Otc 10979 MS PDF
Otc 10979 MS PDF
Otc 10979 MS PDF
Abstract
Free hanging metal risers have become an important
alternative to flexible risers for oil and gas field developments.
These risers also have a potential benefit when used in high
temperature and high-pressure applications.
This paper presents a summary of the work performed to
establish Steel Catenary Riser (SCR) concepts for two fields in
North Sea. They are: Statfjord C, a gravity based concrete
platform located on the Norwegian continental shelf in a water
depth of approximately 145 m and Heidrun, with a concrete
TLP at a water depth of 345 m.
These developed configurations fulfil both the Ultimate
Limit State (ULS) conditions and fatigue due to first order
wave action and due to vortex induced vibrations. Also, as
shown in this paper, the Fatigue Limit State (FLS) governs the
global configuration of the SCR concept.
In order to achieve a confident design, several design
aspects have been studied in detail:
First order wave loading
Vortex Induced Vibration (VIV)
Diffraction effects (from the large volume structure)
Riser/Soil interaction
Fatigue capacity
Introduction
A number of research and development projects are currently
evaluating the applicability of the SCR concept to floating
production systems mainly in deep-water environments (e.g.
Karunakaran et al. (1996), Hatton et al. (1998)). However, as
shown in this paper, the SCR concept could be an attractive
alternative also for tie-in of pipelines to fixed platform
structures, like Statfjord C, see Figure 1.
Even in the absence of top-end motions (as for floating
production units), the design challenges for a SCR concept for
Design Criteria
The riser design is to comply with the NPD (1990)
regulations, which means that:
The developed configurations are to fulfil PLS, ULS
and FLS limit state criteria
The extreme stresses are to be checked by the working
stress method
The design lifetime shall be obtained using a factor of
0.1 on the calculated fatigue lives. The minimum
fatigue life required for the risers is 20 years (project
requirement).
Environmental conditions
The riser is designed for the 100-year wave condition in
combination with 10-year current profile as specified by
STATOIL in their design brief.
Statfjord-C
100-year design wave:
Wave height
Corresponding wave period
28 m
16.0 sec
1.0 m s-1
0.8 m s-1
0.65 m s-1
0.0 m s-1
29 m
16.0 sec
0.7
0.6
0.5
0.4
0.4
0.5
0.0
m s-1
m s-1
m s-1
m s-1
m s-1
m s-1
m s-1
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Table 1
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TP (sec)
HS
(m)
01
12
2-3
34
2
to
3
3
to
4
4
to
5
5
to
6
6
to
7
7
to
8
8
to
9
9
to
10
10
to
11
11
to
12
12
to
13
13
to
14
14
to
15
15
to
16
*
*
*
*
45
56
67
78
89
9 - 10
10 - 11
11 12
12 13
13 14
14 15
15 - 16
16
to
17
17
to
18
18
to
19
19
to
20
20
to
21
21
to
22
22
to
23
23
to
24
24
to
25
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Table 2
TP (sec)
HS
(m)
2
to
3
3
to
4
01
12
4
to
5
5
to
6
6
to
7
7
to
8
8
to
9
9
to
10
2-3
10
to
11
12
to
13
13
to
14
14
to
15
15
to
16
16
to
17
*
*
34
11
to
12
19
to
20
20
to
21
21
to
22
22
to
23
23
to
24
24
to
25
*
*
56
18
to
19
*
*
45
17
to
18
*
*
67
78
89
9 - 10
10 - 11
11 12
(*) Denotes the sea state at which the nonlinear
dynamic response is simulated
12 13
13 14
14 15
15 - 16
Riser Orientation
Statfjord-C
The orientation of the platform and the riser with respect to
geographical North direction is shown in Figure 3.
E
Riser
23 m
N
Heidrun-TLP
The steel catenary riser is hung from a balcony on the
south side of the platform. The orientation of the platform and
the risers with respect to geographical North direction is
shown in Figure 4.
Results
Ultimate limit state
Statfjord-C
The static configuration of the production riser is shown in
Figure 5, including the wall thickness along the riser. The top
angle in the static position is 47.5o from vertical. The
E
51 m
Steel Catenary
Riser
12 mm thick - 131.5 m
22 mm thick - 90 m
28 mm thick - 325 m
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0
-50
C d = 1.4
300000
-100
Stress [kPa]
Depth [m]
50
-150
0
100
200
300
400
500
200000
100000
0
thickness
100
200
300
400
500
600
700
Stress [kPa]
350000
300000
Heidrun TLP
The static configuration of the production riser is shown in
Figure 7, including the wall thickness along the riser.
The top angle in the static position is 16.5o from vertical.
The top tension is 1040 kN. The top angle has a variation of
about 7 o from the mean position. The von Mises stress
along the riser is shown in Figure 8. As seen for this riser, the
maximum stress occurs at the TDP, mainly due to vessel
movement towards the riser. The thickness at mid-section is
increased to 25 mm for both risers in order to achieve the
required tension to fulfil the FLS criteria.
250000
200000
150000
100000
0
100
200
300
400
500
20 m m -200 m
20 m m -120 m
Fatigue analysis
Statfjord-C
The results from the fatigue analysis are summarised in
Table 3. The fatigue lives presented here are after factoring by
0.1. As mentioned earlier, two types of S-N curves are applied.
For critical sections the E-curve is used with the condition that
the weld will be ground both inside and the outside. For all
other sections the F2 curve is applied. The critical sections at
touchdown and at MWL are only about 20 m long.
25 m m -295 m
-2 0 0
Production
riser
D e pth [m ]
-1 0 0
Water
injection
riser
-3 0 0
-5 0 0
-4 0 0
-3 0 0
-2 0 0
-1 0 0
Fatigue life
(years)
27
489
26
26
543
30
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90 m - Small thickness
100 m - Additional coating
178 m - Heavy section
120 m - Required thickness from ULS
Depth [m]
50
0
-50
-100
-150
0
100
200
300
400
500
Figure 10
Production
riser
Water
injection
riser
120
90
3.0
60
2.0
150
30
1.0
180
0.0
210
330
240
300
270
Figure 11
Heidrun TLP
The results from the fatigue analysis for Heidrun TLP are
summarized in Table 4. The fatigue lives presented here are
after factoring by 0.1. The fatigue analysis is performed
applying diffraction effects and with undisturbed wave
kinematics.
Fatigue life
(years)
28
548
25
21
613
26
120
90
2.0
60
1.5
150
30
1.0
180
0.5
210
330
240
300
270
Figure 12
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