Adco - Dodsal - Welspun: Inspection Report

INSPECTION REPORT
TUV-002863-WELSPUNTV Inspector: AJMAL KHAN

02 TO 08072015 REV 0
ANWAR ALI &
TV Coordinator:
Approval / Stamp No.:
215
MARIO GUZMAN
Type of Visit:
Initial
In-Process Insp.
Final Insp.
Order Status
Insp.
REPORT NO.:
Client/Project Information
Client:
DODSAL ENGINEERING & CONST LTD
Contact:
RAVIDAS
Notification No.:
P44010/DOD/005/IR/009
TV WO No.:
WO-ISD-UAE-002893
Equipment/Material Description
Purchase Order No.: 02/PEN/82/YAS/PA/001/001-03/15
Description
EPC FOR RUMAITHA/ SHANAYEL FACILITIES-PHASE III
Tag / ID No.: LSAW PIPES AND SEAMLESS PIPES
Sub-Supplier:
Primary Supplier:
Location:
Location:
NA
Contact:
Contact:
NA
Shop Order No.:
NA
Shop Order No.:
NA
NA
Progress (As applicable)

Engineering: (% Complete)
Engineering: (% Complete)
Material: (% Complete)
Material: (% Complete)
Fabrication: (% Complete)
Fabrication: (% Complete)
PO Delivery Date
PO Delivery Date
Scheduled Completion Date:
Scheduled Completion Date:

SUMMARY
Date of Last Visit: 01.07.2015
Total Hrs This Visit: HRS (See breakdown below)

Travel Inspection Report
Total Hrs To Date HRS
Date(s) of this Visit: 02, 03, 04, 05, 06, 07 & 08 JULY15
Next Scheduled Visit:
Non-Conformity Report Issued During This Visit:
Outstanding Non-Conformity Report:
No
Inspection Release Issued during this Visit
No
Yes NCR No.:
Yes NCR No.:

No
Yes Release No.:
Action Points: (NCRS, clarifications, pending approvals, etc.)
ADCO DODSAL - WELSPUN

ISD-QIC-FRM-003, Rev. 5
Page 1 of 6
INSPECTION ACTIVITIES
1. Inspection Activities Identification: (Summarize items that corresponds with an Inspection activity verified or performed.
Each activity marked must be fully explained below at section 3. Inspection Activity Details).
1.1 Inspection Activities: (Provide complete details of activities performed as per the PO, Copy the table if morethan one (1)
PO is involved)
PO No.
ITEM NO.
ITEM DESCRIPTION
OFFERD
QTY
ACCEPTED QTY
FINAL &
RELEASED
QTY
REMARKS (NEXT STAGE

INSPECTION ACTIVITY)
COATING PRODUCTION
PEEL TEST, D.S.C TEST,
EXTRUSION TEST, C.D & HOT
WATER TEST(FOR 29.06.15),
SAMPLE LOADING HOT
WATER TEST(FOR 01.07.15),
C.D( FOR 30.06.15)
113
10
113
10
113
10
LAB TESTING
LAB TESTING
COATING PRODUCTION
PEEL TEST, SAMPLE LOADING
C.D(FOR 1st July) & HOT WATER
(FOR 2nd July), TEST : C.D & HOT
WATER(FOR 30 June)
-5
-5
-5
LAB TESTING
LAB TESTING
COATING PRODUCTION
EXTRUSION TEST, C.D & HOT
WATER TEST(01.07.15),
SAMPLE LOADING C.D
TEST(02.07.15)
69
8
69
8
69
8
LAB TESTING
LAB TESTING
COATING PRODUCTION
EXTRUSION TEST, HOT WATER
& C.D TEST(25.06.15), SAMPLE
LOADING HOT WATER
TEST(27.06.15)
114
9
114
9
114
9
LAB TESTING
LAB TESTING
COATING PRODUCTION
EXTRUSION TEST, SAMPLE
LOADING C.D(27th), HOT
WATER TEST(28th), C.D
LOADING(FBE POWDER)
117
9
117
9
117
9
LAB TESTING
LAB TESTING
COATING PRODUCTION
EXTRUSION TEST, HOT
WATER(27th) & C.D TEST(27th),
C.D TEST FBE POWDER,
SAMPLE LOADING C.D(28th)
HOT WATER TEST(29th)
98
11
98
11
98
11
LAB TESTING
LAB TESTING
COATING PRODUCTION
105
105
105
LAB TESTING
02.07.2015
03.07.2015
04.07.2015
28.06.2015
29.06.2015
30.06.2015
01.07.2015
Page 2 of 6

EXTRUSION TEST, SAMPLE
LOADING C.D(29th), C.D & HOT
WATER TEST(28th)
LAB TESTING
1.2 Inspection Activities Identification: (Identify all activities which are covered as per the ITP)
S.N
ITP POINT COVERD
SPECS/CODES
(ACCEPTANCE CRITERIA)
TEST %
STATUS

EXTRUSION TEST, C.D &
HOT WATER TEST(FOR
29.06.15), SAMPLE
LOADING HOT WATER
TEST(FOR 01.07.15),
C.D( FOR 30.06.15)
ITP
100
ACCEPTED
PEEL TEST, SAMPLE

LOADING C.D(FOR 1st
July) & HOT WATER (FOR
2nd July), TEST : C.D & HOT
WATER(FOR 30 June)
ITP
100
ACCEPTED
COATING PRODUCTION,
D.S.C, PEEL TEST,
EXTRUSION TEST, C.D
TEST, HOT WATER TEST
ITP
100
ACCEPTED
COATING PRODUCTION,
D.S.C, PEEL TEST,
EXTRUSION TEST, C.D
ITP
100
ACCEPTED
COATING PRODUCTION,
D.S.C, PEEL TEST,
EXTRUSION TEST, C.D
ITP
100
ACCEPTED
COATING PRODUCTION,
D.S.C, PEEL TEST,
EXTRUSION TEST, C.D
ITP
100
ACCEPTED
COATING PRODUCTION,
D.S.C, PEEL TEST,
EXTRUSION TEST, C.D
2. Reference Drawings/Specifications: (include revision no.s)
ITP
100
ACCEPTED
02.07.2015
9.1, 9.2, 9.3,9.4,9.6,
9.9, 9.10, 9.11
DESCRIPTION OF THE TEST
03.07.2015
9.6, 9.10, 9.11
04.07.2015
9.1, 9.2, 9.3,9.4,
9.5,9.6,9.9,9.10, 9.11
28.06.2015
9.1, 9.2, 9.3,9.4,
9.5,9.6,9.9,9.10, 9.11
29.06.2015
5.1.2, 9.1, 9.2,
9.3,9.4,9.5,9.6, 9.9,
9.10, 9.11
30.06.2015
5.1.2, 9.1, 9.2,
9.3,9.4,9.5,9.6, 9.9,
9.10, 9.11
01.07.2015
9.1, 9.2, 9.3,9.4,
9.5,9.6,9.9,9.10, 9.11
DOC NO.
PCY-4280-ITP-3LPP-004
31.40.30.31/ ISO 21809-1
30.99.23.6644
TITLE
INEPECTION TEST PLAN
DEP
3 LPP COATING PROCEDURE FOR LSAW
REV NO.
C
APPROVAL STATUS / DATE

27.05.2015
27.05.2015
Page 3 of 6
PIPES
SPECIFICATION FOR EXTERNAL PIPE
COATING
30.99.12.2663
02.05.2015
3. Inspection Activity Details: (Provide complete details of activities performed and tests witnessed, as per section (1) above:
Inspection Findings, Conclusion and Recommendations. Use continuation pages as necessary).
3.1 Attendees: (List down the name and Position of individuals involved in the process)
Sl.
Name
Position
01
AJMAL KHAN
SENIOR ENGINEER
Contact No.:
0566142312
3.2 Details of ITP: (Provide details of inspection activities with reference to each items listed in section 1.2 above)
02.07.2015 to 08.07.2105 26 OD, 17.5mm WT API 5L X60 LSAW PIPES
1) Visually witnessed the coating production and the corresponding testing as per the ITP and found acceptable(Details given
below in section 3.3).
3.3 Inspection Findings
1) Surface preparation and Coating Application
1) Visually witnessed the ambient conditions (relative humidity and steel temperature), steel temperature below 60C &
surface condition of pipe surface( as per condition A & B of ISO 8501-1) before blasting and found acceptable as per ITP.
2) The conductivity test done for the abrasive and found acceptable as per ITP.
3) After the blasting, the blasting grade to SA 2 1/2, chloride content below 2 g/cm2, dust level and elapsed time were
checked as per the ITP and found acceptable.
4) Before coating, 1) surface temperature & pH value during acid wash, 2) chromate solution temperature and pre heating
temperature (between 220 to 240 C) are confirmed and found acceptable as per the ITP.
5) Coating thickness(DFT reading) and holiday testing as per required voltage level, are checked and found acceptable as per
the ITP.
2) LAB TESTING for 3LPP Coating
C.D testing done at -3.5 V with 3% NACL, at 65C and analysed after 24 hrs.
Hot water testing done at 95C and analysed after 48 hrs.
Date
Prod
Qty
Peel Test N/cm
23C min
250
392(for1st
July),
337,357
392(for2nd
July)
90C min
40
247(for1stJul
y),216,200
D.S.C
Tg -2 to +3C
1
+1.09
2
+1.26
224(for2nd
July)
--
--
C.D Test
Max 7mm
Sample
Loading
For30th
June
02.07.15
113
03.07.15
--
04.07.15
69
347,332
202,224
+1.97
28.06.15
114
+1.10
--
117
255(for27th),
235,212
232(for28th),
216,192
+1.52
29.06.15
392(for27th),
377,330
412(for28th),
361,334
+1.53
+1.19
for 27th
For1st
July
For 2nd
July
Test
1.13for
29June
1.3
For30th
June
1.15
(for
1stJuly)
0.7
(for25th)
--
Hot Water Test
Sample
Loading
For1st
July
For2nd
July
-for27th
For 28th
Test
Okfor
29June
Ok
For30
June
ok(for
1st
July)
Ok(for
25th)
--
Extrus
ion
Test
Max
35%
26.44
-27.59
9.54
10
Page 4 of 6
30.06.15
98
01.07.15
105
385(for29th),
388,310
388(for29th),
334,269
228(for29th),
235,212
243(for29th),
196,232
+0.88
+0.75
For 28th
+1.43
+1.31
For 29th
1.12(for
27th)
1.23(for
28th)
For 29th
--
Ok(for
27th)
Ok(for
29th)
9.43
25.86
3.4 Conclusion: ACCEPTED
3.5 Recommendations (if any):
4. Toos used for Inspection: (Provide list of tools used during the inspection. Mention the calibration status as applicable. Use
continuation pages as necessary).
TOOL ID
TOOL TYPE
CAL. EXP DATE
TOOL ID
TOOL TYPE
CAL. EXP DATE
5. PHOTOS (PROVIDE BRIEF EXPLANATION ACCOMPANYING THE ILLUSTRATION)
TEMPERATURE MEASUREMENT
PROFILE MEASUREMENT
EXTRUSION TESTING
C.D TESTING
Page 5 of 6
6. Attachments: (Each attachment must reference the corresponding Attachment no.,

TVME Assignment no., and clients PO no.)
1.
4.
7.
2.
5.
8.
3.
6.
9.
Inspectors Signature :
Date:01.07.2015
Page 6 of 6

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INSPECTION REPORT

TUV-002863-WELSPUNTV Inspector: AJMAL KHAN

DODSAL ENGINEERING & CONST LTD

Tag / ID No.: LSAW PIPES AND SEAMLESS PIPES

Shop Order No.:

Shop Order No.:

Progress (As applicable)

Scheduled Completion Date:

Scheduled Completion Date:

Date of Last Visit: 01.07.2015

Total Hrs This Visit: HRS (See breakdown below)

Inspection Release Issued during this Visit

Yes NCR No.:

Yes NCR No.:

Yes Release No.:

Action Points: (NCRS, clarifications, pending approvals, etc.)

ADCO DODSAL - WELSPUN

REMARKS (NEXT STAGE

PEEL TEST, D.S.C TEST,

ITP POINT COVERD

PEEL TEST, D.S.C TEST,

PEEL TEST, SAMPLE

DESCRIPTION OF THE TEST

APPROVAL STATUS / DATE

Peel Test N/cm

Hot Water Test

3.4 Conclusion: ACCEPTED

3.5 Recommendations (if any):

5. PHOTOS (PROVIDE BRIEF EXPLANATION ACCOMPANYING THE ILLUSTRATION)

6. Attachments: (Each attachment must reference the corresponding Attachment no.,

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