19 Walkersele Radial Lip Seals Issue 43 1
19 Walkersele Radial Lip Seals Issue 43 1
19 Walkersele Radial Lip Seals Issue 43 1
Issue 44.1
Main Page ortoSubject
Introduction
Walkersele
Heading
James Walker
Gearboxes
Rolling mills
Marine propulsion units
Wind turbines
Hydropower
Wave and tidal energy schemes
Process mixers and centrifuges
Conveyor systems
Winding gear.
Many industries across the world rely on Walkersele to:
Protect bearings
Prevent ingress of water and other media
Keep lubricant contaminant-free
Prevent oil and grease from spoiling finished products.
Moreover, design engineers and plant operators rely on our
pedigree in high performance sealing technology, with full
technical back-up, to provide optimised solutions to their
specific fluid sealing problems.
To order or get further details, call your local contact shown on rear cover or listed at www.jameswalker.biz
Contents
Why you fit Walkersele
Walkersele selection
Seven simple steps to Walkersele selection
Performance Table 1: Maximum working pressure
Performance Table 2: Walkerseles with retaining plates
Performance Table 3: Self-retaining Walkerseles
Materials technology
Page
4
5-9
6-7
6
8
9
10-11
12-14
Walkersele materials
M1 nitrile (NBR)
12
M5 butyl (IIR)
12
M6 nitrile (NBR)
12
M8 fluoroelastomer (FKM)
12
M9 fluoroelastomer (FKM)
12
M11 nitrile (NBR) for marine and power train duties 12
M12 nitrile (NBR)
13
M13 nitrile (NBR)
13
M22 hydrogenated nitrile (HNBR) for wind turbines
13
Millglide hydrogenated nitrile (HNBR) for rolling mills 13
Supaglide hydrogenated nitrile (HNBR) for rolling mills 13
Ultraglide optimised hydrogenated nitrile (HNBR)
14
Aflas tetrafluoroethylene-propylene (FEPM)
14
15-20
Walkersele designs
Walkersele D6 most popular design
15
Walkersele D7 pressure resistant
16
Walkersele D8 for marine propulsion and processing 16
Walkersele D1 original design
17
Walkersele D5 compact design
17
Walkersele D4 for slow rotary duties
17
Walkersele TBMS for tunnel boring machines
18
Customised design & testing
19-20
Typical applications
21
22-23
24
24
24
24
Page
Special features
Walkersele SpringSafe
Walkersele SpringCover
Walkersele with Dust Lip
Walkersele Shallowback designs
Walkersele Long Lip
Walkersele with Ports & Grooves
Endless-type Walkerseles
Split-type Walkerseles
25-27
25
25
25
26
26
26
27
27
28-29
28
29
30-32
30
31
31-32
33-34
35-38
Operational considerations
Multi-seal configurations
Seal lubrication
Eccentricity limits
Lip support plates
Shaft features general requirements
Shaft surfaces; Shaft hardness; Ceramic shafts
Housing surfaces
Walkersele storage
39-41
39
39
40
40
40
41
41
41
42
42
42
43-44
45
47
48
To order or get further details, call your local contact 3shown on rear cover or listed at www.jameswalker.biz
Flexible manufacturing
We have thousands of mould tools for Walkersele production,
covering virtually all shafts of metric and inch standard sizes,
plus hundreds of non-standard sizes. The list grows constantly.
Our flexible manufacturing regime enables us to produce
Walkerseles to meet tight deadlines and our Express Service is
designed to meet industrys most urgent over-night demands.
At our Cockermouth facility in the UK, we have one of Europes
largest elastomeric moulding presses for making seals up to
2.2m OD (87 inch) in a single pass. But this does not limit the
size of a Walkersele, as we mould to unlimited diameters using
a special technique the record stands at 11m (36ft) diameter.
For customers in the USA, our Glenwood, Illinois, facility supplies
a fast turn-round of Walkerseles using special temporary tooling
that is ideal for short production runs and prototyping.
To order or get further details, call your local contact shown on rear cover or listed at www.jameswalker.biz
Walkersele selection
Product
: : :
Product
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Date
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WALKER
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Marcoms
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Marcoms
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Department
Department
Our
Walkersele
family
offersLtd
a wide
standard
material/design
combinations
virtually
all radial lip seal
duties.
Walkersele
14th
December
2011 to suit
Harland
W'sele
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WALKER
S.P.S.
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14th
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To select the correct combination for a specific application, please
see Walkersele
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6JAMES
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Description
:Ian
JAMES
WALKER
S.P.S.
Ltd.
Description
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WALKER
S.P.S.
Ltd.
Walkersele
14th
December
2011
Ian
Harland
W'sele
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WALKER
S.P.S.
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JAMES
WALKER
S.P.S.
Ltd
Walkersele
14th
December
2011
Ian
Harland
W'sele
001
JAMES
JAMES
WALKER
WALKER
S.P.S.
S.P.S.
Ltd
Ltd
JAMES
WALKER
S.P.S.
Ltd
Ian
Harland
Walkersele
14th
December
2011
W'sele
Walkersele
14th
14th
December
2011
2011
Harland
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W'sele
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JAMES
WALKER
S.P.S.
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JAMES
JAMES
WALKER
WALKER
S.P.S.
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Marcoms
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WALKER
S.P.S.
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Marcoms
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Marcoms
Department
Marcoms
Marcoms
Department
Department
Walkersele
14th December 2011
Ian Harland
W'sele 001
JAMES
WALKER
S.P.S.
Ltd
Walkersele
; Profile
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material
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D6
DL
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design
D6
(Ext)
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Description
: designations
Marcoms
Department
Description :
Marcoms Department
Rubber
proofed
fabric
backed
Walkersele's
Rubber
proofed
fabric
backed
Walkersele's
Rubber
proofed
fabric
backed Walkerse
Walkersele
;
Profile
and
material
designations
and
combinations
Walkersele
;
Profile
and
material
designations
and
combinations
Walkersele designs
in
M1,
M5,
M9
or
Ultraglide/Supaglide/Millglide
materials
Walkersele
profiles
in
M1,
M5,
M9,
Elast-O-Lion
or
Ultraglide
materials.
All
appropriate
materials
Walkersele
Walkersele
Walkersele
profiles
profiles
profiles
in M1,
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M1,
M5,
M1,
M5,
M9,
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materials.
materials.
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materials.
profiles in M1, M5, M9, Elast-O-Lion
or Ultraglide materials.
Walkersele
Product :
Walkersele
Date :
Drawn by :
Ian Harland
Product :
Walkersele
Date :
Sketch reference :
Drawn by :
Ian Harland
Sketch reference :
Product :
Date :
Drawn by :
Page
5 - Issue 44, P13 19th March 2012
Walkersele
Ian Harland
D6Ext.
Ext.
D6Int.
Int.
D5
Int.
D5Ext.
Ext.
D1D1D1 D1/DL
D1/DL
D6/DL
D6
D6
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D6
D6
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D5
D5
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D5
D5
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D1
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D6/DL
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D1
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Internal
D5
External
D6
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All
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Product :
Date :
Drawn by :
March 2012
Ian Harland
JAMES 9Tth
WALKER
S.P.S.
Ltd.
Walkersele D1 M lip ; Seal only
Marcoms
Department
Walkersele
Walkersele
12th March 2012
Ian Harland
JAMES WALKER
S.P.S.
Ltd.
9th March 2012
Ian Harland
Page 5 - Issue 44, P13
JAMESWalkersele
WALKER
S.P.S.
Ltd.
Marcoms
Department
D5 M
lip ; Seal
only
Walkersele D1 DL M lip ; Seal only
Marcoms Department
Sketch reference :
Product :
Page 5 - Issue
44, P13
Walkersele
Date :
Drawn by :
Product :
Sketch reference :
Date :
Drawn by :
Walkersele
20th March 2012
Ian Harland
JAMES WALKER
S.P.S.IanLtd.
19th March 2012
Harland
Page 5 - Issue
44, P13
JAMES
WALKER
S.P.S.
Ltd.
Marcoms
Department
Walkersele D7 M lip ; Seal only
Walkersele
D6 DL M lip ; Seal only
Marcoms
Department
Sketch reference :
Date :
Product :
Walkersele
Drawn by :
Product :
Walkersele
Sketch reference
:
Page 5 - Issue 44, P13
Date :
Drawn by :
Product :
Sketch reference :
Date :
Drawn by :
Sketch reference :
Product44,
:
Page 5 - Issue
P13
Walkersele
Date :
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Walkersele
profiles
profiles
proofed
available
available
Rubber
backed
Walkersele's
Other
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profiles
available
Other
Other
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Walkersele
profiles
Other
Walkersele
available
Other
Walkersele
profiles
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Other
Other
Walkersele
Walkersele
profiles
profiles
available
available
Rubber
proofed
fabric
backed
Walkersele's
designs available
OtherOther
Walkersele
profiles
Walkersele
available
All available
appropriate
materialsAll appropriate materials
profiles
Other Walkersele
Product :
Walkersele
Date :
Sketch reference :
Page 5 - Issue 44, P13
Drawn by :
Ian Harland
Product :
Walkersele
Date :
Drawn by :
Ian Harland
Sketch reference :
D4Int.
Int.
TBMS
Shallowback
Long
LipLip
D4
D4
Int.
Int.
TBMS
TBMS
TBMS D4
Shallowback
Shallowback
Shallowback
Long
Long
Long
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Lip
Int. Shallowback
TBMS
Shallowback Long
Long
D4D4
Int.
TBMS
LipLip
D4
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D4
D4
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TBMS
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Shallowback
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Lip
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TBMS
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Long
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Lip
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Lip
D4
Int.
D4
D4Int.
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TBMS
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Shallowback
Shallowback
Long
LipLip
Long
Long
Lip
TBMS
D4
Shallowback
Long Lip
TBMS
Shallowback
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D4D4
Int.Int. Shallowback
TBMS
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LipLip
Note: These diagrams are for illustrative purposes only. Do not scale.
To order or get further details, call your local contact 5shown on rear cover or listed at www.jameswalker.biz
Drawn by :
Ian Harland
Page
Walkersele selection
Walkersele design
recommendations
D6* or D6/DL
150kPa/1.5bar (21.75psi)
200kPa/2.0bar (29psi)
400kPa/4.0bar (58psi)
>400kPa/4.0bar (58psi)
Special D7 configurations
please consult our Technical
Support Team
To order or get further details, call your local contact shown on rear cover or listed at www.jameswalker.biz
Main Page
Walkersele
or Subject
selection
Heading
To order or get further details, call your local contact 7shown on rear cover or listed at www.jameswalker.biz
Walkersele selection
Materials
Maximum
under-lip
temperature*
Maximum
constant
surface speed*
Comments
M1/D6
120C (248F)
15m/s (2953fpm)
M1/D6/DL
120C (248F)
15m/s (2953fpm)
M1/D7
120C (248F)
12m/s (2362fpm)
M1/D8
120C (248F)
15m/s (2953fpm)
M5/D6
120C (248F)
5m/s (984fpm)
M5/D6/DL
120C (248F)
5m/s (984fpm)
M5/D7
120C (248F)
5m/s (984fpm)
M9/D6
Fluoroelastomer (FKM) +
aramid/glass fabric
200C (392F)
25m/s (4922fpm)
M9/D6/DL
Fluoroelastomer (FKM) +
aramid/glass fabric
200C (392F)
25m/s (4922fpm)
M9/D7
Fluoroelastomer (FKM) +
aramid/glass fabric
200C (392F)
20m/s (3937fpm)
M9/D8
Fluoroelastomer (FKM) +
aramid/glass fabric
200C (392F)
25m/s (4922fpm)
M11/D6
120C (248F)
15m/s (2953fpm)
M11/D7
120C (248F)
12m/s (2362fpm)
M11/D8
120C (248F)
15m/s (2953fpm)
M12/D6
110C (230F)
15m/s (2953fpm)
M13/D6
110C (230F)
15m/s (2953fpm)
M22/D6
150C (302F)
15m/s (2953fpm)
Millglide K/D6
Reformulated HNBR +
aramid/glass fabric
150C (302F),
or 170C (338F)
in oil
15m/s (2953fpm)
Supaglide K/D6
Reformulated HNBR +
aramid/glass fabric
150C (302F),
or 170C (338F)
in oil
25m/s (4922fpm)
TBMS
120C (248F)
2m/s (394fpm)
Ultraglide K/D6
Reformulated HNBR +
aramid/glass fabric
150C (302F),
or 170C (338F)
in oil
20m/s (3937fpm)
Ultraglide K/D7
Reformulated HNBR +
aramid/glass fabric
150C (302F),
or 170C (338F)
in oil
15m/s (2953fpm)
* Note that maximum temperature, speed and pressure ratings may not necessarily be applied simultaneously to a Walkersele please consult our
Technical Support Team for recommendations.
Other, less common, combinations of material and Walkersele design are also available: please consult our Technical Support Team.
To order or get further details, call your local contact shown on rear cover or listed at www.jameswalker.biz
Walkersele selection
Materials
Maximum under-lip
temperature*
Maximum
constant
surface speed*
Comments
M6/D6
120C (248F)
12m/s (2362fpm)
M6/D6/DL
120C (248F)
12m/s (2362fpm)
M6/D7
120C (248F)
10m/s (1969fpm)
M6/D8
120C (248F)
12m/s (2362fpm)
M8/D6
Fluoroelastomer (FKM) +
stainless steel band
200C (392F)
20m/s (3937fpm)
M8/D6/DL
Fluoroelastomer (FKM) +
stainless steel band
200C (392F)
20m/s (3937fpm)
M8/D7
Fluoroelastomer (FKM) +
stainless steel band
200C (392F)
18m/s (3543fpm)
M8/D8
Fluoroelastomer (FKM) +
stainless steel band
200C (392F)
20m/s (3937fpm)
Millglide D6/M
Reformulated HNBR +
stainless steel band
150C (302F),
or 170C (338F)
in oil
12m/s (2362fpm)
Supaglide D6/M
Reformulated HNBR +
stainless steel band
150C (302F),
or 170C (338F)
in oil
20m/s (3937fpm)
Ultraglide D6/M
Reformulated HNBR +
stainless steel band
150C (302F), or
170C (338F) in oil
15m/s (2953fpm)
Ultraglide D7/M
Reformulated HNBR +
stainless steel band
150C (302F), or
170C (338F) in oil
15m/s (2953fpm)
* Note that maximum temperature, speed and pressure ratings may not necessarily be applied simultaneously to a Walkersele please consult our
Technical Support Team for recommendations.
Other, less common, combinations of material and Walkersele design are also available: please consult our Technical Support Team.
To order or get further details, call your local contact shown on rear cover or listed at www.jameswalker.biz
Materials technology
Overview of elastomers
We commonly use five generic elastomer types for the
manufacture of Walkersele radial lip seals.
Nitrile (NBR).
Hydrogenated nitrile (HNBR).
Butyl (IIR) isobutene-isoprene.
Fluoroelastomer (FKM).
Tetrafluoroethylene/propylene dipolymers (FEPM) eg, Aflas.
Nitrile (NBR)
Nitrile rubbers are good, general-purpose, oil/fuel resistant
materials that are much less expensive than more complex
high-performance elastomers. They offer good resilience for
high integrity sealing in general applications.
Typical temperature range: -30C to +120C (-22F to +248F).
Low temperature grades can operate down to -50C (-58F).
They are manufactured by the copolymerisation of butadiene
and acrylonitrile. The acrylonitrile content has by far the most
profound effect on the properties of a vulcanised nitrile rubber,
influencing such characteristics as oil resistance and low
temperature flexibility.
Hydrogenated nitrile (HNBR)
These materials have the excellent oil/fuel resistance of NBR,
combined with superior mechanical properties, improved
chemical resistance, better weatherability, better thermal
capability, and outstanding abrasion resistance.
In general, HNBR grades tolerate higher surface speeds and
temperatures, and offer longer working lives for rotary seals in
abrasive environments, than NBR materials.
Typical temperature range: -25C to +150C, or +170C in oil
(-13F to +302F, or +338F in oil). Lower minimum or higher
maximum temperatures can be achieved.
Hydrogenated nitrile is derived from conventional nitrile. It is
produced by a process that hydrogenates the unsaturation
(carbon double bonds) in the butadiene unit of the polymer.
Butyl (IIR) isobutene-isoprene
IIR compounds display low permeability to gases. They also
have excellent resistance to ozone, weathering, hot and cold
water and steam. Resistance to many chemicals is good,
including acids, alkalis, salt solutions, alcohols, glycols and
silicone oils. However, it has very poor resistance to mineral oils
and hydrocarbon fuels.
Typical temperature range: -35C to +120C (-31F to +248F).
IIR is produced by copolymerising isobutylene in solution with
low concentrations of isoprene. Both isoprene and isobutylene
are usually obtained from natural gas or the lighter fractions of
petroleum.
10
To order or get further details, call your local contact shown on rear cover or listed at www.jameswalker.biz
Materials technology
Fluoroelastomer (FKM)
Fluoroelastomers offer excellent resistance to oils, fuels,
synthetic lubricants, many mineral acids and a vast range of
other fluids. They have a higher temperature capability than
NBR and HNBR grades.
We compound all the elastomers in-house on a state-of-theart internal mixer to an exacting regime with total traceability.
Each batch of compound is subjected to rigorous testing and
statistical process control before being converted to the final
product.
Technical advice
If you have any special material requirements, or want
advice on materials selection, please contact our
Technical Support Team.
To order or get further details, call your local contact shown on rear cover or listed at www.jameswalker.biz
11
Walkersele materials
M1 nitrile (NBR)
M8 fluoroelastomer (FKM)
M5 butyl (IIR)
M9 fluoroelastomer (FKM)
M6 nitrile (NBR)
Description: This is our most popular material for self-retaining
seals installed in open housings.
Media compatibility: Suitable for duties with water and the
majority of oils and greases.
Seal construction: Moulded in nitrile rubber, with a stainless
steel band encapsulated in its back.
12
To order or get further details, call your local contact shown on rear cover or listed at www.jameswalker.biz
Walkersele materials
13
Walkersele materials
Aflas tetrafluoroethylene/propylene
(FEPM)
14
To order or get further details, call your local contact shown on rear cover or listed at www.jameswalker.biz
Walkersele designs
Product range :
Walkesele ; Rotary Seals Leaflet
Date :
1st March 2012
Sketch reference :
Page 15 - Iss 44, p13
Walkersele
; Retained seal housing
type. Self-retaining
Housing types
Retained
and
Most Walkersele
designs
are
manufactured
in two versions:
Retained
Seal housing
Seal housing
Date :
15-03-2012
Sketch reference :
Page 15 - Issue 44, P13
Special features
Lip profile minimises heat generation and shaft wear.
Geometry gives lip flexibility to accommodate shaft
eccentricity.
Fabric-backed (retained) versions can be supplied as
spit-types, and as Walkersele OSJ-2 (pages 22 - 23) for
On-Site Joining.
Operates at up to 20kPa/0.2bar (3psi) pressure differential,
or up to 200kPa/2bar (29psi) with lip support plate
(see page 40).
Walkersele D6 availability standard ranges
JW Charts 56 and 57 (pages 28 - 29) cover standard ranges of
our Walkersele M1/D6 fabric-backed (retained) version in inch
and metric sizes respectively. These can be supplied in endless
or split form note the different part numbers on charts.
JW Charts 104 and 105 (pages 30 - 31) cover our self-retaining
Walkersele M6/D6 seals in inch and metric sizes respectively.
JW Chart 376 (pages 31 - 32) covers self-retaining Walkersele
M6/D6/M seals conforming to DIN 3760 and the equivalent BS
ISO 6194 standards, as previously covered by BS 1399.
Walkersele D6 availability non-standard sizes
Existing tools we have thousands of Walkersele moulds,
including a vast number for non-standard sizes. If the D6 size
you want is not on the JW Charts, please contact us to check
mould availability. If we have a suitable tool, your seal can be
supplied on short delivery time without tooling charges.
Specials new tools are swiftly made in-house for non-standard
sizes. In such cases a tooling charge will be applied. Seals for
shaft diameters from 25mm to 2200mm (1 inch to 87 inch) are
produced by conventional moulding methods. Sizes above this,
and up to unlimited diameter, are manufactured using our highly
developed mould-joining technique.
To order or get further details, call your local contact shown on rear cover or listed at www.jameswalker.biz
15
Walkersele designs
Special features
Operates at up to 400kPa/4bar (58psi) pressure differential.
To achieve this, the heel of the seal lip must always be
supported.
No costly profiled lip-support plates are needed.
Self-retaining D7 seals can be used in open housings when
sealing external fluids but a simple retaining plate is
needed to support the heel of the seal lip when seal is facing
inboard.
Robust lip maintains sealing contact on shafts suffering slight
misalignment or eccentricity.
Fabric-backed (retained) versions can be supplied as
Walkersele OSJ-2 (pages 22 - 23) for On-Site Joining.
Walkersele D7 availability
Existing tools our tool library covers all popular D7 sizes
and many non-standards. Please contact us to check mould
availability. Where we have a suitable tool, your seal will be
supplied on short delivery time without tooling charges.
Specials new tools are swiftly made in-house for nonstandard sizes. In such cases a tooling charge will be applied.
Seals for shaft diameters from 25mm to 2200mm (1 inch to 87
inch) are produced by conventional moulding methods. Sizes
above this, and up to unlimited diameter, are manufactured
using our highly developed mould-joining technique.
Special features
New lip geometry of D8 withstands higher pressure
differentials than our D6 design, with lower lip loading than
our D7 design.
Operates at up to 150kPa/1.5bar (21.75psi) pressure
differential. The base of the seal must be fully supported for
pressures greater than 20kPa/0.2bar (3psi).
Accommodates shaft eccentricity of 3.0mm TIR (typical
maximum) dependent on shaft diameter and speed. Note
that a modified retaining plate and/or lip support plate may
be needed when shaft eccentricity occurs: please consult
our Technical Support Team.
Robust lip of D8 design has been validated on marine duties
where operating conditions have included shock and vibration.
Recommended for marine propulsion units, azimuth
thrusters, large diameter swivels, stern gland seals and
flooded gearboxes. Also for process equipment onshore,
as well as offshore and marine.
Fabric-backed (retained) versions can be supplied as
split-types and as Walkersele OSJ-2 (pages 22 - 23)
for On-Site Joining.
Cartridge seals can be custom-designed.
Walkersele D8 availability
We recommend that D8 be manufactured in our M11 nitrilebased material (see page 12) for marine duties. This material is
resistant to marine industry media, and is suitable for housings
with retaining plates.
Existing tools we are currently building a library of mould
tools for D8 sizes. Please contact us to check mould availability.
If we have a suitable tool, your seal can be supplied on short
delivery time. New tools are swiftly made in-house.
16
To order or get further details, call your local contact shown on rear cover or listed at www.jameswalker.biz
Walkersele designs
Special features
Aflas version, with ports and grooves, provides long-term
protection for bearings of dewatering presses at pulp works
(see page 14).
Fabric-backed (retained) versions can be supplied as splittypes, and as Walkersele OSJ-2 (pages 22 - 23) for On-Site
Joining.
Walkersele D1 availability
Existing tools we hold many tools for this original standard
design, plus specific sizes for the modified Aflas version.
Please contact us to check mould availability. Where we have
a suitable tool, your seal will be supplied on short delivery time
without tooling charge.
Specials new tools are swiftly made in-house for nonstandard sizes. In such cases a tooling charge will be applied.
Seals for shaft diameters from 25mm to 2200mm (1 inch to 87
inch) are produced by conventional moulding methods. Sizes
above this, and up to unlimited diameter, are manufactured
using our highly developed mould-joining technique.
Special features
Very compact design, often used in endless form.
Feathered lip needs no lip spring for efficient operation.
This design of seal can be used where space limitations
prevent the installation of a lip spring.
Can be supplied with an external lip for applications where
sealing on the inner periphery is impractical.
Walkersele D5 availability
Existing tools we hold a number of tools for this design in
both lip modes. Please contact us to check mould availability.
Where we have a suitable tool, your seal will be supplied on
short delivery time without tooling charges.
Special features
Moulded entirely in elastomer-proofed fabric for abrasion
resistance.
Suitable only for slow rotary duties with minimal shaft
eccentricity. Pulverising mills are a typical application.
Walkersele D4 availability
This seal has been largely superseded by Walkersele TBMS.
However, we still hold mould tools to satisfy the requirements
of existing users and applications. Please contact us to check
mould availability. Where we have a suitable tool, your seal will
be supplied on short delivery time without tooling charges.
To order or get further details, call your local contact shown on rear cover or listed at www.jameswalker.biz
17
Walkersele designs
Special features
Exceedingly robust design of radial lip seal to work for the life
of a tunnelling project.
Moulded entirely in tough, abrasion-resistant, elastomerproofed fabric.
Banks of seals are installed to protect the bearings of a TBMs
cutting head from water, slurries, abrasive materials, etc.
Will operate at a constant pressure differential of 300kPa/3bar
(43.5psi), with excursions to 400kPa/4bar (58psi). Maximum
static pressure differential is 1MPa/10bar (145psi). Note
that sealing systems can be designed to step-down higher
operating pressures.
Maximum shaft speed is 2m/s (394fpm).
Walkersele TBMS availability
We hold a number of standard section continuous-mould
tools for the production of large diameter TBMS endless seals.
Walkersele success
Tunnel boring in Australia
Walkersele TBMS
tunnel boring machine
seals protected the
cutting face bearings
from sand and rock
spoil on the 11m
diameter machine that
cut 6km of the fast-track
Airport Link railway
line beneath Sydney,
Australia.
James Walker
supplied the seals to
the TBMs German
manufacturer,
Herrenknecht GmbH.
Walkersele success
Side thrusters & stabilisers
Cunard Lines 90,000 tonne cruise ship MS Queen Victoria,
has Walkerseles fitted as OEM equipment to protect its
stabilisers and side thrusters.
18
To order or get further details, call your local contact shown on rear cover or listed at www.jameswalker.biz
Main
Customised
Page or Subject
design &Heading
testing
Custom design
The creation and production of customer-specific seals is a
speciality of James Walker. We constantly design, develop,
prototype and prove all types of fluid sealing products in
partnership with major equipment manufacturers and end
users.
To order or get further details, call your local contact shown on rear cover or listed at www.jameswalker.biz
19
Walkersele production
20
To order or get further details, call your local contact shown on rear cover or listed at www.jameswalker.biz
Typical applications
Walkersele success
Hydropower turbine
Turbine shaft seals on an EDF hydroelectric scheme at
Villeneuve, France, have been converted to Walkersele
using James Walkers patented OSJ On-Site Joining
technique.
Three Walkersele D7 seals running on a tungsten
carbide coated shaft sleeve were fitted in less than
three hours.
Walkersele success
Wind turbines
Wind power
technology
company NEG Micon
of Denmark uses
1800mm
diameter Walkerseles
to protect the slew ring
mechanism that keeps
the head of its 900kW
turbines facing into
wind.
A special Walkersele
was custom designed
and moulded with an
extra dust lip for this
application.
Walkersele success
Propulsion shafts
All M-Class frigates of the Dutch Royal Navy now
have Walkerseles installed on their propulsion
shafts, following a technical review of the support
bearing seals.
Walkersele success
Tidal power
The worlds first commercially-viable tidal turbine
operates in Northern Ireland with rotor blade
bearings protected by Walkersele radial lip seals.
The prototype
SeaGen turbine
was installed in
Strangford Lough
in May 2008 and
supplies power to
Northern Ireland
Electricity.
Each of the
turbines dual 16m
diameter rotors has
two Walkerseles
fitted back-to-back
Photo by courtesy of Dr I J Stevenson.
to prevent sea water
entering the main
bearings and lubricant escaping.
To order or get further details, call your local contact shown on rear cover or listed at www.jameswalker.biz
21
Improved design
In consultation with long-term OSJ customers, we have been
constantly improving the installation kit to make it easier and
more efficient to use under arduous maintenance conditions.
The latest improvements include:
New 'twin-peg' location of joined ends for easier handling,
more accurate location and stronger hold.
Redesigned jig to provide a more positive location of the seal
joint.
Improved temperature indicator.
Fitting procedure
Stage 1: Apply epoxy
adhesive to joining faces of
Walkersele OSJ-2.
To order or get further details, call your local contact shown on rear cover or listed at www.jameswalker.biz
Walkersele OSJ-2
Seal availability
Product :
Date :
Drawn by :
Sketch reference :
Product :
Walkersele
Date :
Drawn by :
Sketch
reference
:
Product
:
Page
21 - Issue 44, P13
Walkersele
Date :
Drawn by :
Ian Harland
Sketch reference :
Profiles
D1 DL Lip design
D5 Lip design
D1 Lip design
Walkersele
OSJ-2 is supplied Rubber
in all Walkersele
designs that
proofed fabric backed Walkersele's
Rubber proofed fabric Rubber
backed Walkersele's
proofed fabric backed Walkersele's
incorporate seal backs moulded in rubberised fabric, including:
All appropriate materialsAll appropriate materials
All appropriate materials
Date :
Drawn by :
Product :
Date :
Drawn by :
Sketch
reference :
Product :
Page 21 - Issue 44, P13
Walkersele
Sketch reference :
Walkersele
Date :
Drawn by :
Ian Harland
Sketch reference :
D6 DL Lip design
D7 Lip design
D6 Lip design
RubberWalkersele's
proofed fabric backed
RubberWalkersele's
proofed fabric backed Walkersele's
Rubber proofed fabric backed
D1
D1/DL
D5
Product :
Walkersele
Date :
Drawn by :
Sketch reference :
Ian Harland
D8 Lip design
Rubber proofed fabric backed Walkersele's
D6
Kit components
Walkersele specially adapted at join interface for
OSJ installation.
Steel clamping band.
Nut driver to adjust clamping band.
Joining jig precision moulded in synthetic elastomer.
Two-part epoxy adhesive in sachet (adhesive cures to
semi-rigid state).
Adhesive applicator brush.
Degreasing cloth.
Abrasive stick.
Emery paper with self-adhesive backing.
Temperature indicator with self-adhesive backing
(Note: hot air gun is needed to effect adhesive cure).
Step-by-step instructions.
Training
Successful application of the Walkersele OSJ technique relies
on careful adherence to all stages of the joining process as
laid down in the full instructions supplied with each kit.
We recommend that first-time users attend one of our hands-on
training sessions. These can be carried out at your premises or
one of our sites.
For details, please contact our Technical Support Team or your
local James Walker distributor.
23
D6/DL
D7
D8
In addition. some TBMS (tunnel boring machine seal) profiles
may be suitable for On-Site Joining.
Materials
Walkersele OSJ-2 is supplied in the following elastomers: nitrile
(NBR), fluorocarbon (FKM) and hydrogenated nitrile (HNBR),
all where the Walkersele material has a rubberised fabric back.
Temperature limits
These are dependent on the seal material. But please note that
the bonding technique imposes an upper limit of 150C (302F)
on the seal.
Sizes
Walkersele OSJ-2 is supplied with twin-peg location for shaft
sizes from 60mm to 1000mm OD. We also have On-Site Joining
techniques for seals outside this range (eg, offshore wind
turbines), and for applications where space is limited
please contact our Technical Support Team for advice.
Performance envelope
If you need further guidance or performance data concerning
a specific application, please discuss exact details of media
compatibility, pressure, temperature and surface speeds with our
Technical Support Team.
To order or get further details, call your local contact shown on rear cover or listed at www.jameswalker.biz
23
Walkersele Cartridges
One or more Walkerseles housed in a custom-designed
cartridge allows the seal lip to be located away from areas of
shaft wear.
A split-type cartridge that simply bolts onto the existing
equipment face will extend the life of the equipment without
the need for major strip-down, shaft reconditioning or
replacement.
Walkersele cartridges are also custom designed to overcome
other problems, including bearing protection for pumps
handing highly abrasive media, eccentric shaft action, and longterm
sealing
JAMES
WALKER
S.P.S. Ltd. with minimised downtime for seal refurbishment.
Marcoms Department
Product range :
Walkesele ; Rotary Seals Leaflet
Date :
15-03-2012
Product range :
Walkesele ; Rotary Seals Leaflet
Product range :
Walkesele ; Rotary Seals Leaflet
Sketch reference :
Page 22 - Issue 44 - P13
Date :
15-03-2012
Floating cartridge
This arrangement
allows the sealing
elements to follow the
eccentric movement
of worn or misaligned
shafts. It is usually
applied to large
diameter shafts that
rotate slowly.
24
Sketch reference :
Page 22 - Issue 44, P13
Double seal
arrangements
These use two
Walkerseles in a
cartridge, along
with various
spacers and/or
different widths of
lantern ring. By
varying the sizes
and positions of these components, the sealing elements are
accurately
AMES WALKER
S.P.S. Ltd.positioned to run on specific areas of the shaft.
Marcoms Department
Spacer rings
Sketch reference :
Page 22 - Issue 44 - P13
To order or get further details, call your local contact shown on rear cover or listed at www.jameswalker.biz
Special features
Walkersele SpringSafe
Walkersele SpringCover
Walkersele lip-energising springs are supplied as standard in
stainless steel, with other materials such as Inconel available
to order.
However, when the seals must operate under extremely
corrosive conditions such as highly oxygenated marine
environments it may be necessary to provide additional
protection for the spring by means of Walkersele SpringCover.
With Walkersele SpringCover, we encase the spring in
polyolefin then flush and vacuum fill the inside of the spring
with corrosion inhibitor. This combination prevents external
fluids from attacking the spring and greatly reduces the
possibility of corrosion occurring within the coils.
Special features
Prevents ingress of external contaminants.
With SpringSafe, plant operators enjoy peace-of-mind that the
Needs a smaller housing than double seal (back-to-back)
lip-energising springs on their endless-type seals are properly
arrangements often used for two-way sealing.
located at installation and cannot readily be dislodged to create
Fabric-backed versions can be supplied as split types, and
secondary damage when a shaft or bearing runs beyond
OSJ-2
Walkersele
3rd March
2012
JAMES WALKER S.P.S. Ltd.
(pages
22Ian- Harland
23) for
On-Site 3rdJoining.
as Walkersele
Walkersele
March 2012
JAMES
WALKER
S.P.S.
Ltd.
recommended operating limits.
Product :
Marcoms Department
Date :
Drawn by :
Sketch reference :
Page 23 - Issue 44, P13
Product :
Walkersele
D6 DL lip profile ; Seal only
Marcoms
Department
Date :
Drawn by :
Ian Harland
DL availability
Existing
tools
design
we hold manyD1
tools
for Lip
D6/DLdesign
and D1/DL.
DL
D6 DL
Lip
Please contact us to check tool availability. Where we have a
Rubber
fabric
backed
Walkerse
proofed
backed
Walkersele's
suitablefabric
tool,
your
seal proofed
will be
supplied
on short
delivery time
without tooling charges.
D6/DL
D1/DL
New tools are swiftly made in-house when the size you
need does not exist. In these cases a tooling charge will be
applied.
To order or get further details, call your local contact shown on rear cover or listed at www.jameswalker.biz
25
Special features
P.S. Ltd.
ment
Product :
Walkersele
Date :
Drawn by :
Ian Harland
Sketch reference :
Page 24 - Issue 44, P13
Walkersele
Date :
Drawn by :
Ian Harland
Sketch reference :
This
version
of our D6 design incorporates a long lip
D6 modified
Long Lip
design
All appropriate
have reduced depthmaterials
at the back, plus flexible, extended lips.
for sealing applications that involve slow rotary shafts suffering
Rubber proofed
fabric backed Walkersele's
Walkersele D6 Shallowback
Special features
Suitable for duties where housing depth limitations preclude
the use of standard Walkerseles.
Can be moulded with the extended lip and standard back for
duties where shaft eccentricity is high (Please consult our
Technical Support Team).
Shallowback with the extended lip is available for use with
angular shaft displacement on spherical bearings/couplings.
D7 Shallowback is used as a wiper (eg, on automatic gauge
control units) where it prevent the ingress of foreign matter.
D6 & D7 Shallowback availability
Existing tools we hold a limited number of tools for these
designs. Please contact us to check mould availability. Where
we have a suitable tool, your seal will be supplied on short
delivery time without tooling charges.
New tools are swiftly made in-house when the size you
need does not exist. In these cases a tooling charge will be
applied.
26
To order or get further details, call your local contact shown on rear cover or listed at www.jameswalker.biz
Special features
Endless-type Walkerseles
All Walkerseles are available in endless form, as a complete
ring. However, self-retaining types (eg, M6 and M8 materials)
for use in open housings are supplied only in endless form as
they have a flexible metal band encapsulated in the back.
Split-type Walkerseles
Walkerseles with a flexible back of elastomer-proofed fabric
(excluding D7 and D8 designs) can be provided as split-types
for ease of installation. These include M1, M5, M9, and
Elast-O-Lion material types. Aflas grades can also be
supplied split, but their special benefits with abrasive or
chemically aggressive media may be compromised.
A split-type Walkersele is manufactured with a solid elastomer
insert where the split is formed. This gives a rubber-to-rubber
mating face in the seals body for close and accurate abutment
when the seal is in position. Installation is simple, as the seal is
easily opened out around the shaft, the ends mated, and the
toroidal lip-energising spring screwed together.
To order or get further details, call your local contact shown on rear cover or listed at www.jameswalker.biz
27
Main
Walkersele
Page or
M1/D6
Subject
standard
Heading
range
Walkersele M1/D6
JW Chart 56:
Walkersele M1/D6 inch sizes
Shaft
chamfer
Shaft
;A
Housing
;B
Housing
chamfer
Housing depth ; C
1
2
2
2
2
2
2
2
3
3
3
3
3
4
4
4
4
5
5
5
6
6
6
6
7
7
7
7
8
8
8
9
9
10
10
11
11
12
12
13
13
14
15
16
JW Chart
number
JW
Part number
ENDLESS
JW
Part number
SPLIT
56-100
56-112
56-125
56-137
56-150
56-162
56-175
56-187
56-200
56-212
56-225
56-237
56-250
56-275
56-300
56-325
56-350
56-375
56-400
56-425
56-450
56-475
56-500
56-525
56-550
56-575
56-600
56-625
56-650
56-675
56-700
56-750
56-800
56-850
56-900
56-950
56-1000
56-1050
56-1100
56-1150
56-1200
56-1300
56-1400
56-1500
WG000259
WG000283
WG000313
WG000348
WG000380
WG000410
WG000445
WG00047X
WG00050X
WG000534
WG000577
WG000607
WG000631
WG000690
WG000763
WG000828
WG000887
WG00095X
WG001018
WG001077
WG00114X
WG001204
WG001271
WG001336
WG001395
WG001468
WG001522
WG001581
WG001654
WG001719
WG001778
WG001905
WG002030
WG002154
WG002286
WG002413
WG002545
WG002669
WG002790
WG002928
WG003045
WG003304
WG00355X
WG003819
WG010254
WG010289
WG010319
WG010343
WG010386
WG010416
WG010440
WG010475
WG010505
WG01053X
WG010572
WG010602
WG010637
WG010696
WG010769
WG010823
WG010882
WG010955
WG011013
WG011072
WG011145
WG01120X
WG011277
WG011331
WG011390
WG011463
WG011528
WG011587
WG01165X
WG011714
WG011773
WG011900
WG012036
WG01215X
WG012281
WG012419
WG012540
WG012664
WG012796
WG012923
WG013040
WG01330X
WG013555
WG013814
28
To order or get further details, call your local contact shown on rear cover or listed at www.jameswalker.biz
JW Chart 57:
Walkersele M1/D6 metric sizes
47
52
54
57
63
65
67
68
70
75
78
80
83
85
90
100
102
105
107
112
114
117
120
122
125
127
129
132
145
150
155
160
165
170
175
180
185
190
195
200
205
206
210
215
220
225
230
235
240
245
250
255
260
10
10
10
10
11
11
11
11
11
11
11
11
11
11
11
12.5
12.5
12.5
12.5
12.5
12.5
12.5
12.5
12.5
12.5
12.5
12.5
12.5
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
JW Chart 57:
Walkersele M1/D6 metric sizes (continued)
JW Chart
number
JW
Part number
ENDLESS
JW
Part number
SPLIT
57-25
57-30
57-32
57-35
57-38
57-40
57-42
57-43
57-45
57-50
57-53
57-55
57-58
57-60
57-65
57-68
57-70
57-73
57-75
57-80
57-82
57-85
57-88
57-90
57-93
57-95
57-97
57-100
57-105
57-110
57-115
57-120
57-125
57-130
57-135
57-140
57-145
57-150
57-155
57-160
57-165
57-166
57-170
57-175
57-180
57-185
57-190
57-195
57-200
57-205
57-210
57-215
57-220
WG02025X
WG020306
WG020322
WG020357
WG020381
WG020403
WG02042X
WG020438
WG020454
WG020500
WG020535
WG020551
WG020586
WG020608
WG020659
WG020683
WG020705
WG02073X
WG020756
WG020802
WG020829
WG020853
WG020888
WG02090X
WG020934
WG020950
WG020977
WG021000
WG021051
WG021108
WG021159
WG021205
WG021256
WG021302
WG021353
WG02140X
WG021450
WG021507
WG021558
WG021604
WG021655
WG021663
WG021701
WG021752
WG021809
WG02185X
WG021906
WG021957
WG022007
WG022058
WG022104
WG022155
WG022201
WG030255
WG030301
WG030328
WG030352
WG030387
WG030409
WG030425
WG030433
WG03045X
WG030506
WG030530
WG030557
WG030581
WG030603
WG030654
WG030689
WG030700
WG030735
WG030751
WG030808
WG030824
WG030859
WG030883
WG030905
WG03093X
WG030956
WG030972
WG031006
WG031057
WG031103
WG031154
WG031200
WG031251
WG031308
WG031359
WG031405
WG031456
WG031502
WG031553
WG03160X
WG031650
WG031669
WG031707
WG031758
WG031804
WG031855
WG031901
WG031952
WG032002
WG032053
WG03210X
WG032150
WG032207
225
230
235
240
245
250
255
260
265
270
275
280
285
290
295
296
300
305
310
320
325
330
340
350
360
370
380
390
400
413
420
430
440
450
455
460
475
480
485
500
530
540
560
580
600
650
660
700
750
790
800
820
830
970
1000
265
270
275
280
285
290
299
304
309
314
319
324
329
334
339
340
344
349
354
364
369
374
384
394
404
414
424
434
444
463
470
480
490
500
505
510
525
530
535
550
580
590
610
630
650
714
724
764
814
854
864
884
894
1034
1064
16
16
16
16
16
16
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
22
22
22
22
22
22
22
22
22
22
22
22
22
22
22
22
25
25
25
25
25
25
25
25
25
25
JW Chart
number
JW
Part number
ENDLESS
JW
Part number
SPLIT
57-225
57-230
57-235
57-240
57-245
57-250
57-255
57-260
57-265
57-270
57-275
57-280
57-285
57-290
57-295
57-296
57-300
57-305
57-310
57-320
57-325
57-330
57-340
57-350
57-360
57-370
57-380
57-390
57-400
57-413
57-420
57-430
57-440
57-450
57-455
57-460
57-475
57-480
57-485
57-500
57-530
57-540
57-560
57-580
57-600
57-650
57-660
57-700
57-750
57-790
57-800
57-820
57-830
57-970
57-1000
WG022252
WG022309
WG02235X
WG022406
WG022457
WG022503
WG022554
WG022600
WG022651
WG022708
WG022759
WG022805
WG022856
WG022902
WG022953
WG022961
WG023003
WG023054
WG023100
WG023208
WG023259
WG023305
WG023402
WG02350X
WG023607
WG023704
WG023801
WG023909
WG02400X
WG024131
WG024204
WG024301
WG024409
WG024506
WG024557
WG024603
WG024751
WG024808
WG024859
WG025006
WG025308
WG025405
WG02560X
WG025804
WG026002
WG026509
WG026606
WG027009
WG027505
WG027904
WG028005
WG02820X
WG028307
WG029702
WG029990
WG032258
WG032304
WG032355
WG032401
WG032452
WG032509
WG03255X
WG032606
WG032657
WG032703
WG032754
WG032800
WG032851
WG032908
WG032959
WG032967
WG033009
WG03305X
WG033106
WG033203
WG033254
WG033300
WG033408
WG033505
WG033602
WG03370X
WG033807
WG033904
WG034005
WG034137
WG03420X
WG034307
WG034404
WG034501
WG034552
WG034609
WG034757
WG034803
WG034854
WG035001
WG035303
WG035400
WG035605
WG03580X
WG036008
WG036504
WG036601
WG037004
WG037500
WG03790X
WG038000
WG038205
WG038302
WG039708
WG039996
All dimensions in mm
To order or get further details, call your local contact shown on rear cover or listed at www.jameswalker.biz
29
Walkersele M6/D6
JW Chart 104
Walkersele M6/D6 inch sizes
Rotary seals
3rd March 2012
available
ex-stock.
Product :
Date :
Drawn by :
Ian Harland
Sketch reference :
Description :
Shaft
chamfer
Shaft
;A
Housing
;B
Housing
chamfer
Housing depth ; C
3
3
3
3
3
4
4
4
4
5
5
5
6
6
6
6
7
7
7
7
8
8
8
9
9
10
10
11
11
12
12
13
13
14
15
16
JW Chart
number
104-200
104-212
104-225
104-237
104-250
104-275
104-300
104-325
104-350
104-375
104-400
104-425
104-450
104-475
104-500
104-525
104-550
104-575
104-600
104-625
104-650
104-675
104-700
104-750
104-800
104-850
104-900
104-950
104-1000
104-1050
104-1100
104-1150
104-1200
104-1300
104-1400
104-1500
JW
Part number
WG050507
WG05054X
WG050574
WG050604
WG050639
WG050701
WG050760
WG050833
WG050892
WG050957
WG051015
WG051074
WG051147
WG051201
WG051279
WG051333
WG051392
WG051465
WG05152X
WG051589
WG051651
WG051716
WG051775
WG051902
WG052038
WG05216X
WG052283
WG052410
WG052542
WG052666
WG052798
WG052925
WG053042
WG053301
WG053557
WG053816
30
To order or get further details, call your local contact shown on rear cover or listed at www.jameswalker.biz
JW Chart 105
Walkersele M6/D6 metric sizes
JW Chart 105
Walkersele M6/D6 metric sizes (continued)
JW Chart
number
JW
Part number
JW Chart
number
JW
Part number
50
55
60
65
70
75
80
85
90
95
100
105
110
115
120
125
130
135
140
145
150
160
170
180
190
200
210
220
230
240
250
260
270
280
290
300
310
320
330
340
350
360
370
380
390
400
420
105-50
105-55
105-60
105-65
105-70
105-75
105-80
105-85
105-90
105-95
105-100
105-105
105-110
105-115
105-120
105-125
105-130
105-135
105-140
105-145
105-150
105-160
105-170
105-180
105-190
105-200
105-210
105-220
105-230
105-240
105-250
105-260
105-270
105-280
105-290
105-300
105-310
105-320
105-330
105-340
105-350
105-360
105-370
105-380
105-390
105-400
105-420
WG060502
WG060553
WG06060X
WG060650
WG060707
WG060758
WG060804
WG060855
WG060901
WG060952
WG061002
WG061053
WG06110X
WG061150
WG061207
WG061258
WG061304
WG061355
WG061401
WG061452
WG061509
WG061606
WG061703
WG061800
WG061908
WG062009
WG062106
WG062203
WG062300
WG062408
WG062505
WG062602
WG06270X
WG062807
WG062904
WG063005
WG063102
WG06320X
WG063307
WG063404
WG063501
WG063609
WG063706
WG063803
WG063900
WG064001
WG064206
440
460
480
500
105-440
105-460
105-480
105-500
WG064400
WG064605
WG06480X
WG065008
75
80
85
90
102
107
112
117
122
127
132
145
150
155
160
165
170
175
180
185
190
200
210
220
230
240
250
260
270
280
290
304
314
324
334
344
354
364
374
384
394
404
414
424
434
444
470
11
11
11
11
12.5
12.5
12.5
12.5
12.5
12.5
12.5
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
22
490
510
530
550
22
22
22
22
All dimensions in mm
JW Chart 376
Walkersele M6/D6/M to DIN 3760/ (BS) ISO 6194-1
Shaft Housing Housing
Dia
Dia
Depth
A
B
C
*
*
*
*
*
*
*
*
*
*
*
62
62
63
63
65
65
65
68
68
70
70
70
72
72
75
75
78
80
80
85
85
90
90
95
95
100
100
100
105
105
110
110
115
115
85
90
85
90
85
90
100
90
100
90
95
100
95
100
95
100
100
100
110
110
120
110
120
120
125
120
125
130
130
140
130
140
140
150
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
JW Chart
number
JW
Part number
376-062085
376-062090
376-063085
376-063090
376-065085
376-065090
376-065100
376-068090
376-068100
376-070090
376-070095
376-070100
376-072095
376-072100
376-075095
376-075100
376-078100
376-080100
376-080110
376-085110
376-085120
376-090110
376-090120
376-095120
376-095125
376-100120
376-100125
376-100130
376-105130
376-105140
376-110130
376-110140
376-115140
376-115150
WG040609
WG040625
WG040633
WG040641
WG04065X
WG040668
WG040676
WG040684
WG040692
WG040706
WG040714
WG040722
WG040730
WG040749
WG040765
WG040757
WG040781
WG040803
WG040811
WG040854
WG040862
WG040889
WG040900
WG040951
WG04096X
WG040986
WG041001
WG041028
WG041052
WG041060
WG041109
WG041117
WG04115X
WG041168
31
150
160
150
160
160
170
170
170
175
180
190
200
210
220
230
240
250
260
270
280
300
320
340
360
380
400
420
440
460
480
500
520
540
Product :
Rotary seals
12
12
12
12
12
12
12
15
15
15
15
15
15
15
15
15
15
15
15
15
20
20
20
20
20
20
20
20
20
20
20
20
20
Date :
JW Chart
number
JW
Part number
376-120150
376-120160
376-125150
376-125160
376-130160
376-130170
376-135170
376-140170
376-145175
376-150180
376-160190
376-170200
376-180210
376-190220
376-200230
376-210240
376-220250
376-230260
376-240270
376-250280
376-260300
376-280320
376-300340
376-320360
376-340380
376-360400
376-380420
376-400440
376-420460
376-440480
376-460500
376-480520
376-500540
WG041206
WG041222
WG041249
WG041257
WG041303
WG04132X
WG041354
WG041400
WG041451
WG041508
WG041605
WG041702
WG04180X
WG041907
WG042008
WG042105
WG042202
WG04230X
WG042407
WG042504
WG042601
WG042806
WG043004
WG043209
WG043403
WG043608
WG043802
WG044000
WG044205
WG04440X
WG044604
WG044809
WG045007
Drawn by :
Ian Harland
Sketch reference :
Description :
Walkersele success
Side thrusters repairs
Swift action by James Walker and Blohm + Voss Repair
ensured that the Queen Mary 2 cruise liner set sail on
time after 11 days of classification work, painting and
plant overhaul at Hamburg.
All dimensions in mm
sizes noM6longer
appear in the standards quoted.
* TheseWalkersele's
D6 ; Chart 376
Self-retaining seal housing dimensional nomenclature
Shaft
chamfer
Shaft
;A
Housing
;B
Housing
chamfer
Housing depth ; C
32
To order or get further details, call your local contact shown on rear cover or listed at www.jameswalker.biz
Product range :
Walkesele ; RRadial Lip Seals Leaflet ; Issue 44
Sketch reference :
Page 31 - Issue 44 - P13
Date :
01-03-2012
Housings
and D8 design lip seals
Housings for Walkersele D6,
D7 for
& D6,
D8D7 designs
Housings for self-retaining seals.
'RB'
Housing bore
chamfer ; See Table
R 0.25 / 0.50
All seal types
Bolting
requirements
Housing bore
'B' - H9
Housing bore
'B' - H8
Nominal housing
section 'D'
'RC'
'RD'
15
Chamfer
length 'E'
* Note that wide tolerance band h11 is applied to allow regrinding of worn shafts and may not
necessarily reflect the original manufacturing tolerances.
inch
>
Self-retaining seals
>
mm
inch
Shaft 'A'
Section 'D'
mm
inch
mm
inch
>
>
mm
inch
Section 'D'
mm
inch
35
1 3/8
10
3/8
11
7/16
65
2 1/2
10
3/8
10
3/8
35
65
1 3/8
2 1/2
11
7/16
12.5
1/2
65
100
2 1/2
12.5
1/2
12.5
1/2
65
100
2 1/2
12.5
1/2
16
5/8
100
250
10
15
5/8
15
5/8
100
250
10
16
5/8
20
3/4
250
400
10
16
20
3/4
20
3/4
250
400
10
16
20
3/4
22
7/8
400
600
16
24
22
7/8
22
7/8
400
600
16
24
22
7/8
25
600
900
24
35 1/2
25
25
600
24
25
32
1 1/4
Self-retaining seals
Depth 'C'
Shaft 'A'
Section 'D'
mm
Depth 'C'
Section 'D'
>
>
mm
inch
mm
inch
>
>
mm
inch
mm
inch
30
100
1.18
3.94
15
0.591
15
0.591
30
250
1.18
9.84
15
0.591
15
0.591
100
250
3.94
9.84
16
0.630
17.5
0.689
250
330
9.84
12.99
16
0.630
17.5
0.689
250
400
9.84
15.75
20
0.787
20
0.787
330
450
12.99
17.72
20
0.787
20
0.787
400
600
15.75
23.62
22
0.866
25
0.984
450
600
17.72
23.62
22
0.866
25
0.984
600
23.62
25
0.984
32
1.181
600
23.62
25
0.984
32
1.181
+ 0.2
0.004
+ 0.008
-0
inch
-0
To order or get further details, call your local contact shown on rear cover or listed at www.jameswalker.biz
33
Shaft & housing diameter tolerances based on BS EN ISO 286-1 & 286-2
All seals, shaft
tolerance; h11* (mm)
Nominal (mm)
Self-retaining seals,
housing tolerance;
H8 (mm)
>
Low
High
Low
High
Low
High
18
30
-0
-0.13
-0
+ 0.052
-0
+ 0.033
30
50
-0
-0.16
-0
+ 0.062
-0
+ 0.039
50
80
-0
-0.19
-0
+ 0.074
-0
+ 0.046
80
120
-0
-0.22
-0
+ 0.087
-0
+ 0.054
120
180
-0
-0.25
-0
+ 0.100
-0
+ 0.063
180
250
-0
-0.29
-0
+ 0.115
-0
+ 0.072
250
315
-0
-0.32
-0
+ 0.130
-0
+ 0.081
315
400
-0
-0.36
-0
+ 0.140
-0
+ 0.089
400
500
-0
-0.40
-0
+ 0.155
-0
+ 0.097
500
630
-0
-0.44
-0
+ 0.175
-0
+ 0.110
630
800
-0
-0.50
-0
+ 0.200
-0
+ 0.125
800
1000
-0
-0.56
-0
+ 0.230
-0
+ 0.140
* Note that wide tolerance band h11 is applied to allow regrinding of worn shafts and may not necessarily reflect the original manufacturing tolerances.
Chamfer details
Shaft chamfer
Shaft A
>
mm
50
250
900
inch
1.97
9.85
31.50
-
3
50
250
900
0.12
1.97
9.85
31.50
8
10
15
20
mm
Where the nominal housing depth is equal to seal depth
up to and including a seal depth of 10.00mm,
the chamfer should not exceed 1.00mm x 30.
For all seals above 10.00mm deep, the chamfer
should not exceed 2.00mm x 30.
inch
5/16
3/8
9/16
3/4
35
65
100
250
400
600
900
35
65
100
250
400
600
900
1200
4.5
6.0
7.5
10.5
12.0
15.0
18.8
22.5
Inside - 'RD'
Max (mm)
Bolting requirements
Outside
- 'RB' Min
(mm)
D6 design
D7 & D8
designs
D6 design
(mm)
Number
of bolts
PCD (mm)
B + 28
B + 30
B + 43
B + 45
B + 56
B + 65
B + 76
B + 76
A + 0.75C
A + 0.75C
A + 0.75C
A + 0.75C
A + 0.75C
A + 0.75C
A + 0.75C
A + 0.75C
A+3
A+3
A+3
A+4
A+4
A+4
A+5
A+5
( A + B)/2
( A + B)/2
( A + B)/2
( A + B)/2
( A + B)/2
( A + B)/2
( A + B)/2
( A + B)/2
M5
M5
M8
M8
M10
M12
M14
M14
4
6
6
8
8
12
16
20
B + 13
B + 13
B + 20
B + 20
B + 24
B + 30
B + 34
B + 34
Note 1: Retaining plate thicknesses and bolting recommendations are based on steel and stainless steel alloys. These recommendations may also be
applied to aluminium alloys for endless retaining plates. Please consult us where aluminium alloy retaining plates in split form are intended to be used.
Note 2: Walkersele D7 and D8 designs need a retaining plate covering the full base width of the seal to support the heel under fluid pressure
conditions, especially when an otherwise self-retaining seal is fitted with its heel facing outwards.
34
To order or get further details, call your local contact shown on rear cover or listed at www.jameswalker.biz
A: Fabric Back Endless Seal (eg, endless types M1, M5, M9, Elast-O-Lion or Utraglide)
B: Fabric Back Split Seal (eg, split types M1, M5, M9, Elast-O-Lion or Utraglide)
C: Metal Band Self-retaining Seal (eg, M6, M8, Elast-O-Lion or Utraglide with M or S backs)
Please read these instructions before starting to fit the seal
Thoroughly cleanGBth
(eg, endless types M1, M5, M9, M11, M12, M13, M22,
Millglide K, Supaglide K, Ultraglide K, or Aflas)
GB
D
NL
ES
a oil
smear
of oi
A1) Apply aApply
smear of
or
grease to the
seal
lip, OD,
seal spring
lip,
seal
OD,a smear
spring
Apply
of housing
oil
or greaserecess,
toand
the seal
housing
shaftGBim
lip,and
seal OD,
spring
groove, spring
D
shaft,
immediately
For
this, use
housing and shaftfitting.
before
before fittingimmediately
the seal.
fitting. For this, use the bearing lubricant,
or
lubricantNLco
usecompatible
theother
bearing
or For
otherthis
lubricant
with the
media
being sealed.
ES
lubricant
or media
other lubricant
being sealed
compatible with the media
being sealed.
Sketch reference :
Page 33 - Issue 44 - P13
GB
Ensure spring is fitted correctly in recess
Fabric Back Endless Seal (eg, endless types M1, M5, M9, Elast-O-Lion or Utraglide)
D
behind the seal lip.
Fabric Back Split Seal (eg, split types M1, M5, M9, Elast-O-Lion or Utraglide)
NL
ES
Metal Band Self-retaining Seal (eg, M6, M8, Elast-O-Lion or Utraglide with M or S backs)
Ensure spring is fitt
Direction
behind the seal lip.
ease read these instructions before starting
to fit the seal Fitting Guide for
of sealing
A2) Ensure spring is fitted
Check that:
seal has to pass, to avoid damaging the seal lips (see Chamfer
GB
D
GB
D
NL
ES
housing
Fabric Back Split Seal (eg, split types
M1, and
M5,adjacent
M9, Elast-O-Lion or Utraglide)
sealed.
D
cloth
to
remove
any
dust
that
has
Das
Gehuse
und die W
WipeM8,
the seal
with a
Metal Band Self-retaining Seal shaft.
(eg, M6,
Elast-O-Lion
or Utraglide
orisS
Important: with
WhenM
seal
in backs)
housing, the spring
and
lip
500mm
OD
insert
evenl
collected
in storage.
subern. Dichtungseal
sube
clean cloth to
remove any
should face the fluid to be sealed.
housing to one-third of seal depth
dust that has collected in
NL Maak de behuizing en de
GB
When seal is in housing, the spring
ease read these instructions beforestorage.
starting to fit the seal
and
lip should faceOD
fluid
to be seal into
D
behorende
as
schoon.
M
insert
A4) <500mm
OD theinsert
seal
sealed. 500mm
housing
to
one-third
of
seal
dep
evenlyseal
into
housing
to
one-third
schoon
NL
500mm
&
insert
seal evenly
into
12, OD
6,or
9,
3 oclock
positions,
: Fabric Back Endless Seal (eg, endless types M1, M5, M9, Elast-O
-Lion
Ultraglide)
ofES
seal
depth.
housing
to
one-third
of
seal
depth.
Limpiar
el
alojamiento
y
respectively. Then fit at interme
ES
positions.
adyacente
del
eje.
500mm
insert
seal
into Limpi
>500mm
ODOD
insert
seal
housing to one-third of seal depth at
into
toseal,
one-third
of & hous
Check that:
GB housing
Check
shaft
12,
6, 9, & 3 oclock
positions,
seal depth
at 12,Then
6, 9fit &
3
respectively.
at intermediate
D DiePush
Dichtung,
dieevenly
Welle
4) Check that seal is correct
sealrespectively.
firmly and
unti
oclock
positions
Apply
of oilcondition.
or grease to the seal
GB positions.
Lubricate
sealatlip,
spring
size for shaftSeal
and housing,
seated
securely
bottom
of
isainsmear
excellent
Gehuse
kontrollieren
Then fit
at intermediate
lip,housing
seal
OD,
spring groove,
spring
D Dichtungslippe,
housing.
Feder u
and shaft and
are
Shaft
has
recommended
lead-in
chamfer.
NL Controleer de seal, de a
positions.
GB
Push
seal
firmly
and
evenly
until
it is
burr-free. housing and shaft immediately before
schmieren
Shaft and housing are burr-free.
D
seated
securely at bottom of
behuizing
fitting. For this, use the bearing lubricant,
NL housing.
Smeer de lip van de sea
ES Comprobar el retn, el NL
e
or other lubricant compatible with the
en as
alojamiento
ES
media being sealed.
ES Lubricar el labio del ret
muelle y el eje
Fit further seal, if required, repeating steps A1 - A7.
GB
if required,
repeating
steps A1 - A7.
35
To order or get further details, call your local contact shown Fit
onfurther
rearseal,
cover
or listed
at www.jameswalker.biz
GB Clean housing & adjacen
Thoroughly clean the housing and
Wipe seal
el retn
en el alojamiento 1/3 NL
B: Fabric Back Split Seal (eg, split types M1, M5,ESM9,Insertar
Elast-O-Lion
or Ultraglide)
de
la
profundidad
500mm OD insert seal into
ES
de la profundidad
500mm OD insert seal into
housing to one-third of seal depth at
housing to one-third ofCheck
sealthat:
depth at
GB Check seal, shaft & housing
12, 6, 9, & 3 oclock positions,
D Die Dichtung, die Welle und das
12, 6, 9, & 3 oclock positions,
Seal
is
in
excellent
condition.
respectively. Then fit at intermediate
Gehuse
kontrollieren
GB
Thoroughly
clean
the housing and
respectively. Then fit at
intermediate
Shaft
and housing are burr-free.
NL Contoleer de seal, de as en de
adjacent
shaft. Wipe the seal with a clean
positions.
positions.
D
clothbehuizing
to remove any dust that has
GB Insert seal into housing to 1/3 depth
When seal is in housing, the spring
ES Comprobar el retn, el eje y el
collected
in storage.
and lip should face the fluid to be
alojamiento
D Dichtung ins Gehuse einbringen bis
NL
sealed.
1/3 der Einbauhhe
GB Push seal evenly until housed
Push
seal de
firmly
and
evenly
until
it is
NL Druk
seal
met
enige
inspanning
GB split
Pushseals
seal
until& housed
ES
Push
seal firmly
and
evenly
until
it is
B:
Fabric
back
GB evenly
Clean
housing
adjacent
500mm OD insert seal evenly into
Thoroughly
clean
the
housing
D andDie Dichtung
gleichmig
insshaft.
seated
securely
at
bottom
of
op
1/3
diepte
in
de
behuizing
Wipe
seal
D
adjacent
shaft.
Wipe
the
seal
with
a
clean
Die
Dichtung
gleichmig
ins
seated
securely
at
bottom
of
(eg, split types M1, M5, M12, M22, Millglide K,
housing to one-third of seal depth.
Das Gehuse und die Welle
clothel
to remove
any dust that
hasGehuseDdrcken
A5) Push sealhousing.
firmly
and
ES
Insertar
el retn en
alojamiento
1/3
Gehuse
drcken
housing.
Supaglide
K, or Ultraglide
K) de seal
subern.
Dichtung subern.
collected in storage.
NL Druk
gelijkmatig
aanat tot
evenly until it is seated
GB
thegelijkmatig
seal
unscrew
the join. It
de la profundidad
NL Maak
NL Druk de Take
de spring,
behuizing
en
de daarbij
seal
aan
tot
500mm OD insert seal into
D
deze helemaal
in de
zit
has abehorende
left-hand
thread.
securely at bottom of the
as behuizing
schoon. Maak de
deze
helemaal
in
de
behuizing
zit
housing to one-third of seal depth
at
schoon
ES Empujar el seal
housing.
retn
uniformemente
NL
ES Empujar ES
el Limpiar
retn eluniformemente
alojamiento y la zona
12, 6, 9, & 3 oclock positions,
hasta que encaje
adyacente del eje. Limpiar el retn
hasta
que
encaje
ES
respectively. Then fit at intermediate
positions.
Walkersele Rotary
Lip Sea
Fit further seal if required (steps
GB
GB
D Weitere Dichtungen
einbauen,
Die Dichtung gleichmig
ins
Walkersele
Rotary
Lip Seals
wenn erforderlich
(Schritte A1-A7)
wenn
erforderlich
(Schritte
A1-A7)
Gehuse drcken
wiederholen
wiederholen
NL Druk de seal gelijkmatig
aan
tot Split
NL Plaats
B: Fabric
Back
Seal nog een seal, indien
nog een seal, indien
deze helemaal in de behuizing zit NL Plaats
noodzakelijk (stappen A1-A7)
noodzakelijk
(stappen A1-A7)
ES Empujar el retn uniformemente ES Montar retenes
adicionales si fuera
ES Montar retenes adicionales si fuera
hasta que encaje
necesario (pasos A1-A7)
necesario (pasos A1-A7)
GB
D
Fitting
Guide
for
Walkersele
Walkersele
Walkersele
Rotary
Rotary
Rotary
Lip
Lip
Lip
Seals
Seals
Seals
D Weitere Dichtungen einbauen,
Walkersele Rotary
wenn erforderlich (Schritte A1-A7)
B:B:
Fabric
B:
Fabric
Fabric
Back
Back
Back
Split
Split
Split
Seal
Seal
Seal
wiederholen
B: Fabric Back Split Seal
NL Plaats nog een seal, indien
noodzakelijk (stappen A1-A7)
ES Montar retenes adicionales si fuera
necesario (pasos A1-A7)
Verbindungspunkt
B1)Feder
Takeinthe
seal spring and
aufdrehen
Fit further
seal
if
required
(steps
unscrew
at
join.
It has
avan
leftNL
Neem de splitverbinding
de
A1-A7)
A1-A7) hand
veerthread.
los
teps A1 - A7.
GB
D
Check that:
36
GB GB
GB
Lubricate
Lubricate
Lubricate
seal
seal
lip,
seal
lip,
spring
lip,
spring
spring
& shaft
& shaft
& shaft
Apply
Apply
aApply
smear
a smear
a smear
of oil
of or
oil
ofgrease
or
oilgrease
or grease
to the
to the
seal
to the
sealseal
D D
D Schmieren
Schmieren
Schmieren
derder
Dichtungslippe,
der
Dichtungslippe,
Dichtungslippe,
GB
aFeder
smear
of
oil
orWelle
grease to the seal
Feder
Feder
undund
Welle
und
Welle
housing
housing
housing
andand
shaft
and
shaft
immediately
shaft
immediately
immediately
before
before
before Apply
lip,
seal
OD,
spring
groove,
spring
NL NL
NL
Smeer
Smeer
Smeer
de
de
lip lip
van
de
van
lip
devan
de
seal,
seal,
dede
seal,
de
veer
veer
de veer D
fitting.
fitting.
fitting.
ForFor
this,
For
this,
use
this,
use
theuse
the
bearing
the
bearing
bearing
lubricant,
lubricant,
lubricant,
and
immediately before
en en
de
de
as
enshaft
as
de as
or other
or other
orlubricant
other
lubricant
lubricant
compatible
compatible
compatible
withwith
the
with
the the housing
NL
fitting.
For
this,
the
bearing
lubricant,
GB
Check seal, shaft & housing
ES ES
ES
Lubricar
Lubricar
Lubricar
eluse
labio
el labio
eldel
labio
del
retn,
del
retn,
retn,
el el el
media
media
media
being
being
sealed.
being
sealed.
sealed.
or other
lubricant
with the
muelle
muelle
muelle
y elyeje
elcompatible
yeje
el eje
D Die Dichtung, die Welle
und
das
ES
media being sealed.
NL
ES
ES
Pass
Die F
legen
Bren
Pasa
junta
Rckhalteplatte verschrauben.
metal-to-metal contact is achieved.
metal-to-metal
contact
Apply
aseal
smear
of
oil
or
grease to the seal
NL
Plaats
de
opsluitdeksel
gelijkmatig
GB
Bend
Bend
outwards
Bend
outwards
outwards
thethe
ends
the
ends
ofends
the
of the
seal
of
the
seal
toseal
to to GB GB
Bend
Bend
seal
Bend
ends
seal
ends
outwards
ends
outwards
outwards
B3)
Bend
outwards
the
ends
is achieved.
lip,
seal
OD,
spring
groove,
spring
D D
D Enden
ES tendency
counter
counter
counter
anyany
tendency
any
tendency
to curl
to curl
to
inwards.
inwards.
inwards.
Ajustar
lacurl
palca
de retencin
Enden
Enden
derder
Dichtung
der
Dichtung
Dichtung
nach
nach
auen
nach
auen
auen
of
the
seal
to
counteract
any GB
housing
and
shaft
immediately
Bendund
outwards
thebiegen,
ends
ofum
theum
seal
tobefore
und
innen
und
innen
biegen,
innen
biegen,
um
Enden
Enden
Enden
fr
fr
fr
uniformemente
fitting.
For
this,
use
the
bearing lubricant,D
counter
any
tendency
to
curl
inwards.
tendency
to
curl
inwards.
den
den
Einbau
den
Einbau
Einbau
zu
positionieren
zu
positionieren
zu
positionieren
Note: A lip support plate,
or
other
lubricant
compatible
with
the
NL NL
NL
Buig
Buig
de
Buig
de
seal
seal
deuiteinden
seal
uiteinden
uiteinden
naar
naar
buiten
naar
buiten
buiten
where needed, is fitted prior
media
being
sealed.
ES ES
ES
Doblar
Doblar
Doblar
los
los
extremos
los
extremos
extremos
de de
retn
retn
de hacia
retn
hacia
hacia
to the retaining plate. Push
NL
fuera
fuera
fuera
ES
the lip support plate firmly
and evenly into position until
Pass seal around shaft, with lip and spring
seated securely at the base
recess facing the fluid to be sealed.
GB
Place
Place
spring
Place
spring
spring
around
around
around
shaft.
shaft.
Twist
shaft.
Twist
spring
Twist
spring
spring GB GB
Pass
Pass
spring
Pass
spring
spring
around
around
around
shaft
shaft
&shaft
rejoin
& rejoin
& rejoin
D D
DFeder
several
several
several
times
times
as
times
ifasunscrewing,
ifas
unscrewing,
if unscrewing,
then
then
place
then
place
place
DieDie
Die
Feder
Feder
umum
dieum
die
Welle
die
Welle
herum
Welle
herum
herum
GB
Place
spring
around
shaft.
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spring
ends
ends
together
ends
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andand
rejoin
and
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spring
rejoin
spring
spring
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legen,
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housing
& adjace
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seal
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seated
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hou
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direction.
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Walkersele
Page orfitting
Subject
techniques
Heading
Fit further
required, bySeal
stepsM8,
B1 -Elast-O-Lion
B9.
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seal,
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M6,
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smear of
or
a oil
smear
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or grease
toif the
seal repeating
GB
seal lip, spring
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Endless
Sealby(eg,
endless
types
M1,
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if required,
by repeating
steps
B1steps
- B9.
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further
seal,
if required,
repeating
B1 - B9.
Walkersele
Rotary Lip SealsA: Fabric Back Endless Seal
Fitting Guide for
Thoroughly clean th
adjacent shaft. Wipe
Check that:
GB
cloth to remove any
D
Seal is in excellent condition.
collected
in
storage
Shaft has recommended lead-in chamfer.
NL
face
the fluid
to be
sealed.
B:should
Fabric
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Split
Seal
ES
Insert seal
evenly
into evenly
housing with
GB with
Insert
seal
intosplit
housing
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seal into housing
to 1/3 seal into housing to 1/3
GB Insert
section
first. sealfirst.
depth
B6) Insert
evenly into
section
depth
GB
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D endless
Dichtung ins
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einbringen
(eg,
types
M6
M8 with
M or S backs;
housing with split section
D orDichtung
adjacent
Wipe the einbringen
seal with a clean
ins shaft.
Gehuse
bis 1/3 der Einbauhhe
On
horizontal
shafts
put
split
at
top.
Millglide
M, Supaglide M, or Ultraglide
M) any dust that has
first. On horizontal shafts
D
remove
NL Druk de seal met enige bis
inspanning
1/3 cloth
dertoEinbauhhe
at 1/3
top.diepte in de behuizing
collected in storage.
put split at On
top.horizontal shafts put split op
NL Druk de seal met enige inspanning NL
< 500mm OD enter seal evenly into
ES Insertar el retn en el alojamiento
housing to one-third of seal depth.
op 1/3 diepte
in deaApply
behuizing
1/3
de
la
profundidad
C1) Apply
smear
of
or
a oil
smear
of oi
<500mm OD insert seal
evenly
into
housing
to into
one500mm
OD
insert
seal
housing
housing
to one-third
of seal depth.
third
of seal
depth.
to
one-third
of seal
depth at 12, 6, 9, & 3
ES
Insertar el
retntoen
elseal
alojamiento
ES
grease
the
lip, OD,
seal spring
lip,
seal
1/3 de laOD,
profundidad
spring housing groove,
Gehuse
Druk de seal gelijkmatig aan tot
GBzitPush seal evenly until housed
Press the seal firmly and evenly deze
untilinitde
is behuizing
ES Empujar el retn uniformemente Ensure spring is fitted correctly in recess
B7) Push seal firmly and
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der
seated
hasta que encaje D Gleichmiges
behind the seal
lip.
evenly
until it securely
is seated at bottom of housing.
NL
GB
GB
D
Ensure
NL
Dichtung ermglicht
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ins is fitt
ES
behind
the
GehuseC2) Ensure spring is fitted seal lip.
GB
the
hydraulic
system
Shaft
has recomme
new
wiper.
Shaft
and housing a
Thoroughly clean th
adjacent
Check
theshaft.
wiperWipe
and
cloth
to remove
the
housing
is theany
re
collected in storage
GB
D
clean th
sealed.
For this, use
When seal is in housing, the spring
GB
seal
into
Walkersele Rotary Lip Seals
NL Insert
Druk de
seal
in housing
de fitting.
behuizing
Then
liberally
lubricate
Important: When seal is in housing, the spring
andand
lip lip
should face the fluid to be
or
other
lubricant co
D
Dichtung
ins
Gehuse
einbringen.
el 1/3
retn
en el alojamiento
Insert
sealisinto
housing.
GB Insert sealES
Whensealed.
seal
in housing,
the spring
intoInsertar
housing to
depth
the seal
ODmedia
with soapy
should face the fluid to be sealed. If joinand
in lip
metal
band
is
should
face
the
fluid
to
be
being
sealed
NL
Druk
de
seal
in
de
behuizing
D Dichtung ins Gehuse einbringen bis
C:
Metalinsert
Band
- Self-retaining
Seal sealed.
water. This ensures that
visible,
this
area first.
1/3
der
Einbauhhe
ES
Insertar
el
retn
en
el
alojamiento
If
join
in
metal
band
is
visible,
insert
Insert seal into housing.
the outside diameter
NL Druk de seal met enige inspanning
this area
500mm
OD first.
insert seal evenly into
interference becomes
When seal is in housing, the spring
GB Insert seal intoop
housing
1/3
diepte
in
de
behuizing
to the
one-third
ofband
seal depth.
Ifface
join
influid
metal
isD visible,
insert
liphousing
should
to be
Lightlyand
lubricate the
Dichtung ins
evenly distributed,
ES Gehuse
C4) and
Insertareinbringen.
el retn en el alojamiento
1/3
< 70mm
OD
insert
seal
evenly
into
sealed.
this area first.
NL Druk de seal in de behuizing
de
la
profundidad
eases
the
fitting
process.
<70mm
OD
insert
seal
with
the
hydraulic flu
ES Insertar el retn en el alojamiento
Insert sealhousing.
into500mm
housing.OD insert seal into
evenly <
into
housing.
housing
to
one-third
of
seal
depth
at
70mm
ODvisible,
insert
seal evenly into
Ensure spring is fitt
If join in
metal
band
insert
12,
6, 9,
& is
3 oclock
positions, Important: When seal is in housing, the spring and lip
this area
first. - 450mm
housing.
70mm
OD
leave
20%
of
seal
70mm
torespectively.
450mm
ODThen
leave
behind
the
fit at intermediate
should face the fluid to be sealed. If join in metal
band
is seal lip.
one-fifth
of
seal
circumferout
of
housing,
then
ease
in
using
<
70mm OD
insert
seal
evenly
into
positions.
visible, insert this area first.
housing.
ence out
of housing,
then
70mm
- 450mm
OD pressure.
leave 20% of seal
downward
and
inward
ease inout
using
downwards
and
ofODhousing,
70mm - 450mm
leave 20%then
of sealease in using
inwards
pressure.
out
of housing,
then
ease
in
using
downward
and
inward
pressure.
>
450mm
loop
the seal
GBthe
Push
seal
untilhousing
housed for as much as the
Push
seal firmly
and
evenly
untilinto
it is housing.
D2)
Enter
seal
intoevenly
the blind
securely
at bottom of
>450mmseated
OD
loop the
D Die as
Dichtung
gleichmig
ins about one-quarter of
circumference
possible.
This will leave
Gehuse
>
450mm
loophousing.
the not
seal
housing.
>housing.
450mm
into
loop
thethe
seal
into
housing.
the circumference
todrcken
be manipulated into position.
Do
dislodge
spring.
seal
into
the
Do
not
NL Druk de seal gelijkmatig aan tot
dislodge
the
spring.
Do not dislodge the spring.
deze helemaal in de behuizing zit
Do not dislodge the spring.
ES Empujar el retn uniformemente
queGB
encaje
Push
it hasta
is
mes Walker & Co Ltd Customer Support Centre, 1 Millennium Gate, Westmere Drive, Crewe, Cheshire, CW1 6AY, UK
: +44 (0)1270 536000 Fax: +44 (0)1270 536100 Email: csc@jameswalker.biz
lth warning:38
If PTFE
or fluoroelastomer
(eg,
FFKM, details,
FEPM)
products
heated
to elevated
temperatures,
fumes
will be
produced
which
may
unpleasant effects, if inhaled. Whilst some
To
order or
getFKM,
further
call are
your
local
contact
shown
on
rear
cover
or
listed
atgive
www.jameswalker.biz
mes
Co Ltd
Customer
Support
Centre,
Millennium
Gate,
Westmere
Crewe,
Cheshire,
CW1
6AY
, UK
es areWalker
emitted &
below
250C
from fluoroelastomers
or below 1300C
from PTFE,
the effect
at these Drive,
temperatures
is negligible.
Care
should
be
taken to avoid contaminating tobacco with particles of
:E or
+44
(0)1270 536000
(0)1270
536100
Email:
csc@jameswalker.biz
fluoroelastomer,
or with Fax:
PTFE+44
dispersion,
which
may remain
on hands
or clothing.
Operational considerations
Multi-seal configurations
Seal lubrication
Date :
16-01-2012
Sketch reference :
Page 38 - Issue 44, P13
Product range :
Walkesele ; Rotary Seals Leaflet
Date :
17-01-2012
Back-to-back
configuration for
two-way sealing.
Used to prevent
loss of bearing
lubricant and
also prevent
ingress of external
contaminants.
Sketch reference :
Page 38 - Issue 44 - P13
Product range :
Walkesele ; Rotary Seals Leaflet
Date :
16-01-2012
Date :
16-01-2012
Sketch reference :
Page 38 - Issue 44, P13
Inward-facing
series configuration
for extra protection.
Typically used to
prevent bearing
lubricant reaching
a product where
contamination is
not permitted.
Standard seals
with lantern ring
(preferred option
for inter-seal
lubrication).
Sketch reference :
Page 38 - Issue 44, P13
Outward-facing
series configuration
for extra protection.
Typically used to
prevent aggressive
media reaching
the bearings.
Where the seal
retaining plate is
on the sealed fluid
side eg, marine
stabilisers we recommend the application of a suitable flange
sealant between the faces of the retaining plate and housing.
Date :
16-01-2012
Sketch reference :
Page 29 - Issue 44, P13
Housing with
annular groove,
plus seals with
radial ports.
39
Operational considerations
JAMESJAMES
WALKER
WALKER
S.P.S. Ltd.
S.P.S. Ltd.
Marcoms
Marcoms
Department
Department
Eccentricity limits
Date :
15-12-2011
Sketch
Sketch
:
reference
Date
: reference
Wsele - Page 30
Wsele - Page 30
15-12-2011
Walkersele
Walkersele
D6 - Lip support
D6 - Lipplates
support plates
Retaining
Retaining
plate
plate
with with
Retaining
plate plate
with
with
to increase
the pressure
differential rating
toRetaining
200kPa/2bar
(29psi).
integral
integral
lip support
lip support
separate
separate
lip support
lip support
Nominal seal
section mm
Diameter
range mm
10 x 11
Up to 35
11 x 12.5
35 to 65
12.5 x 16
65 to 100
16 x 20
100 to 250
20 x 22
250 to 400
22 X 25
400 to 600
25 X 32
600 to 1200
Nominal seal
section mm
Diameter
range mm
12.5 x 16
Up to 100
16 x 20
100 to 250
20 x 22
250 to 400
22 x 25
400 to 600
25 x 32
600 to 1200
40
To order or get further details, call your local contact shown on rear cover or listed at www.jameswalker.biz
Operational considerations
Shaft surfaces
Housing surfaces
Shaft hardness
A shaft hardness of 40-50 HRC (Rockwell C) is generally
acceptable for long-term Walkersele operation. However,
where shaft wear has to be kept to the absolute minimum
particularly with high speed, abrasive or pressurised
applications a minimum shaft hardness of 60 HRC is
recommended.
When necessary, we recommend that nitrogen case hardening
(nitriding) treatment be applied to certain types of steel shaft
or shaft sleeve to provide about 0.5mm (0.02 inch) depth of
hardened surface to around 1100 VPN (68 HRC).
Walkersele storage
Like other precision manufactured fluid seals, Walkerseles
should be stored in a cool, dark and dry place. They should be
laid flat NOT tied together with string or wire, or suspended
from hooks, as this can impair the sealing efficiency of their lips.
Please refer to BS ISO 2230 Rubber products Guidelines for
storage.
Ceramic shafts
Albeit tough and resilient, ceramic shafts are usually abrasive
and thermally insulating: as such, they should be avoided
where possible. If they cannot be avoided, then the higher
temperature grades of Walkersele material, or those with
better heat dissipation qualities, should be used.
Please consult our Technical Support Team for
recommendations on such applications.
To order or get further details, call your local contact shown on rear cover or listed at www.jameswalker.biz
41
These flexible lip seals fit on a shaft and seal axially against a
counter face such as a roller bearing face, shaft collar or
thrust washer.
V-ring Type 41
V-ring Type 78
V-ring Type 99
Special features
Well-proven designs.
Reliable sealing against splash grease, oil and water, as well
as dust and dirt.
Low friction running.
No running-in period required.
Materials
These seals are supplied with nitrile (NBR) lips as standard,
with other elastomers available to suit specific working
conditions. The cases and spring materials are supplied in
carbon steel as standard, with stainless steel available on
request.
Availability
All standard sizes and designs are readily supplied. Please
contact us before placing your order, especially if non-standard
types are required.
Availability
Standard seals: All sizes and designs of V-ring are readily
available in commercial grades of elastomer; the standard
grade being nitrile (NBR) of 70 IRHD (70 Shore A).
Non-standard seals: End face seals/V-rings to non-standard
sizes, or in high performance elastomers to match specific
duties, are in-house manufactured to order.
Please contact us to check mould availability. Where we have
a suitable tool, your seal will be supplied on short delivery time
without tooling charges. New tools are swiftly made; in these
cases a tooling charge will be applied.
42
To order or get further details, call your local contact shown on rear cover or listed at www.jameswalker.biz
Production facilities
Our manufacturing plants for elastomeric seals are located in
the UK, USA and Australia. These, together with other global
production facilities, ensure that we provide customers with top
quality engineered solutions for their sealing problems.
In-house facilities include:
Compression moulding to 2.2m (87 inch) diameter in a single
operation, with one of Europes biggest precision presses.
Compression vacuum moulding to 2.1m (83 inch) diameter in
a single operation.
Continuity moulding with no joins, to unlimited diameters, for
a selection of profiles.
Special mould-joining technique for producing elastomeric
components to unlimited diameters.
Injection moulding to 500mm (19.7 inch) diameter.
Transfer moulding.
CNC centres for machining elastomers, engineering plastics,
metal components and mould tools.
Batch compounding of over 300 elastomer grades, with
interlocked energy, time and temperature control for QA
traceability.
To order or get further details, call your local contact shown on rear cover or listed at www.jameswalker.biz
43
Main Page
James
Walker
or Subject
in action
Heading
Main Page or Subject Heading
Quality standards
We hold test equipment for all relevant ISO, BS, ASA, API,
ANSI, DIN, DTD and NATO standards. Certificates of conformity
are supplied on request, and a BS ISO 2230 compliant package
is offered as standard, providing data on inspection, recording
procedures and storage of products made from vulcanised and
thermoplastic rubber.
We always select the best raw materials for each product, and
use advanced manufacturing techniques with strict quality
control and traceability at every stage regardless of any
release certification requirements. Our manufacturing process
culminates in an exacting inspection procedure for the finished
product. Stockholding and distribution facilities meet similar
exacting standards.
In addition to our in-house test laboratories that verify our
materials and products, we regularly commission independent
test houses across the world for third-party certification to
international, national and industry standards,
Material Safety Data Sheets (MSDS) relating to all our products
are available on request.
44
To order or get further details, call your local contact shown on rear cover or listed at www.jameswalker.biz
MainIndustry-wide
Page or Subject
applications
Heading
Walkersele applications
Our range of Walkersele radial lip
seals has earned an enviable reputation
worldwide for sealing efficiency and long
maintenance-free operation.
Metallurgical sector
AGC capsules
Casters
Coating lines
Cold mills
Coil boxes & down coilers
Coilers & reelers
Extrusion presses
Finishing mills
Forging presses
Hot rolling mills
Overhead cranes gearboxes
Plate mills
Strip mills
Temper mills
Universal mills scale breakers,
roughers, edgers, billet, bloom & slab.
Mineral extraction & processing
Cement mills
Conveyors
Drag lines
Mixers & grinders
Rock crushers
Rotary kilns
Winding gear.
Power generation
Coal pulverisers & ball mills
Diesel plant
Generator sets
Hydroelectric plant water turbines
& dam gate bearings
Steam turbines
Wind turbines.
Marine
Bow thrusters
Bulkhead seals
Crane drums
Dredging plant
Gearboxes & transmission systems
Power plant
Rudder posts
Shaft bearings
SRP swivel joints & shafts
Stabilisers
Stern glands.
Processing sector
Centrifuges
Chemical pulping lines
Dry cleaning machines
Extractor drums
Mixing vessels.
Manufacturing industry
Machine tools.
Construction
Tunnel boring machines.
Land transport
Rail traction systems.
Water industry
Filter beds.
To order or get further details, call your local contact shown on rear cover or listed at www.jameswalker.biz
45
Information
Page
14
19-20
Page
Walkersele Cartridges
24
17
42
17
Endless-type Walkerseles
27
17
M1 NBR material
12
15
M5 IIR material
12
16
M6 NBR material
12
M8 FKM material
12
M9 FKM material
12
28-29
12
30-32
13
22-23
13
24
13
26
42
Walkersele SpringCover
25
13
Walkersele SpringSafe
25
Spacer rings
24
18
Split-type Walkerseles
27
25
13
26
14
16
26
Trademark acknowledgements
James Walker acknowledges the following trademarks as mentioned in this document.
All other names bearing the symbol are registered trademarks of James Walker.
Aflas
Inconel
Asahi Glass
Special Metals Corporation
General information
Health warning: If PTFE or fluoroelastomer (eg, FKM, FFKM, FEPM) products are heated to elevated temperatures, fumes will be produced which may give unpleasant effects,
if inhaled. Whilst some fumes are emitted below 250C from fluoroelastomers or below 300C from PTFE, the effect at these temperatures is negligible. Care should be taken to
avoid contaminating tobacco with particles of PTFE or fluoroelastomer, or with PTFE dispersion, which may remain on hands or clothing. Material Safety Data Sheets (MSDS)
are available on request.
Information in this publication and otherwise supplied to users is based on our general experience and is given in good faith, but because of factors which are outside our
knowledge and control and affect the use of products, no warranty is given or is to be implied with respect to such information. Unless governed by type approval or contract,
specifications are subject to change without notice. Statements of operating limits quoted in this publication are not an indication that these values can be applied simultaneously.
To ensure you are working with the very latest product specifications, please consult the relevant section of the James Walker website: www.jameswalker.biz.
Environmental statement: This brochure is manufactured using advanced environmentally friendly technologies and follows the strict environmental standard BS EN ISO
14001. Made from chlorine-free pulp (ECF) with post-consumer recycled fibre obtained from sustainable wood forests, and printed using vegetable-based inks, by Binfield
Printers Ltd. For those who wish to reduce further their impact on the environment, this publication is also available as a PDF from: www.jameswalker.biz.
46
To order or get further details, call your local contact shown on rear cover or listed at www.jameswalker.biz
These guides give detailed technical information on the products and services covered in this publication. Please ask for your printed
copies, or visit our website www.jameswalker.biz where they can be downloaded in pdf form.
Rod/gland seals
Piston seals
Wipers & scrapers
Bearing strips
O rings
Hydraulic seals
O Ring Guide
Issue 7
O Rings
Issue 9
Issue 7
Compression packings
25/09/2012 16:19
CHEMICAL PROCESSING
TRANSPORT
Elastomer engineering
Issue 34
Issue 1
World class materials & sealing products
Global supply of
Best-value fluid seals & gaskets
Standard & custom-designed products
Bolting technology
Vibration damping & control
Marine industry
Global supply of
To order or get further details, call your local contact shown on rear cover or listed at www.jameswalker.biz
47
James Walker UK
Tel: +44 (0)1270 536000
Fax: +44 (0)1270 536100
Email: sales.uk@jameswalker.biz
BP4346 0515/pdf
CPN000101642
Registered Office: Lion House, Oriental Road, Woking, Surrey GU22 8AP, United Kingdom. Reg No. 07393831 England
James Walker 2015