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Mining-Calculator ProjectExample PDF

This document describes software for analyzing bulk material handling systems for mining and civil engineering projects. The software allows users to select equipment, model discontinuous and continuous haulage systems, and perform economic and ecological analysis. It provides tools for comparing different bulk material handling systems and assessing their feasibility. The document also provides an example case study of analyzing a copper mine project and comparing the existing haulage system to a proposed system using in-pit crushing and conveying.

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walterloli
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177 views

Mining-Calculator ProjectExample PDF

This document describes software for analyzing bulk material handling systems for mining and civil engineering projects. The software allows users to select equipment, model discontinuous and continuous haulage systems, and perform economic and ecological analysis. It provides tools for comparing different bulk material handling systems and assessing their feasibility. The document also provides an example case study of analyzing a copper mine project and comparing the existing haulage system to a proposed system using in-pit crushing and conveying.

Uploaded by

walterloli
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Software for selection and dimensioning

as well as economic and ecological analysis


for bulk material handling systems
in surface mining and civil engineering

For cost efficient and


eco-friendly mining

Software characteristics
Individual equipment selection for loading and haulage
Discontinuous and continuous haulage systems
Technical validation of equipment combinations
Economic analysis
Ecological assessment (greenhouse gas emissions)
Overall-comparison and rating of different bulk material handling systems as
a basis for key decisions
Improvement of economic and ecological feasibility
Key applications
Feasibility studies for green and brown
field projects
Optimization of operating mines and
earthmoving projects
Evaluation of project
development dynamics
Education
Key functions
Selection of various equipment combinations
Discontinuous and continuous haulage systems
Calculation of various cost types
Determination of CO2-emissions
Presentation of results by tables and diagrams

Joint development:
Mining Technology Consulting
Albrecht-von-Groddeck-Str. 3
38678 Clausthal-Zellerfeld / Germany
XGraphic Ingenieurgesellschaft mbH
Aretzstrae 9
52070 Aachen / Germany

Information and contact


www.mining-calculator.com
info@mining-calculator.com

Project example: copper mine


basic data
21 Mio. t total ROM
3 loading points
each 7 Mio. t ROM
Equipment:
3 Hydraulic shovels, 10 m bucket
17 Off-Highway-Trucks, 140 t payload

Project example: copper mine


actual status
Crusher location actual
Loading points
Mine entry/exit
Belt conveyor to stockpile

Project example: copper mine


actual status haulage parameters
Crusher location actual
Loading points

2475 m a.s.l.

Mine entry/exit
2,5 km haulage length
75-105 m vertical height

2475 m a.s.l.

2450 m a.s.l.
2415 m a.s.l.
2370 m a.s.l.
2385 m a.s.l.
2400 m a.s.l.

Project example: copper mine


haulage optimization by in-pit crushing and conveying IPCC
Crusher location actual
Loading points

2475 m a.s.l.

Mine entry/exit
2,5 km haulage length
75-105 m vertical height

2475 m a.s.l.

2450 m a.s.l.
2415 m a.s.l.
2370 m a.s.l.
2385 m a.s.l.
2385 m a.s.l.
2400 m a.s.l.

Crusher location planned

Project example: copper mine crusher relocation


in-pit crusher belt conveying
2475 m a.s.l.

2475 m NN

2460 m a.s.l.

2385 m a.s.l.
(2375 m a.s.l.)

Crusher location actual


Loading points
Crusher location planned
Conveyor belt planned
750 m, 12% inclination
750 m, 2% inclination
500 m, flat

Project example: copper mine crusher relocation


in-pit crusher belt conveying

conveyor belt 1
Vertical heigth

transfer station: 2460 m a.s.l.

Crusher feed: 2385 m a.s.l.


Conveyor feed: 2375 m a.s.l.

h: 85 m
inclination: 12 %

Horizontal distance

Project example: copper mine crusher relocation


in-pit crusher belt conveying

Belt conveyor discharge: 2475 m a.s.l.


Vertical heigth

conveyor belt 2

flat

h: 15 m
inclination: 2 %

transfer station: 2460 m a.s.l.


Horizontal distance

Simulation of the actual situation

Basic project data

Loading equipment dimensioning and selection

Basic haulage data

Haul roads

Equipment combination selection

Haulage performance diagrams

Basic cost and environment data

Loading machine (hydraulic excavator) - cost data

Off-Highway-Truck - cost data

Cost overview

Calculation results bar diagrams

Calculation results bar diagrams

Calculation results bar diagram alternatives

Calculation results cake diagram of cost structure

Creating an IPCC solution

IPCC: Basic project data

IPCC: Loading equipment dimensioning and selection

IPCC: Basic haulage data

IPCC: shortened haul roads to Inpit-crusher

IPCC: new installed belt conveyor 1

IPCC: new installed belt conveyor 2

IPCC: Equipment combination selection

IPCC: Haulage performance diagrams

IPCC: Basic cost and environment data

IPCC: Loading machine (hydraulic excavator) - cost data

IPCC: Off-Highway-Truck - cost data

IPCC: Belt conveyor 1 cost data

IPCC: Belt conveyor 2 cost data

IPCC: Cost overview

IPCC: additional investments

IPCC: Calculation results bar diagrams

IPCC: Calculation results cake diagram of cost structure

Comparison of
actual situation and IPCC solution

Project comparison: table (export as EXCEL-file)

Project comparison: bar diagrams

Project comparison: cake diagram of cost structure

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