Plasticity: R. Chandramouli Associate Dean-Research SASTRA University, Thanjavur-613 401

NPTEL - Mechanical Engineering - Forming
Plasticity
R. Chandramouli
Associate Dean-Research
SASTRA University, Thanjavur-613 401
Joint Initiative of IITs and IISc Funded by MHRD
Page 1 of 9
Table of Contents
1. Plasticity: ................................................................................................................................................... 3
1.1 Plastic Deformation, and yield criteria: .................................................................................................. 3
1.1.1 States of stress ..................................................................................................................................... 3
1.1.2 Yield criteria: ........................................................................................................................................ 4
1.3 Effective stress and effective strain: ....................................................................................................... 6
1.4 Flow rule: ................................................................................................................................................ 7
1.5 Work hardening ...................................................................................................................................... 8
Page 2 of 9
1. Plasticity:
1.1 Plastic Deformation, and yield criteria:
1.1.1 States of stress
When a body is subjected to a stress below the yield strength, it will deform elastically. The
moment the stress is removed, the body comes to initial position.
In contrast, when the body is stressed beyond the yield point, it will undergo permanent
deformation. If it is a ductile material, it will plastically deform continuously with increase in
stress applied.
If a certain object is subjected to uniaxial tensile load, it will start yielding deforming
plastically when the stress reaches the uniaxial yield stress Y.
However, when the state of stress is triaxial, a single shear stress can not be used to predict
yielding.
It is the combination of the three stress states which alone can predict yielding.
The relationship among the stresses which predict the yielding of a material is called yield
criterion. The inherent assumptions involved in defining the yielding are: the material is
isotropic & incompressible, Poissons ratio equals 0.5 and the hydrostatic or mean stress does
not cause yielding of the material. Porous materials like powder metallurgy alloys can be
assumed compressible. They have Poissons ratio less than 0.5.
Commonly, for ductile materials, there are two important yield criteria. They are von Mises
yield criterion also called distortion energy criterion and Tresca criterion also called Maximum
shear stress theory.
The hydrostatic stress is given by:
Total state of stress at a point can be represented as sum of hydrostatic and deviatoric stresses.
For plane stress, the deviatoric stress is given by:
etc
Page 3 of 9
Yielding in normal materials is caused by the deviatoric stress

y
-(x-y)/2
(x+y)/2
yx
x
(x+y)/2
Total Stress
Hydrostatic stress
(x-y)/2
+
Deviator stress
Fig.1.1.1: States of stress on a plane

From the above figures, we could understand that the given state of biaxial stress can be
replaced by a sum of hydrostatic and deviatoric stresses. Hydrostatic stress, though does not
influence the yielding, it does increase ductility of a material, when it is applied.
1.1.2 Yield criteria:

Commencement of plastic deformation in materials is predicted by yield criteria. Yield criteria
are also called theories of yielding. A number of yield criteria have been developed for ductile
and brittle materials.
Tresca yield criterion:
It states that when the maximum shear stress within an element is equal to or greater than a
critical value, yielding will begin.
max k
Where k is shear yield strength.
Or
max = (1 3)/2 = k where 1 and 3 are principal stresses
Or
1 3 = Y
For uniaxial tension, we have k = Y/2

Here Y or k are material properties. The intermediate stress 2 has no effect on yielding.
Von Mises criterion:
According to this criterion, yielding occurs when
Page 4 of 9
For plane strain condition, we have: 2=( 1 + 3)/2

Hence, from the distortion energy criterion, we have 1 3 =
Here,
is called plane
strain yield strength. Von Mises criterion can also be interpreted as the yield criterion which
states that when octahedral shear stress reaches critical value, yielding commences.
The octahedral shear stress is the shear stresses acting on the faces of an octahedron, given by:
]1/2
According to Tresca criteria we know, (1 3)/2 = k. Therefore,

k=
3, Tension
Y
Tresca Criterion
Von Mises Criterion
Y
Compression
1, Tension
Fig. 1.1.2.1: Yield loci for the two yield criteria in plane stress
Von Mises yield criterion is found to be suitable for most of the ductile materials used in
forming operations. More often in metal forming, this criterion is used for the analysis. The
suitability of the yield criteria has been experimentally verified by conducting torsion test on
thin walled tube, as the thin walled tube ensures plane stress. However, the use of Tresca
criterion is found to result in negligible difference between the two criteria. We observe that
Page 5 of 9
the von Mises criterion is able to predict the yielding independent of the sign of the stresses
because this criterion has square terms of the shear stresses.
1.3 Effective stress and effective strain:

Effective stress is defined as that stress which when reaches critical value, yielding can
commence.
For Tresca criterion, effective stress is eff= 1 3
For von Mises criterion, the effective stress is
1/2
The factor 1/ is chosen such that the effective stress for uniaxial tensile loading is equal to
uniaxial yield strength Y.
The corresponding effective strain is defined as:
eff =
From von Mises criterion:
1/2
Effective strain = (2/3)

For Tresca:
Effective strain = (2/3)
For uniaxial loading, the effective strain is equal to uniaxial tensile strain.
Note: The constants in effective strain expressions, given above are chosen so that for uniaxial
loading, the effective strain reduces to uniaxial strain.
Normal strain versus shear strain:
We know for pure shear: 1 = - 3
and 1 =
Therefore from the effective stress equation of Tresca we get: Effective stress = 21 = 21
Similarly using von Mises effective stress, we have
Page 6 of 9
Effective stress = 31 = 31
Fig. 4.3.1: A plane strain compression forging process
1.4 Flow rule:

Stress-strain relations for plastic deformation are given by the flow rules, as we can not assume
linear relationship between them.
For triaxial stress the flow rules are given by:
(
(
(
For triaxial stress, we can represent the yielding by means of three dimensional representation
called yield surface. The yield surface for von Mises criterion is a hollow cylinder which is
oriented at equal angle with reference to the three reference axes x, y, z. Here we assume that
each axis represents one of the three principal stresses.
Page 7 of 9
Yielding commences when the triaxial stress acting on a body reaches the surface of the
cylinder. If the material is a work-hardening material, the cylinder expands as more plastic
deformation happens, due to increase in stress required for plastic flow. According to Drucker,
the total strain vector should always be normal to the yield surface at any point which
corresponds to a given state of stress. Further, it is known that the axis of the yield cylinder is
the hydrostatic stress, . As the total strain is given to be normal to yield surface, the
hydrostatic stress, which is normal to deviatoric stress. Deviatoricstress is acting along the
direction of total strain vector. Therefore, mean stress can not cause yielding, because it is
orthogonal to deviatoric stress.
Fig. 1.4.1: Yield surface for a material which obeys von Mises yield criterion
1.5 Work hardening

In plastic deformationof some materials, the material becomes stronger after getting worked upon. Its
yield strength increases after plastic working. This is known as work hardening. There are two ways of
accounting for the work hardening. They are: Isotropic work hardening, in which yield strength increases
uniformly in all directions. The yield locus gets stretched out uniformly all around. The other way is
kinematic hardening in which the yield stress does not undergo any increase. On the other hand the
Page 8 of 9

yield locus gets shifted in the direction of strain. Predominantly, in plasticity we tend to account
isotropic hardening alone.
Isotropic work hardening
Kinematic work hardening
Fig. 1.5.1: Effect of two types of work hardening on yield locus

Example:Consider a body which is stressed so that it yields. A shear stress of 200 MPa is acting on
octahedral plane. What would be the yield strength of the material under tension and shear?
Solution:
We are given the octahedral shear stress. The octahedral shear stress is given by:
]1/2
Taking
and solving for
, we get:
424.26 MPa. This is the tensile yield strength value required.

According to von Mises criterion, we have the relation between tensile and shear yield strengths as:
k = Y/
= 244.96 MPa. This is the required shear yield strength.
Page 9 of 9

Plasticity: R. Chandramouli Associate Dean-Research SASTRA University, Thanjavur-613 401

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NPTEL - Mechanical Engineering - Forming

Joint Initiative of IITs and IISc Funded by MHRD

NPTEL - Mechanical Engineering - Forming

Joint Initiative of IITs and IISc Funded by MHRD

NPTEL - Mechanical Engineering - Forming

Joint Initiative of IITs and IISc Funded by MHRD

NPTEL - Mechanical Engineering - Forming

Yielding in normal materials is caused by the deviatoric stress

Fig.1.1.1: States of stress on a plane

1.1.2 Yield criteria:

max = (1 3)/2 = k where 1 and 3 are principal stresses

For uniaxial tension, we have k = Y/2

NPTEL - Mechanical Engineering - Forming

For plane strain condition, we have: 2=( 1 + 3)/2

According to Tresca criteria we know, (1 3)/2 = k. Therefore,

Joint Initiative of IITs and IISc Funded by MHRD

NPTEL - Mechanical Engineering - Forming

1.3 Effective stress and effective strain:

Effective strain = (2/3)

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NPTEL - Mechanical Engineering - Forming

Fig. 4.3.1: A plane strain compression forging process

1.4 Flow rule:

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NPTEL - Mechanical Engineering - Forming

1.5 Work hardening

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Isotropic work hardening

Kinematic work hardening

Fig. 1.5.1: Effect of two types of work hardening on yield locus

and solving for

424.26 MPa. This is the tensile yield strength value required.

= 244.96 MPa. This is the required shear yield strength.

Joint Initiative of IITs and IISc Funded by MHRD

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