 1
RS485 - Modbus RTU
Temperature

Profibus/DeviceNet

Thermistor

MM200

LOAD

MOTOR MANAGEMENT SYSTEM

MOTOR

888739A2.CDR

Table 1: MM200 protection functions

ANSI device

Description

37

Undercurrent and underpower

46

Current unbalance

49

Thermal overload

50G

Ground instantaneous overcurrent

51R

Locked/stalled rotor, mechanical jam

MM200 MOTOR MANAGEMENT SYSTEM QUICKSTART GUIDE

QUICKSTART GUIDE

OVERVIEW

Mechanical installation
This section describes the mechanical installation of the MM200 system, including
dimensions for mounting.

Dimensions

The MM200 is packaged in a fixed format divided into three specific sections.
The dimensions of the MM200 are shown below. Additional dimensions for mounting are
shown in the following sections.
Figure 2: MM200 dimensions

Product identification

The product identification label is located on the side panel of the MM200. This label
indicates the product model, serial number, firmware revision, and date of manufacture.
Figure 3: MM200 Identification label
Model:
Serial Number:
Firmware:

Mfg.Date:

888748A1.CDR

MM200 MOTOR MANAGEMENT SYSTEM QUICKSTART GUIDE

OVERVIEW

QUICKSTART GUIDE

Figure 4: MM200 ratings label

Mounting

The MM200 is DIN rail mounted.

The standard DIN rail mounting is illustrated below. The DIN rail conforms to EN 50022.
To avoid the potential for personal injury due to fire hazards, ensure the unit is
mounted in a safe location and/or within an appropriate enclosure.

CAUTION:

CAUTION

Figure 5: DIN rail mounting

MM200 MOTOR MANAGEMENT SYSTEM QUICKSTART GUIDE

QUICKSTART GUIDE

OVERVIEW

Electrical installation
This section describes the electrical installation of the MM200 system. An overview of the
MM200 terminal connections is shown below.
MM200 is not to be used in any way other than described in this manual.

CAUTION:

CAUTION

Figure 6: MM200 terminal connection overview

Profibus or DeviceNet
Optional fieldbus protocols

RS485
Thermistor

PSU

CBCT

Inputs
2 x Form A
1 x Form C
Control Panel

CTs

888740A2.CDR

A Modbus RTU RS485 port, a thermistor input, and a 50:0.025 CBCT input are provided.
Profibus and Devicenet are provided as options.
Table 2: Slot position
Slot

Type

PSU/Inputs/Control Panel

CPU/CTs

Outputs/CBCT/Thermistor/RS485

Figure 7: MM200 terminal connection torque rating

connector

screw torque

CT

4.5 lb-in

IPS, output

5.0 lb-in

Fieldbus,
3.0 lb-in
Thermistor & RS485

MM200 MOTOR MANAGEMENT SYSTEM QUICKSTART GUIDE

OVERVIEW

QUICKSTART GUIDE

Use gauge size appropriate for the voltage and current draw of the device.

CAUTION:

CAUTION

Table 3: Wire Gauge Sizes

Slot A

PSU and Inputs

12 AWG (2.5 mm2) (5.00mm pitch terminals)1

Slot B

Fieldbus,
CT Connections

16 AWG (1.5 mm2) (3.50mm pitch terminals)12 AWG

(2.5 mm2) (7.62mm pitch terminals)1

Slot C

RS485 & ThermistorOutput Relays, 16 AWG (1.5 mm2) (3.50mm pitch terminals12 AWG
CBCT
(2.5 mm2) (5.00mm pitch terminals)1

1.Wire gauge size remains constant; increased pitch distance reflects higher voltage rating.
NOTE:

NOTE

It is recommended that you install a circuit disconnection system for control power, near
the device, which should be easily accessible after installation of the unit. This is in case an
emergency power shut-down of the unit is required.
Figure 8: Top and Rear panel arrangement

The MM200 I/O terminals are labeled with a two-character identifier. The first character
identifies slot position and the second identifies the terminal.

MM200 MOTOR MANAGEMENT SYSTEM QUICKSTART GUIDE

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OVERVIEW

888351A3-P2

LO

HI

Check the voltage rating of the unit before applying control power! Control power
outside of the operating range of the power supply will damage the MM200.

CAUTION:

CAUTION

Figure 9: CBCT ground CT connection

V-

V+

MM200
Motor Management System

PROFIBUS OR DEVICENET

+
-

RS485

C
+
-

THERMISTOR

SG C10
CBCT

LO and HI inputs
- see below -

C9

C8
C7

One form-C
contact output

CONTACT OUTPUT 3

C6
C5
C4

CONTACT OUTPUT 2
C3

Two form-A
contact outputs

C2

C1

Contactor

CONTACT OUTPUT 1

CT MODULE
TO
CONTROL
PANEL

CT1

RJ45

CT2

CT3

B3

B4

B5

B6

B7

B8

Contactor

MOTOR

C
M
888741A3.CDR

MM200 MOTOR MANAGEMENT SYSTEM QUICKSTART GUIDE

OVERVIEW

QUICKSTART GUIDE

Figure 10: CBCT ground CT connection - LO and HI inputs

+
RESET

A9

A8

A4
A3
A2

A8
NR
RESET

A6
A5

FIELD START
FIELD STOP

A4
A3
A2

A1

N
L

RETURN
VAC CONTACT INPUTS

FIELD STOP

A9

24 VDC CONTACT INPUTS

A5
FIELD START

A10
CONTROL N
POWER
L
VAC

A7
A6

CONTROL
POWER (VAC)

CONTROL
POWER (VDC)

A10
CONTROL
POWER
24 VDC

A1

HI

LO

NOTE: AC power and AC input wiring shown.

Connect NR to Neutral if DC power supply used.
888742A1.cdr

The exact placement of a zero-sequence CT to detect only ground fault current is shown
below. If the core balance CT is placed over shielded cable, capacitive coupling of phase
current into the cable shield during motor starts may be detected as ground current unless
the shield wire is also passed through the CT window. Twisted-pair cabling on the zerosequence CT is recommended.
Figure 11: Core balance ground CT installation, shielded cable
CABLE LUGS
TO SOURCE
TERMINATION

STRESS CONE
SHIELD GROUND
CONNECTION

SPLIT-BOLT CONNECTOR

IMPORTANT: FOR SHIELDED

CABLE, THE GROUND WIRE
MUST PASS THROUGH THE
CT WINDOW.

50:0.025 CORE BALANCE CT

FOR GROUND SENSING

CORE BALANCE CT
SECONDARY CONNECTION
TO MM200 IED
(TWISTED PAIR)
POWER CABLE
TO MOTOR
BOTTOM OF
MOTOR STARTER
COMPARTMENT

TO STARTER
GROUND BUS

888712A1.CDR

MM200 MOTOR MANAGEMENT SYSTEM QUICKSTART GUIDE

QUICKSTART GUIDE

OVERVIEW

Figure 12: Core balance ground CT installation, unshielded cable

CABLE LUGS TO SOURCE
TERMINATION

50:0.025 CORE BALANCE CT

FOR GROUND CT SENSING
CORE BALANCE CT
SECONDARY CONNECTION
TO MM200 IED

GROUND CONDUCTOR DOES

NOT PASS THROUGH CT, AS THE
CT IS NOT MOUNTED OVER
GROUND WITHIN THE CABLE
JACKET.

(TWISTED-PAIR)

TO STARTER
GROUND BUS
POWER CABLE
TO MOTOR
BOTTOM OF
MOTOR STARTER
COMPARTMENT

Full-voltage nonreversing starter

888713A1.CDR

Figure 13: Full-voltage non-reversing starter wiring

V-

V+

MM200
Motor Management System

PROFIBUS OR DEVICENET

+
-

RS485

C
+
-

THERMISTOR

SG C10
CBCT

LO and HI inputs
- see below -

C9

C8
C7

One form-C
contact output

CONTACT OUTPUT 3

C6
C5
C4

CONTACT OUTPUT 2
C3

Two form-A
contact outputs

C2

C1

Contactor

CONTACT OUTPUT 1

CT MODULE
TO
CONTROL
PANEL

CT1

RJ45

CT2

CT3

B3

B4

B5

B6

B7

B8

Contactor

MOTOR

C
M
888741A3.CDR

MM200 MOTOR MANAGEMENT SYSTEM QUICKSTART GUIDE

OVERVIEW

QUICKSTART GUIDE

Figure 14: LO and HI inputs

+
RESET

A9

A8

A8

A4
A3
A2

NR
RESET

RETURN

A6
A5

FIELD START
FIELD STOP

A4
A3
A2

A1

VAC CONTACT INPUTS

FIELD STOP

A9

24 VDC CONTACT INPUTS

A5
FIELD START

A10
CONTROL N
POWER
L
VAC

A7
A6

CONTROL
POWER (VAC)

CONTROL
POWER (VDC)

A10
CONTROL
POWER
24 VDC

A1

HI

LO

NOTE: AC power and AC input wiring shown.

Connect NR to Neutral if DC power supply used.
888742A1.cdr

The full-voltage non-reversing starter type is a full voltage or across-the-line non-reversing

starter.
When a start control is received, the pre-contactor relay (if any) is picked up for the set precontactor time. When the pre-contactor timer times out, relay contact output 1 closes and
seals-in, picking up contactor M, which starts the motor. When a stop control is received,
relay contact output 1 drops out, contactor M drops out, and the motor stops. The precontactor is omitted on forced starts (for example, External Start).

RS485 connections
Figure 15: Typical RS485 connection
ZT (*)

SHIELD

TWISTED PAIR

OPTOCOUPLER

+
-

MM200 IED
RS485 +
OPTOCOUPLER
RS485 DATA

DATA

COM

SCADA, PLC, OR
PERSONAL COMPUTER

COMMON

GROUND THE SHIELD AT THE

SCADA/PLC/COMPUTER ONLY
OR THE MM200 ONLY

IED
RS485 +

(*) TERMINATING IMPEDANCE AT EACH END

(typically 120 ohms and 1 nF)

RS485 -

COMMON

UP TO 32 MM200
OR OTHER IEDs,
MAXIMUM CABLE
LENGTH OF
1200 m (4000 ft.)

IED
ZT (*)
RS485 +
RS485 -

COMMON

LAST
DEVICE
888745A1.CDR

10

MM200 MOTOR MANAGEMENT SYSTEM QUICKSTART GUIDE

QUICKSTART GUIDE

OVERVIEW

One two-wire RS485 port is provided. Up to 32 MM200 IEDs can be daisy-chained together
on a communication channel without exceeding the driver capability. For larger systems,
additional serial channels must be added. Commercially available repeaters can also be
used to add more than 32 relays on a single channel. Suitable cable should have a
characteristic impedance of 120 ohms and total wire length should not exceed 1200
meters (4000 ft.). Commercially available repeaters will allow for transmission distances
greater than 1200 meters.
Voltage differences between remote ends of the communication link are not uncommon.
For this reason, surge protection devices are internally installed across all RS485 terminals.
Internally, an isolated power supply with an optocoupled data interface is used to prevent
noise coupling.
CAUTION:

CAUTION

To ensure that all devices in a daisy-chain are at the same potential, it is imperative
that the common terminals of each RS485 port are tied together and grounded only
once, at the master or at the MM200. Failure to do so may result in intermittent or
failed communications.
The source computer/PLC/SCADA system should have similar transient protection devices
installed, either internally or externally. Ground the shield at one point only, as shown in the
figure above, to avoid ground loops.
Correct polarity is also essential. The MM200 IEDs must be wired with all the positive (+)
terminals connected together and all the negative () terminals connected together. Each
relay must be daisy-chained to the next one. Avoid star or stub connected configurations.
The last device at each end of the daisy-chain should be terminated with a 120 ohm
watt resistor in series with a 1 nF capacitor across the positive and negative terminals.
Observing these guidelines will ensure a reliable communication system immune to
system transients.

Control panel
This section provides an overview of the interfacing methods available with the MM200.
For additional details on interface parameters (for example, settings, actual values, etc.),
refer to the individual chapters.
There are two methods of interfacing with the MM200 Motor Management System.

Via the basic control panel.

Via the EnerVista MM200 Setup software.

For full details on handling the EnerVista MM200 Setup software, please use the EnerVista
MM200 Setup Software Guide which accompanies this manual.

NOTE:

NOTE

Basic control panel

The MM200 basic control panel provides the basic start and stop panel functionality, as
well as a series of LED indications. The basic control panel is illustrated below.

MM200 MOTOR MANAGEMENT SYSTEM QUICKSTART GUIDE

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OVERVIEW

QUICKSTART GUIDE

Figure 16: Basic control panel

888750A1.CDR

The following LEDs are provided:

12

Two USER LEDs (USER 1 and USER 2). the user can select parameters from a list

50%/80%/100% - showing motor load

RUNNING, STOPPED, TRIPPED, and ALARM

COMMS OK

AUTO and MANUAL

MM200 MOTOR MANAGEMENT SYSTEM QUICKSTART GUIDE

QUICKSTART GUIDE

SETPOINTS

Setpoints
Understanding setpoints
Setpoints can be modified via RS485, using the EnerVista MM200 Setup program.
Setpoints may be changed while the motor is running; however it is not recommended
to change important protection parameters without first stopping the motor.

CAUTION:

CAUTION

Setpoints will remain stored indefinitely in the internal non-volatile memory even when
control power to the unit is removed. Protection parameters are based on the entered
data. This data must be complete and accurate for the given system for reliable protection
and operation of the motor.

Configuration setpoints
The configuration setpoints contains data on motor configuration as well as system setup,
inputs, outputs, communications, and CTs.

Motor setpoints

Motor (setpoints related to motor configuration).

CT (setpoints related to CT configuration).

Inputs (setpoints related to digital input configuration)

Outputs (setpoints related to digital output configuration)

Comms (setpoints related to communications configuration)

System (setpoints related to MM200 system configuration, such as the faceplate LEDs)

Counters (setpoints related to the digital counters)

The MM200 starter function is responsible for executing the motor startup sequence,
including the pre-contactor start warning. The MM200 provides three pre-defined starters.

Full-voltage non-reversing

Full-voltage reversing

Two-speed

By selecting a pre-defined starter, inputs and outputs are automatically assigned.

NOTE:

NOTE

Common motor
setpoints

Several motor setpoints are dependent on the chosen starter type. The setpoints shown
below are common to all starter types.
Motor Name
Range: up to 20 alphanumeric characters
Default: Motor Name
This setpoint specifies a name for the motor. This name will appear in the actual values.
Starter Type (Mandatory setpoint)
Range: None, FV Non-Reversing, FV Reversing, Two Speed
Default: FV Non-Reversing
This setpoint selects the starter type. The relay is essentially disabled when the value is
set to None. Figure 1 illustrates typical starter timing beginning from the stopped state
for all starter types.

MM200 MOTOR MANAGEMENT SYSTEM QUICKSTART GUIDE

13

SETPOINTS

QUICKSTART GUIDE

Motor FLA (Mandatory setpoint)

Range: 0.5 to 1000.0 amps in steps of 0.1
Default: OFF
This setpoint must be specified for motor protection. The value may be taken from the
motor nameplate data sheets.
Supply Frequency (Mandatory setpoint)
Range: 50 Hz, 60 Hz
Default: 60 Hz
This setpoint specifies the nominal system frequency.
The following sections provide additional information for each starter type.

Full Voltage Non-reversing

Stop

Start A

Start B

Start A

Figure 17: Typical starter timing

Motor Current
Contactor A Relay
Contactor B Relay
Pre-contactor
P
Starting
Running

Full Voltage Reversing

Motor Current
Contactor A Relay
T

Contactor B Relay
Pre-contactor
P
Starting
Running

Two Speed Starter

Motor Current
Contactor A Relay
T
Contactor B Relay
Pre-contactor
P
Starting
Running
P - Pre-contactor Time setting
T - Transfer Time setting
R - Ramp Down Time setting
888710A1.CDR

Current transformers

The following setpoints are available to configure the current and voltage transformers.
Phase CT Type (Mandatory setpoint)
Range: None, 1 A Secondary, 5 A Secondary, Direct Connect
Default: Direct Connect
This setpoint specifies the phase CT connection type. The Direct Connect value
indicates that no phase CTs are used; instead, motor phase current passes directly
through the relay. The Direct Connect selection should never be used where full load
current is greater than 5.0 amps.

14

MM200 MOTOR MANAGEMENT SYSTEM QUICKSTART GUIDE

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SETPOINTS

If Direct Connect is selected and the FLA is set >5 A, a "FLA too high" message will be
displayed on the Status page.

NOTE:

NOTE

CT Primary Turns
Range: 1 to 10
Default: 1
For smaller motors where the drawn current is very low, the motor leads may be
wrapped through the CT Primary with several turns thereby increasing the current seen
by the MM200 and as a result increasing the accuracy of the measurement. The value of
this setting should equal the number of turns on the CT Primary to display the correct
current value. Internally the current measurement will be divided by this setting.
CT Primary (Mandatory setpoint)
Range: 5 to 1000 amps in steps of 1
Default: 5 amps
This setpoint specifies the phase CT primary current. It should never be less than the full
load current, and preferably no greater than twice than the full load current.
This setpoint is displayed only if the phase CT is selected to 1 A secondary or 5 A
secondary.

NOTE:

NOTE

High Speed CT Primary

Range: 5 to 1000 amps in steps of 1
Default: 5 amps
This setpoint specifies the phase CT primary current when the motor is running at high
speed. It should never be less than the high speed full load current, and preferably no
greater than twice than the high speed full load current.
This setpoint is displayed only if the phase CT is selected as 1 A secondary or 5 A
secondary and the motor starter type is two-speed.

NOTE:

NOTE

MM200 MOTOR MANAGEMENT SYSTEM QUICKSTART GUIDE

15

PROTECTION ELEMENTS

QUICKSTART GUIDE

Protection elements
Thermal protection
The primary protective function of the MM200 is the thermal model. The MM200 integrates
stator and rotor heating into a single model. The rate of motor heating is gauged by
measuring the terminal currents. The present value of the accumulated motor heating is
maintained in the Thermal Capacity Used actual value register. When the motor is in
overload, the motor temperature and thermal capacity used will rise. A trip occurs when
the thermal capacity used reaches 100%. When the motor is stopped and is cooling to
ambient, the thermal capacity used decays to zero. If the motor is running normally, the
motor temperature will eventually stabilize at some steady state temperature, and the
thermal capacity used increases or decreases to some corresponding intermediate value,
which accounts for the reduced amount of thermal capacity left to accommodate
transient overloads.
The thermal model consists of four key elements.

Hot/cold biasing that accounts for normal temperature rise.

An overload curve that accounts for the rapid heating that occurs during stall,
acceleration, and overload.

Cooling rate that accounts for heat dissipation.

Thermal protection reset that controls recovery from thermal trips and lockouts.

Each of these categories are described in the following sub-sections.

Overload curve

The overload curve accounts for the rapid motor heating that occurs during stall,
acceleration, and overload. Specifically, the overload curve controls the rate of increase of
Thermal Capacity Used whenever the equivalent motor heating current is greater than
1.01 times the full load current setpoint. The curve is defined by the following equation and
reflects that overload heating largely swamps the cooling, and this heating is primarily due
to resistive losses in the stator and the rotor windings (said losses being proportional to the
square of the current).
IAV
FLA

Eq. 1

Curve Multiplier 2.2116623

2
0.02530337 x (Pickup - 1) + 0.05054758 x (Pickup -1)

Eq. 2

Pickup =
Trip time =

In the above equation,

The trip time represents the time (in seconds) for the MM200 to trip, given the motor
starts cold and the current is constant.

The multiplier represents the value of the Curve Multiplier setpoint. This setpoint can
be used to adjust the curve to match the thermal characteristics of the motor.

Iav represents the equivalent motor heating current in per-unit values on a full load
current base. The value of IAV is limited in this equation to 8.0 to prevent the overload
from acting as an instantaneous element and responding to short circuits.

For example, a motor with a stall current (also known as locked rotor current) of 8 times its
FLA, with a curve multiplier of 7, if stalled from a cold state, trips in the following amount of
time.
Trip time =

Curve Multiplier 2.2116623

2
0.02530337 x (Pickup - 1) + 0.05054758 x (Pickup -1)
7 2.2116623
2
0.02530337 x (8 - 1) + 0.05054758 x (8 -1)

= 9.714 seconds

16

Eq. 3

MM200 MOTOR MANAGEMENT SYSTEM QUICKSTART GUIDE

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PROTECTION ELEMENTS

This would respect a safe stall cold time of 10 seconds.

The standard overload curves are displayed below.
Figure 18: Standard overload curves
100000

TIME IN SECONDS

10000

1000

100

x15

10

x1

1.00
0.10

1.00

10

100

MULTIPLE OF FULL LOAD AMPS

1000
888731A2.CDR

The trip times for the standard overload curves are tabulated below.

MM200 MOTOR MANAGEMENT SYSTEM QUICKSTART GUIDE

17

PROTECTION ELEMENTS

QUICKSTART GUIDE

Table 4: Standard overload curve trip times (in seconds)

PICKUP STANDARD CURVE MULTIPLIERS
( FLA)
1
2
3
4
5

10

11

12

39183 43536 47890

13

14

15

1.01

4353.6 8707.2 13061 17414 21768 26122 30475 34829

52243

56597

60951

65304

1.05

853.71 1707.4 2561.1 3414.9 4268.6 5122.3 5976.0 6829.7 7683.4 8537.1 9390.8 10245

11098

11952

12806

1.10

416.68 833.36 1250.0 1666.7 2083.4 2500.1 2916.8 3333.5 3750.1 4166.8 4583.5 5000.2 5416.9 5833.6 6250.2

1.20

198.86 397.72 596.58 795.44 994.30 1193.2 1392.0 1590.9 1789.7 1988.6 2187.5 2386.3 2585.2 2784.1 2982.9

1.30

126.80 253.61 380.41 507.22 634.02 760.82 887.63 1014.4 1141.2 1268.0 1394.8 1521.6 1648.5 1775.3 1902.1

1.40

91.14

182.27 273.41 364.55 455.68 546.82 637.96 729.09 820.23 911.37 1002.5 1093.6 1184.8 1275.9 1367.0

1.50

69.99

139.98 209.97 279.96 349.95 419.94 489.93 559.92 629.91 699.90 769.89 839.88 909.87 979.86 1049.9

1.75

42.41

84.83

127.24 169.66 212.07 254.49 296.90 339.32 381.73 424.15 466.56 508.98 551.39 593.81 636.22

2.00

29.16

58.32

87.47

116.63 145.79 174.95 204.11 233.26 262.42 291.58 320.74 349.90 379.05 408.21 437.37

2.25

21.53

43.06

64.59

86.12

107.65 129.18 150.72 172.25 193.78 215.31 236.84 258.37 279.90 301.43 322.96

2.50

16.66

33.32

49.98

66.64

83.30

99.96

116.62 133.28 149.94 166.60 183.26 199.92 216.58 233.24 249.90

2.75

13.33

26.65

39.98

53.31

66.64

79.96

93.29

106.62 119.95 133.27 146.60 159.93 173.25 186.58 199.91

3.00

10.93

21.86

32.80

43.73

54.66

65.59

76.52

87.46

98.39

109.32 120.25 131.19 142.12 153.05 163.98

3.25

9.15

18.29

27.44

36.58

45.73

54.87

64.02

73.16

82.31

91.46

100.60 109.75 118.89 128.04 137.18

3.50

7.77

15.55

23.32

31.09

38.87

46.64

54.41

62.19

69.96

77.73

85.51

93.28

101.05 108.83 116.60

3.75

6.69

13.39

20.08

26.78

33.47

40.17

46.86

53.56

60.25

66.95

73.64

80.34

87.03

93.73

100.42

4.00

5.83

11.66

17.49

23.32

29.15

34.98

40.81

46.64

52.47

58.30

64.13

69.96

75.79

81.62

87.45

4.25

5.12

10.25

15.37

20.50

25.62

30.75

35.87

41.00

46.12

51.25

56.37

61.50

66.62

71.75

76.87

4.50

4.54

9.08

13.63

18.17

22.71

27.25

31.80

36.34

40.88

45.42

49.97

54.51

59.05

63.59

68.14

4.75

4.06

8.11

12.17

16.22

20.28

24.33

28.39

32.44

36.50

40.55

44.61

48.66

52.72

56.77

60.83

5.00

3.64

7.29

10.93

14.57

18.22

21.86

25.50

29.15

32.79

36.43

40.08

43.72

47.36

51.01

54.65

5.50

2.99

5.98

8.97

11.96

14.95

17.94

20.93

23.91

26.90

29.89

32.88

35.87

38.86

41.85

44.84

6.00

2.50

5.00

7.49

9.99

12.49

14.99

17.49

19.99

22.48

24.98

27.48

29.98

32.48

34.97

37.47

6.50

2.12

4.24

6.36

8.48

10.60

12.72

14.84

16.96

19.08

21.20

23.32

25.44

27.55

29.67

31.79

7.00

1.82

3.64

5.46

7.29

9.11

10.93

12.75

14.57

16.39

18.21

20.04

21.86

23.68

25.50

27.32

7.50

1.58

3.16

4.75

6.33

7.91

9.49

11.08

12.66

14.24

15.82

17.41

18.99

20.57

22.15

23.74

8.00

1.39

2.78

4.16

5.55

6.94

8.33

9.71

11.10

12.49

13.88

15.27

16.65

18.04

19.43

20.82

The following tables illustrate the relation between GE Multilin MM2 and MM3 curve
numbers, NEMA curves, and the MM200 curve multipliers.
Table 5: MM2 and MM3 curve numbers and MM200 curve multipliers
MM2 and MM3 curve number

MM200 curve multiplier

12

15

Table 6: NEMA curves and MM200 curve multipliers

18

NEMA curve

Class 10

Class 15

Class 20

Class 30

MM200 curve multiplier

12

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QUICKSTART GUIDE

COMMUNICATIONS INTERFACES

Communications interfaces
The MM200 has two communications interfaces:

RS485

Fieldbus

Setpoint changes related to RS485, DeviceNet, and Profibus, require a power cycle to be
activated.

NOTE:

NOTE

External power must be present on the Fieldbus port at power-up, in order to correctly
initialize.

NOTE:

NOTE

For full details, please refer to the MM200 Communications Guide, to be found on the GE
Multilin web site.

NOTE:

NOTE

MM200 MOTOR MANAGEMENT SYSTEM QUICKSTART GUIDE

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SPECIFICATIONS

QUICKSTART GUIDE

Specifications
Specifications are subject to change without notice.

NOTE:

NOTE

Protection specifications
ACCELERATION TIMER
Pickup:...................................................................... Iav > Icutoff
Dropout: .................................................................. Iav < Ipu or timer expired
Time delay: ............................................................ 0.5 to 250.0 seconds in steps of 0.1
Timing accuracy: ................................................ 500 ms or 1.5% of total time
Elements:................................................................ trip and alarm

CURRENT UNBALANCE
Range:...................................................................... 4 to 40% in steps of 1%
Accuracy:................................................................ 2%
Time delay: ............................................................ 1 to 60 seconds in steps of 1 s
Timing accuracy: ................................................ 500 ms
Elements:................................................................ trip and alarm
CALCULATION METHOD
If IAV IFLA: ( [IM - IAV] /IAV ) x 100%
If IAV IFLA: ( [IM - IAV] /IFLA ) x 100%
Where:
IAV = average phase current
IM = current in a phase with maximum deviation from IAV
IFLA = MOTOR FULL LOAD AMPS setpoint

GROUND FAULT (CBCT)

Pickup level:........................................................... 0.5 to 15.0 A in steps of 0.1 A
Trip time delay on start:................................... 0 to 10 s in steps of 0.1 s
Trip time delay on run: ..................................... 0 to 5 s in steps of 0.1 s
Alarm time delay on start/run:..................... 0 to 60 s in steps of 1 s
Timing accuracy: ................................................ 100 ms or 0.5% of total time
Elements:................................................................ trip and alarm

LOAD INCREASE
Pickup level:........................................................... 50 to 150% of FLA in steps of 1%
Timing accuracy: ................................................ 500 ms
Elements:................................................................ Alarm

MECHANICAL JAM
Pickup level:........................................................... 1.01 to 4.50 FLA in steps of 0.01
Time delay: ............................................................ 0.1 to 30.0 seconds in steps of 0.1
Timing accuracy: ................................................ 500 ms
Elements:................................................................ trip

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SPECIFICATIONS

THERMAL MODEL
Standard curve time multiplier: ...................1 to 15 in steps of 1
Thermal overload pickup: ...............................1.01 to 1.25 in steps of 0.01 x FLA
Motor full load current (FLA): .........................0.5 to 1000 A in steps of 0.1
Motor rated voltage:..........................................100 to 690 V AC
Curve biasing:.......................................................hot/cold ratio
exponential running and stopped cooling rates
Update rate: ..........................................................3 cycles
Hot/cold safe stall ratio: ..................................1 to 100% in steps of 1%
Timing accuracy: ................................................200 ms or 2% of total time (based on measured value)
Elements: ................................................................trip

THERMISTOR
Sensor types:.........................................................PTC (RHOT = 100 to 30 kohms);
NTC (RHOT = 100 to 30 kohms)
Timing accuracy: ................................................500 ms
Elements: ................................................................Trip and alarm

UNDERCURRENT
Pickup level: ...........................................................1 to 100% of FLA in steps of 1
Time delay:.............................................................1 to 60 seconds in steps of 1
Timing accuracy: ................................................500 ms
Elements: ................................................................Trip and alarm

POWER FAILURE RESTART

Type:..........................................................................Digital input
Power failure time: .............................................0 to 30 seconds in steps of 1
Restart time delay: .............................................0 to 300 seconds in steps of 1
UV detection time accuracy:.........................100 ms or 5%

User interface specifications

HAND HELD DISPLAY (HHD)
Size: ...........................................................................height 102mm, width 153mm, depth 35mm
LCD: ...........................................................................3.5-inch color, 320 by 240 pixels
LED Indicators: .....................................................10 LEDs
Pushbuttons: .........................................................Start A, Start B, Stop, plus 11 LCD screen display control keys
Ports:.........................................................................USB 2.0 port for laptop computer connection
Cable - GCP to Base Unit:................................Shielded RJ45; Maximum length 6' (1.83m)

BASIC CONTROL PANEL

Size: ...........................................................................BCP: height 75mm, width 75mm, depth 31mm
LED Indicators: .....................................................12 LEDs
Pushbuttons: .........................................................Start A, Start B, Stop, Reset, Auto, Manual
Cable - BCP to Base Unit: ................................Shielded RJ45; Maximum length 6' (1.83m)

Control specifications
POWER FAILURE RESTART
Type:..........................................................................Digital input
Power failure time: .............................................0 to 30 seconds in steps of 1
Restart time delay: .............................................0 to 300 seconds in steps of 1
UV detection time accuracy:.........................100 ms or 5%

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SPECIFICATIONS

QUICKSTART GUIDE

Inputs specifications
DIGITAL INPUTS (LO)
Fixed pickup: ......................................................... 24 V DC
Continuous current draw:............................... 4 mA
Type: ......................................................................... opto-isolated inputs
External switch: ................................................... wet contact
Maximum input voltage: ................................. 36 V DC

DIGITAL INPUTS (HI)

Nominal voltage:................................................. 120 V AC to 240 V AC
Recognition time:................................................ 2 cycles
Continuous current draw:............................... 4 mA @120 V AC; 8 mA @ 240 V AC
Type: ......................................................................... opto-isolated inputs
External switch: ................................................... wet contact
Voltage range:...................................................... 65 V AC to 300 V AC

GROUND CURRENT INPUT (50:0.025)

CT primary: ............................................................ 0.5 to 15.0 A
Nominal frequency: ........................................... 50 or 60 Hz
Accuracy (CBCT): ................................................. 0.1 A (0.5 to 3.99 A)
0.2 A (4.0 A to 15 A)

PHASE CURRENT INPUTS

Range:...................................................................... 0.07 to 40 A (8 CT), direct connection up to 5 A FLA
Input type:.............................................................. combined 1 A / 5 A
Frequency: ............................................................. 50 or 60 Hz
Accuracy:................................................................ ExtCT: 2% of reading or 1% of 8 CTPrimary, whichever is
greater
Direct: 2% of reading or 0.1 A, whichever is greater
Withstand (at 5A nominal):............................. 0.2 s at 100 rated current
1.0 s at 50 rated current
2.0 s at 40 rated current
continuous at 3 rated current
maximum 100 A peak
Short Circuit: ......................................................... 5000 A @ 240 V AC direct connect
100000 A @ 600 VAC with accessory external CT

THERMISTOR INPUTS
Sensor type:........................................................... Positive temperature coefficient PTC (RHOT = 100 to
30000 ohms), negative temperature coefficient NTC (RHOT =
100 to 30000 ohms)
Accuracy:................................................................ 6% of reading or 100 ohms, whichever is greater

Outputs specifications
OUTPUT RELAYS
Configuration: ...................................................... electromechanical 2 x Form-A and 1 x Form-C
Contact material:................................................ silver-alloy
Operate time:........................................................ 10 ms
Minimum contact load:.................................... 10 mA at 5 V DC
Maximum switching rate:............................... 300 operations per minute (no load), 30 operations per
minute (load)
Mechanical life:.................................................... 10 000 000 operations
Continuous current:........................................... 5 A at 60C
Make and carry for 0.2s:.................................. 30 A per ANSI C37.90 (not UL rated)

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SPECIFICATIONS

OUTPUT RELAY BREAK CAPACITY (FORM-A RELAY)

AC resistive, 120 V AC:.......................................5 A
AC resistive, 250 V AC:.......................................5 A
AC inductive, PF = 0.4:.......................................240 VA pilot duty
DC resistive, 30 V DC: ........................................5 A

OUTPUT RELAY BREAK CAPACITY (FORM-C RELAY)

AC resistive, 120 V AC:.......................................5 A normally-open, 5 A normally-closed
AC resistive, 240 V AC:.......................................5 A normally-open, 5 A normally-closed
AC inductive, PF = 0.4:.......................................240 VA pilot duty
DC resistive, 30 V DC: ........................................5 A

Power supply specifications

POWER SUPPLY (LO RANGE)
Nominal:..................................................................24 V DC
Range: ......................................................................18 to 36 V DC
Power Consumption:.........................................10 W typical

POWER SUPPLY (HI RANGE)

Nominal:..................................................................120 to 240 V AC; 125 to 250 V DC
Range: ......................................................................60 to 300 V AC (50 and 60 Hz); 84 to 250 V DC
Power consumption: .........................................10 W typical
Voltage withstand: .............................................2 highest nominal voltage for 10 ms

Communications specifications
DEVICENET (COPPER)
Modes:......................................................................slave (125, 250, and 500 kbps)
Connector:..............................................................5-pin terminal

PROFIBUS (COPPER)
Modes:......................................................................DP V0 slave, up to 1.5 Mbps
Connector:..............................................................5-pin terminal

RS485 PORT
Port: ...........................................................................opto-isolated
Baud rates:.............................................................up to 115 kbps
Protocol: ..................................................................Modbus RTU, half-duplex
Maximum distance: ...........................................1200 m
Isolation:..................................................................2 kV

Testing and certification

CERTIFICATION
APPROVAL

CE compliance

Applicable Council Directive

According to

Low voltage directive

EN60255-5, EN60255-27

EMC Directive

EN60255-26 / EN50263
UL508

North America

cULus

UL1053
C22.2.No 14

MM200 MOTOR MANAGEMENT SYSTEM QUICKSTART GUIDE

23

SPECIFICATIONS

QUICKSTART GUIDE

TYPE TESTS (TEST NOT PERFORMED FOR AC PSU)

Test

Reference Standard

Dielectric voltage withstand

Test Level
2.3KV

Impulse voltage withstand

EN60255-5

Damped Oscillatory

IEC61000-4-18IEC60255-22-1

2.5KV CM, 1KV DM

Electrostatic Discharge

EN61000-4-2/IEC60255-22-2

Level 4

RF immunity

EN61000-4-3/IEC60255-22-3

Level 3

Fast Transient Disturbance

EN61000-4-4/IEC60255-22-4

Class A

Surge Immunity

EN61000-4-5/IEC60255-22-5

Level 3

Conducted RF Immunity

EN61000-4-6/IEC60255-22-6

Level 3

Power Frequency Immunity

EN61000-4-7/IEC60255-22-7

Voltage interruptionand Ripple DC IEC60255-11

5KV

Class A
15% ripple, 200ms interupts

Radiated & Conducted Emissions

CISPR11 /CISPR22/ IEC60255-25 Class A

Sinusoidal Vibration

IEC60255-21-1

Class 1

Shock & Bump

IEC60255-21-2

Class 1

Siesmic

IEC60255-21-3

Class 2

Power magnetic Immunity

IEC61000-4-8

Level 5

Pulse Magnetic Immunity

IEC61000-4-9

Level 4

Damped Magnetic Immunity

IEC61000-4-10

Level 4

Voltage Dip & interruption

IEC61000-4-11

0, 40, 70% dips, 250/300cycle

interrupts

Damped Oscillatory

IEC61000-4-12

2.5KV CM, 1KV DM

Voltage Ripple

IEC61000-4-17

15% ripple

Ingress Protection

IEC60529

IP20 (base unit) , IP54

(Control Panel)

Environmental (Cold)

IEC60068-2-1

-25C 16 hrs

Environmental (Dry heat)

IEC60068-2-2

70C 16hrs

Relative Humidity Cyclic

Safety

IEC60068-2-30

6day variant 2

UL508

e83849 NKCR

UL C22.2-14

e83849 NKCR7

UL1053

e83849 NKCR

Physical specifications
DIMENSIONS
Size: ........................................................................... Base: 78 mm (W) 90 mm (H) 113 mm (D) [+ terminals
10mm]
BCP: 75 mm (W) 75 mm (H) 31 mm (D)
Weight (Base):....................................................... 0.5 kg

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SPECIFICATIONS

Environmental specifications
OPERATING ENVIRONMENT
Ambient temperatures:
Storage/shiipping:

- 40C to 90C *

Operating:

-20C to 60C *

Humidity

Operating up to 95% (non condensing) @ 55C (As per

IEC60068-2-30 Variant 2, 6days)

Altitude:

2000m (max)

Pollution Degree:

II

Overvoltage Category:

II

Ingress protection:

IP20 (base unit) , IP54 (Control Panel)

Environmental rating;

60C surrounding Air ,pollution degree II,Type 1 (panel

mount versions only)

* 1" around base unit

MM200 MOTOR MANAGEMENT SYSTEM QUICKSTART GUIDE

25

MM200 ORDER CODES

QUICKSTART GUIDE

MM200 order codes

The information to specify an MM200 relay is provided in the following order code figure.
Figure 19: MM200 order codes

Example of an MM200 order code

MM200-BXL1S: MM200 with basic control panel, 24 V DC power supply, RS485 Modbus RTU
communications, three-phase current, thermal overload, undercurrent, Devicenet
communications, protection option.

26

MM200 MOTOR MANAGEMENT SYSTEM QUICKSTART GUIDE

Digital Energy
Multilin

SUMMARY OF CERTIFICATION

MM200 MOTOR MANAGEMENT SYSTEM QUICKSTART GUIDE