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Spin Plan

This document presents a spin plan for A.A. Spinning Mill Limited to produce 1784 lbs of compact yarn per day. It outlines the required production, efficiency, inputs, and number of machines needed at each processing stage: auto cone, ring frame, roving frame, draw frame finisher, comber, lap former, breaker drawing frame, and carding. The goal is to determine the necessary machinery and inputs to achieve the target daily production of compact yarn from cotton through all stages of spinning.

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haseeb
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1K views10 pages

Spin Plan

This document presents a spin plan for A.A. Spinning Mill Limited to produce 1784 lbs of compact yarn per day. It outlines the required production, efficiency, inputs, and number of machines needed at each processing stage: auto cone, ring frame, roving frame, draw frame finisher, comber, lap former, breaker drawing frame, and carding. The goal is to determine the necessary machinery and inputs to achieve the target daily production of compact yarn from cotton through all stages of spinning.

Uploaded by

haseeb
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd
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National Textile University Faisalabad

Bachelor of Science in Textile Engineering

Course Code: YM-4015


Semester: 8th
Dept.: YMD
Topic
Spin Plan of A.A Spinning Mill Limited
(AASML)

Submitted by
Aqeel Sabir Ali

(11-NTU-004)

Haseeb Ahmad

(11-NTU-009)

Mian M. Arsalan

(11-NTU-015)

Syed Abdullah Hassan

(11-NTU-037)

Zaheer Abbas

(11-NTU-042)

Submitted To

Sir Uzair Hussain

Contents
Spin Plan in AASML.....................................................................................................
1.1 Auto Cone.............................................................................................................
1.2 Ring Frame...........................................................................................................
1.3 Roving Frame........................................................................................................
1.4 Draw Frame Finisher.............................................................................................
1.5 Comber.................................................................................................................
1.6 Lap Former...........................................................................................................
1.7 Breaker Drawing Frame........................................................................................
1.8 Card....................................................................................................................

Spin Plan in AASML


The production of compact yarn is 1784lbs/day. So the following spin plan
is according to only this production.

1.1 Auto Cone


Winding rate

900m/min

Efficiency

70%

Production

winding rate*1.0939*60*8*no. Of spindles*eff.


Count*840

No of spindles

production* count * 840

Winding rate*1.0936*60*24*eff.
=

1784*40*840
900*1.0936*60*24*0.70

60.41

61

No of spindle/frame
=
Waste %age
Input

61/60

1.02 = 1 frames
=

1%

output * 100/100-w

1784*100/99

1802 lb/day

It is output of ring frame

1.2 Ring Frame


Production

1802 lbs/day

Efficiency

97%

Spindle speed

T.M

4.2

T.P.I

26

Production =
no.spindles * 0.97

21500rpm

spindle speed * 1/36*1/840*40 * 60 *24 *


T.P.I

1802

21500 * 1/36 *1448*no of spindles * 0.97


26

No of spindles

=
=

No of frames

Input

1802*26*36/21500*1448*0.97

1887
=

1 frame of 1008 spindles (BT 702 E)

1 frame of 960 spindles (RX 240)

output * 100/100-w

1802* 100/100-2

1839 lbs/day

It is out put of roving frame

1.3 Roving Frame


Production

1839lbs/day

Spindle speed

1100rpm

Hank roving

1.22

T.P.I

Production=

1.5

spindle speed x ( no of spindles) x (1/36) x (1/840)x

0.93x60x24x0.90
No of spindles
speed*60*24*0.90
=

1839*15*36*840*1.22/spindle

70

No of spindles/frame

60

No of frames

70/60

1.1

Waste%

0.5

Input

output * 100/100-w

1839 * 100/100-0.5

1848lbs/day

It is the output of draw frame finisher

1.4 Draw Frame Finisher


Production

1848lbs/day

Delivery speed

405m/min

Sliver count

60gr/yd

Efficiency

85

Production
deliveries*eff.

delivery rate*1.0936*w*60*24*no of
7000

No of deliveries

1848*7000/405*1.0936*60*24*.85

0.39

Only one frame is required for achieving this production


Waste
Input

0.5

output * 100/1001-w

1848 * 100/100-0.5

1857lbs/day

It is the out put of comber

1.5 Comber
Production

Nipping rate
Amount of feed

1857lbs/day
=

375

5.2mm

Comber noil

19%

Coming head

Efficiency

92%

Production
deliveries/

=375*5.2*(100-19)*60*24*8*1050*0.92*no of

100*1000*7000*0.914
No of deliveries

Waste
Input

0.7 = 1
=

0.5%

out put * 100/100-w

1857 * 100/100-0.5

1866lbs/day

Output for the lap former

1.6 Lap Former


Production

1866lbs/day

Delivery speed

100m/min

Lap weight

1050gr/yd

Efficiency

70%

Production
machines

delivery rate*1050/7000 *1.0936*60*24*0.7*no of

No of machines

0.11 = 1

Waste
Input

0.5%

output * 100/100-w

1866 * 100/100-0.5

1875lbs/day

It is the output for the breaker drawing frame

1.7 Breaker Drawing Frame


Production

1875lbs/day

Delivery speed

400m/min

Sliver weight

62gr/yd

Efficiency

85%

Production
machines

delivery rate*1.0936*62/7000 *1448*0.85*no of

No of machines

0.39 = 1

Waste
Input

0.5%

output * 100/100-w

1875 * 100/100-0.5

1884lbs/day

It is the output of card

1.8 Card
Production

1884lbs/day

Delivery speed

130m/min

Sliver weight

62gr/yd

Efficiency

80%

Production
cards

delivery speed*1.0936*62/7000 *60*24*0.8*no of

No of cards

1.3 = 2

Waste
Input

6.5%

output * 100/100-w

1884 * 100/100-6.5

2015lbs/day

Summary: It is the output of blow room per day for 18 bags of 40/s
compact combed from Pakistani cotton.

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